Roadstar vdr-6205k Service Manual

Page 1
Service Manual - VDR-6205K
Service Manual - VDR-6205K
VDR-6205K
R
Page 2
1-1
A AC :Alternating Current
B B :Base
BGP :Burst Gate Pulse BPF :Bandpass Filter BS :Brodcasting Satellite BW or B/W :Black and White
C C :Capacitor, Chroma, Collector
CAN :Cancel CAP :Capstan CAP.BRK :Capstan Brake CAP.RVS :Capstan Reverse CATV :Cable Television CBA :Circuit Board Assembly CCD :Charge Coupled Device C.CTL :Chro Control, Capstan Control CFG :Capstan Frequency Generator CHROMA :Chrominance CNR :Chroma Noise Redution COMB :Combination
Comb Filter
COMP :Comparator
Composite
Compensation CONV :Converter C.ROT SW :Color Rotary Switch CS :Chip Selcet C.SYNC :Composite Synchronization CTL DIV :Control Divide CUR :Current CYL :Cylinder
D D :Drum, Digital, Diode, Drain
D.ADJ :Drum Adjust DC :Direct Current D.CTL :Drum Control DEMOD :Demodulator DET :Detector DEV :Deviation DHP :Double High Pass DIGITRON :Digital Display Tube DL :Delay line DOC :Drop Out Compensator DUB :Dubbing D.V SYNC :Dummy Vertical Synchronization
E E :Emitter
EE :Electric to Eletric EMPH :Emphasis ENA :Enable ENV :Envelope EP :Extended Play EQ :Equalizer EXP :Expander
F F :Fuse
FB :Feed Back FBC :Feed Back Clamp FE :Full Erase FG :Frequency Generator FL :Filter FM :Frequency Modulation F/R :Front/Rear FS :Frequency Synthesizer FSC :Subcarrier Frequency F/V :Frequency Voltage
G GEN :Generator H H :High, Horizontal I IC :Integrated Circuit
IF :Intermediate Frequency INS :Insert
L L :Low, Left, Coil
LD :LED LD VTG CTL
:Loading Voltage Control LECHA :Letter Character L.M :Level Meter LP :Long Play
LPF :Low Pass Filter
M MAX :Maximum
MD :Modulator MECHA.CTL
:Mechanism Control MIC :Microphone MIN :Minimum MIX :Mixer, Mixing M.M. :Monostable, Multivibrator MMV :Mono Multi Vibrator MOD :Modulation, Modulator MODEM :Modulator-Demodulator MPX :Multiplex
N NR :Noise Reduction O OSC :Oscillator
OSD :On Screen Display
P PB :Playback
PCB :Printed Circuit Board P.CTL :Power Control PRE-AMP :Preamplifier P.F :Power Failure PG :Pulse Generator PLL :Phase Locked Loop PREM.DET :Premire Detect P.P :Peak-to-Peak PS :Phase Shift PWM :Pulse Width Modulation PWR CTL :Power Control
Q Q :Transistor
QH :Quasi Horizontal QSR :Quick Setting Record QTR :Quick Timer Record QV :Quasi Vertical
R R :Resistor, Right
RE(or RC) :Remocon, Receiver REC :Recording REC S ‘H’ :Record Start ‘Hight’ REF :Reference REG :Regulated, Regulator REMOCON :Remote Control(unit) RF :Radio Frequency R/P :Record/Playback RTC :Reel Time Counter
S S :Serial
S.ACCEL :Slow Accel SAOP :Second Audio Program SC :Scart, Simulcast S.DET :Secam Detect SH :Shift SHARP :Sharpness SIF :Sound Intermediate Frequency SLD :Side Locking S/N :Signal to Noise Ratio SP :Standard Play ST :Stereo SUB :Subtract, Subcarrier SW or S/W :Switch SYNC :Synchronization SYSCON :System Control
T T :Coil
TP :Test Point TR :Transistor TRK :Tracking TRANS :Transformer TU :Tuner, Take-up
U UHF :Ultra High Frequency
UNREG :Unregulated
V V :Volt, Vertical
VA :Always Voltage VCO :Voltage Controlled Oscillator VGC :Voltage Gain Control VHF :Very High Frequency V.H.SW :Video Head Switch VISS :VHS Index Search VPS :Video Program System VR :Variable Resistor or Volume V-SYNC :Vertical Synchronization VTG :Voltage VV :Voltage to Voltage VXO :Voltage X-tal Oscillator
W W :Watt
WHT :White W/O :With out
X X-TAL :Crystal Y Y/C :Luminance/Chrominance
YNR :Luminance Noise Reduction
Z ZD :Zener Diode
SECTION1 SUMMARY
KEY TO ABBREVIATIONS
Page 3
1-2
Prior to shipment from the factory, the products are strictly inspected to confrom with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such com ­pliance, it is equally important to implement the following precautions when a set is being serviced.
