RKI Instruments 73-1205-05K, 73-1205-10K, 73-1205-50K, 73-1205-02K, 73-1205-20K User manual

...
Indoor Carbon Dioxide Monitor
RI-600
Part Number: 71-0517 Revision: P1 Released: 1/14/20
Operating Manual
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Contents
1. Outline of the Product ..................................................................................................................................... 3
Preface ............................................................................................................................................................ 3
Purpose of use ................................................................................................................................................ 3
Definition of DANGER, WARNING, CAUTION and NOTE ............................................................................ 4
Method of confirmation for CE marking type .................................................................................................. 4
2. Important Notices on Safety ........................................................................................................................... 5
2-1. Danger cases........................................................................................................................................... 5
2-2. Warning cases ......................................................................................................................................... 6
2-3. Precautions .............................................................................................................................................. 6
3. Product Components ...................................................................................................................................... 7
3-1. Main unit and standard accessories ........................................................................................................ 7
3-2. Names and functions for each part ......................................................................................................... 9
4. How to Install ................................................................................................................................................ 11
4-1. Precautions for installation points ......................................................................................................... 11
4-2. Precautions for system designing ......................................................................................................... 12
4-3. Installation of main unit .......................................................................................................................... 14
4-4. Precautions for wiring ............................................................................................................................ 16
5. How to Use ................................................................................................................................................... 19
5-1. Before using the monitor ....................................................................................................................... 19
5-2. Preparation for start-up ......................................................................................................................... 19
5-3. Basic operating procedures ................................................................................................................... 20
5-4. Power-on ............................................................................................................................................... 21
5-5. Modes .................................................................................................................................................... 22
5-6. User mode ............................................................................................................................................. 23
5-7. Power-off ............................................................................................................................................... 25
6. Alarm Activation and Functions .................................................................................................................... 26
6-1. Gas alarm activation .............................................................................................................................. 26
6-2. Fault alarm activation ............................................................................................................................ 27
6-3. Suppression function ............................................................................................................................. 27
7. Maintenance ................................................................................................................................................. 28
7-1. Maintenance intervals and items ........................................................................................................... 28
7-2. Maintenance (regular maintenance) mode ........................................................................................... 29
8. Storage and Disposal ................................................................................................................................... 44
8-1. Procedures to store the monitor or leave it for a long time ................................................................... 44
8-2. Procedures to relocate the monitor or use it again ............................................................................... 44
8-3. Disposal of products .............................................................................................................................. 44
9. Troubleshooting ............................................................................................................................................ 45
10. Product Specifications ................................................................................................................................ 47
10-1. List of specifications ............................................................................................................................ 47
11. Appendix ..................................................................................................................................................... 48
11-1. Detection principle of Non-Dispersive Infrared Ray ............................................................................ 48
11-2. Definition of terms ................................................................................................................................ 48
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1
1. Outline of the Product
Preface
Thank you for choosing our indoor carbon dinoxide monitor RI-600 (hereinafter referred to as the monitor). Please check that the model number of the product you purchased is included in the specifications on this manual.
This manual describes how to use the monitor properly and its specifications. Not only the first-time users but also the users who have already used the monitor must read and understand the operating manual and use this product as described in this manual.
Note that the contents of this manual are subject to change without notice for product improvement. It is also prohibited to copy or reproduce this manual, in whole or in part, without permission.
Regardless of warranty period, we shall not make any indemnification for accidents and damage caused by using the monitor. Make sure to read the warranty policy specified on the warranty.
Purpose of use
This carbon dioxide monitor measures carbon dioxide in the air. While displaying measured carbon dioxide concentration on the LCD, the monitor converts it to an analog signal of 4 - 20 mA to output and outputs a gas contact to ventilate the room at a gas alarm state which carbon dioxide concentration rises over preset concentration (alarm setpoint). The monitor is a safety unit, not an analyzer which performs quantitative/qualitative analysis/measurement for gas. Check the specifications before use and conduct measurement properly in accordance with purposes.
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Definition of DANGER, WARNING, CAUTION and NOTE
Throughout this manual, the following indications are used to ensure safe and effective work.
This message indicates that improper handling may cause serious damage on life, health or assets.
DANGER
WARNING
CAUTION
This message indicates that improper handling may cause serious damage on health or assets.
This message indicates that improper handling may cause minor damage on health or assets.
NOTE
This message indicates advice on handling.
