Robin R1300 Service Manual

Page 1
Model
WITH EMISSION CERTIFIED ENGINE
PUB-GS1185 Rev. 4198
Page 2
Section
1
.
2
.
3
.
4
.
5
.
6
.
7
.
.
Title
8
.
9
.
10
.
11
.
12
.
Page 3
1

SPECIFICATIONS

Generator
Engine
TY Pe
T-
Frequency
AC Voltage (Rated current)
Max.
AC Output
:
Rated
DC
Output
Voltage regulation system
Type
I
Displacement Bore
x
Stroke Fuel Fuel tank capacity
Oil pan capacity Continuous operating hours per tank
Brushless, self-exciting, 2-pole, single phase, revolving field
60
Hz
120V
(8.3
A)
1300
W
I
1ooow
12V-
8.3A
cu. in
gal pints
3.6
(100 W)
(143
cm’)
in
(63
(3.5
(600
hours
x
liters
cc)
46 mm)
j
I
I
Condenser system
I
:
Forced Air-cooled, 4-Stroke, Side Valve,
I
Gasoline Engine
I
I
8.73
i
I
2.48 x 1.81
i
1
Automotive Gasoline (unleaded)
I
0.9
i
I
I
8
I
U.S.
1.3
U.S.
Approx. Ignition system Starting system
I
Dimensions
Dry
weight
Specifications are subject to change without notice.
(L
X
W X H)
1
I
1
I
I
I
I
I
Solid state ignition Recoil starter
19.3
60.6
x
1
1.3 x 16.1
Ibs.
(27.5 kg)
in
(490 x 288 X 41
Omm)
-1-
Page 4
2.
PERFORMANCE
2-1
AC
OUTPUT
CURVES
7300
1200
1000
800
A
I
s
600 e
3
E
3
0
400
2-2
DC
OUTPUT
200
1
2
3
4567
CURRENT(A)
9
10
11
The voltage curve shown in the
of
DC
characteristic
output when charging a battery. The voltage may be decreased resistance load
is
applied.
by
left
20%
indicates the
when the
0
2
4
CURRENT
6
(A)
8
-
10
-2-
Page 5
3.

FEATURES

LOW-NOISE
Mounting of Air-cooled, 4-Cycle, Super Side Valve ROBIN Engine (EYlSD-SSVR) and introduction of a larger muffler into the machine realized low-noise operation.
0
LIGHT-WEIGHT COMPACT
The machine is easy to carried about due to its light-weight (27.5kg) and compact design.
0
HIGH
The 1300W output is an increase of lOOW over the
0
EASY OPERATION
OUTPUT (increased maximum
output)
6OHz
maximum output of the current R1210.
The one-touch engine control switch integrates the engine on/off switch and the choke. All controls are conveniently located on the front panel.
0
LONG OPERATION
The large
0.9
U.S.
gal. (3.5 liter) fuel tank allows about
3.6
hours of continuous operation at
rated load.
4
60Hz
0
MINIMAL MAINTENANCE
The brushless design and condenser voltage regulator system ensure maintenance
0
FUNCTIONAL FEATURES
The AC/DC push button circuit breaker allows for easy
is
or when the machine
not functioning properly.
and
safe operation when an overload occurs
free
operation.
Equipped with voltmeter for reading AC output voltage.
DC
output can be obtained for the re-chargeable battery.
0
NOISE PREVENTION
Resistor spark plug prevent electric-wave noise for radio,
0
OIL
SENSOR (optional)
T.V.,
etc.
The oil sensor detects when oil decreases below the designated level, stopping the engine and preventing engine damage.
-d
-3-
Page 6
4.
GENERAL
DESCRIPTION
4-1
TERNAL
EX
DC
VIEW
terminal Engine control
of
GENERATOR
(CHOKE-RUN-STOP)
1
switch
Frequency adjusting
,screw (internal)
starter
Fuel cock
'
Fuel strainer
I
\
I
Oil warning lamp (With
oil
sensor type)
\
Air
cleaner cover
\
Muffler
Carrying handle
.
Fuel tank cap
Drain plug Oil
filler
Fig.
4-1
-4-
cap
Page 7
4-2
LOCATION
of
SERIAL NUMBER
and
SPECIFICATION NUMBER
Serial number and specification number are stamped tank.
NOTE:
Always speciiy these numbers when inquiring about the generator or ordering spare parts in
parts
and
order to get correct
Label
(Model
name)
accurate service.
\
on
the
LABEL
(MODEL
NAME)
stuck
on
the fuel
-1
Fig.
4-2
-5-
Page 8
5.