• Precautions during Servicing
1. Locations requiring special caution are denoted by labels and inscriptions on the cabinet, chassis and certain parts of the product. When performing service, be sure to read and comply with these and other cautionary notices appearing in the operation and service manuals.
2. Parts identified by the symbol and shaded (
Y
) parts are critical for safety. Replace only with specified part numbers. Note : Parts in this category also include those specified to comply with X-ray emission standards for
products using cathode ray tubes and those specified for compliance with various regulations regarding spurious radiation emission.
3. Use Specified internal wiring. Note especially:
1) Double insulated wires
2) High voltage leads
4. Use specified insulating materials for hazardous live parts. Note especially:
1) Insulation Tape
2) PVC tubing
3) Spacers
4) Insulation sheets for transistor
5. Observe that wires do not contact heat producing parts (heatsinks, oxide metal film resistors, fusible resistors, etc.)
6. Check that replaced wires do not contact sharp edged or pointed parts.
7. 1) When a power cord has been replaced, check
that A mark is made on the cord, under strain, near the aperture, and the flexible cord is subjected 100 times to a pull of 40N for a duration of 1 second each.
2) During the test, the cord shall not be displaced by
more than 2mm
8. Also check areas surrounding repaired locations.
IMPORTANT SAFETY PRECAUTIONS
Fig. 1
Power code
Page 4
1-3
Fig. 3
SAFETY CHECK AFTER SERVICING
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts and wires have been returned to original positions. Afterwards, perform the following tests and confirm the specified values in order to verify compliance with safety standards.
• Insulation resistance test
confirm the specified insulation resistance or greater between power cord plug prongs and externally exposed parts of the set (RF terminals, antenna terminals, video and audio input and output terminals, incrophone jacks, earphone jacks, etc.) See table below.
• Dielectric strength test
Confirm specified dielectric strength or greater between power cord prongs and exposed accessible parts of the set (RF terminals, antenna terminals, video and audio input and output terminals, incrophone jacks, earphone jacks, etc.) See table below.
• Clearance distance
When replacing primary circuit components, confirm specified clearance distance (d), (d') between sol­dered terminals, and between terminals and sur­rounding metallic parts. See table below.
Table 1 : Ratings for selected areas
* Class II model only.
Note. This table is unofficial and for reference only. Be sure to confirm the precise values for your particular
country and locality.
• Leakage Current test
Confirm specified or lower leakage current between B(earth ground, power cord plug prongs) and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, micro­phone jacks, earphone jacks, etc.)
Measuring Method: (Power ON) Insert load Z between B(earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across both terminals of load Z. See figure and following table.
Table 2:Leakage current ratings for selected areas.
Note. This table is for IEC member only. Be sure to confirm the precise values for your particular country and
Note. locality.
Chassis
d
a
Primary circuit terminals
Exposde accessible part
Z
Load
AC Voltmeter
Earth Ground, Power cord plug prongs
B
Fig. 2
AC Line Voltage
AC Line Voltage
100 to 130 V 200 to 240 V
*100 to 130 V
*200 to 240 V
Europe
Australia
Europe
Australia
Other terminals
Antenna earth
terminals
i E 0.7m Apeak i E 2m ADC
i E 0.7m Apeak i E 2m ADC
F 10 M/500 V DC
4kV 1 minute
F 6mm(d) F 8mm(d)
(a Power cord)
Region
Load Z Leakage Current(i)
Earth Ground
(B) to :
Region
Insulation
Resistance
Dielectric
Strength
Clearance
Distance(d),(d)
2k
50k
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1-4
In case that defective EEPROM of PAL models is replaced, to operate these sets from the initial state MP KEY must be repaired as well before delivering to the customer. If MP KEY isn’t repaired the setting of RF OUT channel or LANGUAGE might be different from that for cus­tormer’s country.
