Robot Coupe CL-60E V.V. Service Manual

• CL 60 E
• CL 60 E V.V.
DECLARATION OF CONFORMITY
Robot-Coupe
SNC:
Declares that the machines identified by their type above,
comply with:
• The essential requirements of the following European directives and with the corresponding national regulations:
- Directive «Machinery» 2006/42/EC,
- Directive «Low voltage» 2006/95/EC,
- Directive «Electromagnetic compatibility»
2004/108/EC,
- Regulation (EC) n°1935/2004 «Materials and articles intended to come into contact with food»,
- Regulation (EU) n°10/2011 «Plastic materials and articles intended to come into contact with food»,
- Directive «Reduction of Hazardous Substances (RoHS)
2002/95/EC,
- Directive «WEEE» 2002/96/EC,
• The requirements of the European harmonized standards and with the standards specifying the hygiene and safety requirements:
- EN 12100 -1 & 2 - 2004: Safety of machinery – General principles for design,
- EN 60204-1 -2006: Safety of machinery – Electrical equipment of machines,
- EN 12852: Food Processors and Blenders,
- EN 1678-1998: Vegetable Cutting Machines,
- EN 454: Blender-Mixers,
- EN 12853: Hand-held Blenders and Whisks (stick blenders),
- EN 14655: Bread Slicers,
- EN 13208: Vegetable Preparation Machines,
- EN 13621: Salad Spinners,
- EN 60529-2000: Degrees of protection,
- IP 55 for the electrical controls,
- IP 34 for the machines.
Signed in Montceau en Bourgogne on 19 February 2013
Alain NODET Industrial Director
Robot-Coupe SNC - 12 avenue du Maréchal Leclerc – BP 134 – 71305 Montceau-les-Mines Cedex - France
SUMMARY
WARRANTY
IMPORTANT WARNING
INTRODUCTION TO YOUR NEW
VEGETABLE PREPARATION MACHINE CL 60 E • CL 60 E V.V.
SWITCHING ON THE MACHINE
Advice on electrical connections
Control panel
FUNCTIONS OF HOPPERS
AND THEIR TOOLS
Pusher feed-head
Hole feed head
Automatic feed head
INSTALLING THE DISCS AND TOOLS
CLEANING
MAINTENANCE
Motor seal
Blades and plates
Grating discs
TECHNICAL SPECIFICATIONS
Weight
Dimensions
Working height
Noise level
Electrical data
SAFETY
INSTALLING THE HOPPERS
Pusher feed-head
Hole feed head
Automatic feed head
CHANGING THE DISCS
CHOOSING THE RIGHT DISC
VARIABLE SPEED CL 60 V.V.
STANDARDS
TECHNICAL DATA
Exploded views
Electrical and wiring diagrams
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ROBOT-COUPE S.N.C., LIMITED WARRANTY
Your new ROBOT-COUPE appliance is warranted to the original buyer for a period of one year from the date of sale
if you bought it from ROBOT-COUPE If you bought your ROBOT-COUPE product from a distributor your product is covered by your distributor’s warranty (Please check with your distributor terms and conditions of the warranty).
The ROBOT-COUPE is against defects in material and/or work­manship.
S.N.C. limited warranty
S.N.C.
THE FOLLOWING ARE NOT COVERED BY THE ROBOT-COUPE
S.N.C. WARRANTY:
1 -
dropping, or other similar damage caused by or resulting from failure to follow assembly, operating, cleaning, user maintenance or storage instructions.
Damage caused by abuse, misuse,
2 - Labour to sharpen and/ or replacements
for blades which have become blunt, chipped or worn after a normal or excessive period of use.
3 - Materials or labour to replace or repair
scratch ed, stained, chipped, pitted, dented or discoloured surfaces, blades, knives, attachments or accessories.
4 - Any alteration, addition or repair that has not
been carried out by the company or an approved service agency.
5 - Transportation of the appliance to or from an
approved service agency.
6 - Labour charges to install or test new
attachments or accessories (i.e., bowls, discs, blades, attachments) which have been arbitrarity replaced.
7 - The cost of changing direction-of-rotation
of three-phase electric motors (installer is responsible).