CONSTRUCTION

5-1
CONSTRUCTION
6P
coupler
AND
\rll

FUNCTION

Rear
cover
Rotor complete
\
\
Stator complete
I
'I
Condenser Mount rubber
5-2
FUNCTION
5-2-1
The stator consists core, a main coil and a condenser coil which are
wound
The condenser generates
STAT0
in
the core slots.
AC
Diode rectifier
R
of
a laminated silicon steel sheet
coil
excites the rotor field coil which
voltage
in
the main coil.
'
Ball
Fig.
bearing
5-1
I
Through bolt
\
Stator cover
Front cover
-6-
Fig.
5-2
Page 9
5-2-2
A
CONDENSER
condenser
is
mounted on the rear cover and is connected to the condenser coil which is wound on the stator. This condenser and condenser coil regu­late the output voltage.
Fig.
5-3
5-2-3
ROTOR
The rotor consists of a laminated silicon steel sheet core and field coil which is wound over the core. DC current in the field coil magnetizes the steel sheet core. Two permanent magnets are provided for
the
primary exciting action.
A
cooling fan rotor shaft to cool the generator parts.
A
diode rectifier
the .insulator. (See Fig.
is
pressure-fitted on the end of the
coils,
cores, rectifier, and other
(See
Fig.
5-4)
and
resister are mounted inside of
5-5)
Cooling air is sucked by the rotor fan through the slits of the rear cover and is expelled through the
of
outlets
the front cover.
Fig.
5-4
-7-
Fig.
5-5
Page 10
5-2-4
CONTROL
PANEL
The control panel has a double
ground terminals, and
DC
AC
terminals.
receptacle with a
The voltmeter displays output voltage of the gener­ator. The circuit breaker for generator
from getting damages caused
AC and
DC
protects the
by
over-
loading or defective appliance.
Fig.
5-6
-8-
Page 11
5-3
GENERATOR OPERATION
PERMANENT MAGNET FOR
INITIAL EXCITATION
I I
Fig.
I
‘CONDENSER
5-7
5-3-1
SURGE
ABSORBER
GENERATION
Of
NO-LOAD VOLTAGE
When the generator starts running, the permanent magnet built-in to the rotor generates 3 to AC voltage in the main coil and condenser coil wound on the stator. As one or two condensers are connected to the condenser coil, the small voltage at the condenser
@
coil generates a minute current is
produced with which the magnetic force at the rotor’s magnetic pole
which flows through the condenser coil. At this time, a small flux
is
intensified. When this
magnetic force is intensified, the respective voltages in the main coil and condenser coil rise up.
As
the current @ increases, the magnetic flux at the rotor’s magnetic pole increases further. Thus the
voltages at the main coil and condenser coil keep rising by repeating this process.
of
As AC current flows through the condenser coil, the density
AC
This change of magnetic flux induces
‘AC
coil circuit rectifies this
voltage into magnetizes the rotor core to generate an output voltage in When generator speed reaches
3000
voltage in the field coil, and the diode rectifier in the field
DC.
Thus a DC current @ flows through the field coil and
the
to
3300
r.p.m. , the current in
magnetic flux in the rotor changes.
main coil.
the
condenser coil and field coil
increases rapidly. This acts to stabilize the output voltage of each coils.
If
generator speed further increases
value, the generator output voltage will reach to the rated value.
to
the rated
6V
of
5-3-2
VOLTAGE FLUCTUATIONS UNDER LOAD
When the output current @ flows through the main coil to the appliance, a magnetic flux
@
serves to increase current flux across the rotor core rises.
in the condenser coil. When current @ increases, the density of magnetic
As
a result, the current flowing in the field coil increases and the
generator output voltage is prevented from decreasing.
-9-
is
produced and
w
Page 12
5-3-3
DC
OUTPUT
-
DC output the diode stack (rectifier) where the output undergoes full-wave rectification and is then supplied to the load. The diode works to allow the current to the direction flow in the direction
Fig.
5-8-2
ator. the voltage in
@
flows in the direction shown in the figure, while no current flows between current
On
the
that in shown in the figure.
B
because the current is cut off by the diodes
is
taken out
@,
shows the DC output circuit
DC
voltage
A
is
cut off by the diodes
contrary, when the voltage in C is higher than
A,
the current
from
the DC coil and is fed to
flow
but does not allow the current to
8,
as shown
is
generated in the
is higher than that
@
flows in the direction as
No
current flows between A and
in
Fig.
5-8-1.
of
DC
coil. When
in
Cy
the current
B
and C because the
D,.
the gener-
D,.
in
Main coil
4
-a
-0
Fig.
5-8-1
Dl
+
As
a result, the voltage generated at the output terminal has a wave form with two peaks in one cycle, as
in the case of the output wave form shown in Fig.
Between A and
\
'"0
Between c and
-.
0\
CAUTION : Do not use DC and
-
Due to a characteristic and
AC
output creates voltage drop In
batterles.
/
I
\
\
AC
output simultaneously.
of
Fig.
5-8-2
5-8-3.
6
/
B
/-
'\
/
I
\
1
j
Fig.
5-8-3
the condenser voltage regulation, simultaneous use of DC
DC
output resulting in incapability for charging
Output
Curre'nt
flowing flowing
between between
A
and
B
0
waveform
C
and
B
-
10
-
Page 13
5-4
ELECTRONIC
The electronic ignition system features a power transistor as the current control element. Therefore, the ignition system controlling the current. This system ignition failure which generally results from contamination contact type ignition systems. Because this ignition system has contaminants. maintenance.
TIC
The flywheel which
mechanism consists of a transistor-incorporated ignition coil and a permanent magneto built-in
IGNITION
is
an electronic contact point-free type that operates with the power transistor impulses
As
a result, this electronic ignition system ensures sure and positive ignition with reduced
is
press-fitted
SYSTEM
is
also
called TIC (transistor igniter circuit) and
no
contact points, it
on
the rotor shaft of the generator.
is
virtually free of
of
the contact points, a typical problem with
is
not affected by moisture,
oil,
dust, or other
4
Fig.
5-9
(1)
When the permanent magneto built-in flywheel start rotating, power
@
of the ignition coil and current flows to the resistor From the resistor, current flows the power transistor. With this current, the power transistor turns releasing current
(2)
As
the flywheel comes to the point of ignition, timing detecting circuit
@
is flowing through the circuit. When the ignition timing detecting circuit current @ flowing. When current @ starts flowing, current @ flowing through the power transistor
cut
quickly. simultaneously to the spark plug which ignites for ignition. This stage corresponds to the opening of contact points.
a.
This stage corresponds to the closing of contact points.
As
a result, high voltage is produced
is
activated, the signal transmitter transistor actuates with
.
in
the secondary coil and this voltage
is
generated in the primary coil
is
activated while the current
is
applied
on,
is
-
11
-
Page 14
5-5
-
OIL SENSOR
(OPTION)
-
5-5-1
0
0
DESCRIPTION
The oil sensor mainly functions to detect position of the surface of engine oil in the crankcase engines for general use and to stop the engine automatically when the oil level goes down below the lower limit specified. This prevents seizure of engine from occurring due
in
to insufficient amount of oil Since the sensor has been designed to consume a part
of
