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8.1 REMOVAL OF OUTER COMPONENTS.
Remove the front panel by lifting upward and pulling forward. Pull out the control knob. Remove 4 screws 2 either side securing the
outer case and lift the case away from the fire. Remove the glass door by withdrawing the 2 dome nuts securing it then removing
the door bottom end first. Lift out the coal bed and put in a safe place.
8.2 GAS TAP/FSD ASSEMBLY
Remove the outer components (8.1 above)
(A) Removal: Withdraw the lower spring clip securing the spindle extension to the gas tap spindle and remove. Disconnect the
leads at the switch and the thermocouple nut at the bottom of the tap. Disconnect the tubing nuts on the inlet and outlet
ports on the gas tap and remove the two fixing screws, manoeuvre the tap away from its pipework.
(B) Replacement: ensure the tap is in the off position before re-engaging it on its pipework in the fire. Re-assemble in the reverse
manner ensuring that the spindle extension and knob align in the off position.
NB: Make sure the spindle washer is on the spindle extension when re-assembling.
8.3 INJECTORS
Remove the outer components (8.1 above). Remove the pipes on the main outlets of the gas tap and remove the injectors from the
burner. Replace the injectors and re-assemble in the reverse manner.
8.4 PILOT FILTER
Remove the outer components (8.1 above).
Remove the pipe connecting the pilot to the gas tap (2 nuts). The pilot filter is located in the outlet from the tap, prise it out with a
pin. Insert a new pilot filter (it may be convenient to balance the new filter on the outlet and push home using a matchstick). Re-fit
the pipe, tighten the nuts and check operation.
8.5 PILOT ASSEMBLY
The pilot is an atmosphere sensing device and must be replaced as a complete unit. Repair must not be undertaken.
NOTE: If the fire keeps going out or exhibits signs of nuisance shut off, check the operation of the pilot as follows:(a) Inspect the pilot flame.
(b) Check the thermocouple. If faulty replace the pilot assembly.
(c) Check the magnetic unit in the gas tap. If faulty replace the tap.
(d) Check the ventilation in the room. Vitiation may be due to lack of sufficient air supply.
(e) Check for satisfactory clearance of combustion products. Vitiation may be due to spillage of combustion products into the
room.
Remove the outer components (8.1 above). Disconnect the pilot feed tube at the pilot end. Remove the 2 screws securing the pilot
to the main burner, pull the spark lead off the electrode and release the thermocouple nut at the gas tap. Remove the pilot feed
pipe from the gas tap and pre-assemble the new pilot filter and feed pipe to the new pilot before fitting it in the fire. Re-assemble in
the reverse manner.
NOTE: If the thermocouple, the electrode or the pilot itself are faulty, it is necessary to replace the whole pilot assembly. For ease
of access, free the right hand fixing screw of the pilot shield strip.
PILOT LINT FILTER
A lint filter has been fitted to the pilot of this appliance to filter out
any dust or lint which may present in normal household room air.
If you notice that the appliance has a floppy yellow pilot flame
and/or there is difficulty in lighting the appliance then the lint filter
may need cleaning. Cleaning should be carried out by vacuuming
the dust and lint from the filter. If vacuuming alone is not successful
in curing the ignition problem then a Gas Safe registered Engineer
must be called to investigate the problem.
To remove the lint filter for cleaning or to gain access to the aeration
hole simply slide the lint filter downward. Refit by pushing up
against the pilot bracket, ensure it is crimped to hold it in place.
When supplied as a spare part the lint trap must be fitted as shown
and crimped to fix in place, ensuring it is ‘butted up’ to the pilot
bracket.
Lint Filter
ODS PILOT ASSEMBLY WITH LINT FILTER FITTED
To remove slide downward
after disconnecting the
pilot gas supply tube.
To re-fit, push up
against pilot bracket
and crimp here