RLE Protocol Converter User Manual

Integration
Protocol
Converter
User Guide
Version 2.4
Firmware Version 5.3.19
Figure 1.1
Figure 1.2
Dual Port Protocol Converter (FDS-PC-DP)
Copyright and Trademark Notices
© Raymond & Lae Engineering, Inc. 2011. All rights reserved. RLE® is a registered trademark and Seahawk™, Falcon™, and Raptor™ are trademarks of Raymond & Lae Engineering, Inc. The products sold by Raymond & Lae Engineering, Inc. are subject to the limited warranty, limited liability, and other terms and conditions of sale set forth at http://rletech.com.
Revision History
Rev. No. Date Rev. No. Date
1.0 June 2010 2.4 October 2014
1.1 August 2010
1.2 May 2011
2.0 November 2013
2.1 February 2014
2.2 February 2014
2.3 June 2014
2 Protocol Converter User Guide 800.518.1519
Product Registration
Product registration helps RLE Technologies inform owners of:
Product upgrades
New products and technologies
Special offers available only to registered users
Submit registration information on our website: www.rletech.com.
Any information provided to RLE Technologies through the registration form will be regarded as confidential. RLE will not sell or distribute any of the information to third parties. To read our privacy policy, please visit our website: www.rletech.com.
Technical Support
Personal assistance is available Monday through Friday, from 8:00 a.m. to 5:00 p.m. Mountain Time.
A request for assistance may be sent to support@rletech.com.
Otherwise, please call us directly at: 800.518.1519, and press “2” for technical support.
The following information is located on the bottom of each Protocol Converter unit. Please have this information available whenever a technical support call is placed:
Product Model Number
Product Serial Number
Product Manufacture Date
rletech.com Protocol Converter User Guide 3
RLE Product Warranty
Seller warrants to the Ultimate Purchaser (the purchaser who buys for use and not for resale) that all products furnished under this order and which are manufactured by Seller will conform to final specifications, drawings, samples and other written descriptions approved in writing by Seller, and will be free from defects in materials and workmanship. These warranties shall remain in effect for a period of twelve (12) months after shipment. If the Seller installs the equipment or supplies technical direction of installation by contract, said one year shall run from the completion of installation, provided installation is not unreasonably delayed by Ultimate Purchaser. Parts replaced or repaired in the warranty period shall carry the unexpired portion of the original warranty. A unit placed with the purchaser on consignment and then later purchased will be warranted for twelve (12) months from the time the Seller receives notification of the Purchaser's intent to purchase said consigned item. The foregoing is in its entirety is subject to the provision that in no case will the total warranty period extend beyond 18 months from date Seller ships equipment from point of manufacture.
Products are NOT life and safety certified. In no event shall the Seller be liable for loss, damage, or expense directly or indirectly arising from the use of the units, or from any other cause, except as expressly stated in this warranty. Seller makes no warranties, express or implied, including any warranty as to merchantability or fitness for a particular purpose or use. Seller is not liable for and Purchaser waives any right of action it has or may have against Seller for any consequential or special damages arising out of any breach of warranty, and for any damages Purchaser may claim for damage to any property or injury or death to any person arising out of its purchase or the use, operation, or maintenance of the product. Seller will not be liable for any labor subcontracted or performed by Purchaser for preparation of warranted item for return to Seller's factory or for preparation work for field repair or replacement. Invoicing of Seller for labor either performed or subcontracted by Purchaser will not be considered as a liability by the Seller.
The liability of Seller hereunder is limited to replacing or repairing at Seller's factory or on the job site at Seller's option, any part or parts which have been returned to the Seller and which are defective or do not conform to such specifications, drawings or other written descriptions; provided that such part or parts are returned by the Ultimate Purchaser within ninety (90) days after such defect is discovered. The Seller shall have the sole right to determine if the parts are to be repaired at the job site or whether they are to be returned to the factory for repair or replacement. All items returned to Seller for repair or replacement must be sent freight, prepaid to its factory. Purchaser must obtain Seller's Return Goods Authorization prior to returning items. The above conditions must be met if warranty is to be valid. Seller will not be liable for any damage done by unauthorized repair work, unauthorized replacement parts, from any misapplication of the item, or for damage due to accident, abuse, or act of God.
This warranty shall be exclusive of any and all other warranties express or implied and may be modified only by writing signed by any officer of the Seller. This warranty shall extend to the Ultimate Purchaser but to no one else. Accessories supplied by Seller but manufactured by others carry any warranty the manufacturers have made to Seller and which can be passed on to the Ultimate Purchaser.
Seller makes no warranty with respect to whether the products sold hereunder infringe any patent, U.S. or foreign, and Purchaser represents that any specially ordered products do not infringe any patent. Purchaser agrees to indemnify and hold Seller harmless from any liability by virtue of any patent claims where Purchaser has ordered a product conforming to Purchaser's specifications, or conforming to Purchaser's specific design.
Purchaser has not relied and shall not rely on any oral representation regarding the Product sold hereunder and any oral representation shall not bind Seller and shall not be part of any warranty.
4 Protocol Converter User Guide 800.518.1519
Contents
1 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Rear Panel Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Terminal Block Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
SW1 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Register the Protocol Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Mount the Protocol Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Wire the Protocol Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Power Supply & Ground Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
RJ45 Ethernet Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
EIA-232 COM Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Modbus EIA-485 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Configure Communications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Set the IP Address Using a Web Browser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Set the IP Address Using an EIA-232 Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Log In to the Protocol Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Configure Network and Web Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Set and Synchronize the Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Network Time Protocol (NTP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Configure Slave Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Configure Device Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Enable Write Operations to Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Register Configuration Web Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Modbus Register Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
SNMP Register Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
BACnet Register Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Delete All Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Set Communication Protocol Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Modbus/EIA-485 Port Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
BACnet Server Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
SNMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