8 - SHIPPING DAMAGES. Visible and latent
defects are the responsibility of the freight carrier. The consignee must inform the carrier and consignor immediately, or upon discovery in the case of latent defects.
KEEP ALL ORIGINAL CONTAINERS AND PACKING MATERIALS FOR CARRIER INSPECTION.
Neither ROBOT-COUPE companies or any of its distributors, directors, agents, employees, or insurers will be liable for indirect damage, losses, or expenses linked to the appliance or the inability to use it.
The ROBOT-COUPE S.N.C. warranty is given expressly and in lieu of all other warran­ties, expressed or implied, for merchanta­bility and for fitness toward a particular purpose and constitutes the only warranty
S.N.C. nor its affiliated
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made by ROBOT-COUPE
S.N.C. France.
ATTENTION
CONSERVER CES INSTRUCTIONS
IMPORTANT WARNING
WARNING: In order to limit accidents such as electric shocks or personal injury or fire, and in order to limit material damage
due to misuse of the appliance, please read these instructions carefully and follow them strictly. Reading the operating instructions will help you get to know your appliance and enable you to use the equipment correctly. Please read these instructions in their entirety and make sure that anyone else who may use the appliance also reads them beforehand.
UNPACKING
• Carefully remove the equipment from the packa­ging and take out all the boxes or packets containing attachments or specific items.
• WARNING - some of the tools are very sharp e.g. blades, discs, etc..
INSTALLATION
• We recommend you install your machine on a perfectly stable solid base.
CONNECTION
• Always check that your mains supply corresponds to that indicated on the identification plate on the motor unit and that it can withstand the amperage.
• The machine must be earthed.
• With the three-phase version, always check that the blade rotates in an anti-clockwise direction.
HANDLING
• Always take care when handling the blades or discs, as they are extremely sharp.
USE
• Never try to override the locking and safety sys­tems.
• Never insert an object into the container where the food is being processed.
• Never push the ingredients down with your hand.
• Do not overload the appliance.
• Never switch the appliance on when it is empty.
CLEANING
• As a precaution, always unplug your appliance before cleaning it.
• Always clean the appliance and its attachments at the end of each cycle.
• Never immerse the motor base in water.
• For parts made from aluminum, use cleaning fluids intended for aluminum.
• For plastic parts , do not use detergents that are too alkaline (i.e. containing too much caustic soda or ammonia).
• Robot-Coupe can in no way be held responsible for
the user’s failure to follow the basic rules of cleaning
and hygiene.
MAINTENANCE
• Before opening the motor housing, it is absolutely
vital to unplug the appliance.
• Check the seals and washers regularly and ensure
that the safety devices are in good working order.
• It is particularly important to maintain and check
the attachments since certain ingredients contain cor-
rosive agents, e.g. citric acid.
• Never operate the appliance if the power cord
or plug has been damaged or if the appliance fails
to work properly or has been damaged in any way.
• Do not hesitate to contact your local Maintenance
Service if something appears to be wrong.
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INTRODUCTION TO
YOUR NEW VEGETABLE PREPARATION MACHINE CL 60 E • CL 60 E V.V.
The CL 60 is perfectly geared to professional needs. It can perform any number of tasks, which you will gradually discover as you use it.
The CL 60 “E” version is built from stainless steel (100% stainless steel motor base and automatic feed head). It has been designed to operate at two speeds, 375 and 750 rpm, in order to ally accuracy of cut with rapidity.
It can be fitted with any one of 4 different feed heads, in order to increase the machine’s output, make the user’s job easier and offer the most appropriate tool for each type of preparation. The heads are designed to be tilted in line with the motor base, in order to reduce space and facilitate use.
The CL 60 is supplied with a wide range of discs and grids to satisfy even the most demanding chefs when it comes to processing fruit and vegetables, as they can be used for slicing, ribbon cutting, grating, shredding, dicing,chipping and ripple-cutting.
Its numerous functions will open the door to a whole new culinary world.
Thanks to its simple design, all components requiring frequent handling for maintenance or cleaning can be fitted and removed in a trice.
To make things easier for you, this manual supplies a breakdown of all the various fitting operations.
These instructions contain important information designed to help the user get the most out of the CL60 vegetable preparation machine.