•MP KEY : In case of PAL VCR if holding the REC button on the front panel and the CLEAR button on the
remote control handset for 5 ~ 7 seconds with power being switch all and no tapes, OK is displayed at FLD for FLD models and LED becomes on for LED CLOCK models. This is the state that initializing EEPROM is finished. (In case of PAL VCP if holding the REC button on the front panel and the MENU button on the remote control handset for 5 ~ 7 seconds with power being off and no tapes, All the LED DOTs become on. This is the state that initializing EEPROM is finished.)
•MP KEY's function : MP KEY sets EEPROM's data up to the initial state.
SERVICE NOTICE ON REPLACING EEPROM
TIMER
AM
REC VCR
OK
• FLD MODEL:
MP KEY “OK”
• LED CLOCK MODEL:
MP KEY Switch all on a Light
• LED DOT MODEL:
MP KEY Switch all on a Light
Page 6
2-1
SECTION2 CABINET & MAIN FRAME
Fig.2-1
SERVICE METHOD
(1) Disassembly Flow
(Positioned Upside Down)
(2) Re-assembly Flow for service like Fig. 2-1
(3)To check and replace Electrical parts
1 Disassemble the unit according to
No.1) Disassembly Flow.
2 Re-assemble the unit according to
No.2) Re-assembly Flow.
3 Place the unit like Fig. 2-1 4 Check and replace Electrical parts.
NOTE :
1 Insert Video Cassette Tape inversely like Fig. 2-1
to check and replace defective parts.
2 In disassembling and reassembling, be careful not
to damaged CST switch.
Top Case
Bottom Cover
Front Panel
Housing & Deck
Assembly
Main C.B.A
LED C.B.A
Display C.B.A
Main C.B.A
Housing & Deck
Assembly
LED C.B.A
Housing & Deck Ass'y
Cassette Tape
(Upside Down)
Main C.B.A
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2-2
EXPLODED VIEWS
1. Cabinet and Main Frame Section
457
457
457
457
457
457
260
330
A43
A46
283
280
PBLED
284
452
323
320
275
Tu701
SW701
250
462
462
457
457
452
300
276
A
5
4
3
2
1
B C D
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2-3
2.Packing & Accessory Section
• Cabinet & Main Frame Section Parts List
801
808
INSTRUCTION ASS'Y
BATTERY
810
CABLE SET ASS'Y
803
PACKING ASS'Y
804
SHEET CUSHION
802
BOX CARTON
(Optional Parts)
900
REMOCON
NOTE) Refer to “SECTION 5 REPLACEMENT PARTS LIST”
NOTE) in order to look for the part number of each part.
Page 9
2-4
3.Remote Control Section
• Remote Control Section Parts List
• Packing Accessory Section Parts List
901
900
902
906
905
904
903
907
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3-1
Electronic Test Equipment
ABBREVIATIONS
1. Servo Circuit
1)PG Adjustment
Purpose:
For the phase dividing of the Video A,B heads with 180° and the exact tracking of each track to meet head switching point with VHS Spec.
Procedure:
a. Playback a PAL SP test tape.
(At this time, the “ART” is lighting, after pressing the A. TR(+) or A. TR (-) and adjust the X-Value).
b. Connect CH-1 terminal of oscilloscope to W401 or
W402(H.SW) and CH-2 terminal to Video Out Jack of the unit.
c. Trigger the complex Video signal of CH2 to CH-1
(H.SW), and adjust VR501 so that the distance from A(B) head selection point of H.SW signal to the starting point of Vertical synchronized signal is 416µsec ! 32µsec.
Reference:
1. !PG adjustment is practiced in the state of maximum RF level and locked servo system.
