Robot Coupe CL 30 Service Manual

Page 1
Series ”A”
P.O. Box 16625, Jackson, MS 39236-6625
280 South Perkins St., Ridgeland, MS 39157
e-mail: robocoup@misnet.com - website: www.robotcoupeusa.com - Phone : 1-800-824-1646
CL 30
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WARNING
IMPORTANT WARNING
KEEP THESE INSTRUCTIONS
IN A SAFE PLACE
WARNING: In order to limit accidents such as electric shocks, personal injury or fire, and in order to limit material damage due to misuse of the appliance, please read these instructions carefully and follow them strictly. Reading the operating instructions will help you know your appliance and enable you to use the equipment correctly. The operation manual should be kept within easy access to all users for reference and should be read completely by all first time users of the machine.
UNPACKING
• Carefully remove the equipment from the packa­ging and take out all the boxes or packets contai­ning attachments or specific items.
•WARNING: some of the parts are very sharp e. g. blade, plates … etc.
INSTALLATION
•We recommend you install your machine on a stable solid base at a comfortable working height.
CONNECTION
•Always check that your power supply corres­ponds to that indicated on the serial number plate and that it is properly sized.
HANDLING
• Always wear cut-resistant gloves when handling the cutting plates.
ASSEMBLY PROCEDURES
• Follow the various assembly procedures carefully (see page 6) and make sure that all the attachments are correctly positioned.
USE
• Do not open the feed lead / attachment until the motor has come to a complete stop.
• Never tamper with or defeat the purpose of the locking and safety systems.
• Never put a hand or nonfood object in the entry or exit chutes.
• Do not overload the machine.
CLEANING
•Always unplug your appliance before cleaning.
•Always clean the appliance and attachments at the end of each use.
• Never place the motor unit in water.
• For parts made of aluminum alloys, use clea­ning detergents suitable for aluminum.
• For plastic parts, do not use detergents that are too alkaline (i.e., containing too much caustic soda or ammonia…).
MAINTENANCE
•Always unplug the appliance before servicing.
• Check the seals regularly and ensure that the safety devices are in good working order.
• It is particularly important to maintain and check the attachments since certain products contain corrosive agents e.g. citric acid.
• NOTICE wer cord or plug has been damaged. If the ma­chine fails to operate as described in this manual, or if the machine malfunctions in any way, remove the machine from use and have it serviced. Additionally, discard all food processed at the time of the malfunction.
•Contact your local Authorized Service Agency if something appears to be wrong.
: Never operate the appliance if the po-
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OPERATING INSTRUCTIONS
ENGLISH
We reserve the right to alter at any time without notice the technical specifications of this appliance. © All rights reserved for all countries by: ROBOT-COUPE
Nos reservamos el derecho de modificar en todo momento y sin previo aviso las características técnicas de este aparato. © Todos los derechos para cada pais reservados por: ROBOT-COUPE
Nous nous réservons le droit de modifier à tout moment et sans préavis les caractéristiques techniques de cet appareil. © Tous droits réservés pour tous pays par : ROBOT-COUPE
S.N.C
S.N.C
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S.N.C
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MANUAL DE INSTRUCCIÓN
ESPAÑOL
NOTICE D’INSTRUCTION
FRANÇAIS
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SUMMARY
ENGLISH
WARRANTY IMPORTANT WARNING INTRODUCTION TO YOUR NEW CL 30
VEGETABLE PREPARATION MACHINE SWITCHING ON THE MACHINE
• Advice on electrical connections
ASSEMBLY TECHNICAL SPECIFICATIONS
• Features
• Packaging
• Weight
• Dimensions
• Working height
• Noise level
USES AND CHOICE OF CUTTING PLATES
CLEANING
MAINTENANCE
• Motor-shaft seal
• Bowl locking bushings
SAFETY
TECHNICAL DATA
• Parts diagram
• Electrical diagram
(page 27)
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ROBOT COUPE U.S.A., INC. LIMITED WARRANTY
YOUR NEW ROBOT COUPE PRODUCT IS WARRANTED TO THE ORIGINAL PURCHASER FOR A PERIOD OF ONE YEAR FROM THE DATE OF PURCHASE.
