Robin EY28 PARTS LIST

PARTS MANUAL
Model
EY28 ENGINE
PUB-EP5736A Rev . 02/00
e-mail: sales@robinamerica.com • www.robinamerica.com
© Copyright 2000 Robin America, Inc.
HOW TO USE THIS MANUAL
Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifications. Each specification will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other significant difference.
In order the identify the correct service part number, it is important to confirm the specifica­tion and code numbers for your engine. The specification and code number together are know as the PRODUCT NUMBER.
All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.
PRODUCT NUMBER LABEL
PRODUCT NUMBER LABEL LOCATIONS
The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below:
E Y 2 8 0
SPEC NO. (11 digits) CODE NO. (4 digits)
PRODUCT NO. (15 digits)
EY28 - 3 - '00-02
X X X X
MANUAL LAYOUT
1. SECTION NAME Parts are broadly classified according to their functions.
Refer to the Group Index (table of contents) for respective section name.
2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:Electrical Device Group).
3. REF. No . The Reference number identifies the part illustration with the corresponding part number in the part list.
4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2".
5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order.
6. DESCRIPTION It is designation of the part.
7. QTY. Quantity of each part used for each product.
8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specification,
and the part concerned. It also shows part number(s) interchangeable for the part.
9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below:
- The part is used in the product irrespective of CODE No. 2101- The part is used in the products with CODE No. of 2101 and after this number.
- 2100 The part is used in the products with CODE No. of 2100 and before this number.
EY28 - 4 - '00-02
GROUP INDEX
Group Name Page
CRANKCASE GROUP ............................................................................... 6
CRANKSHAFT GROUP ............................................................................. 8
INTAKE and EXHAUST GROUP .............................................................. 10
GOVERNOR GROUP ............................................................................... 12
COOLING and ST ARTING GROUP ........................................................... 18
FUEL GROUP ........................................................................................... 24
FUEL GROUP - CARBURETOR ............................................................... 26
ELECTRIC DEVICE GROUP - RECOIL ST ART........................................ 28
ELECTRIC DEVICE GROUP - ELECTRIC STAR T................................... 30
ELECTRIC DEVICE GROUP - ST ARTING MOTOR.................................. 32
ELECTRIC DEVICE GROUP - OIL SENSOR............................................ 34
INDEX OF DESCRIPTION SYMBOLS
SYMBOL DESCRIPTION
AY .......................... ASSEMBLY
CP ..........................COMPLETE
EX .......................... EXPORT (from Japan)
FIG......................... FIGURE
FR. ......................... FRONT
".............................. INCH
INCL....................... INCLUDE
~L ........................... LITER
L= ........................... LENGTH (in. mm)
L.H. (LH) ................ LEFT-HAND SIDE
MECH .................... MECHANICAL
NO (NON) .............. NONE
OPT. ....................... OPTIONAL
O.S......................... OVER SIZE
SYMBOL DESCRIPTION
P= .......................... PITCH (in mm)
P.T.O. (PTO) .......... POWER TAKE OFF
REF. .......................REFERENCE
R.H. (RH) ............... RIGHT HAND SIDE
RR. ......................... REAR
STD........................STANDARD
SW ......................... SWITCH
T=........................... THICKNESS (in mm)
UN .......................... UNIT
U.S. ........................ UNDER SIZE
~V .......................... VOLTAGE
~W ......................... WATT
W/ .......................... WITH
W/O ........................ WITHOUT
EY28 - 5 - ''00-02
SECTION 1 CRANKCASE GROUP
FIG. 100
EY28 - 6 - '00-02
SECTION 1 CRANKCASE GROUP
REF. P ART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.
