RMG 214, D 144a Operation And Maintenance, Spare Parts

Gas Pressure Regulator
RMG 214 (D 144a)
Operation and Maintenance, Spare Parts
Serving the Gas Industry - WORLDWIDE
214.20
edition 07/2003
214.20 p.02
The "Technical Description 214.00" for the gas pressure regulator of series RMG 214 contains technical data, versions and dimensions.
Our brochure "General Operating Instructions for Gas Pressure Regulators and Safety Devices" will be useful to fit the valve into the line, put into the line, put into service and find faults that might disturb the operation.
The construction, set-up, supervision and maintenance of gas pressure pressure stations are subject to various national technical rules, which should be strictly observed. In Germany please refer to the DVGW­Worksheets G 490, G 491 and G 495. Note: The vent line of the integrated safety relief valve is to be connected to the open atmosphere (outside of the building).
The frequency of periodical maintenance of gas pressure regulator RMG 214 should be determined according to the prevailing conditions and the type and composition of the gaseous medium. We, therefore, abstain from imposing any fixed intervals. In Germany please refer to the recommandations given by the DVGW-Worksheets G 495.
For maintenance all parts are to be cleaned and subjected to a thorough visual inspection. A visual inspection should not be omitted when the course of operation or functional tests have shown lack of regulating accuracy. Particular care should be given to the checking of sealings and diaphragms, as well as carrying and moving parts. Damaged parts should be replaced by new ones.
The item numbers referred to in the maintenance instructions are identical with those of spare parts drawings and spare parts lists. We recommend to keep all parts that are marked "W" in the spare parts lists in stock for prompt maintenance availibility.
.
2. Special Operating Instructions
valve seat diameter
Ta ke care that not more than the permissible inlet pressure prevails on the inlet side of the RMG 214 as to avoid damage to internal parts
valve seat diameter 6 mm p valve seat diameter 8 mm p valve seat diameter 11 mm p
e max
e max
e max
= 350 bar = 220 bar
= 150 bar
regulating deviations
Admissible regulating deviations depend on constructive details and can be caused by:
a) inlet pressure variations (see table in Technical Description 214.00 or in the RMG booklet) b) flow variations (accuracy depending on the individual setpoint spring, see table in Technical Description 214.00 or in the RMG booklet) c) flow resistance in the outlet channels (increases with higher flowrate)
bubble-tight shut-off
As the regulators have valve sealing made of plastic material, the close bubble-tight at zero consumption.
214.20 p.03
3. Maintenance Hints
3.1 piston (7)
The piston (7) responsible for tight shut-off can be exchanged after removing the screw cap (21).
3.2 internal parts (valve seat (8), guide piece (10), diaphragm (11), setpoint spring (14), etc.)
The internal parts can be reached from under the body by unscrewing the spring housing (15) or the intermediate piece (52). The internal parts should move easily and must be faultless. Take care that the measuring diaphragm is not beginning to dissolve or fall apart due to aggressive gas components. NOTE: When mounting the spring housing take care not to tighten the lid too strongly. Only apply enough force to press the diaphragm down for not more than 1 mm. This is sufficient to achieve tightness.
214.20 p.04
4. Spare Parts RMG 214
4.1 Spare Parts Drawing
4.1.1 Version with internal measuring impulse connection
W 3
W 4
W 7
W 9
10
W11
W12
13
1
2
5
6
8
19
20 W
21
22 W
23
24
25
26
27
W 28
29
30
W 31
internal safety relief valve
14
15
16
17
18
parts marked W are to be kept in stock for maintenance.
214.20 p.05
4. spare parts RMG 214
4.1 spare parts drawing
4.1.2 version with external measuring line
W 3
W 4
W 7
W 9
10
50
W 51
52
W 11
1
2
5
6
8
19
20 W
21
22 W
23
53
54 W
55
56 W
57
24
25
26
27
W 28
29
30
W 31
integrated safety relief valve
W 12
13
14
15
16
17
18
214.20 p.06
parts marked W are to be kept in stock for maintenance.