2. The deviation between A/B Head Adjustment location should be within ! 20µsec.
3. The deviation between the specification of adjustment and the practical measurement value should be within ! 20µsec.
4. Oscilloscope and VCR set should be connected with GND.
WAVEFORM
Composite Video Signal
• MODE : Playback
• SPEC : 416µsec ! 32µsec
• M.P : W401 OR W402 (H.SW) Video Out Jack
• A.P : VR501
Fig. 3-1
Fig. 3-2
• Oscilloscope
• Video Signal Generator
• Level Meter
• + Driver
• Test Tape (SP)
• Recording Tape
• Digital Multimeter
• Monitor Scope
• Power Supply
• SPEC : SPECIFICATION • M.P : MEASUREMENT POINT • A.P : Adjustment Point
Waveform
VIDEO OUTPUT SIGNAL
CH-1 CH-2
OSCILLOSCOPE
CTL
VR 501
IC 501
IC 301
V.OUT JACK
(JACK 301)
H/SW
RF
2)Connection Diagram
SECTION3 ELECTRICA
ELECTRICAL ADJUSTMENT PROCEDURES
(Solder side)
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3-21 3-22
CIRCUIT DIAGRAMS
1. Power(SMPS) Circuit Diagram
No Power.
BDP01 is defective.
No Power.
ICP02, 03 are malfunctioned.
5V dead.
QP02, 03, 04 are defective.
9V dead.
QP01 is defective.
12VANo Power.
DP06 is defective.
12V dead.
QP06 is defective.
Page 12
3-15 3-16
BLOCK DIAGRAMS
1. POWER(SMPS) BLOCK DIAGRAM
LP01
FILTER
BRIDGE RECTI­FIER
F101
T1.6AL/250V
AC 100~240V
SNUBBER CIRCUIT
ICP02
1CP01 SWITCH
-ING
1 2
3
5
11
10
7
9
6
1
2
3
4
5
4
1
2
3
REFERENCE ICP03
RECTIFIER
DP03
DETECT
RECTIFIER
DP06
ICP04
REGULATOR
6VA
FP02
PTP01
T2A/250V
QP01
QP02
QP04
QP05
Y/C.SYSTEM
5.3VA
CAPSTAN
13.5VA
Y/C.BUFFER
9V
Y/C. MOD
AUDIO.SYSTEM
DC JACK
JK03
QPO6 REGULATOR
REGULATOR
REGULATOR
& SW
QP03
SYSTEM
PWR CTL'H'
DRUM 12VA
REGULATOR
& SW
Page 13
3-23 3-24
2. SYSTEM CIRCUIT DIAGRAM
7 6 84 5 10 9
1
2 3
WAVE FORM
IC502 is defective.
Loading/Unloading operation is abnormal.
S501, S502, Q514, Q515 are defective.
Audio stop occurs.
ES501, ES502, LD501
are defective.
Tape remain dead.
Auto REW is not operate.
IC504 is defective.
•Reset defect.
•Set Dead
X501 is defective.
IC501 is not operate.
X503 is defective.
Menu & F.OSD are not operate.
Q901~Q905 are defective. Each LED are not operate.
Page 14
3-19 3-20
4. SYSTEM BLOCK DIAGRAM
77
76
8
4
2
33
49
71
22
41
16
IC501
GMS3974
MODE S1
MODE S2
MODE S3 MODE S4
T-UP Reel
CST IN
Vss (A/D)
Vss (SERVO)
Vss (OSD)
Vss (SYSCON)
Vcc (SYS)
Vcc (SERVO)
CAP. PWM
CTL +
CTL -
DFG
CFG
CAP. REV 'H'
CAP. ADJ
DRUM ADJ
V. ENV
V.H/SW30
MODE S/W MS501
TO/ FROM AVCP/SECAMTO/ FROM AVCP/SECAM
T-UP END
T-UP REEL
SUP REEL
CST. TAB SW.