We therefore recommend that you read them carefully before using your machine.
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We have also included a few examples of use to help you get the feel of your new machine and appreciate its many advantages.
SWITCHING ON
THE MACHINE
• ADVICE ON ELECTRICAL CONNECTIONS
Before plugging in your appliance, check that your power supply corres ponds to that indicated on the machine’s identi fication plate.
WARNING
THIS APPLIANCE MUST BE PLUGGED INTO AN EARTHED
SOCKET (RISK OF ELECTROCUTION).
CL 60 Three-phase
ROBOT-COUPE CL 60 models are fitted with various types of motors : 230 / 400 V switchable / 50 Hz / 3
400 V / 50 Hz / 3 220 V / 60 Hz / 3 380 V / 60 Hz / 3
The machine is supplied with a cable to which you simply attach the appropriate electrical plug for your system. The cable has four wires, one earth wire, plus three phase wires.
If you have a 4-pin plug :
1) Connect the green and yellow earth wire to the earth pin.
2) Connect the three other wires to the remaining pins.
If you have more than 4 pins in the plug please note the ROBOT-COUPE does not require a neutral wire.
Switch on the empty machine, making sure that the blade is rotating properly in an anti-clockwise direction.
On the motor unit, a red arrow marks the blade rotation direction. If the blade turns in a clockwise direction, swap over two wires :
Since GREEN/YELLOW is the earth,
DO NOT DISCONNECT.
Swap either : the the the
CL 60 V.V. Single phase (variable speed)
This model is fitted with a 180-260V/50-60 Hz three-phase motor.
However, the machine has a single-phased power supply, which a frequency regular converts into three-phase.
The machine is supplied with a power cord to which you simply attach the appropriate electrical plug for your system. The cable has 3 wires: one earth wire, plus a phase conductor and a neutral wire.
The machine must be fitted with a 20-amp plug.
and the and the and the
  
• CONTROL PANEL
”Off” button
2 green button :
“On” button for the first speed (375 rpm)
“On” button for the second speed (750 rpm)
CL 60 V.V.:
Speed Variation from 100 to 1000 rpm.
FUNCTIONS OF HOPPERS
AND THEIR TOOLS
• PUSHER FEED-HEAD
This hopper allows you to prepare all types of vegetables:
- the large feed hopper is used to prepare bulky vegetables such as cabbage, celery, lettuce, etc.,
- the tube is used to prepare long or fragile fruit or vegetables.
The lever-fitted feed tube can be adjusted to 3 positions depending on the height of the operator. To change the position, loosen the attachment and adjust to the desired position.
Two types of tool are designed for the lever-type hopper:
1) The loading cone, which guides
the vegetables (except for cabbage) towards the blades. This tool must be screwed firmly onto the motor shaft.
2) The hollowing cutter used only to prepare cabbage.
A special tool for unlocking the cabbage corer.
• HOLE FEED HEADS
4 TUBES FEED-HEAD
This feed-head is equipped with 4 straight holes: 2 straight tubes of 50 mm diameter and 2 straight tubes of 70 mm diameter.
This hopper is designed for the preparation of long vegetables like carrots, cucumbers,leeks, etc., or of fragile fruit and vegetables such as tomatoes, bananas, etc.
STRAIGHT AND SLOPING TUBE HOPPER
This hopper consists of two straight tubes with a diameter of 75 mm diameter, a 50 mm insert and 2 pushers of 50 mm and 70 mm. The insert allows you to modify the
diameter of the tubes.
This hopper performs the same functions as the one described above with its straight tube. But it is different in that it is equipped with a sloping tube especially designed for slanted cutting.
No special tool is required to attach these hoppers onto the disc.
• AUTOMATIC FEED-HEAD
This hopper is intended for continuous cutting tasks.
It is ideal for slicing delicate vegetables such as mushrooms and tomatoes, grating carrots, slicing potatoes and cutting french fries, to mention but a few of its uses.
This hopper is not suitable for certain specific tasks, such as :
- slicing long vegetables (use the hole feed-heads).
- preparing bulky vegetables which are too big to be fed into this hopper (use the pusher feed-head).
Make sure that the agitator is in place, in order to avoid blockages and variations in cutting quality. It is vital that this tool be fitted each time the automatic hopper is used.