power supplied to the igniter to energize its electronic circuit, any other external power supply is not necessary oil filler port. Introduction of newly developed sensing principle features super durability and passage
Merits due to introduction
0
@
@
@
of
It has resistance to mechanical shocks and property of no change with the passage of time as sensing element consists simply of electrodes having no moving parts. At the same time, it vibrations.
No
error occurs due to foam and flow of the oil.
Influence against the ignition system or the electronic units current supplied to the sensor can be decreased.
so
that it can be mounted at the
time as it does not use any moving part.
is
the crankcase.
no
change with the
of
electrical conductivity detection are as follows;
capable of detecting the oil level stably as it
of
I
I
I
!
i
\
oil
sensor
Fig.
5-10
is
not influenced
can
be neglected because an electric
by
engine
I
I
i
i
1
i
5-5-2
There is a great difference between electric resistance of air and that of oil. Since the resistance through the The sensor detects this current difference and make use of it. The sensor judges the oil quantity, by comparing a current flowing across a pair outer) with the reference, in such a way that if a current flows between the electrodes more than the reference, sufficient oil oil is Since an electric current is flown to detect oil quantity, this detection” type The oil level to be detected is determined by the length of electrodes and their mounting positions with the engine.
5-5-3
[Power
The sensor makes use of a part of primary power source for ignition of the engine (igniter) to drive
sensor circuit. Power to the sensor can usually be derived from the ”stop button” by branching wires out.
PRINCIPLE
air,
not
sufficient.
HOW
IT
supply]
OF
SENSING
of
air is far higher than that of oil, more electric current passes through the oil than
although absolute value of the current
is
in the crankcase, on the other hand,
of sensor.
OPERATES
OIL
LEVEL
is
very smalI.
of
electrodes (inner and
if
a current flows less than the reference,
is
called the “electrical conductivity
the
-
12
-
Page 15
[Judgement
When sufficient oil is in the crankcase, both of inner and outer electrodes are immersed in the oil through which current flows across the electrodes. The sensor judges that oil in the crankcase is sufficient. When oil level goes down and the inner electrode is exposed to the air due to consumption of oil, no
current flow between the electrodes as air
The sensor in this case judges that oil
of
oil
level]
is
considered to be electrically non-conductive.
is
insufficient.
4
[Decision
Oil level at the electrodes may go by vibration even if a sufficient oil is in the crankcase. For that reason, the sensor has an electronic timer circuit to prevent it from interpreting as short of oil when amount of oil is sufficient. The sensor has been designed when oil-shortage The timer employs an integration circuit and it is to be reset when the inner electrode is soaked in the oil
again before the sensor decides it as oil-shortage.
The
“threshold level”.
[Automatic stop
When
of engine.
Once the stopping circuit is activated, it keeps functioning until it confirms that the engine has made a complete stop, then the circuit stops functioning automatically.
5-5-4
of
oil
shortage]
down
momentarily probably due to the engine being slanted or affected
so
that the engine is to be stopped only
is
detected
oil level where the sensor decides
of
engine]
the
sensor decides as oil-shortage, it makes the engine to stop running automatically for protection
BLOCK
DIAGRAM
for
5
OF THE
seconds uninterrupted.
as
oil-shortage, when oil level goes down gradually,
CIRCUIT
is
called
e
Power circuit
Inner pole
oil
Outer
0
Power circuit----*-*---- This rectifies a part of power to the igniter and regulates it to supply the
-
I
pole
Detection
circuit
stabilized power
-
Deley circuit
Fig.
to
necessary circuits.
-
5-1
1
13-
Stopping
circuit
Igniter
LED
indicator
Engine ground
-1
Page 16
@
Detection circuit*****-* This detects quantity of oil, sufficient or not, according to difference of
electric resistance across inner and outer electrodes.
Delay circuit
@
stopping circuit
5-5-5
(1)
(2)
CAUTIONS TO
Oil sensor unit
0
Be sure not to damage each wire. Broken or short-circuited power supply wires and/or a grounding wire in particular may lead to malfunction or breakdown.
Mounting and wiring of oil sensor unit
0
Although this has been designed to have enough anti-noise properties in practical use, do not route the sensor wirings in the vicinity of noise-generating sources such cords. This may cause malfunction or breakdown.
@
Since capacity of power source kept as low as possible. Be sure to use terminals with a high contact reliability
**.*.-**.-*
-
-
* * *
BE
This prevents the sensor from making an unnecessary stop of the engine by
oil
momentary lowering of the affected by vibration in spite of sufficient oil in the crankcase.
-
This automatically stops the engine running. Also, the LED indicator for warning can be’ stopped. We have the wires
TAKEN ON HANDLING
is
limited, current flown in the electronic circuit of the sensor is
THE
level due
to
be connected to LED available.
SENSOR
of
more than that
to
the engine being slanted or
lit
while the engine
as
ignition plugs or high voltage
of
tinned terminals.
is
being
(3)
Operation of oil sensor
0
If operating with the engine kept tilted, oil surface inside of the engine varies and the correct oil level can not to be detected which in turn obstructs the preventing function of engine seizure.
the
Operate
@
When starting the engine with an insufficient oil in the crankcase, engine starts once then
automatically after it runs for about 5 seconds.
@
When the engine has been stopped by the oil sensor, voltage remained in the electronic circuit
prevents the sensor from being re-started for
Try
to re-start the engine after 3 seconds or more.
engine by keeping it level.
3
seconds after the engine stop.
it
stops
-
14-
Page 17
6.
Use extreme caution near fuel. A constant danger of explosion or fire exists.
Do
not fill the fuel tank while the engine
tank. Be careful not to spill fuel when refueling. If spilt, wipe
Do
not place inflammable materials near the generator.
Be careful not to put fuel, matches, gunpowder, oily cloth, straw, and any other inflammables near the generator.
Do
not operate
Always operate
Otherwise the engine may overheat and also, the poisonous carbon monoxide contained gases will endanger human lives. Keep the generator at least facilities during use.
Operate
If the generator
generator may tip over.
the
the
generator in a room,cave or
in
a well-ventilated area.
generator
is
on
a level surface.
tilted or moved during use, there
is
running.
Do
not smoke or use open flame near the fuel
it
and let dry before starting the engine.
tunnel.
in
the exhaust
1
m
(4
feet) away from structures or
is
a danger of fuel spillage and a chance that the
4
Do
not operate with wet hands or in the rain.
Severe electric shock may occur. If the generator before starting. Don’t pour water over the generator directly nor wash
If
the generator is wet with water, the insulations will be adversely affected and may cause current
leakage and electric shock.
Do
not connect
This may cause a short-circuit or damage to the generator.
Never connect the generator to the existing house wiring. when the commercial power source is recovered.
