940 Lively Blvd. • Wood Dale, IL 60191 • Phone: 630-350-8200 • Fax: 630-350-8212
e-mail: sales@robinamerica.com • www.robinamerica.com
© Copyright 2003 Robin America, Inc.
HOW TO USE THIS MANUAL
Robin engines are identifi ed by MODEL, SPECIFICATION, and CODE NUMBER. For each
model there may be many different versions called specifi cations. Each specifi cation will be
unique in some way. The difference may only be the paint color or it may have a different type
of PTO or some other signifi cant difference.
In order the identify the correct service part number, it is important to confi rm the specifi ca-
tion and code numbers for your engine. The specifi cation and code number together are
know as the PRODUCT NUMBER.
All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.
The Product Number Label has a 15 digit alphanumeric string that consists of the
SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please
note the illustration below:
E Y 1 5 3
SPEC NO. (11 digits) CODE NO. (4 digits)
PRODUCT NO. (15 digits)
EY15-3 - 3 - 02-03
X X X X
MANUAL LAYOUT
1
2
1
6
4
3
7
9
2
3
5
4
8
1. SECTION NAME Parts are broadly classifi ed according to their functions.
Refer to the Group Index (table of contents) for respective section name.
2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers
that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section
(i.e..:Electrical Device Group).
3. REF. No . The Reference number identifi es the part illustration with the corresponding part number in the
part list.
4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly
part reference number is indicated by the number led by "-" such as "-1", "-2".
5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order.
6. DESCRIPTION It is designation of the part.
7. QTY. Quantity of each part used for each product.
8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specifi cation,
and the part concerned. It also shows part number(s) interchangeable for the part.
9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts
have been introduced in the product. The FROM-TO CODE No. helps to identify PART No.
being employed in the product concerned. See the examples below:
- The part is used in the product irrespective of CODE No.
2101- The part is used in the products with CODE No. of 2101 and after this number.
- 2100 The part is used in the products with CODE No. of 2100 and before this number.
EY15-3 - 4 - 02-03
GROUP INDEX
Group Name Page
CRANKCASE GROUP............................................................................... 6
CRANKSHAFT GROUP............................................................................. 8
INTAKE and EXHAUST GROUP.............................................................. 10
GOVERNOR GROUP .............................................................................. 12
COOLING and STARTING GROUP......................................................... 14
FUEL, LUBRICANT GROUP.................................................................... 18
CARBURETOR GROUP .......................................................................... 20
ELECTRIC DEVICE GROUP .................................................................. 22
OIL SENSOR ........................................................................................... 24
INDEX OF DESCRIPTION SYMBOLS
SYMBOL DESCRIPTION
AY........................... ASSEMBLY
CP...........................COMPLETE
EX........................... EXPORT (from Japan)
FIG..........................FIGURE
FR........................... FRONT
" ..............................INCH
INCL. ......................INCLUDE
~L............................LITER
L= ...........................LENGTH (in. mm)
L.H. (LH).................LEFT-HAND SIDE
MECH.....................MECHANICAL
NO (NON)............... NONE
OPT......................... OPTIONAL
O.S. ........................OVER SIZE
SYMBOL DESCRIPTION
P= ...........................PITCH (in mm)
P.T.O. (PTO) ...........POWER TAKE OFF
REF......................... REFERENCE
R.H. (RH)................ RIGHT HAND SIDE
RR. .........................REAR
STD. .......................STANDARD
SW.......................... SWITCH
T= ........................... THICKNESS (in mm)
UN ..........................UNIT
U.S..........................UNDER SIZE
~V ...........................VOLTAGE
~W ..........................WATT
W/ ...........................WITH
W/O ........................WITHOUT
EY15-3 - 5 - 02-03
SECTION 1 CRANKCASE GROUP
FIG. 100
EY15-3 - 6 - 02-03
SECTION 1 CRANKCASE GROUP
REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG.
10 281-10111-01 CRANKCASE CP 1 w/ stem seal 100
20 227-14202-03 VALVE GUIDE 2 100
26 282-16301-03 STEM SEAL 1 100
30 044-02501-50 OIL SEAL 1 100
40 X60-02500-10 BALL BEARING 1 100
50 031-00600-20 DOWEL PIN 2 100
60 010-50802-50 STUD 2 100
70 010-50601-20 STUD 2 100
75 044-00800-10 OIL SEAL 1 VC8144 100
80 040-11400-30 PLUG 2 100
90 021-11400-20 GASKET 2 EY153YD1030 100
021-81400-10 GASKET 2 EY153YD4000 100
210 282-11002-01 MAIN BEARING COVER CP 1 100
220 044-02501-60 OIL SEAL 1 100
230 X60-02500-10 BALL BEARING 1 100
250 227-45003-01 GOVERNOR GEAR CP 1 100
260 205-41901-03 GOVERNOR SLEEVE 1 100
270 282-63601-H1 OIL GAUGE CP 2 100
280 X21-31600-20 GASKET 2 100
290 227-16001-03 GASKET, bearing cover 1 100
300 013-00600-40 BOLT and WASHER AY 8 100
610 226-13001-13 CYLINDER HEAD CP 1 100
620 281-15001-01 GASKET CP, head 1 100
630 011-00800-10 FLANGE BOLT 8 100
810 227-14301-01 TAPPET COVER CP 1 100
820 227-14401-01 BREATHER PLATE CP 1 100
830 282-16006-03 GASKET, tappet cover 1 100
840 282-16007-03 GASKET, breather plate 1 100
850 085-10800-00 RUBBER PIPE 1 100
860 011-00600-20 FLANGE BOLT 2 100
*960 281-99001-07 GASKET SET 1 100
* Gasket Set 281-99001-07 includes the following:
Fig 100 items 290, 620, 830 and 840
Fig 300 items 340, 550 and 560
EY15-3 - 7 - 02-03
SECTION 2 CRANKSHAFT GROUP
FIG. 200
EY15-3 - 8 - 02-03