This LIMITED WARRANTY is against defects in the material and/or workmanship, and includes labor for replacement of defective parts, provided repairs are performed by an authorized service agency (see attached list).
The Customer must inform the Service Agency of the possibility of warranty coverage and provide a copy of the dated sales or delivery receipt BEFORE WARRANTY REPAIRS ARE BEGUN.
Replacement parts and accessories are warranted for ninety (90) days from the date of purchase when purchased separately and will be verified by dated sales receipt OR packing slip which lists that item.
All parts or accessories replaced under warranty must be returned to the Service Agency.
THE FOLLOWING ARE NOT COVERED BY THE ROBOT COUPE U.S.A. INC LIMITED WARRANTY:
Damage caused by abuse, misuse, drop-
1 -
ping, or other similar damage caused by or resulting from failure to follow assembly, ope­rating, cleaning, user maintenance or storage instructions.
2 - Labor to sharpen and/or replacements for
blades that have become blunt, chipped or worn after a normal or excessive period of use.
3 - Materials or labor to replace or repair
scratched, stained, chipped, pitted, dented or discolored surfaces, blades, knives, attachments or accessories.
4 - Any alteration, addition, or repair that has
not been carried out by the company or an ap­proved service agency.
5 - Transportation of the appliance to or from
an approved service agency.
6 - Labor charges to install or test new
attachments or accessories (i.e., bowls, plates, blades, attachments), which have been replaced for any reason.
7 - The cost of changing direction-of-rotation
of three-phase electric motors (Installer is responsible).
8 - SHIPPING DAMAGES. Visible and/or
hidden damage is the responsibility of the freight carrier. The consignee must inform the carrier and consignor immediately, or upon discovery in the case of hidden defects.
KEEP ALL ORIGINAL CONTAINERS AND PAC­KING MATERIALS FOR CARRIER INSPECTION.
Neither ROBOT COUPE U.S.A., INC. nor its affiliated companies or any of its distributors, di­rectors, agents, employees, or insurers will be liable for indirect damage, losses, or expenses linked to the appliance or the inability to use it.
The ROBOT COUPE U.S.A., INC. warranty is given expressly and in lieu of all other warranties, expressed or implied, for merchan­tability and for fitness toward a particular purpose and constitutes the only warranty made by ROBOT COUPE U.S.A., INC..
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Page 6
IMPORTANT WARNING
WARNING
KEEP THESE INSTRUCTIONS
IN A SAFE PLACE
WARNING: In order to limit accidents such as electric shocks, personal injury or fire, and in order to limit material damage due to misuse of the appliance, please read these instructions carefully and follow them strictly. Reading the operating instructions will help you know your appliance and enable you to use the equipment correctly. The operation manual should be kept within easy access to all users for reference and should be read completely by all first time users of the machine.
UNPACKING
• Carefully remove the equipment from the packa­ging and take out all the boxes or packets contai­ning attachments or specific items.
•WARNING: some of the parts are very sharp e. g. blade, plates … etc.
INSTALLATION
•We recommend you install your machine on a stable solid base at a comfortable working height.
CONNECTION
•Always check that your power supply corres­ponds to that indicated on the serial number plate and that it is properly sized.
HANDLING
• Always wear cut-resistant gloves when handling the cutting plates.
ASSEMBLY PROCEDURES
• Follow the various assembly procedures carefully (see page 6) and make sure that all the attachments are correctly positioned.
USE
• Do not open the feed lead / attachment until the motor has come to a complete stop.
• Never tamper with or defeat the purpose of the locking and safety systems.
• Never put a hand or nonfood object in the entry or exit chutes.
• Do not overload the machine.
CLEANING
•Always unplug your appliance before cleaning.
•Always clean the appliance and attachments at the end of each use.
• Never place the motor unit in water.
• For parts made of aluminum alloys, use clea­ning detergents suitable for aluminum.
• For plastic parts, do not use detergents that are too alkaline (i.e., containing too much caustic soda or ammonia…).
MAINTENANCE
•Always unplug the appliance before servicing.
• Check the seals regularly and ensure that the safety devices are in good working order.
• It is particularly important to maintain and check the attachments since certain products contain corrosive agents e.g. citric acid.