Don’t operate the generator with its cover removed.
The operator may be injured or suffer electric shock.
CAUTION; If the circuit breaker tripped
can be an overload or a short-circuit.
In
appliance and plugs for faulty wiring.
the
generator to the commercial power lines.
off
such a case, stop operation immediately and carefully check the electrical
is
as a result
wet by rain
it
with water.
If
of
using an electrical appliance, the cause
or
snow, wipe
connected, the generator will burn out
it
and thoroughly dry it
4
-
15-
Page 18
7.
-
7-1
AC
OUTPUT
Generally, the power rating of an electrical appliance indicates the amount of work that can be done by it. The electric power required for operating an electrical appliance is not always equal to the output wattage of the appliance. The electrical appliances generally have a label showing their rated voltage, frequency, and power consumption (input wattage). The power consumption of an electrical appliance is
it.
the power necessary for using
factor and starting wattage must be taken into consideration.
In
order to determine the right size generator, it
be connected to the unit.
Refer to the followings to calculate the power consumption of each appliance or equipment by its type.
When using a generator for operating an electrical appliance,the power
is
necessary to add the total wattage of all appliances to
Incandescent lamp, heater, etc. with a power factor of
Total power consumption must be equal to or less than the rated output
Example:
Fluorescent lamps, Motor driven tools, light electrical appliances, etc. with a smaller power factor
A
rated 1OOOW generator can turn ten lOOW incandescent lamps
1
.O
of
the generator.
on.
Select a generator with a rated output equivalent to 1.2 to 2 times of the power consumption of the
of
load. Generally the starting wattage
motor driven tools and light electrical appliances are 1.2 to
times lager than their running wattage.
Example:
NOTE
NOTE
Mercury lamps with a smaller power factor
A
rated 250W electric drill requires a 400W generator to
7:
If a power factor correction capacitor power shall be required to drive the lamp.
2:
Nominal wattage of the fluorescent lamp generally indicates the output wattage of the lamp.
Therefore, if the fluorescent lamp has no special indication as to the power consumption, efficiency should be taken into account as explained in item
is
not applied to the fluorescent lamp, the more
start
it.
(5)
on the following page.
Loads for mercury lamps require 2 to 3 times the indicated wattage during start-up.
Example:
A
400W mercury lamp requires
A
rated 1OOOW generator can power one 400W mercury lamp
800W
to 1200W power source to be turned
on.
3
Initially loaded motor driven appliances such as water pumps,compressors,etc.
These appliances require large starting wattage which
Example:
NOTE
NOTE
A
rated
9OOW
1:
Motor-driven appliances require the aforementioned generator output only at the starting. Once their motors are started, the appliances consume about
power consumption
for other electrical appliances.
2:
Motor-driven appliances mentioned in items
starting power depending on the kind of motor and start-up load. If it is difficult to
determine the optimum generator capacity, select a generator with a larger capacity.
compressor requires a 4500W generator to drive it.
so
that the excess power generated
-
16-
is
3
to 5 times of running wattage.
1.2
to 2 times their rated
by
the generator can be used
(3)
and
(4)
vary in their required motor
Page 19
Appliances without any indication as to power consumption
Some appliances have no indication as to power consumption; but instead the work load (output) indicated. formula mentioned below.
Efficiencies of some electrical appliances are as follows:
Example
Example
In
such a case, power consumption
(Output of electrical appliance)
(Efficiency)
Single-phase motor Three-phase motor Fluorescent lamp
1
:
A
40W fluorescent lamp means that efficiency explained in you will get the figure of the necessary capacity generator with a rated output fluorescent lamps.
2:
Generally speaking, a 400W motor means that its work load
this motor
is
used for a motor-driven tool, the capacity of the generator should be multiplied by
1.2
- - - -
- - - -
to 3 and
- - - - - -
*
- - -
*
*
- -
- -
- - - - -
is
0.7
and accordingly, power consumption will be
Item(2),
is
0.7
and power consumption will be
570W
is
to
be worked out according to the numerical
-
-
(Power consumption)
*
-
-
0.6
-
- -
-
*
0.65
- -
0.7
multiply this power consumption value of 57W by
as
explained in the
0.75
-
0.9
-
0.8
of
1OOOWcapacity can light nine to fourteen 40W
The smaller the motor, the
>lower the efficiency.
its
luminous output
of
a generator. In other words, a
is
400
+
0.7=
570W. When this motor
item(3).
is
40
400W. Efficiency of
40W.
+
Its
0.7=
1.2 - 2
57W.
is
*
As
and
Applicable wattage
Appliance
60Hz
lncandesent lamp,
Fluorescent lamp, mercury lamp , Electric
Pump, compressor up to about
I
NOTES: Wiring between generator and electrical appliances
1.
Allowable current
Use a cable with an allowable current that is larger than the rated input current of the load
(electricalappliance). the cable will become excessively heated and deteriorate the insulation, possibly burning it out.
Table
2.
Cable length
If
conductors decreasing the input voltage to the load (electrical appliance). As a result, the load can be damaged.
Table
7-2
a long cable is
7-2
hot
plate
Table
of
cable
If
the input current is larger than the allowable current
shows cables and their allowable currents for your reference.
used,
shows voltage drops per
a voltage drop occurs due to the increased resistance in the
tool
100
I
I
I
I
7-1
meters
of
up
up to about
cable.
to
lOOOW
800W
250W
of
I
I
I
I
the
cable used,
w
-
17-
Page 20
Sectional
mm'
Allowable
A
Gauge
wlre element current area
No./
No./mm
I
Voltage
0.75
1.25
2.0
5.5
7
12
17
23 3.5 35
Voltage drop indicates as V
R
means resistance
I
means electric current through
4!
means the length of the wire
The length
7-2 DC OUTPUT
of
wire indicates round length, it means twice the length from generator to electrical tools.
(
52
3010.18
5010.18 37
10.26
45
10.32
7010.32
=
100
/lo0
m)
Table
XRXIXl
on
the above table.
the
wire
(A).
(m).
7-2
NOTE
When the generator
:
Do not use DC and AC output simultaneously.
to
a
Due AC output creates voltage drop in DG output resulting in incapability
characteristic
is
employed
electrolyte in the battery.
7-2-1 SPECIFIC
The specific gravity
S20 = St
GRAVITY
of
electrolyte varies by temperature
+
0.0007
where
S20 : The specific gravity at
St : Measured value t
:
Temperature at the time
of
the condenser voltage regulation, simultaneous
to
charge batteries, attentions should be paid to the specific gravity
OF
BATTERY ELECTROLYTE
(t-20)
20°C
of
measurement (Electrolyte)
use
of
DC and
for
charging batteries.
of
;
so
it
must be converted to the one at
20°C.
-
18
-
Page 21
7-2-2
SPECIFIC GRAVITY
OF
BATTERY
ELECTROLYTE AND
CHARGING
CONDITION
Specific gravity (20.c)
1.260
1.240
1.220
1.200
1.180
1.160
I
7-2-3
BATTERY
1.140
CAPACITY
1
The battery capacity is expressed
of
capable
one ampere current for one hour.
in
100
the unit
87
75
62
50
37
25
Charging
Charging
Immediate Charging is necessary.
I
of
AH (ampere-hour). One
Remarks Charglng condintion
is
not necessary.
is
necessary.
AH
stands for the capacity
w
-
19-
Page 22
8.