Two types of tool are designed for the lever-type hopper:
1) The agitator, which guides the
vegetables (except for cabbage) towards the blades.
2) Introducing the vegetables too quickly can result in a logjam. If this occurs, clear the blockage using the crank supplied for that purpose (all other means are strictly prohibited).
The crank serves to clear the machine if it becomes clogged up with bulky vegetables.
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INSTALLING THE DISCS
AND TOOLS
Two ejection tools:
The CL 60 is supplied with two ejection tools. The white ejector has been specially designed to cope with cabbage. For all other vegetables, use the black plastic ejector disc.
With the motor unit
facing you, slot the black or white ejection tool onto the motor shaft and check that it is properly positioned at the bottom of the bowl.
Position your chosen disc:
b) You have chosen a dicing unit:
i.e. a grid and a special slicing disc for diced vegetables.
Slicing discs and dicing grids can be mounted in the following combinations:
Dicing grid
Slicer
5 mm
8 mm 10 mm 14 mm 20 mm 25 mm
You will find all the combinations marked • on our machines and accessories price list.
The dimensions of the dicing grid should always be equal to or greater than those of the slicing disc.
Place the dicing grid in the bowl of the vegetable processor.
Make sure that the spur on the grid is fully engaged in the locking slot of the motor unit.
5x5 mm8x8 mm10x10 mm14x14 mm20x20 mm25x25
mm
•••••
••••
•• ••
••• ••
••••
•••••
c) If you want to use the French fries potatoes cutting equipment:
This equipment comprises a French fries grid and a special French fries slicing disc.
WARNING
PUSHER FEED HEAD
To get the very best results when cutting french fries, remember to insert the removable divider in the hopper and load the potatoes into the left­hand compartment (see photo opposite).
Position the French fries grid in the vegetable preparation bowl.
Check that it is correctly positioned with the French fries plate positioned at the outlet.
No tools (loading cone or cabbage corer) are required when using the divider.
a) If you have opted for a slicing, grating or julienne disc:
Position the disc on the motor shaft. To ensure that it is correctly positioned, turn it in a clockwise direction.
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Next, fit the corresponding slicing disc (straight­edged blade) and rotate in a clockwise direction to ensure that it is correctly
positioned.
Next fit the appropriate slicing disc and rotate in a clockwise direction to check that it i correctly positioned.
The choice of disc-fixing tool will vary according
to the hopper and the type of vegetable:
Always press the vegetables down with a pusher toimprove cutting efficiency.
- Press the pusher down to guide the food through the machine. The exact amount of pressure
Hopper Vegetable Tool
Pusher
Pusher Cabbage
Pusher French fries
Automatic All Agitator
4-hole All No tool
All types except
for cabbage and
french fries
Loading cone
Cabbage corer
+ key
Removable
partition
+
HOW TO USE THE CYLINDRICAL HOPPER
WARNING
To get the very best results when cutting french fries, remember to insert the removable divider in the hopper and load the potatoes into the left-hand compartment (see photo opposite).
Position the veg prep
hopper on the motor unit. The locking handle should be facing you, on the right.
required will depend on the nature of the cut, bearing in mind that too much force reduces cutting quality without increasing throughput.
- Cut cabbages in half and remove the core before processing, in order to avoid unnecessary strain and ensure an end-product of a higher quality.
- Lift the pusher and allow access to the feed tube.
• HOLE FEED HEADS
Position the 4-hole hopper, or the straight and
inclined hole hopper, on the motor unit. The locking handle should now be facing you, on the right.
Screw the tool (unless you are using the removable partition) firmly onto the motor shaft.
INSTALLING
THE HOPPERS
• PUSHER FEED-HEAD
USING THE FEED TUBE
Fill the feeder right up to the top with vegetables. Apply a downwards pressure on the pusher and maintain it until all the vegetables have been processed.
Slide the hinge pin into
the slots provided at the back of the motor base.
Next, lock the lid onto the motor unit using the locking handle.
- Fill the feeder right up to the top with vegetables.
- Lower the pusher so that it is flush with the top of the feed opening.
Slip the hinge pin into
the locations provided at the back of the motor base. The locking handle should now be facing you, on the right.
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