Robinsons Victorian RUSHMOOR 8 Dwarf Assembly Instructions Manual

NOMINAL SIZE
8 X 6
8 X 8
8 X 10
A (mm) B (mm)
2598
1990 2610 3230
8 X 12
3850
Thank you for purchasing your new Robinsons greenhouse. We recommend you familiarise yourself with the instructions and read al l safety information before you commence assembly. This instruction manual is also available online at www.robinsonsgreenhouses.co.uk in our technical help section should you need to reprint it. Should you require any additional advice you can always call us on 01782 385409.
These instructions are divided into sections highlighted by a white number/letter on a black background at the bottom corner of most pages (see opposite page for details); part lists, B-base, P-preparation, 1-sides, 2-front gable, 3-rear, 4-joining the four sides together, 5-louvre, 6-roof, 7-vent, 8-glazing, 9- vent attachment, 10-door attachment, 11 anchoring down, 12 finishing touches, 13 optional shelf, 14 optional staging. If you need to contact us for assis­tance please refer to the relevant section/s. If your building is longer than 12’, i.e. has an extension then please also refer the separate extension manual.
Safety Warning
 Glass and aluminium can potentially cause injury. Please ensure you wear protective goggles, gloves, headgear and suitable footwear when
assembling and glazing the building.
 Please remember that glass is fragile and should be handled with extreme care. Always clear up and dispose of any breakages immediately.  Do not assemble the greenhouse in high winds.  For safety reasons and ease of assembly, we recommend that this greenhouse is assembled by a minimum of two people.  Please clear all lying snow from the greenhouse roof as it can cause the roof to buckle or collapse.
Site Preparation
 When selecting a site for your greenhouse, it is vital that you choose as flat and level an area as possible.  A concrete or slabbed base will provide the most solid foundation for your greenhouse.  IMPORTANT: Do not fix your building down until the building is fully assembled, including glazing.  Avoid placing your greenhouse under trees or in other vulnerable locations.  To minimise the risk of wind damage, try to select as sheltered a site as possible, e.g. beside a hedgerow or garden fence.
Additional Considerations
 Please bear in mind that assembling your greenhouse can be time consuming. You may need to spread the construction over two or more
days. We recommend that you avoid leaving the building partially glazed. If you ever have to leave your greenhouse half assembled and not anchored down, weigh it down with slabs or bags of sand to stop the wind moving it.
 You will find it helpful to prepare a large, clean and clear area in which to work in. A garage floor or flat lawn area is ideal.  If you have arranged for someone to install your greenhouse for you, please check that all components are included. Some parts are numbered
and can be identified by a stamped or hand written number (without the ’D’). Alternatively, the components can be identified by their distinctive profiles, lengths and quantities detailed in the parts list (see next page).
 Anchoring down your greenhouse should be the final stage of construction (including glazing).  Once installed your greenhouse requires little maintenance, but to maintain the smooth running of
your door(s) WD40 or similar can be applied to the door pivot pins / lock etc...
Guarantee
 Your new Robinsons greenhouse is guaranteed for 10 years against faulty manufacture of the frame-
work. This does not include glazing, moving parts, accidental damage or wind damage.
KEY SYMBOL
KEY DESCRIPTION
EXTERNAL VIEW
639mm
D866
INTERNAL VIEW
DO NOT
TWIST TO LOCK
THINK
THIS SECTION
RELATES TO
ANOTHER
(e.g. 1 to 5)
CORRECT
FIX DOWN!
TIGHTEN
PUSH AND HOLD
CUT TO LENGTH
SECTION
No
TITLE ASSEMBLY SYNOPSIS: IMPORTANT INFORMATION / CONSIDERATIONS
B
PARTS LIST
BASE
PREPARATION Tools required. IMPORTANT: Use WD40 or similar in the glazing bar channels and insert the black glazing rubber prior to
P
1
SIDES
FRONT Again ensuring that the gable framework is rubbered-up follow the diagrams to assemble each end of the building. Make sure
2 3
4 5
6
REAR
JOINING THE
FOUR SIDES
LOUVRE
ROOF
Most components should have a ‘D’ code punched into their metal surface. Identify and separate all like for like components prior to assembly. The ‘parts list’ also separates parts into the various sections 1 - 12 shown below. Parts can also be identi­fied by their profile pictures and stated lengths etc..