• NOTICE wer cord or plug has been damaged. If the ma­chine fails to operate as described in this manual, or if the machine malfunctions in any way, remove the machine from use and have it serviced. Additionally, discard all food processed at the time of the malfunction.
•Contact your local Authorized Service Agency if something appears to be wrong.
: Never operate the appliance if the po-
ENGLISH
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INTRODUCTION TO YOUR NEW CL 30 VEGETABLE PREPARATION MACHINE
The CL 30 is perfectly geared to professional needs. It can perform any number of tasks, which you will gradually discover as you use it.
The CL 30 has a wide range of cutting plates for thin slicing, grating and julienne vegetables. It will also dice and cut French fries.
Its numerous functions will open the door to a whole new culinary world.
Thanks to its simple design, all attachments can be easily removed for cleaning and maintenance.
To make things easier for you, this manual gives a breakdown of all the various assembly operations.
This manual contains important information desi­gned to help the user get the most out of his or her CL 30 vegetable preparation machine.
We therefore recommend that you read it carefully before using your machine. We have also included
a few examples to help you get the feel of your new machine and appreciate its numerous advantages.
The machine comes with a power supply cord having an integrally molded plug.
The CL30 should be connected to a 120 V/ 60 Hz/ 1 Phase power outlet.
W ARNING
This appliance must be plugged into a grounded socket (risk of electrocution).
ASSEMBLY
The vegetable preparation attachment consists of two detachable parts: the continuous feed attach­ment and the continuous feed lead.
1) With the motor base facing you, fit the conti­nuous feed attachment onto the motor base; the exit chute should be on your right.
3) Place the white discharge plate onto the motor shaft. It should fall into place just off the bottom of the continuous feed attachment.
The discharge plate may be removed from the center hub and flipped over depending on the product.
SIDE A: Straight ejection ribs facing upwards, for any vegetables or citrus fruit which require careful handling (tomatoes, mushrooms...).
SIDE B: Curved ejection ribs facing upwards in all other cases.
4) Place the cutting plate of your choice onto the discharge plate. It may be necessary to rotate the cutting plate until it engages and drops fully onto the discharge plate.
SWITCHING ON THE MACHINE
• ADVICE ON ELECTRICAL CONNECTIONS
Before connecting, make sure your power supply corresponds to that indicated on the machine’s serial number plate.
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2) Turn the attachment back to the right (coun­terclockwise) until it comes to a stop locked in place on the motor base tabs.
5) Dicing Instructions : Diced products are
achieved by the use of a specially designed slicing plate along with its matching grid. Two sizes are available: 8x8 and 10x10.
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• INSTALLING THE DICING GRID:
With the discharge plate in place, position the dicing grid in the continuous feed attachment so that the grid lines up with the feed opening being used.
• Position 1: Using the large hopper. In this case, the dicing grid should be positioned so that its blades are vertically aligned with the hopper. (You must be able to see the grid blades when looking into the hopper.)
• Position 2: Using the cylindrical ope-
ning.
In this case, the grid must be posi­tioned so that the blades are verti­cally aligned with the tube. (You must be able to see the grid blades when looking into the tube.)
Place the matching slicing plate on the discharge plate. You may need to rotate the plate a bit until it falls into place on the discharge plate. Screw the center plate-securing knob down by turning it clockwise and continue with step 5.
6) Using the French fries
combination
A specially designed sli­cing plate and matching grid have been designed for making French fries. Two sizes are available: 8x8 and 10x10.
With the discharge plate in place on the motor shaft, place the French fry grid into the continuous feed attachment with the vertical blades aligned toward the discharge chute.
Place the matching slicing plate onto the discharge plate. You may need to rotate the plate a bit until it drops into place on the discharge plate. Tighten the plate-securing knob by turning it clockwise.
7) Place the continuous feed lead onto the continuous feed attachment, and rotate it back counterclockwise until it is aligned with the continuous feed attachment.
TECHNICAL SPECIFICATIONS
• FEATURES
- Stainless steel continuous feed attachment with
feed lead made from ABS, designed according to a brand new concept for easier use.
- Feed hoppers designed for optimum cutting.
- Designed for easy handling and maintenance.