SMTP (Email). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4 Modbus Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Implementation Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Modes of Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Slave Address Field. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Function Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Data Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Error Check (Checksum) Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Exception Responses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Packet Communications for the Protocol Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
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Function 03: Read Output Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
RTU Framing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
A Load Firmware & Configuration Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Load Flash Firmware Using MIME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Load Flash Firmware Using TFTP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Save a Configuration (.cfg) File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Load a Configuration (.cfg) File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Save a Device Configuration (.xml) File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Load a Device Configuration (.xml) File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
B Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
C Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6 Protocol Converter User Guide 800.518.1519
Figures
Figure 1.1 Protocol Converter (FDS-PC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Figure 1.2 Dual Port Protocol Converter (FDS-PC-DP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 1.1 Protocol Converter Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 1.2 Locations of Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Figure 2.1 Protocol Converter with Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 2.2 24VDC Power Supply Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 2.3 Protocol Converter Ethernet Connection to a PC Using a Crossover Cable. . . 17
Figure 2.4 Protocol Converter Ethernet Connection to a PC on a Subnet . . . . . . . . . . . . . 17
Figure 2.5 EIA-232 COM Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 2.6 EIA-485 Connection, 2-wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 2.7 EIA-485 Connection, 4-wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 3.1 Protocol Converter Login Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 3.2 Protocol Converter Login Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 3.3 Change the IP Address Through the Web Interface . . . . . . . . . . . . . . . . . . . . . 23
Figure 3.4 Protocol Converter Login Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 3.5 Protocol Converter Devices (Home) Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 3.6 Protocol Converter Color Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 3.7 Register Status Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 3.8 Network and Web Configuration Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 3.9 Clock Configuration Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 3.10 Network Time Protocol (NTP) Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Figure 3.11 Device Configuration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 3.12 Register Configuration Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Figure 3.13 Modbus Register Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Figure 3.14 Register Configuration Navigation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Figure 3.15 Modbus Manual Preset Single Register Link . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Figure 3.16 Modbus Preset Single Register Webpage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Figure 3.17 SNMP Register Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 3.18 Register Configuration Navigation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 3.19 SNMP Set Register Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 3.20 SNMP New Value Field. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 3.21 BACnet Register Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Figure 3.22 Register Configuration Navigation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Figure 3.23 BACnet Write Value Link. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Figure 3.24 BACnet Analog Value Write Field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Figure 3.25 System Page—Delete All Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Figure 3.26 EIA-485/Modbus/BACnet-MSTP Ports Configuration . . . . . . . . . . . . . . . . . . . . 46
Figure 3.27 BACnet Server Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
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Figure 3.28 BACnet PICS Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Figure 3.29 SNMP Server Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Figure 3.30 SMTP Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4 Modbus Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
A Load Firmware & Configuration Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Figure A.1 System Page—Load Flash Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Figure A.2 Firmware Load Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Figure A.3 Identity Link Showing Current Firmware Version . . . . . . . . . . . . . . . . . . . . . . . . 58
Figure A.4 System Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Figure A.5 Bootloader Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Figure A.6 System Page—Download Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Figure A.7 Example Download .cfg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Figure A.8 System Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Figure A.9 Device Configuration Link in Top Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Figure A.10Device Configuration Webpage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Figure A.11Device Configuration Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Figure A.12Device Configuration Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Figure A.13XML Upload Dialog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Figure A.14Preset/Delete Link on Device Configuration Webpage . . . . . . . . . . . . . . . . . . . 65
Figure A.15Preset/Delete Dialog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Figure A.16Drop-Down for Preset/Delete Dialog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
B Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
C Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
8 Protocol Converter User Guide 800.518.1519
Tables
1 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Table 1.1 LED Indicator Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Table 1.2 Terminal Block Designations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Table 1.3 Status Indicator Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Table 3.1 Network and Web Configuration Fields. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Table 3.2 Clock Fields. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Table 3.3 NTP (Network Time Protocol) Fields. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Table 3.4 Device Configuration Fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Table 3.5 Modbus Register Configuration Page Options . . . . . . . . . . . . . . . . . . . . . . . . . 35
Table 3.6 SNMP Register Configuration Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Table 3.7 BACnet Register Configuration Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Table 3.8 EIA-485/Modbus/BACnet-MSTP Ports Configuration Options . . . . . . . . . . . . . 46
Table 3.9 BACnet Server Configuration Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Table 3.10 SNMP Configuration Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Table 3.11 SMTP Configuration Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4 Modbus Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Table 4.1 Exception Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Table 4.2 Read Output Registers Packet Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Table 4.3 Output Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Table 4.4 Response Sample. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
A Load Firmware & Configuration Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
B Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Table B.1 Troubleshooting the Protocol Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
C Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Table C.1 Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
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10 Protocol Converter User Guide 800.518.1519