Base dimensions and recommendations. Ensure that your base is level as this will make assembly of the building, especially the glazing of the roof much more straight forward. Please be aware that the hinge door on your greenhouse opens inwards, make sure that there will be no interference between the door and the foundations.
frame assembly.
Take the side glazing bars ‘D609’ with the rubber inserted and the diagonal braces ‘D604’, use 10mm bolts to join them to the gutter and 15mm bolts to the cills (note how the head of the bolt slides into each glazing bar during construction). Please also remember to slide in your 22mm bolts for attaching the decorative eave spandrels ‘DV100’ in section 5.
that you have inserted the extra bolts utilised in sections 4 and 5. On the roof and side corner bars not every rubber channel will require rubber unless it is to be utilised in a partition (see separate manual and section P).
Take the two sides (1) and both gables (2 & 3) and join them together on your base. It is a good idea to tie some ladders to the sides to support them if you do not have anyone to hold them for you.
They attach to the building during the glazing process (8) like a piece of glass with a black separator above them. If you are fitting an optional auto-louvre then you need to carefully drill (3mm bit) out the rivets which mount the handle to the frame. You can then either utilise those holes or create more to mount the unit.
Attach the ridge and then the rubbered-up roof bars ensuring that they are fully butted up to the ridge and down onto the gut­ter. Attach your cresting before you glaze the building to give yourself more room to work. Utilise the 22mm bolts slid into the side (section 1) and roof bars to attach your DV100 and DV101 spandrels. On longer models you may need to carefully prop up the roof and tie the sides together to keep the ridge and gutters straight (i.e. not sagging or bowed) until the building is fully glazed.
7a 7b
8
9
10
VENT Once the vent is glazed add silicone to the vent sides and top. Stand the vent/s on their hinge (vent top) and then leave the
VENT SLAM The slam bar ‘D079’ can be moved up and down between the roof glazing bars so that it can be butted down onto the pane of
GLAZING
VENT
ATTACHMENT
DOOR
ATTACHMENT
silicone to set.
glass beneath, the autovent will be attached to it later on (9).
Layout the bar cappings and covers around the building like a sundial checking that all is present and correct. You can also place the roof cappings in the gutters so they are closer to hand. The glass in the ends has to bevel on the black separator strip, this bevelling action allows the glass to tuck underneath the roof corner canopy. Use the capping and the self tapping screws to then hold the glass in place. The covers then enclose the screw heads giving a neat finish. It is a good idea to glaze two roof sections first to ensure the building is square followed by two side sections to ensure the building isn't leaning. IMPORTANT ping strip (create a hole in the plastic if required) and that the screws are nice and tight to avoid any glass slippage.
Take the assembled vent and slide the vent hinge ‘D866’ into the end of the ridge allowing the vent the pivot open and closed. Vent stops go either side of the vent to stop any lateral movement (so insert stop / vent / stop). Attach the Bayliss XL autovents.
Your door comes pre-constructed and locked minus the handles and their pivot pin but now it needs to be mounted to the front end of your building. Utilise the ‘DV522’ plates and twist in crop headed bolts to join the door and its frame to the build­ing (pinch the door frame against your long front verticals whilst tightening your ‘DV522’ plates to ensure that there is no gap). If you are struggling to eradicate the gap between the door frame and verticals then some silicone can be carefully applied to the area to create a vertical seal. Be careful not to lock yourself in the building and to avoid damage do not open the door until it is attached to the front gable. Getting the door to swing perfectly without dropping or rubbing on the ground may re­quire some small but vital adjustments. You may also need to insert a packer underneath the door frame hinge to increase ground clearance. Part ‘DV275’ canopies the door frame top hiding the clearance space at the top of the door. The door can only be made to swing inwards. IMPORTANT Please twist the handle to open and close. Please also be aware that your door KEYS (3 provided) are unique to the building so they should not be stored together.
: On the roof sections please make sure that you place a screw around 25mm / 1” from the bottom of each cap-
: Please do NOT let the door slam open or closed as it is likely to cause damage to the door and the frame.