- Complete selection of stainless steel cutting plates
available for a wide variety of cuts.
- New blade design for a long-lasting “Ice-cut”.
- Rotation speed 475 rpm to permit dicing and
French fry cutting.
- Reversible discharge plate allows for greater user control and a quality finished product.
- Magnetic safety interlocking system and motor braking stop the machine if the continuous feed attachment is out of position, or the large hinged pusher is opened.
- Automatic restart of the machine with the hinged vegetable pusher for user comfort and faster reloading.
- All parts which come into contact with food can be easily removed and cleaned.
- Attachment designed according to the strictest sanitation standards.
•PACKAGING
The packaging for the CL 30 has been specially designed to prevent damage occurring in transit.
Details of the contents are clearly marked on the packaging:
- type of device;
- voltage;
- attachments (if any);
- serial number;
Dimensions (in mm) Height 600 length 400 width 400.
ENGLISH
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•WEIGHT
net weight gross weight
CL 30 (without disc)
34 Lbs 38 Lbs
Disc 1.1 Lbs 1.3 Lbs
• DIMENSIONS (in inches)
E
H
F
D
A
B
C
G
A 8 3/4 B 12 3/4 C 8 1/2 D 23 1/2 E 12 1/2 F291/2 G211/2 H 17 1/2
• WORKING HEIGHT
Place the CL 30 on a sturdy work surface at a comfortable working height (47 to 51 inches from floor to top of machine) and with a standard 115 volt power outlet available.
Do Not run frozen products. Do Not attempt to julienne or dice meats or
cheeses.
• NOISE LEVEL
The equivalent continuous sound level when the CL 30 is operating on no-load is less than 70 dB (A).
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USES AND CHOICE OF CUTTING PLATES
The vegetable preparation machine consists of two hoppers:
- one large hopper for cutting vegetables such as cabbage, celeriac,etc.
- a cylindrical hopper for long vegetables and high­precision cutting. For optimum cutting, use this section as a guide.
HOW TO USE THE LARGE HOPPER
- Pull up on the handle to open the large hopper.
- Place the product into the hopper.
- Put the hinged pusher back over the opening.
- Apply light pressure to the pusher.
- Press the on button.
- Maintain pressure until there is no more product in the hopper.
- Press the off button.
HOW TO USE THE CYLINDRICAL HOPPER
- Remove the pusher.
- Fill the hopper with product.
- Apply light pressure to the pusher.
- Press the on button.
- Maintain pressure until there is no more product in the hopper.
- Press the off button.
THE UNIT SHOULD BE OFF EXCEPT WHEN PROCESSING IS UNDERWAY. It is recommended
that the machine be operated on a 50% duty cycle. This is easily accomplished since the preparation time (cleaning, coring, peeling, and loading) takes longer than the processing time. This will increase the life of your machine.
SLICING PLATES
1
/32 R291
5
/64 R210 - 1/8 R292
5
/32 R211 - 3/16 R293
1
/4 R270
carrot / cabbage / cucumber / onion / potato / leek
lemon / carrot / mushroom / cabbage / potato / cucumber /zucchini / onion / leek / bell pepper
eggplant / beet root / carrot / mushroom / cucumber / bell pepper /radish / lettuce / potato / leek / tomato
eggplant / beet root / carrot / mushroom / cucumber / bell pepper /radish / lettuce / potato / leek / tomato
WAVED SLICING PLATES
5
/64 R212
beet root / potato
GRATING PLATES
1
/16 R208
5
/64 R209
1
/8 R281
1
/4 R280
3
/8 R215
celeriac / cheese
carrot / celeriac / cheese
carrot
cabbage / cheese
cabbage / cheese
Hard Cheese R271
1
/32
R295 : Extra fine
Ex Fine .02 R294
JULIENNE PLATES
5
/64 x 5/64 R214
5
/64 x 5/64 R296
5
/64 x 1/4 R297
5
/32 x 5/32 R288
1
/4 x 1/4 R213
5
/16 x 5/16 R298
carrot / celeriac / potato
carrot / beet root / zucchini / potato
carrot / beet root / zucchini / potato
eggplant / beet root / zucchini / potato
eggplant / beet root / celeriac / zucchini / potato
celeriac / potato
DICING COMBINATIONS
5
/16 x 5/16 R269 potato / carrot / zucchini / beets root / tumip
3
/8 x 3/8 R290 potato / carrot / zucchini / beets root / tumip
FRENCH FRY COMBINATIONS
5
/16 x 5/16 R272 potato
3
/8 x 3/8 R273 potato
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CLEANING
W ARNING
As a precaution, always unplug your ap­pliance before cleaning it (risk of electrocution).