10 234-10101-31 CRANKCASE, compl. 1 Recoil start type 100
234-10102-31 CRANKCASE, compl. 1 Electric start type 100 20 227-14202-03 VALVE GUIDE 2 Oversize 100 30 044-03000-30 OIL SEAL 1 100 40 060-03002-20 BALL BEARING 1 100 50 031-00600-20 DOWEL PIN 2 100 60 010-50802-90 STUD, muffler 2 100 70 010-50601-91 STUD, carburetor 2 100 80 040-11400-30 PLUG 2 100 90 021-11400-20 GASKET 2 100
210 234-12001-01 MAIN BEARING COVER, cp 1 SAE 100
234-11001-01 MAIN BEARING COVER, cp 1 Metric 100
220 044-03000-30 OIL SEAL 1 100 230 060-03002-20 BALL BEARING 1 100 250 234-45001-01 GOVERNOR GEAR, compl. 1 100 260 205-41901-03 GOVERNOR SLEEVE 1 100 270 227-63601-03 OIL GAUGE 2 100
227-63601-03 OIL GAUGE 1 Oil Sensor type 100
280 021-31600-20 GASKET 2 100
021-31600-20 GASKET 1 Oil Sensor type 100
290 234-16001-03 GASKET, bearing cover 1 100 300 001-14082-80 BO LT and WASHER AY 8 100 610 234-13001-23 CYLINDER HEAD, compl. 1 100 620 234-15001-01 GASKET, head 1 100 630 011-00800-10 FLANGE BOLT 8 100 810 234-14301-01 TAPPET COVER, compl. 1 100 820 234-14401-01 BREA THER PLA TE, compl. 1 100 830 234-16006-03 GASKET , tappet cover 1 100 840 234-16007-03 GASKET , breather plate 1 100 850 085-10800-00 RUBBER PIPE 1 Ø 8mm X Ø 11m m 100 860 011-00600-20 FLANGE BOLT 2 100
*960 234-99001-07 GASKET SET 1 100
* Gasket set includes the following:
Fig. 100 items 280, 290, 620, 830 and 840 Fig. 300 items 340, 550 and 560 Fig. 310 item 510-2*
EY28 - 7 - '00-02
SECTION 2 CRANKSHAFT GROUP
FIG. 200
EY28 - 8 - '00-02
SECTION 2 CRANKSHAFT GROUP
REF. P ART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.
10 234-20901-1 1 CRANKSHAFT, compl. 1 SAE, 1 in keyed 200
234-21001-1 1 CRANKSHAFT, compl. 1 SAE, PUMP type 200
234-21201-1 1 CRANKSHAFT , compl. 1 SAE, T APER type 200
234-20201-1 1 CRANKSHAFT , compl. 1 25mm keyed 200
234-20301-1 1 CRANKSHAFT , compl. 1 Metric Pump 200
234-20701-1 1 CRANKSHAFT , compl. 1 Metric Taper 200 40 023-03001-70 SPACER, T=0.6 1 select one piece only 20 0
023-03001-80 SPACER, T=0.8 1 select one piece only 20 0
023-03001-90 SPACER, T=1.0 1 select one piece only 20 0 50 002-18180-00 NU T 1 200 60 003-20180-00 SPRING WASHER 1 200 70 032-30300-10 WOODRUFF KEY 1 200
310 234-22501-10 CONNECTING ROD AY 1 200 320 227-23001-13 CONNECTING ROD BOLT 2 200 330 234-23101-03 OIL SCRAPER 1 200 350 234-23301-03 PISTON PIN 1 200 360 234-23401-03 PISTON 1 STD 200
234-23402-03 PISTON 1 oversize 0.25mm 200
234-23403-03 PISTON 1 oversize 0.50mm 200
370 254-23501-07 PISTON RING SET 1 S TD 200
254-23502-07 PISTON RING SET 1 oversize 0.25mm 200
254-23503-07 PISTON RING SET 1 oversize 0.50mm 200
380 056-51600-10 CLIP 2 200
EY28 - 9 - '00-02
SECTION 3 INTAKE and EXHAUST GROUP
FIG. 300
COMPRESSION RELEASE TYPE
EY28 - 10 - '00-02
SECTION 3 INTAKE and EXHAUST GROUP
REF. P ART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.
10 234-32301-01 CAMSHAFT, compl. 1 Compression release type 30 0
234-31701-03 CAMSHAFT, compl. 1 300 20 234-32301-03 CAMSHAFT 1 Comperssion release type 300 35 232-36401-13 RELEASE LEVER 1 Compression release type From 4474 3 00
232-36401-03 RELEASE LEVER 1 Compression release type T o 4473 300 36 005-19041-00 SPRING PIN 1 Compression release type 300 37 003-15280-00 SNAP RING, OUTER 1 Compression release type 300 50 234-33301-03 TAPPET 2 300 60 227-33601-03 VLAVE SPRING 2 300 70 234-33401-03 SPRING RETAINER 2 300 80 234-33701-03 INTAKE VALVE 1 300 90 234-33501-03 EXHAUST VAL VE 1 300
310 234-30101-01 MUFFLER, compl. 1 300 320 234-34201-01 MUFFLER COVER, compl. 1 300 330 234-35301-01 MUFFLER BRACKET , compl. 1 300 340 234-35201-01 GASKET , exhaust 1 300 350 002-19080-00 NUT 2 300 360 011-00600-10 FLANGE BOLT 4 300 370 011-00600-10 FLANGE BOLT 1 300 375 011-00600-20 FLANGE BOLT 1 300 540 234-32901-03 INSULAT O R 1 300 550 234-35901-03 GASKET, insulator 1 300 560 234-35902-03 GASKET 2, insulator 1 300
EY28 - 11 - '00-02
SECTION 3 INTAKE and EXHAUST GROUP
FIG. 310
-3 650
600
590
610
A
B
C
-2
EY28 - 12 - '00-02
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