11 12
13 14
ANCHORING
DOWN
FINISHING TOUCHES
OPTIONAL SHELVING
OPTIONAL
STAGING
Now that the greenhouse is finished and the door and vent/s are operating without interference then you need to anchor the building down using 2” rawl plugs and screws. Use a 7mm masonry bit in a hammer drill to create the holes.
Now that the main body of the structure is complete you can add; downpipe fittings, eave bungs, gutter stop ends. It is also important to carefully apply some silicone to the internal eaves corners and external and internal ridge corners to minimise the chance of water entering the structure.
Robinsons integral cantilever staging and shelving attaches to the inside of the greenhouse frame using either square head bolts (insert four into each side glazing bar ’D609’ during construction of the sides (1)) or rectangular ‘crop head’ bolts which can be fitted retrospectively (both sets of bolts accompany the shelving/staging). This system allows the height of either the staging or the shelf to be set at an operator specific height. Commonly the staging brackets are set 900mm from the cills though you can alter this to suit the end user/s. The aluminium shelf / staging slats come in two lengths; (4’):1240mm ‘D2002’ and (6’):1860mm ’D2003’. These slats can combine to create any length of staging required, i.e. 4’+6’ = 10’ etc...
Section
Ref
Part
No.
Section Size
(mm) 8 6 8 8 8 10 8 12
Section
Ref
Part
No.
Section Size
(mm) 8 6 8 8 8 10 8 12
D043 1894 2
D021 2514 2 D022 3134 2
D023 3754 2 DV213 1897 2 DV210 2517 2 DV211 3137 2 DV212 3757 2
D604 1316 4
D609
RUBBER
D174
DV231
DV302L
DV302R 1
1000
1160 4 6 8 10
10 14 19 24
(1m)
N/A
4 4 8
2614
852
DV275
DV104
DV105
RUBBER
D174
904
N/A
N/A
1000
(1m)
N/A
55
DV204 1897 1
DV201 2517 1 DV202 3137 1 DV203 3757 1
DV254
RUBBER
1790 4 6 8 10
1000
(1m)
15 22 30 36
D608
1160
D866
DV066L
DV066R 2
1505
DV237L
DV237R 1
2489
DV310L
DV310R 1
DV061
1972
2401
DV270L
DV270R 1
DV273
782
2468
D863L
D863R
D862
D079
PLUS FLUFF
DV307 1350 4
DV251L
DV251R
1790
DV263
D163
930
90
D114
D220
PLUS FS6060
SCREW
D205
639 2 2 4 4
613 2 2 4 4
613 2 2 4 4
593 2 2 4
590 2 2 4 4
N/A 4 4 8 8
N/A 4 4 8 8
N/A 4 4 8 8
Section
Ref
Part
No.
Section Size
(mm) 8 6 8 8 8 10 8 12
Size
(mm) 8 6 8 8 8 10 8 12
1 D618 1144 4 6 8 10
2/3 DV403L/R 1505 2 + 2
3 DV408 2401 1
10 DV479 1384 1
3 DV610L/R 1972 1 + 1 2 DV637L/R 2489 1 + 1 5 DV654 1821 4 6 8 10
2 / 10 DV663 905 1
2/3 D610 1160 4
1 D620 1144 4 5 DV651 1790 4
2/3 D614 1162
1 D619 1144 8 10 12 14
3 DV435 2401 1
10 DV480 1384 1
3 DV611L/R 1972 1 + 1 2/3 DV615L/R 1505 2 + 2
2 DV638L/R 2489 1 + 1
5 DV657 1821 8 10 12 14
2 / 10 DV669 905 1
4
MAIN FRAME QUANTITIES
VENTS / DOORS etc SEPERATE
10mm
SYBOLM6X11
10mm
SYBOLM6X15
15mm
SYBOLM6X22
22mm
SYNUTM6
M6
NUT
74 80 86
29 31 33
24 36 48
127 147 167 187
92
35
60
D522
D119
DV120
D841
D211
N/A
E
N
O
C
I
L
I
S
N/A
N/A
N/A
1625
PIPE
D207
N/A
D214 N/A 2
D201
N/A
10
D208 N/A 2
DV219 N/A 2
DV218 N/A 2
Feed glazing rubber into each glazing bar and trim to length. Notice that some channels are only used on a partition. Applying a lubricant to the aluminium channels will speed up insertion.