MEASURING PROCEDURES

-
8-1

MEASURING INSTRUMENTS

8-1
-1
“Dr.
ROBIN” GENERATOR TESTER
The “Dr. Robin”generator tester is exclusively de­signed for fast, easy diagnosis and repair generators.
The “Dr. Robin” has the following features:
(1)
Functions
of
voltmeter, frequency meter, meg­ger tester, capacitance meter and circuit tester are combined in one unit.
(2)
Fast and easy readout by digital indicator.
(3)
Built-in automatic battery checker indicates the time to change batteries.
(4)
Tester and accessories are installed in a handy, sturdy case for easy carrying.
0
SPECIFICATIO
US
of
Robin
I
Fig.
8-7
Model
a
m-
d
CI)
.-
K
Voltage Frequency
Resistance
Dr.
Robin
0-5OOV
25-70HZ
0.1 -1,999
AC
R
5’
8
Condenser Capacity
s
insulation Resistance
I
Circuit Protector
I
Power Source
Accessories
Dimensions
Weight
(L X W
I
Test leads with needle probes Test leads with jack plugs
X
H)
I
Table
285 mmx200 rnmxl10 mm
8-1
10-100
3MR
Fuse
1.6kg
,uF
.
.
.
. . .
.
.
I
1 set
1 set
The “Dr. Robid’generator tester can be ordered from Robin generator distributors by the following part number.
I
Dr.
Robin
-
If you do not have a “Dr. Robid’generator tester,use the instruments described
Part
Number
:
388-47565-08
1
for checking generator parts.
-
20
-
in
the following section
Page 23
8-1-2
INSTRUMENTS
VOLTMETER
AC
voltmeter is necessary. The approximate voltage ranges various types
0
to
15OV:
of
the voltmeters to be used
of
generators are as follows:
Type with
an
output voltage
or 120V
0
to
300V:
Type with an output voltage 230 or 240V
0
to 150V, 0 to 330V: Dual voltage type
(2)
AMMETERS
is
AC ammeter
necessary.
An
AC
ammeter with
a range that can be changed according to the
of
current rating desirable. (About
a given generator
10A,
20A,
1OOA)
is
of
of
AC
for
110
220,
most
I
For
AC
fig.
8-2
(3)
FREQUENCY METER Frequency range : About 45 to
NOTE:
Be
careful
input
voltage range.
65Hz
of
the frequency meter’s
I
For
Fig.
Fig.
AC
8-3
8-4
-1
-
21
-
Page 24
-
(4)
CIRCUIT TESTER
is
This circuit tester
used for measuring re-
sistance, etc.
(5)
MEGGER TESTER Used for measuring generator insulation re­sistance. Select one with testing voltage range of
500V.
I
Fig.
8-5
(6)
ENGINE TACHOMETER
of
There are various types
tachometers, contactless type, contact type, and strobe type. The contact type can be used only when the generator and engine have been disassembled. The contactless type is recommended. The PET-2100E engine tachometer is available from your Robin distributors. Please inquire by the part number PET-2100E.
such
as
-
22
-
Fig.
Fig.
8-6
8-7
Page 25
8-2
AC
OUTPUT MEASURING
4
To
AC
receptacle
Fig.
8-8
Measurement is executed with the circuit as shown in Fig.
1.0
lamp with a power factor of the rated load and rated speed
is
the AC output
8-3
DC
OUTPUT MEASURING
normal.
I
Rated voltage
Voltage range
I
To
DC
Terminal
-l
is suitable
is
confirmed to be within the voltage range specified in the table below,
Table
I
8-2
as
a load for the generator. When the AC output measured at
120v
1
17-1
30V
I
P
8-8.
An electric heater or an incandescent
I
Measurement of DC output by adjusting the load to the generator. output is normal.
Note : If a battery is connected
approximately the battery.
is
executed with the switch turned
as
I
to
2V.
Therefore, carefully observe the electrolyte level and do not overcharge
Fig.
8-9
ON
while the current is regulated at 8.3A
If
the voltage is within the range from
a
load to the generator, the
-
23
-
DC
6V
to
14V,
the voltage
output voltage will increase by
Page 26
8-4
MEASURING INSULATION
RESISTANCE
Use a “Dr. Robin”generator tester in megger tester mode or use a megger tester to check resistance. Connect a megger tester
to
the
insulation
one
of
recep­tacle output terminals and the ground terminal, then measure the insulation resistance. An insulation re­sistance original insulation resistance at the time from the factory
If
it
ator and measure the insulation resistance
of
1
megohm or more
is
10
megohm or more.)
is
less than 1 megohm, disassemble the gener-
is
normal. (The
of
shipment
of
the
stator, rotor and control panel individually.
fig.
8-70
0
STATOR
(1)
Measure the insulation resistance between BROWN lead and the core.
(2)
Measure the insulation resistance between
LOW lead and the core.
(3)
-
Measure BLACK lead and the core.
0
ROTOR
the
insulation resistance between
Measure the insulation across one
of
terminals
the rotor and the core.
of
the soldered
YEL-
I
I
Fig.
8-1
1
J
Fig.
8-12
-
24
-
Page 27
0
CONTROL
PANEL
Measure the insulation resistances between the live parts and the grounded parts.
Any part where the insulation resistance leakage and electric shock. Replace the faulty part.
is
less than
I
1M8
Fig.
has faulty insulation,
8-13
and
may cause electric
I
-
25
-1
-
Page 28
9.

CHECKING FUNCTIONAL MEMBERS

9-1

CONTROL PANEL

Fig.
9-1
9-1
-1
AC RECEPTACLES
Using a “Dr. Robin”or a circuit tester, check continuity between the two terminals at the rear
on
receptacles while the receptacle is mounted
the control panel. When continuity is found between the
of
the AC
output terminals of the receptacle with a wire connected across these terminals, the AC receptacle normal. When the wire
is
removed and
no
continuity is found between these terminals, the receptacles
are also normal.
is
-
Fig.
9-2A
-
26
-
Fig.
9-26
Page 29
9-1-2
DC
TERMINAL
Check continuity between the DC terminals at the rear of the control panel using a circuit tester, under the condition that the DC terminals is mounted
on the control panel. (See Fig.
9-1.)
When continuity between the DC terminals is confirmed with a wire connected across the terminals, and
if
is not confirmed
the wire
is
removed, the DC terminals are normal. (See Fig.
9-1.)
w
9-1-3
Check continuity between the two terminals while it is mounted
If
OFF,
9-14
Check the voltmeter
CIRCUIT
continuity
BREAKER
is
confirmed when the breaker
the circuit breaker
VOLTMETER
on
the control panel.
is
is
normal.
if
it operates correctly by apply-
at
the rear side of the circuit breaker using a circuit tester
ON,
ing specified voltage. Voltmeters caunot be checked with a circuit tester because its internal resistance too large.
and no continuity is confirmed when the breaker is
AC
is
Voltmeter
Fig.
9-3
9-2 STATOR
Disengage connectors
on
the wires from stator and check the resistance between wires with a “Dr. Robin” or a circuit tester referring to the follow­ing table.
-
27
-
I
I
Fig.
9-4
Page 30
-
Hz
Specification
Voltage
AC
Windlng
Brown
I
White
DC
Windlng
Green
I
Green
(Rxl
R
+lo%)
Condenser Winging
Black / Black
60
1
20v
Table
1.4
9-1
Q
0.62
Q
4.8
NOTE: If the circuit tester is not sufficiently accurate$ may not show the values given and may give
erroneous readings. Erroneous reading will also occur when there is a wide variation of resistance among coil windings or when measurement is performed at ambient temperatures different from
ZO"C(68"F).
9-3