4. spare parts RMG 214
4.1 spare parts drawing
4.1.3 back-flow proof version, only for valve seat dia. 6 mm
W
82 84 85
parts marked W are to be kept in stock for maintenance.
8380 81
W
214.20 p.07
4.2 spare parts list RMG 214
pos.­no. description amount W material RMG part no. 1 gauge, at option:
0 to 400 bar 1 Ms 00 026 772
0 to 100 bar 1 Ms 00 026 479 2 intermediate piece 1 St 10 015 185 3 sealing ring at option:
0,5 mm thick 1 W LM 00 018 788
1,0 mm thick 1 W LM 00 018 323 4 sealing ring 1 W Cu 00 018 586 5 setpoint spring 1 NFSt 10 014 771 6 intermediate piece for spring 1 Ms 10 014 785 7 piston, at option:
for valve seat dia. Ø 6 and Ø 8
pe up to 100 bar 1 W NSt/Teflon 10 014 764
pe above 100 bar 1 W NSt/Nylon 10 014 768
for valve seat dia. Ø 11
pe up to 100 bar 1 W NSt/Teflon 10 014 775
pe above 100 bar 1 W NSt/Nylon 10 014 778 8valve seat dia., at option:
valve seat dia. Ø 6 1 Ms 10 014 761
valve seat dia. Ø 8 1 Ms 10 014 772
valve seat dia. Ø 11 1 Ms 10 014 737 9 sealing ring 1 W Cu 00 003 879 10 guide piece 1 Ms 10 014 740 11 diaphragm, at option:
pa to 10 bar (4 mm thick) 1 W KG 10 014 757
pa to 10 bar (6 mm thick) 1 W KG 10 014 759 12 sealing ring, at option:
pa to 10 bar (for diaphragm 4 mm thick) 1 W K 00 018 167
pa to 10 bar (for diaphragm 6 mm thick) 1 W K 00 018 056 13 spring plate, at option:
pa 1 to 5 bar for spring F1 Ø 8 1 St 10 014 746
pa 3 to 25 bar for spring F2 Ø 11 1 St 10 014 749
pa 5 to 60 bar for spring F3 Ø 14 1 St 10 014 752
pa 10 to 80 bar for spring F4 Ø 16 1 St 10 014 755 14 spring, at option:
pa 1 to 5 bar F1 Ø 8 1 FSt 10 014 745
pa 3 to 25 bar F2 Ø 11 1 FSt 10 014 748
pa 5 to 60 bar F3 Ø 14 1 FSt 10 014 751
pa 10 to 80 bar F4 Ø 16 1 FSt 10 014 754 15 lid 1 Ms 10 014 736 16 intermediate piece for spring, at option:
pa 1 to 5 bar for spring F1 Ø 8 1 St 10 014 747
pa 3 to 25 bar for spring F2 Ø 11 1 St 10 014 750
pa 5 to 60 bar for spring F3 Ø 14 1 St 10 014 753
pa 10 to 80 bar for spring F4 Ø 16 1 St 10 014 756 17 setpoint adjusting screw 1 Ms/St 10 014 738
parts marked W are to be kept in stock for maintenance.
