Roadmaster FuseMaster 76512 Installation And Operating Instructions Manual

FuseMaster 76512
Installation and
Time Tested • Time Proven
operating instructions
854956-04 01/18
ROADMASTER, Inc. 6110 NE 127th Ave. Vancouver, WA 98682 800 -669-9690 Fax: 360-735-9300 www.roadmasterinc.com
Purpose
Required tools
fuse puller (for difficult-to-access fuses)
power drill with ¾-inch bit or ¾-inch flat auger bit
All specifications are subject to change without notice.
Installation instructions
CAUTION
Read all instructions before installing or operating this device. Failure to understand how to properly install or operate the Fuse­Master could result in extensive property damage.
1. Refer to the towed vehicle owner’s manual to determine which fuse must be removed for towing. Note: running changes may not be reflected in the owner’s
manual. ROADMASTER recommends calling the dealership to confirm which fuses must be removed.
2. Remove the access panel and then the fuses.
3. Confirm that the two pairs of silver pins at the end of the FuseMaster harness are the same size as the pins on the fuses you removed. The pins must match.
Safety Definitions
These instructions contain information that is very im­portant to know and understand. This information is pro­vided for safety and to prevent equipment problems. To help recognize this information, observe the following:
WARNING indicates a potentially hazardous situ­ation which, if not avoided, could result in property damage, serious personal injury or even death.
CAUTION
CAUTION indicates a potentially hazardous situ­ation which, if not avoided, may result in property damage.
NOTE
Refers to important information and is placed in italic type. It is recommended that you take special notice of these items.
Notice
ROADMASTER, Inc. assumes no responsibility for damage and accepts no liability in any way for the proper or improper use or installation of this product, including any warranty claims that may be considered voided by the towed vehicle manufacturer or for any consequential damage that may arise from its use.
CAUTION
Do not insert the fuses into the FuseMaster harness until instructed to do so, or the fuses may blow.
Note: if the fuses are ATM micro fuses, you must purchase ATM mini fuses of the same amperage to replace them — micro fuses will not fit in the FuseMaster fuse holders.
4. Insert the silver pins at the end of the FuseMaster harness into the sockets for the fuses you removed. Insert the two wires with red shrink wrap into one socket; insert the other two wires into the other socket. Gently press the pins down until they are fully seated.
Note: for vehicles with ATM micro fuses (for example, some Honda models) press the silver pins to the outside edges of the fuse socket — the sockets for these fuses have the connectors at the sides.
5. Test-fit the access panel, to ensure that it can be replaced over the FuseMaster harness.
6. If necessary, use wire ties (not included) to secure the FuseMaster harness in place.
CAUTION
If the harness is not secured the electrical connection may be broken, preventing the circuit from functioning. FuseMaster will not operate.
7. Look for a mounting surface for the switch close to the fuse box. (The preferred location is on the fuse box access panel).
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This mounting surface must meet the following conditions:
Choose a location where the switch will not be turned on or off accidentally, but where it will be accessible to operate.
The switch must be installed on a plastic surface which is
¼-inch thick or less.
There must be enough space for the switch.
There must not be any metal directly behind the mounting
location.
There must not be any wiring or electrical components di­rectly behind the mounting location.
You will remove the mounting nut (Figure 1) and the wiring connectors (Figure 1) to install the switch. You must be able to reach behind the switch to reattach them.
8. Using a power drill with a ¾-inch bit or a ¾-inch flat auger bit, drill a hole at the mounting location you have chosen.
9. Remove the four wires from the switch by pulling on the connectors until they separate from their terminals. Note: if the connectors are difficult to remove from the
terminals, move them back and forth against the terminals as you pull out.
10. Remove the mounting nut.
11. Position the switch in the hole, with the blank space (Figure
1) at the top.
12. Reattach the mounting nut, with the serrated side toward the switch, and hand-tighten it.
13. Reattach the wiring connectors into their terminals on the switch.
Note: each pair of wires is bundled to­gether. Connect one pair of wires to the first circuit terminals, as shown to the right, and the other pair to the second circuit.
14. Where possible, slide the black split loom over the wiring connections and secure the loom with electrical tape.
15. Tape the wiring if there is any exposed metal in the im­mediate area of the switch.
16. IMPORTANT — Install the fuses you removed from the towed vehicle into the FuseMaster holders (Figure 2). The black pair of wires is connected to the fuse holder closest to the silver pins (Figure 3); the colored pair of wires is connected to the other fuse holder. Insert the fuses into the appropriate fuse holders, as shown in Figure 3.
CAUTION
ALWAYS match the amperage of the fuse in the Fuse­Master harness to the fuse removed from the towed vehicle’s fuse panel. NEVER install a fuse with more than a 20-amp rating into the FuseMaster harness. Failure to follow these instructions may cause severe damage to the vehicle’s electrical components. Other consequential, non-warranty damage may also occur.
Operating instructions
When the top part of the switch is depressed it is in the “drive” position; when the bottom part of the switch is depressed it is in the “tow” position, as shown to the right. Mount the included “Drive” and “Tow” stickers at the appropriate sides of the switch.
Never flip the switch to the “tow” position while driv­ing. If the switch is flipped, the electrical functions of the switch FuseMaster has replaced will be lost. A loss of power steering, power brakes and/or a loss of vehicular control may result. continued on next page
Figure 1
Figure 2
CAUTION
A blown fuse, significant damage to electrical com­ponents or other consequential damage may occur if the fuses are not inserted into the correct fuse holder.
Confirm that the fuses are fully seated. Replace the protec­tive cap (Figure 2). Note: if the fuses you removed were ATM micro fuses,
install ATM mini fuses (not included) of the same amperage.
Figure 3
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