PARTITION
ONLY
REFER TO
SEPARATE
MANUAL
PARTITION
ONLY
REFER TO
SEPARATE
MANUAL
The frame is assembled by feeding square headed bolts, either 10mm or 15mm in length into the slots on glazing bars and then locating those bolts through holes in purlings and cills, etc… Twist in (rectangular) crop headed bolts are also used towards the end of construction to attach components to the frame when the glazing bar slots are no longer exposed at the ends.
15mm
10mm
8
X 2
6
X 2
DV213
D043
DV210
D021
6 X 2 DWARF
Part No mm Quantity
DV213
D043 D609 D604 D174
SYBOLM6X11
SYBOLM6X15
SYBOLM6X22
SYNUTM6
Rubber
Part No mm Quantity
DV210
D021 D609 D604 D174
SYBOLM6X11
SYBOLM6X15
SYBOLM6X22
SYNUTM6
Rubber
1897 2 1894 2 1160 4 1316 4
1000 10
8 X 2 DWARF
2517 2 2514 2 1160 6 1316 4
1000 14
4 4 8 8
12
4
6 10 12 16
10
X 2
12
X 2
DV211
D022
DV212
D023
10 X 2 DWARF
Part No mm Quantity
DV211
D022 D609 D604 D174
SYBOLM6X11
SYBOLM6X15
SYBOLM6X22
SYNUTM6
Rubber
Part No mm Quantity
DV212 3757 2
D023 3754 2
D609 D604 D174
SYBOLM6X11
SYBOLM6X15
SYBOLM6X22
SYNUTM6
Rubber
3137 2 3134 2 1160 8 1316 4
1000 19
12 X 2 DWARF
1160 10 1316 4
1000 24
8
8 12 16 20
8 10 14 20 24
10mm
D609
22mm
15mm
TRANSIT BOLT ON
DIAGONALS
D604
D604
D609
15mm
8’ dwarf front
Part No mm Quantity
DV066L 1505 1
DV066R 1505 1
D608 1160 2
DV237L 2489 1
DV237R 2489 1
DV251L 1790 1
DV251R 1790 1
DV263 930 1
Part No mm Quantity
DV275 904 1
DV302L 852 1
DV302R 852 1
DV307 1350 2 DV104 2
DV105 1
D174 4
10mm 10mm
R
1
5
2
V
D
DV270R
DV270L 782 1
DV270R 782 1
DV263
DV275
D
V
2
5
1
L
DV270L
D163 2 D227 27m
M6X10 34
M6X15 10
M6NUT 44
10mm 10mm
10mm 10mm
DV066L
DV066R
DV237L
D
D608
V
3
0
7
DV237R
7
0
3
V
D
D608
DV302L
15mm 15mm 15mm
DV302R
10mm 10mm 10mm
15mm
10mm
10mm 10mm 10mm
15mm
15mm 15mm 15mm
10mm 10mm
10mm 10mm
15mm
10
DV251L /
DV251R
DV251R
DV270L /
DV270R
DV105
DV263
DV251L /
DV251R
DV104
DV251L
FLIP VIEW
DV275
DV251LH /
DV251L /
DV251RH
DV251R
D163
DV237L /
DV237R
DV237L /
DV237R
DV307
DV307
DV302L / DV302R
D608
D174
DV302L /
DV302R
11
DV104
D608
8’ dwarf rear
Part No mm Quantity
DV066L 1505 1
Part No mm Quantity
DV104 2
DV066R 1505 1
DV105 1
D608 1160 2 DV061 2401 1 DV231 2614 1
D174 5
D227 28m
DV251L 1790 1
M6X10 28
DV251R 1790 1
DV273 2468 1 DV307 1350 2
M6X15 11
M6NUT 39
DV310L 1972 1
DV310R 1972 1
D
V
2
5
R
1
5
2
V
D
DV061
1
L
10mm
10mm 10mm
10mm 10mm
10mm
DV310R
D608
D
V
3
0
7
DV273
DV310L
7
0
3
V
D
D608
DV066L
DV066R
DV231
10mm
15mm 15mm 15mm
10mm
15mm 15mm 15mm
10mm 10mm 10mm
10mm
10mm
10mm
10mm
10mm
15mm
15mm
15mm
12
DV251L /
DV251R
DV251R
DV273
DV105
DV061
DV251L /
DV251R
DV104
DV251L
FLIP VIEW
DV251L /
DV251R
DV066L /
DV066R
DV310L /
DV310R
DV310L /
DV310R
DV307
DV307