5.3VA
5.3VA
RS501
RS502
CS501
R544
R548
R5C6
C552
5.3VA
5.3VA
LD501 DECK IR LED
C.ROTARY
DPG
D.V.Sync
X501
PML01
10MHz
17,73447MHz
OSC
72 73
OSC
OSC2 4fsc in
4fsc out
OSC1
CHAR. OSC
51 50
DOSC IN
DOSC OUT
53 52
T-UP SENSOR
1
X503
M
LD +
LD
2 1
L/D MOTOR
12V
19
LD (-)
LD (+)
20
5
6
4
7 8
1
10
Vcc 1 Vcc 2
OUT 1
C529
OUT 2
GND
IN 2
IN 1
V ref
IC502
ZD501
2
31 32 38 40 61
78
80 81 12 24 2826 39 2725
DRUM PWM
REG 9V
1
2
RESET
GND
Vcc
3
IC504
3
SUP SENSOR
SUP END
82
15
R/C
PM901
5
1
P9M01
R/C
+
+
Vcc (A /D)
96 97 98
79
59
54
43
REC LED
LP / EP LED
PLAY LED
CST IN LED
REC START 'H'
7
SECAM DET 'H'
85
SE / MES 'H'
62
A. MUTE 'H'
90
CLK
91
DATA
OSD 'H'
I - LIMIT
C. SYNC
45
C.Vout
C.Vin
TO/ FROM DECKTO/ FROM DECK
R550
R551
C536
R557
R555
R554
R553
R556
R559
Q515
R558
R552
R5C5
R526
R525
R5C7
C535
C534
R560
R564
C537
C505
C501
C521
C516
C500
+
C561
C506
L502
ZD506
ZD503
ZD502
ZD507
ZD504 ZD505
C538
C539
99
STAND-BY LED
13
KEY RTN 0
14
KEY RTN 1
Vcc (OSD)
42
75
74
C504 C503
C531
R516
PM901,902
KEY SW KEY SW
LEDP9M01, M02
ES501
ES502
95
+
+
Q514
5
SUP Reel
+
+
Q522
Page 15
3-25 3-26
3. A/V CIRCUIT DIAGRAM
PB AUDIO PB Y C
PB Y PB C
REC Y C REC Y REC C
REC AUDIO
5
15
14
9
10
3 6
2
2
7
16
13
11
8
12
1
4
WAVE FORM
Q402,403,404 are
defective.
PB Audio failed.
IC301 Pin is
defective.
Auto Tracking is failed.
TL401 is defective.
Audio & Screen is bad
in Self-Record mode.
IC301 Pin defective.
PB Color signal disappear.
X301, X302 are defective. PB Color Signal disappear.
IC301 Pin defective.
Record is failed.
IC301 Pins , defective. PB and Recording is failed.
Q301, Q302 are defective.
PB screen is bad.
Page 16
3-17 3-18
2. AUDIO BLOCK DIAGRAM 3. Y/C BLOCK DIAGRAM
1) PB Mode
2) REC Mode
1) PB Mode
2) REC Mode
IC301
AUDIO
4
3
1001
96 75
EQ AMP
LINE AMP
A. OUT
JACK
AUDIO
HEAD
AUDIO PB EQ
MUTE
5V
TRAP
CIRCUIT
ACC
C. COMB LPF
Y
DELAY
MAIN CONV
C LPF
PB EQ
LPF
MOD
V. OUT
MD 301
JK 301
YNR
NL
DE EMP
Y/C MIX
60dB AMP
CLAMP
DOUBLE
LIMIT
PB PEAKING
MAIN
DE-EMPH
V.H S/W
CLOCK DATA C SYNC
Y/C
VIDEO
OSD
VIDEO
VIDEO
MIX
V. OUT
BUFFER
PB FM
AGC
FM
DEM
SUB LPF
SP 'B' PB
SP 'A' PB
V. ENV
COLOR
ROTARY
88
57 59 54 52 51 61 72 71
46 45
43 41
91
93
10 18 17 21 20 23 24 28 29
1
11
IC301
LA71570M
SP REC
IC 301
LA71570 M
COLOR ROTARY
V. II S/W CLOCK
DATA
C. SYNC REC 'H'
Y/C VIDEO
(TO DRUM)
90
71 72 61 51 52 54 57 59
46 45
43 41
38
32
31
302928242319181110
+
REC FM
EQ
FM MOD
W/D CLIP
MAIN
EMPH
AGC
FBC
NL EMPH
DETAIL ENH
Y-LPF
YNR
BPF1
C. COMB
BPF
Y
DELAY
COMB
AMP
CCD
LPF
S/W
V. IN
JK 301
76
96
98 7
99
A. IN
JACK
ALC
MUTE
AUTO BIAS
A. OUT
LINE AMP
REC
AMP
PB/REC
S/W
REC 'H'
IC301
AUDIO
AUDIO
HEAD
BIAS OSC
5
2
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