ROTOR

1)
Using the "Dr. Robin"or a circuit tester, measure the resistance
Fig.
(See
-
9-5.)
(RxlR+10%)
Resistance
ef
the field coil.
R
_-
NOTE
I:
Because a diode is soldered to ends at the terminals, resistance may measured only when tester probes touch the terminals in one combination of polar­ity. Therefore, if no resistance reading appears, try checking in reverse polarity.
NOTE
2:
If
the circuit tester is not sufficiently accu-
rate,
it
and may give erroneous readings. Erroneous reading will also occur when
there is a wide variation of resistance
among coil windings or when meas-
urement is performed
peratures different from
2)
Measure the resistance
may
not show the values given
at
ambient tem-
20°C
of
the resister.
the
(68°F).
coil
be
Fig.
9-5
-
28
-
Page 31
9-4

CONDENSER

w
Use a "Dr. Robin" in capacitance meter mode to check the capacity
of
condensers. (See Fig.
9-6.)
NOTE:
If If
condenser.
9-5
DIODE
Be sure to discharge condensers by short­ing condenser leads each other before checking their capacitance,or the accurate reading cannot be obtained.
10
,uF
such
an
instrument
is
unavailable, the condenser can be checked by replacing with a new one.
the generator performs good with new condenser, the cause
RECTIFIER
of
Fig.
trouble
9-6
is
defect in original
Geen>
Green
Fig.
9-7
h

Diode rectifier

'4
Circuit tester\
Fig.
9-8
The internal circuit Check continuity between each terminal using a circuit tester
of
the diode rectifier is as shown
in
Fig.
9-7.
as
shown in Fig.
Green Green
9-8.
-
29
-
Page 32
Checking table for analogue circuit tester.
~~~ ~ ~ ~~~ ~
Analogue clrcult tester
Green
@
Apply red
of
the clrcult tester
needle
Green
Red
Checking table for digital circuit tester.
~~ ~ ~~ ~ ~~ ~
Apply black Oneedle
Green
of
Green
the clrcult tester
Red
No
continuity
_-
NOTE
NOTE
NOTE
Digital
Apply black
of
the clrcult tester
1:
Because digital circuit tester, polarity
2:
“Continuity” means forward direction characteristics
circuit condition (in which
clrcult tester
0
needle
of
the difference
Green Green
Red
Table
of
measuring method between the analogue circuit tester and the
of
tester needles should be reversed,
a
pointer
of
resistance to some extent. When result
Apply red @needle
Green Green Red
9-2-2
of
the diode, and different from short
the tester goes out
of
the checking indicates failure even in one
of
the clrcult tester
of
its
normal scale), shows
No
continuity
section,replace with a new one.
3:
“Simpson“ brand analogue testers have the characteristic as same as the digital circuit tester.
L
-
30
-
Page 33
9-6
OIL
SENSOR (OPTION)
1.
Disconnect two
(2)
wires comming from the sen-
sor at the connection.
2.
Loosen the sensor to remove it from the engine.
3.
Plug the opening of oil filler hole (created after sensor
is
removed) with suitable means such as oil
gauge.
4. Connect the removed wires again with the oil
sensor.
5.
Start the engine with the oil sensor removed and
~~ ~
Fig.
9-9
confirm if;
5
a. Engine stops after
b.
Engine does not stop after more than
NOTE : The sensor will not operate properly when wire is broken or poorly connected.
Check the wires for correct connection.
If
it fails to stop within 5 seconds after the wirings have checked, the sensor
Replace the sensor with new one.
seconds which
is
normal, or
10
seconds which
is
unusual.
is
wrong.
10.
10-1
DISASSEMBLY
PREPARATION
1)
Be
sure to memorize the location of individual parts when disassembling the generator so that the
AND
and
PRECAUTIONS
ASSEMBLY
generator can be reassembled correctly.. Tag the disassembled part with the necessary information to
facilitate easier and smoother reassembling.
2)
For more convenience, divide the parts into several groups and store them in boxes.
3)
To
prevent bolts and nuts from being misplaced or installed incorrectly, place them temporarily back
at their original position.
4)
Handle disassembled parts with care; clean them before reassembly using a neutral cleaning fluid.
5)
Use all disassembly /assembly tools properly, and use the proper tool for each specific job.
-
31
-
Page 34
10-2
DISASSEMBLY
c
itep
-
1.
Side
cover
2.
PROCEDURES
(1)
Remove the side cover four
M5
X
8
screws. (See Fig.
(1)
Remove the rear cover three
M5
X
8
screws and
screws. (See Fig.
10-2.)
by
unscrewing
10-1
by
unscrewing Rear cover
two
M8
(+)
Plus screw
driver
(+)
Plus driver
Tool
~~~ ~~
.)
X
10
3.
Control panel
Fig.
(1)
10-
1
Pull the remove four
M5
I
knob
off
the
control panel
X
8
screws.
the
control lever and
by
unscrewing
(See
Fig.
Fig.
10-3.)
10-3
Fig.
10-2
I
(+)
Plus driver
-
-
32
-
Page 35
'art
to remove
'I
Description
I
Remarks
Tool
Couplers
and plugs
(D'
Iscon-
nection)
(1)