material key:
St ... steel
LM ... aluminium
Ms ... brass
214.20 p.08
Cu ... copper
K ... plastic material
KG ... rubber-like plastic material
FSt ... spring steel
NFSt ... inox spring steel
NSt ... inox steel
pos.­no. description amount W material RMG part no. 18 hexagonal nut 1 Ms 18 353 938 19 gauge or Verschluflschraube
gauge, at option: 0 to 10 bar 1 Ms 00 026 281 0 to 25 bar 1 Ms 00 026 284 0 to 60 bar 1 Ms 00 026 283 0 to 100 bar 1 Ms 00 026 285
sealing screw 1 Ms 10 014 784 20 sealing ring 1 W Cu 00 018 512 21 sealing screw 1 Ms 10 014 787 22 sealing ring, at option:
0,5 mm thick 1 W LM 00 018 797
1 mm thick 1 W LM 00 018 818 23 body G1 1 Ms 10 014 783 24 adjusting screw 1 Ms 10 014 791 25 counter nut 1 Ms 10 014 797 26 spring, at option:
pa up to 30 bar 1 NFSt 10 014 771
pa above 30 bar 1 NFSt 10 014 794 27 screw connection DS 10 1 St 00 030 015 28 sealing ring 1 W LM 00 018 524 29 piston 1 Ms 10 014 789 30 egalizing piece for spring 1 Ms 10 014 795 31 sealing hub 1 W KG 00 018 057
50 wire ring 1 NSt 10 015 198 51 sealing washer 1 W Teflon 10 015 197 52 intermediate piece 1 Ms 10 015 195 53 glide washer 1 Ms 10 015 191 54 sealing ring, at option:
2,0 mm thick 1 W LM 00 018 639
2,5 mm thick 1 W LM 00 018 640
3,0 mm thick 1 W LM 00 018 641 55 screw connection DS 16 1 St 00 030 008 56 sealing ring 1 W LM 00 006 608 57 steering pin, complete 1 Ms 10 015 208
80 body G1 1 Ms 10 015 201 81 sealing ring 1 W LM 00 018 706 82 spring 1 NFSt 10 015 206 83 sealing ring 1 Cu 00 005 121 84 screw connection 1 NSt 10 015 203 85 piston 1 W NSt/K 10 015 204
parts marked W are to be kept in stock for maintenance.
material key:
St ... steel
LM ... aluminium
Ms ... brass
Cu ... copper
K ... plastic material
KG ... rubber-like plastic material
FSt ... spring steel
NFSt ... inox spring steel
NSt ... inox steel
214.20 p.09
214.20 p.10
214.20 p.11
We supply you with products
for gas pressure regulation:
RMG REGEL + MESSTECHNIK GMBH
Osterholzstrasse 45, D-34123 Kassel, Germany Telephone (++49) 561 5007-0 • Fax (++49) 561 5007-107
gas pressure regulators and safety devices
RMG-GASELAN Regel + Meßtechnik GmbH
Julius-Pintsch-Ring 3, D-15517 Fürstenwalde, Germany Telephone (++49) 3361 356-60 • Fax (++49) 3361 356-836
gas pressure regulating equipment, displacement meters, complete stations
Bryan Donkin RMG Gas Controls Ltd.
Enterprise Drive, Holmewood, Chesterfield S42 5UZ, England Telephone (++44) 1246 501-501 • Fax (++44) 1246 501-500
gas pressure regulating equipment, below ground gas control modules
Bryan Donkin RMG Co. of Canada Ltd.
50 Clarke Street South, Woodstock, Ontario N4S 7Y5, Canada Telephone (++1) 519 5398531 • Fax (++1) 519 5373339
domestic regulators and safety devices
The other RMG Companies:
RMG Messtechnik GmbH
Otto-Hahn-Strasse 5, D-35510 Butzbach, Germany Telephone (++49) 6033 897-0 • Fax (++49) 6033 897-130
turbine meters, vortex meters, correctors, flow computers, odorizers
Karl Wieser GmbH
Anzinger Strasse 14, D-85560 Ebersberg, Germany Telephone (++49) 8092 2097-0 • Fax (++49) 8092 2097-10
Betriebsstelle Beindersheim
Heinrich-Lanz-Strasse 9, D-67259 Beindersheim/Pfalz, Germany Telephone (++49) 6233 3762-0 • Fax (++49) 6233 3762-40
data logging, monitor systems, danger alarm systems
WÄGA Wärme-Gastechnik GmbH
Osterholzstrasse 45, D-34123 Kassel, Germany Telephone (++49) 561 5007-0 • Fax (++49) 561 5007-207
design and assembly of gas pressure regulating and metering stations
The RMG Group of Companies on the internet: http://www.rmg.de
Serving the Gas Industry - WORLDWIDE
We reserve the right for technical changes
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