1.1. Introduction

This manual describes how to install the Raptor™ Protocol Converter and configure it to communicate using the Modbus, BACnet, and SNMP protocols.
C HAPTER
CHAPTER 0PRODUCT OVERVIEW
IMPORTANT Basic configuration to install the hardware and connect the Protocol Converter to the network
is available from RLE. However, the Protocol Converter is an advanced product, and you must have in-depth knowledge of the Modbus, BACnet, and SNMP protocols to complete the configuration.

1.2. Product Description

TheProtocol Converter receives one or more protocol types and outputs up to three protocol types. The Protocol Converter can receive data from slave devices using Modbus RTU, Modbus TCP/IP, BACnet/IP, or SNMP (integer data). The Protocol Converter can then be polled by a master unit via SNMP, Modbus RTU, Modbus TCP/IP, or BACnet/IP. In addition, the Dual Port Protocol Converter can be configured as a slave (Note: only as a slave) and polled by a master unit via BACnet MS/TP.
There are two versions of the Protocol Converter: the “standard” version, and the “dual port” version, which contains two additional EIA-485 ports for expanded connectivity and communication.
rletech.com Protocol Converter User Guide 11
1 Product Overview
Status indicator
Data transmit/receive indicators (two on the left available with
Dual Port Protocol Converter only)

1.2.1 Rear Panel Indicators

The back of the Protocol Converter has the following indicators:
Two indicators to show when data is being transmitted and received through the EIA-485
port (the Dual Port Protocol Converter contains three EIA-485 ports and three sets of transmit-receive indicators). When data is either being transmitted or received, the status lights will blink. If no information is being communicated, the lights are off.
One status indicator to show when the Protocol Converter is booting up or has an alarm
condition. If neither of these is occurring, the light is off.
Figure 1.1
Protocol Converter Indicators
Status Indicator
Status LED Flashing red: Boot-up sequence
Solid red: Alarm condition
EIA-485 TX Flashing: Data is being transmitted.
EIA-485 RX Flashing: Data is being received.
Table 1.1
LED Indicator Descriptions
12 Protocol Converter User Guide 800.518.1519

1.2.2 Terminal Block Designations

1 Product Overview
Figure 1.2
Item No. Item Description
Table 1.2
Locations of Terminals
1
2
3
4
5
6
7
8
Power 24 VDC/VAC Power terminal block
Jack Power connector for wall wart adapter
Status Status LED
EIA-232 Port DB9 female connector
RX TX EIA-485 LED Receive/Transmit status LED. Dual Port Protocol
EIA-485 Termination switch
EIA-485 port Dual Port Protocol Converter contains two additional
RJ45 Ethernet port 10/100 BaseT connector
Terminal Block Designations
Converter contains two additional sets of LEDs.
Dual Port Protocol Converter contains two additional sets of switches; EIA-485 Port 2, the 5-pin port, can be configured as a 2-wire (half-duplex) or 4-wire (full­duplex) connection.
Ports 1 and 3: Switch 1 - unused; Switch 2 - On = 100 Ohm termination
Port 2: Switch 1 -Duplex (On = 4-wire; Off = 2-wire); Switch 2 - On = 100 Ohm termination
EIA-485 ports. Port 2 (the middle port) can be configured as a 2-wire or 4-wire connection. In addition to all other supported protocols, Port 3 (the left most port) of the Dual Port Protocol Converter is BACnet MS/ TP capable (Slave only).
rletech.com Protocol Converter User Guide 13
1 Product Overview