DV231
D608
DV104
D608
D174
DV231
13
EQUAL
14
Part No mm Quantity
D168L
D168R (handle)
D165
552
552
612
1 1
2
D166
FS6013
552
12
2
4
D166 D166
D168L
D168R
D165
D165
INTERNAL VIEW
D729TG - 100 x 525 panes x 6
PINCH ALL GLASS RETAINERS
BEFORE GLAZING
15
D165
6’
8’
10’
12’
Part No mm Quantity
DV204 1897 1 DV254 1790 4 DV100 n/a 4 DV101 n/a 2
RUBBER
SYBOLM6X11
SYBOLM6X22
SYNUTM6
1000 15
8 16 32
Part No mm Quantity
DV201 2517 1 DV254 1790 6 DV100 n/a 6 DV101 n/a 3
RUBBER
SYBOLM6X11
SYBOLM6X22
SYNUTM6
1000 22
12 24 48
Part No mm Quantity
DV202 3137 1 DV254 1790 8 DV100 n/a 8 DV101 n/a 4
RUBBER
SYBOLM6X11
SYBOLM6X22
SYNUTM6
1000 30
16 32 64
Part No mm Quantity
DV203 3757 1 DV254 1790 10 DV100 n/a 10 DV101 n/a 5
RUBBER
SYBOLM6X11
SYBOLM6X22
SYNUTM6
1000 36
20 40
ROFINALU
DV282
CUT
6mm
 End finials need to be pinche d onto the ridge using ‘DV282’ grub screws.  Depending on your ridge length a half cresting may need to be cut. Some
spacer bar may also be required ‘DV281’ cut into two equal sections.
 Each finial and cresting piece needs to be siliconed ‘D119’ into place.
E
N
O
C
I
L
I
S
D119
RO CRE ALU
EQUALx2
16
DV281
DV254
10mm
22mm
DV254
DV254
10mm
22mm
D609
DV101
DV100
DV100
17
Part No mm Quantity
D866
D863L
639
613
1
1
Part No mm Quantity
D220 PLUS SCREW
D205
N/A 2
N/A
2
D1208
1 of -
610 x 610
pane
D866
D863R
D862
613
593
D863R
1
1
2
2
SY-
BOLM6X11
SYNUTM6 M6 4
8 X 12 S/T
FS6017
8 x 19 S/T
FS6018
10 4
10 2
19 2
D863R
D863L
D866
D1208
1 of -
610 x 610
pane
18
2
2
FLIP
VIEW
D862
D863L
2
2
2
D862
19
CUT
6mm
E
N
O
C
I
L
I
S
D119
Part No mm Quantity
SY-
10 2
BOLM6X11 SY-
15 2
BOLM6X15
SYBOLM6
10 2
X11CROP SYNUTM6
N/A 4
D079
Part No mm Quantity
D079
PLUS
FLUFF
D114 N/A 2
590
1
D114
D114
FLIP
VIEW
20
GLAZING (plans pto): Glass and aluminium can potentially cause
injury. Please ensure you wear protective goggles, gloves, headgear and suitable foot­wear when assembling and glazing the build­ing.
Please remember that glass is fragile and should be handled with extreme care. Always clear up and dispose of any breakages imme­diately.
Layout the plastic bar cappings e.g. D618 and covers e.g. D619 around the building like a sundial checking that all is present and cor­rect, see right and pto. You can also place the roof cappings in the gutters so they are closer to hand.
Use the capping e.g. 618 and the self tapping screws to then hold the glass in place. The covers then enclose the screw heads giving a neat finish e.g. D619.
IMPORTANT make sure that you place a screw around 25mm / 1” from the bottom of each capping strip (create a hole in the plastic if required) and that the screws are nice and tight to avoid any glass slippage.
