Roadstar CD-910DVD Service Manual

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R

- 910DVD-CD

ManualService

CD-910DVD

 

CONTENTS

 

Page

Disassembly Instructions.....................................................................................................................................

3

Disassembly Diagram..........................................................................................................................................

4

Operation Check..................................................................................................................................................

5

Block Diagram .....................................................................................................................................................

6

Alignment Locations ............................................................................................................................................

7

Alignment Procedures .........................................................................................................................................

8

Printed Circuit Boards........................................................................................................................................

10

Wiring Diagram ..................................................................................................................................................

17

Exploded Views (Panel).....................................................................................................................................

18

Exploded View Parts Lists (Panel).....................................................................................................................

19

Exploded Views (Cabinet) .................................................................................................................................

20

Exploded View Parts Lists (Cabinet) .................................................................................................................

21

Schematic Diagram ...........................................................................................................................................

23

Electrical Parts List ............................................................................................................................................

29

Specifications.....................................................................................................................................................

34

2

DISASSEMBLY INSTRUCTIONS

1.Using the unlock key that came with the unit or a similar tool, unlock the mounting box and remove toward the Rear of the unit.

2.Remove two screws (A) located on the Cabinet Top then remove the Cabinet Top.

3.Remove two screws (B) located on the Cabinet Bottom then remove the Cabinet Bottom.

4.Remove two screws (C) (one located at the left side and one located at the right side of the front cabinet) then remove two Hooks.

6.Remove the screw (D) from on the left side of the left bracket and remove the screw (E) from on the right side of the right bracket.

7.Remove two screws (F) from on the rear bracket then remove the Deck.

8.Take Out the Panel and the Ring.

Remove two screws (G) from each side of the base then remove the Base.

9.Remove two screws (H) from on the right bracket then remove the Tooth Bracket and the Tune Top Tooth. Slide off the Nut and the Stop Washer then remove the Brass Bush and the Tuning Shaft /Tuner.

9.Remove the screw (I) and two screws (J) from on the right bracket then remove the Tune FIX Support. Remove the screw (K) from on the right bracket and remove three screws (L) from under the right bracket and remove the 2BND Tuner and the Tuner Support.

10.Remove two screws (M) from on the back of the rear bracket and Slide off two Nuts then remove the DC FAN 12V.

Remove five screws (N) from on the back of the heat sink then remove the Heat Sink and the Heat Sink Adaptor.

Remove two screws (O) from on the back of the rear bracket then remove the 22PIN Socket.

11.Remove the screw (P) from on the left bracket then remove the Transistor Holder.

12.Remove three screws (Q) from under the main board then remove the Main Board.

13.Remove two screws (R) from on the left bracket then remove the Left Bracket.

14.Remove two screws (S) from the right bracket then remove the Right Bracket and the Rear Bracket.

3

DISASSEMBLY DIAGRAM

4

OPERATION CHECK

GENERAL SPECIFICATIONS OF SIGNAL

Standard frequency

FM

98.1 MHz

(87.5, 108 MHz)

 

MW

1000 kHz

(522, 1620 kHz)

Signal output

FM

1 mV

 

 

MW

5 mV

 

Modulation

MW

400 Hz

30% MOD.

 

FM Stereo

1 kHz

75 kHz DEV.

 

 

 

46% for L only or R

 

 

 

only pilot level 8%.

AF output level

FM/MW

 

 

Power source voltage

DC 14.4V (Backup voltage is the same as this)

AF load impedance

4 ohm pure resistance

 

 

Balance

Center position of level

 

 

Tone

Center position.

 

 

The signal strength read in this section is voltage on the antenna.

 

 

Test Diagram

2-SPEAKER

4-SPEAKER

4-SPEAKER

2-SPEAKER

 

RL.

RR.

 

 

SPK.

 

FRONT

SPR.

 

FRONT

 

 

SPK.

 

 

SPK.

 

FL.

FR.

 

 

SPK.

SPE.

 

MAIN UNIT

DISTORTION

 

 

DUMMY

VTVM

VTVM

ANTANNA

METER

 

ACC (DV14.4V)

BACK UP (14.4V)

GROUND

POWER ANTANNA

ANT

MPX

STEREOS

MODULATOR

AM SG

FM SG

5

BLOCK DIAGRAM

6

ALIGNMENT AND PROCEDURES

FM IF/RF ADJUSTMENT

Equipment required

FM IF/RF signal generator

Oscilloscope

FM Stereo signal generator

Solid-state voltmeter (SSVM)

Regulated DC power supply

Distortion meter

FM IF and RF Alignment Using FM Signal Generator

Note: Press the radio power switch to on the radio. Signal generator output must be kept as low as possible to avoid overload and dipping

Step

Generator

Generator

Display

Adjustment

Remark

 

Coupling

Setting

Setting

 

 

 

 

 

 

 

 

IF

FM RF signal

10.7 MHz

98.1 MHz

T102

Adjust so that

 

Generator to

Sweep output

 

 

maximum AF

 

Antenna

30dB/µV

 

 

output power and

 

Input.

 

 

 

minimum

 

 

 

 

 

distortion

76 kHz pilot

Signal generator

75 kHz Dev.

98.1 MHz

VR2

Adjust to

Modulation

to antenna

90% for L only

 

 

76 kHz

 

receptacle

or R only pilot

 

 

 

 

 

level 10%

 

 

 

Stereo

Signal

98.1 MHz

98.1 MHz

VR1

Adjust AF

Separation

Generator to

int. 1 kHz

 

 

Output power

 

antenna

Dev. 75 kHz

 

 

For maximum

 

 

L + R = 92%

 

 

Separation

 

 

Pilot = 8%

 

 

 

Note: The tuner module is well-aligned and adjustment is not recommended

7

AM IF/RF ADJUSTMENT

Equipment required

zAM IF/RF signal generator

zSolid-state voltmeter (SSVM)

zRegulated DC power supply

z2-CH voltmeter

zDistortion meter

AM IF and RF Alignment Using AM Signal Generator

Note: Press the power switch to on the radio. Signal generator output must be kept as low as possible to avoid overload and clipping

Step

Generator

Generator

Display

Adjustment

Remark

 

Coupling

 

Setting

 

 

IF

AM RF

450 kHz Sweep

530 kHz

T101

Adjust so that

 

Signal

Output

 

 

maximum left and

 

Generator to

60dB/µV

 

 

right are

 

Antenna.

 

 

 

symmetrical

FREQ.

 

 

530 kHz

T106

 

Low

 

 

1710 kHz

CT103

 

FREQ.

 

 

 

 

 

High

 

 

 

 

 

RF

Signal

600 kHz Int.

600 kHz

T107

Adjust AF output

 

Generator

400Hz 30%

 

CT102

power for

 

to antenna

Mod output

 

 

maximum

 

receptacle

20dB/mV

 

 

 

RF

Signal Generator

1000kHz Int.

1400 kHz

VC101

Adjust AF output

Count

To antenna

400Hz 30% mod.

 

 

power for

 

receptacle

Output 20 dB/mV

 

 

maximum

Note: The tuner module is well-aligned and adjustment is not recommended.

8

Roadstar CD-910DVD Service Manual

PRINTED CIRCUIT BOARDS

MAIN BOARD

TOP VIEW

9

MAIN BOARD

BOTTOM VIEW

10

KEY BOARD

TOP VIEW

11

KEY BOARD

BOTTOM VIEW

12

DISPLAY BOARD

TOP VIEW

13

DISPLAY BOARD

BOTTOM VIEW

14

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