Roadmaster 1149-107 Installation Instructions Manual

Installation Instructions
Front Sway Bar Kit for Spartan WC2000
part #1149-107 1-½” diameter
INTRODUCTION
85-3435 rev. 00 02-06
Thank you for purchasing our sway
bar kit. Please read through these
instructions before installation.
Thank you for purchasing this sway bar kit. This kit is designed to improve the handling characteristics of your motorhome by reducing the body roll and balancing the weight transfer during cornering. The sway bar kit is engineered for long life and trouble­free performance. For maximum suspension control, use this kit along with our rear sway bar kit.
All the hardware needed for installation is included in this kit. Refer to the PARTS LIST in these instructions to identify the parts.
SUGGESTED TOOLS
The following tools are suggested to complete the installation procedures:
• General Hand Tools • Socket & Wrenches (11/16” & ¾”) • Torque Wrench
• Socket Wrench • ½” Drill • Drill Bits • Center Punch
WARNING
• If raising the vehicle to install the sway bar, always support the vehicle with jack stands at both frame rails or at the rear axle before working underneath. Ensure that the jack stands are securely positioned, and are rated at or above the weight of the vehicle.
• The installer must read the instructions and use all bolts and parts supplied.
• Minor modifications are sometimes necessary due to slight vehicle variations, even for the same year, make and model.
• Use only the parts supplied by ROADMASTER to install this kit.
• ROADMASTER will not be responsible for any damage or injury resulting from any modification or alteration.
• Check ALL the fasteners for tightness before and after road testing the vehicle.
• Do not use this document for custom fabrication, as it may not show all parts or structural components.
• Do not use an air impact wrench when re-installing bolts, as stripped threads may result.
WARNING
ROADMASTER, Inc. • 6110 NE 127th Ave • Vancouver, WA 98684 • 800-669-9690 • fax 503-288-8900 • roadmasterinc.com
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ailure to follow these instructions can result inailure to follow these instructions can result in
F
ailure to follow these instructions can result in
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ailure to follow these instructions can result inailure to follow these instructions can result in
property damage, personal injury or even death.property damage, personal injury or even death.
property damage, personal injury or even death.
property damage, personal injury or even death.property damage, personal injury or even death.
PARTS LIST
5
1
2
4
Sway bar 1-1/2” 1
Part #1149-107
Part # Description Qty
1. 350256-02 Nut, Nylok 7/16” NC 8
2. 357434-00 Washer, cup 8
3. 205381-00 Grommet, poly 8
4. 350251-00 Stud, Endlink 7/16” NC 2
5. 350163-00 Sway bar 1½” 1
6. 350255-00 Nut, Nylok 3/8” NC 4
7. 350308-00 Washer, cut 3/8” 4
8. B251 Plate, clamp 2
9. B252 Plate, spacer 2
3
2
Part # Description Qty
10. B298 Bracket, Swy Br Mount 2
11. 350308-00 Washer, cut ½” 8
12. 350096-80 Bolt, ½” x 1 3/4” NC 4
13. 350259-00 Nut, Nyloc ½” NC 8
14. 350058-00 Bolt, 3/8” x 1 3/4” 4
15. 350308-20 Washer, SAE ½” 4
16. B141 Bracket, U-clamp 2
17. 205217-10 Bushing, split poly 2
18. 400011-30 AQUALUBE Grease 1
2
3
2
1
Free Extended Warranty
You must accurately and completely fill out and mail the product registration card within thirty (30)
days from the date of purchase to qualify for your warranty. If we receive your card, completely and
accurately filled out, within twenty (20) days from the date of purchase, we will extend the coverage to a total of Two (2) years at no extra charge.
Your product registration is an important record for ROADMASTER to keep in touch with you. It also
enables us to expedite any future claim, update or recall that may arise concerning our products.
2 • Spartan WC2000 Front Sway Bar Kit 800-669-9690
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