Disengage the couplers
from
the
wires
of
control panel. pushing the
6P
couplers (Yellow, Red,
Yellow,
Brown,
(See Fig.
(2)
Disengage the connectors
White)
10-4.)
lamp (option) (See Fig.
10-5.)
of
stator wires Pull the couplers while
\
Green/
of
oil warning
hook.
locking
Fig.
10-4
Press
the hook
pull
out
to disconnect.
Press the hook pull out to disconnect.
CONTROL PANEL SIDE
of
the coupler and
of
the coupler and
STATOR SIDE
-
33
-
Fig.
10-5
Page 36
5.
'art
to
remove
Front cover
(1)
Remove the element cover unscrewing (See Fig.
(2)
Remove the three
M5
M6
X
12
10-6.)
front
cover by unscrewing
X
8
screws. (See Fig.
1
by
screw.
10-6.)
(-)
(+)
Tool
~
Driver
Driver
6.
Fuel pipe
and plug (Discon­nection)
(1)
Discharge fuel from the
1.
Shut the fuel striner.
2.
Remove
3.
Put a vessel
the
strainer cup.
to
Element
tank.
receive fuel under the
Fig.
cover
10-6
strainer and open the fuel cock discharge fuel.
4.
Attach the strainer
(See
Fig.
cup
10-7.)
to the strainer
body
(2)
Disconnect fuel hose from the strainer. Loosen the hose clamp
on
top of the strainer and pull out the fuel hose from the
strainer. (See Fig.
10-8.)
Use utmost care about
fire hazard.
Wipe off spilt fuel
to
throughly.
Do
not lose the filler
screen.
Pliers
Fig.
70-7
II
-
34
-
Fig.
10-8
Page 37
Step
-
'art to remove
7.
Fuel tank handle
Description
(1) Remove the handle cover
the
two
M3
X
10
screws.
(2)
Pull
off
the breather
(3)
Remove the handle the
two
M8
M3
x
nuts.
pipe.
body
Handle cover
by
unscrewing
by
taking
I
The
removed without disassembling the handle.
off
Remarks
fuel tank
can
be
I
(+)
12mm
Tool
Driver
box
wrench
M8
Nut
(2
I
pcsj
Fig.
-1
10-9
-
35
-
Page 38
Part
to
remove
Description
Remarks
I
Tool
Fuel tank
Bracket (Cover)
(1)
Remove the
two
M6X
12
flange bolts from the blower housing. (See Fig.
10-10.)
(2) Remove the fuel tank by taking off the
two
M8
nuts from
tank.
(See
Fig.
Fig.
10-1
0
(1)
Remove the bracket cover from the generator by loosening the bolts. (See Fig.
10-1
10-12.)
1.)
the
bottom
two
M8
of
X
the
30
Fig.
10-1
lOmm box wrench
12mm
box wrench
7
12mm box wrench
End cover
(1)
Remove the end cover from the generator by unscrewing the four (See Fig.
10-12.)
M5
X
Fig.
10
screws.
10-12
I I
(+)
Driver
-
36
-
Page 39
I
step
I
Part
to
remove
I
Description
I
Remarks
I
Tool
11.
Rear bracket
(1) Loosen and take out the three
bolt.
(See
Fig. 10-13.)
(2)
Remove condenser from
(3)
Remove the connector rectifier and then remove the terminal from the rear bracket. (See Fig. 10-14.)
rear
of
M6
cover
bracket.
the diode
earth
cable
lOmm box wrench
Box spanner Box spanner and
screw driver
(+)
Fig.
10-13
(4) Remove
evenly with a plastic mallet. (See Fig. 10-15.)
(5)
Remove mount rubbers from rear cover.
(See Fig. 10-16.)
the
rear
bracket, tapping it
Fig.
10-14
Plastic mallet
Wrench
I
Fig.
10-15
-
37
-
Fig.
10-16
Page 40
Itep
-
12.
Part
Stator
to remove
(1)
Remove the stator
(See
Fig.
10-17.)
Descrlptlon
cover.
I
Remarks
Tool
(2)
Pull off the stator from the front cover Never tapping the core. with
(See
Fig.
10-18.)
Fig.
10-17
a
plastic mallet. winding and the lead.
tap
n
on
the
Fig.
Plastic mallet
10-18
-
38
-
\
Fig.
10-19
Fig.
cover
10-20
Page 41
Step
-
13.
'art
to
Rotor
remove
Descrlptlon
(1) Take off the through bolt.
Apply a box wrench on the head of through bolt. Hit the wrench handle with
a hammer counter-clockwise to loosen.
Fig.
10-21
(2) Put the engine on the working table
recoil starter side down.
Remarks
Tool
Box wrench Plastic hammer
(3)
Use a bolt and oil as a tool for pulling
out rotor in the following procedures
1.
Pour engine oil
into
the center hole of rotor shaft. Fill with oil to the shaft end.
(See
Fig. 10-22.)
2. Prepare a bolt with the following thread size
3.
Apply a few turns
:
M8
X
P
1.25
of
seal tape around
the tip of the bolt.
(See Fig.
10-23.)
:
Fig.
10-22
I
Fig.
10-23
-
39
-
Page 42
Dart
to
remove
Descrlptlon
I
Remarks
Tool
13.
Rotor
4.
Screw the bolt into the thread of the rotor shaft.
5.
Torque the bolt using a socket wrench
until the rotor comes off loose.
*
The hydraulic pressure inside the rotor
takes
shaft engine shaft.
(4) Wipe off oil throughly from rotor shaft
and engine
apart the
PTO
shaft.
rotor
from the
12mm box spanner
or
Socket wrench
14.
Front bracket
(1)
Remove the front bracket, which
mounted on the main bearing cover
the engine,
bolts.
(See
by
taking out four
Fig.
10-25.)
Fig.
Fig.
10-24
M8
10-25
is
12mm box spanner
of
X
18
-
-
40
-
Page 43
Part to remove
Mount rubbers
Description
(1)
Remove mount bracket
Remove mount rubbers bracket.
8
q.5
Nut
~
:
Spa.
or
2pcs.
from
engine.
from
mount
Remarks
Tool
I
12
mm
wrench
Mount bracket
Fig.
10-26
\
Mount rubber
-
41
-
Page 44
10-3