WARNING: NEVER USE PURE BLEACH.
Always dilute the detergent following the instruc­tions given by the manufacturer.
Clean per the following instructions or as required by local health department regulations.
NOTE: The high temperatures of dish machines will tend to shorten the life of the plastic and rubber parts. Hand washing using a three-pot sink will provide for the longest life of these parts.
The continuous feed assembly, pushers, and cutting plates are dishwasher safe. They can be washed in a dish machine or three-tank system pot sink. Pre-rinse the attachments before washing to remove any bulk food on the parts. A stiff bristle brush or power sprayer faucet attachment is effective in knocking the food out of the crevices as a pre-rinse procedure. The washer should have an industry­standard wash, rinse and sanitization cycle. Allow the parts to air-dry after sanitizing and before reassembly.
WEAR CUT-RESISTANT GLOVES WHEN CLEANING THE CUTTING PLATES.
MOTOR BASE: Cleaning of the motor base assembly
must be done with care. First unplug the unit. A sponging with a cloth lightly
soaked (not dripping) in a mild detergent is accep­table, making sure the water is not permitted to penetrate the shaft seal or around the switches. Clean around the shaft seal with a small brush, taking care to remove all food. Do not forget to clean the motor shaft. Rinse the motor base first
using a cloth lightly dampened (not dripping) with water, then with a sanitizing solution, and dry the machine with a soft cloth removing all liquids from seal areas.
IMPORTANT
Check that your detergent is suitable for cleaning plastic parts. Some washing agents are too alkaline (e.g. high levels of caustic soda or ammonia) and totally incompatible with certain types of plastic, causing them to deteriorate rapidly.
MAINTENANCE
• MOTOR-SHAFT SEAL
An examination should be made periodically to assure that a seal against liquids is being maintained around the motor shaft. The seal should be lubricated regularly with a food-grade grease or oil. With proper care and depending on use, the seal should last for a year or more. However, it can and should be replaced whenever wear or erosion is noted or minimally once every three to six months. It is recommended that the seal be replaced by an authorized repair agency.
•BOWL LOCKING BUSHINGS
These bushings are located on the underside of the continuous feed assembly and hold it in place. If they become worn, the continuous feed assembly will not fit tightly, and the machine may not operate. Check your machine periodically to be sure the continuous feed assembly fits snugly on the motor base. If not, replacement bushings can be ordered.
SAFETY
The CL 30 is fitted with a magnetic safety device and motor braking system.
When you open the feed lead, the motor stops. To restart the machine, simply close the feed lead, and press the green switch.
W ARNING
The cutting plates are extremely sharp. Handle with care.
When you open the hinged pusher, the motor will stop. The motor will restart when the pusher is back in place.
The CL 30 is equipped with a thermal overload. If the machine is overloaded, the breaker will trip. If this occurs, first allow the machine to cool for a period of up to 30 minutes then, press the overload reset located on the motor base. Try to restart. If the machine will not start, remove the bowl, reduce the amount of food being processed, and try again.
REMEMBER
Never try to override or defeat the purpose of, the locking and safety systems.
Never put nonfood objects into the openings. Do Not overload the machine. Never leave the machine running unattended. Do Not process frozen products. Do Not remove the continuous feed lead
while the motor is running. Do Not attempt to julienne or dice meats or
cheeses.
ENGLISH
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TECHNICAL DATA
DATOS TÉCNICOS
DONNÉES TECHNIQUES
27
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28
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29
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31
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P.O. Box 16625, Jackson, MS 39236-6625
280 South Perkins St., Ridgeland, MS 39157
e-mail: robocoup@misnet.com
website: www.robotcoupeusa.com
Phone : 1-800-824-1646
Réf. : 407 872 - 05/2004- CL 30 - USA
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