1.2.3 SW1 Switch Settings

Switch Setting
SW1-1 Dual Port Protocol
Converter only: Duplex (On = 4-wire; Off = 2-wire)
SW1-2 EIA-485 Termination
(On=100 Ohm termination)
Table 1.3
Status Indicator Descriptions
14 Protocol Converter User Guide 800.518.1519
CHAPTER 0INSTALLATION

2.1. Register the Protocol Converter

Go to http://www.rletech.com/ and enter the requested information in the Product Registration form. Submit the form to register your product.
C HAPTER

2.2. Mount the Protocol Converter

The Protocol Converter comes with mounting brackets to allow the unit to be installed in a 19-inch (0.48m) rack.
1 Using the screws provided, attach the mounting brackets to the sides of the device.
Figure 2.1
NOTE The brackets can be reversed so the other side of the Protocol Converter is facing outward.
2
Install the Protocol Converter in the rack.
3 Use the proper anchoring method to mount the Protocol Converter securely in the rack.
Protocol Converter with Mounting Brackets
rletech.com Protocol Converter User Guide 15
2 Installation

2.3. Wire the Protocol Converter

If you plan to use the EIA-485 port for Modbus RTU communication, RLE Technologies
recommends an 18 AWG shielded, twisted-pair stranded copper wire for the connection. RLE
recommends no more than 2,000 feet (609.6m) of wire at this specification. If longer runs are
needed, contact RLE Technologies for application guidance.

2.3.1 Power Supply & Ground Connections

To provide power and ground connections to the Protocol Converter:
1 Connect an 18 AWG ground wire from the ground terminal to a suitable earth ground.
2 Connect power to the Protocol Converter in one of two ways, as shown in Figure 2.2:
a Plug the wall adapter (provided) into the power jack on the Protocol Converter and into a
UPS outlet.
b Connect a dedicated 24VDC power supply to the + and - terminals to the left of the
power jack.
IMPORTANT RLE Technologies recommends powering the Protocol Converter from a UPS (uninterruptible
power supply) so the Protocol Converter can send alarm notifications during a power outage.
Figure 2.2
24VDC Power Supply Connection
16 Protocol Converter User Guide 800.518.1519

2.3.2 RJ45 Ethernet Connection

The Protocol Converter has an internal 10/100BaseT Ethernet port used to configure the Protocol Converter. The Ethernet port supports Web browser access, BACnet, Modbus, SNMP, and SMTP (email).
Direct Connection
To make a direct connection between the Protocol Converter and a computer or laptop using the crossover cable - the blue cable with yellow connectors provided with the device.
2 Installation
Figure 2.3
Protocol Converter Ethernet Connection to a PC Using a Crossover Cable
Subnet Connection
To connect the Protocol Converter on a subnet using a hub or switch and straight-through CAT5 cables, see Figure 2.4.
Figure 2.4
rletech.com Protocol Converter User Guide 17
Protocol Converter Ethernet Connection to a PC on a Subnet
2 Installation

2.3.3 EIA-232 COM Connection

The EIA-232 port can be connected to a PC for IP configuration, firmware downloads, and
troubleshooting.
NOTE The EIA-232 is typically only used as a temporary connection.
Connect the straight through, 9-pin, serial cable as shown.
Figure 2.5
EIA-232 COM Connection
18 Protocol Converter User Guide 800.518.1519

2.3.4 Modbus EIA-485 Connections

The Protocol Converter can function as a Modbus Slave or Modbus Master over an EIA-485 hardware connection. The Dual Port Protocol Converter contains three EIA-485 ports, and EIA-485 Port 2 can be configured as either a 2-wire or 4-wire connection by wiring the port appropriately and turning on the Duplex DIP switch. See Table 1.2 and Table 1.3 on page 14 for information about configuring this port.
2 Installation
Figure 2.6
Figure 2.7
EIA-485 Connection, 2-wire
EIA-485 Connection, 4-wire
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2 Installation
20 Protocol Converter User Guide 800.518.1519
C HAPTER
CHAPTER 0CONFIGURATION
The Protocol Converter allows you to view and configure slave devices and slave registers over the Web. To access the Web interface, you must first set up the Protocol Converter to communicate over the Internet. To set the IP address, see “Configure Communications” on
page 21.
Follow the order of the sections in this chapter to completely configure the slave devices, registers, and the Protocol Converter.

3.1. Configure Communications

The Protocol Converter will not communicate over a user’s network the first time it is connected to the network. At the factory, the Protocol Converter is set with a default IP address of 10.0.0.188 and Subnet Mask: 255.255.255.0.
You must change this default address to an IP address that corresponds with your network before the Protocol Converter can communicate over the network. Use one of these vehicles to change the IP address:
A Web browser
The EIA-232 interface
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