ASSEMBLY PROCEDURES

10-3-1
FRONT
BRACKET
Install the front bracket on the main bearing cover of the engine, engaging the faucet joint.
(See
Fig.
10-27.)
M8
X
18mm bolt and washer assy
TIGHTENING TORQUE
10.1
ft
9
Ibs.
1175
-
1370N-crn
140
kg
=
cm
10-3-2
1)
ROTOR
Wipe off oil from the tapered portion of engine shaft and matching tapered hole of rotor shaft. (See Figs. 10-28 and
10-29.)
-.***..-..-*
4pcs.
Fig.
10-27
Fig.
Fig.
10-28
70-29
Install rotor on the engine shaft and tighten the through-bolt.
of
Apply a wrench on the head
hit
wrench handle clockwise with a hammer
tighten.
If
I
I
(See
Fig.
10-30.)
an impact wrench
TIGHTENING TORQUE
8.7
-
10.1
ft
1175
-
1370N-cm
120
-
140
kg
is
available, use it.
Ibs.
cm
through bolt and
I
-
to
42
-
I
Fig.
10-30
Page 45
10-3-3
STATOR
Holding the rear bracket and stator, fit them to the front bracket. Match the mounting hole the rear bracket and that of the rotor bearing,
and softly strike the outside periphery
bracket with a plastic hammer.
4.0
55
10-31.)
-
5.4
-
735 N cm
-
M6
boll
ft
Ibs.
75kg-cm
i
to fix the rear brack-
(See Fig.
Attach the stator cover around the stator.
Tighten the three
et to the front bracket .
TIGHTENING TORQUE
535
of
the rear
of
Fig.
10-31
(4)
Put the grommet in the groove of the rear bracket and secure the wire.
Note
:
Fix
the
wire
from
the stator and diode stack with the
10-3-4
Put condenser to rear cover.
CONDENSER
5
0
X
10
mm tapping Screw ----..----*.----..
TIGHTENING TORQUE
2.4
-
325
-
4.0
ft
-
Ibs.
535 N cm
55
kg
cm
2
pcs.
clamp
Condenser
at
the
bottom
of
the groove.
-43-
Fjg.
10-32
Page 46
10-3-5
"
Set the end cover
M5
10-3-6 BRACKET (COVER)
END COVER
X
10
screws.
on
the rear bracket with four
Mount the bracket (cover)
M8
secure them with
10-3-7
(1)
FUEL TANK AND FUEL
Connect the rubber pipe to the engine carburetor and fasten
X30
Attach the banjo to the opposite end
on
the rear bracket and
bolts.
PIPE
(CONNECTION)
of
the rubber pipe, tighten it with a hose clamp, and fasten the
pipe to the fuel strainer with the banjo bolt.
Note : Mount the fuel strainer with the banjo outlet upward.
_-
(2)
Fasten the strainer to the front bracket with the joint nuts.
(3)
Secure the mounting tab on the bottom of the fuel tank and the blower housing with
Insert the attaching bolts
M8
nuts.
on
the other end of tank into the mount bracket hole and
Fig.
it
with a hose clamp.
10-33
M6
secure
X12
bolts.
it with two
(4)
Connect the rubber pipe First, fit the hose clamp
on
the rubber pipe, connect the strainer and fuel tank, then fasten the rubber
pipe with the hose clamps.
Note :Apply a drop of oil to the rubber pipe
fuel tank.
10-3-8 FUEL TANK HANDLE
(1)
Match
(2)
Completely insert the breather pipe over the bolt.
Note : There is a hole at the center of the breather pipe for air bleeding. Set the breather pipe
(3)
Fix both ends of the handle cover with
hole
the
handle hole with the bolt
is
directed upward.
so
that it may easily be connected to the strainer and the
on
the top of the fuel tank and secure it with M8 nuts.
M3
X
10
screws.
-
44
-
so
that the
Page 47
M3
Handle cover
x
10
Screw
(2
pcs.)
-1
To
Carburetor
To
Carburetor
Is
Hose clamp
M8
/
Nut
(2
pcs.)
10-3-9
(I)
(2)
FRONT COVER
Secure the front cover, on which fuel strainer have been mounted, with three (See Fig.
10-35.)
Secure the element cover with
(See Fig.
10-35.)
Hose clamp
AND
ELEMENT COVER
M5
M6
X
X
12
8
screws.
screws.
Rubber hose
Rubber hose
Fig.
10-34
"..,-
Fuel strainer
-
45
-
Element cover
F@.
10-35
Page 48
10-3-10 CONNECTION
-
.
(1)
Connect the wires drawn out from the stator to
the wires from the control
OF
WIRES
box.
(See Fig. 10-36.)
(2)
Press the couplers until the locking hook engages securely.
(3)
Connect the
oil
warning lamp (option) wire. (See
Fig. 10-36.)
[WIRE CONNECTIONS BETWEEN CONTROL PANEL AND STATOR]
\
fig.
10-36
6P coupler Wire color
Green / Yellow
CONTROL
10-3-1 1 CONTROL PANEL
(1)
Put the control panel over the control lever and
secure it with four
(2)
Attach the
knob
to
:
Yellow, Red, GreenrYellow, Brown, White
M5
PANEL
screws.
SIDE
the control lever.
Green / Yellow
STATOR
SIDE
Note
:After
c
the couplers and connectors have been
connected and secured to the control panel,
secure
control panel.
the wires with a wire band to the
-
46
-
Fig.
10-37
Page 49
10-3-1
2
REAR
COVER
Secure the rear cover with three
M8
X
two
10-3-13
Secure the side cover
10 screws.
SIDE
COVER
with
four
M5X8
M5X8
screws.
screws and
Fig.
70-38
-
47
-
Page 50
-
11
=

TROUBLESHOOTING

11-1
NO
AC
OUTPUT
11-1 -1
CHECKING STATOR
1) Remove control panel and disconnect couplers on
wiring.
2)
Measure the resistance between terminals on stator leads. Refer to Table
9-1
(page
28)
for normal re-
sistance.
[Remedy] If
stator
11
w
is
defective, replace with new one.
-1
-2
CHECKING
CONDENSER
If an instrument (Q.C.-meter or C-meter) for measuring capacity of condenser
of
capacity
NORMAL CAPACITY
condenser.
OF
CONDENSER
Fig.
11-1
is
available, check the
1
OpF
w
If
you do not. have such an instrument, you can check condenser by replacing with new one and test
running.
If
the generator perform normally with new condenser, the cause
condenser.
1 1-1
-3
CHECKING ROTOR
1) Remove rear cover and stator.
of
trouble
is
defect in original
-
48
-
Page 51
2)
Measure the resistance of field coil with a circuit tester. (See Fig.
NORMAL RESISTANCE
lRemedy1
If
the resistance
with new one.
3)
Check the magnetic force the rotor.
[Remedy1
1.
If the magnetic force
2.
If the diode When all removed these parts are good, assemble them and then solder.
11-3.)
(R
x
195
or
the resistor
10%)
is
not normal, replace rotor
of
magnets molded in
is
weak, replace the rotor with a new one.
is
faulty, replace rotor assembly with new one.
Fig.
11-3
11-2 AC VOLTAGE
11-2-1 CHECKING ENGINE
If the engine r.p.m.
mow
to adjust
Loosen the nut on the adjusting screw.
H
Turn the adjusting screw clockwise to in de­crease engine speed or counter-clockwise to increase engine speed. Normal engine speed at no load
3750 - 3800
11 -2-2 CHECKING
Check stator referring to Step
11-2-3
Check condenser referring to Step
CHECKING
IS
TOO HIGH
is
too high or too low, adjust it to the rated r.p.m.
engine
r.p.m.
r.p.m.
STATOR
r.p.m.
.]
OR
.
is
TOO
:
11-1-1.
CONDENSER
11-1-2.
LOW
d
.
Fig.
7
1-5
11-2-4
Check rotor referring
CHECKING
ROTOR
to
Step
11-1-3.
-
49
-
Page 52
circuit breaker
AC
Resistor
I
I
0
0
Page 53
Robin
940
liieiy
Blvd.
-
Wood
e-mail: sales Orobinamerica.com www.robinamerica. wm
America,
Dale,
It
601
91
.
Phone:
630-350-8200
.
Fax:
Inc.
63Ir350-8212
0
Copyright
1998
Robin
America,
Inc.
R1300
‘90
-
4
Page 54
Loading...