: On the roof sections please
D619
D618
21
PART
No
D618 1144
DV403L/R 1505
DV408 2401
DV479 1384 DV610L/R 1972 DV637L/R 2489
DV654 1821
DV663 905
D610 1160 D620 1144
DV651 1790
D614 1162
D619 1144 DV435 2401 DV480 1384
DV611L/R 1972 DV615L/R 1505 DV638L/R 2489
DV657 1821 DV669 905
Section Size
(mm)
D614 D610
DV615L
DV403L
DV638L
DV637L
DV669
DV663
ON DOOR
DV480
DV479
DV638R
DV637R
D614
D610
DV615R
DV403R
DV657 DV651
D619 D620
DV657
DV654
D619
D618
DV657
DV654
D619
D618
DV435
DV408
DV657
DV654
D619
D618
DV657
DV654
D619
D618
DV657 DV651
D619 D620
22
D614 D610
DV615L
DV403L
DV611L
DV610L
DV611R
DV610R
DV615R
DV403R
D614 D610
A
A
P
K
J
J
K
P
N
P
K
G
H
D
H
D
K
G
U
S
R
S
6’
R
R
U
P
N
S
PART No Size (mm) 8’ 10’ 12’
D1216 S 610 X 1162 6 8 10
S
S
N G
D624 D729
G
G
M 610 X 550 1
L 525 X 100 6
610 long 1
1262
G N
D101 /
ROSEPS
M
L
DV705 R 610 X 1828 6 6 8 DV721 U 610 X 1236 2 4 4
D1208 A 610 X 610 2 4 4
D625 N 305 X 1162 4
D769 G 457 X 1162 6 DV700 D 357 X 1384 2 DV507 P ANGLE 4 DV713 K ANGLE 4 DV714 J ANGLE 2 DV715 H ANGLE 2
D223/B
D101 /
ROSEPS
Cut to 904mm
610 long
(inc cuts to
457&305mm)
8 +
(LOUVRE X 1 each)
325
P
305
20
794
K
457
337
J
457
23
805
929
H
457
472
D220
24
D220
D862
D079
25
DV499
DV495
DV479
DV480
DV478
DV498
DV494
DV700
DV497
DV700
DV496
DV495
26
DV500
DV495
DV499
Part No Quantity
D522
10
SYBOLM6 X11CROP
SYNUTM6
20
20
DV522
27
DV275
O7mm
28
DV280
S
I
L
I
C
O
N
E
O
C
I
L
I
S
D119
E
N
DV120
D608
D119
D841
D211
D608
D214
S
I
L
I
C
O
N
E
D208
CUT
D207
DV219 SHOWN
D608
29
D
V
2
1
9
DV218LH / DV219RH
D119
S
H
O
W
N
D201
D211
Example: 2x 4’ 3 slat shelves ‘ST0304’ = 8’ run
D608
D609
D608
10mm
D2013
10mm
D2014
10mm
crop
15mm
D2002
=1240mm
10mm
D2014
crop
D2002
=1240mm
D2021
30
D2003
=1860mm
Example: 2x 4’ 7 slat staging ‘ST0704’ = 8’ run
D609
D608
D2044
10mm
crop
D608
D2045
D2043
10mm
crop
D2044
10mm
10mm
D2046
D2045
D2042 D2042
10mm
START
10mm
FINISH
D2046
D2043
D2002
=1240mm
10mm
D2042
D2047
D2002
=1240mm
31
D2002
=1240mm
D2003
=1860mm
Please be aware that this is a new multi-national manual. If you spot any errors or have any constructive comments
regarding the manual please email james.spooner@greenhousepeople.co.uk and I will make the necessary amendments.
In addition any photographs of completed buildings would be most appreciated to add to our portfoli o.
THIS GREENHOUSE BOX WAS PACKED BY: DATE:___________________
________________________________________________________________________________
www.robinsonsgreenhouses.co.uk
To contact Robinsons Customer Services email us at sales@robinsonsgreenhouses.co.uk
or call us on 01782 385 409.
Our address is Robinsons Greenhouses, Unit 19 Blythe Park, Cresswell, Stoke-on-Trent, Staffordshire, ST11 9RD
32
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