Method of confirmation for CE marking type (DC specification only)
The CE marking is labeled on the detector in case of comply with CE marking. Please confirm the instrument specification before using. Please refer Declaration of Conformity that is at the end of this manual if you have CE marking type. You can confirm instrument specification to see the CE marking as follows.
CE marking
CE marking label (Bottom of instrument)
(DC specification, dry battery type only)
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2
2. Important Notices on
Safety
To maintain the performance of the monitor and use it safely, observe the following instructions with WARNING and CAUTION.
WARNING
If an abnormality is found in the monitor, contact RIKEN KEIKI immediately. Visit our Web site to
find your nearest RIKEN KEIKI office.
2-1. Danger cases
DANGER
This is not an explosion-proof unit. Never attempt to measure a gas in an atmosphere over the
lower explosive limit.
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 Do not use the monitor with it attached to a control device, equipment, etc.
2-2. Warning cases
WARNING
Before turning on the monitor, always check that the voltage is compliant with the specifications.
Operating on an unstable power supply may cause malfunctions.
Do not operate this monitor in a place where combustible/explosive gases or vapors are present.
Operating the monitor in such an environment will lead to extreme dangers.
Perform span adjustment at fixed intervals. Do not run the power cable and remote sensor cable of the monitor in parallel with cables of
high-frequency or high-voltage and other device's power cables. It may cause malfunctions.
If a cable of high-frequency or high-voltage and the power cable need to intersect with each other,
it should be orthogonally connected.
When wiring, be careful not to apply any stresses on the cables by pulling, tightening or twisting,
etc.
Do not disassemble/modify the monitor. It may invalidate the warranty of the performance.
Changing the settings without understanding them may cause alarm malfunctions. Please use the monitor properly in accordance with the operating manual.
2-3. Precautions
CAUTION
Do not use a device, such as a transceiver, which transmits a radio wave near the monitor or its
cables. It may affect the measurement. If a transceiver or other radio wave transmitting device is used, it must be used in a place away from the monitor where it disturbs nothing.
Restarting the monitor within five seconds after turning it off may cause errors. This is not a control unit. It is not allowed to use the external output of the monitor to control other
units.
This is a safety unit. Never fail to perform a regular maintenance to ensure safety. Continuing to use
the monitor without performing maintenance will compromise the sensitivity of the sensor, thus resulting in inaccurate gas detection.
Do not pick the sensor or buzzer opening with a sharp-pointed item. The unit may cause
malfunction or get damaged, possibly resulting in incorrect measurements.
Do not let the monitor draw in water. Do not also install the monitor in a place where the monitor
may get wet. Ignoring this may cause malfunction because the monitor is not water- and drip-proof.
This is a precision device. Do not give strong shock or vibration to the monitor. When the case is opened for wiring or other operation, do not touch inner parts. When wiring, be
sure that excessive pressure is not applied to the power cable and remote sensor cable.
Do not block the vent for the sensor.
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3
3. Product Components
3-1. Main unit and standard accessories
After opening the carton box, check the monitor and accessories. If there is anything missing, contact RIKEN KEIKI.
Main unit
For names and functions of individual parts of the monitor and LCD display, see "3-2. Names and functions for each part" (P.9).
RI-600
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Power switch
Cable outlet
Cable outlet
Cable outlet
Cable outlet
Display
Sensor
part
Standard accessories
- Cross-recessed pan head machine screw (2 pcs.)
- Cross-recessed round head wood screw (2 pcs.)
- 3.2 m AC power cable (1 pc.) *Supplied only with AC specification
- Operating manual (1 pc.)
CAUTION
The main unit and sensor unit (remote type) are precision devices. Be careful not to drop the
monitor when installing or uninstalling the main unit or sensor unit. Dropping the monitor may compromise its original performance or cause malfunctions.
Optional accessories
- Installation board (1 pc.)
- Gas calibration cap (1 pc.)
Outline drawing
(Unit: mm)
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Name
Major function
to power off.
˅
3-2. Names and functions for each part
This section describes the names and functions of the individual parts and LCD display that make up the monitor.
Main unit
(1) Power switch
(2) MODE button
(3) ˄ button
button
(4)
(5) SET button Used to confirm the setting.
(6) Buzzer sound opening Emits operation and judgment sounds. (Do not block it.)
(7) Sensor part Detects a gas to be detected. The sensor is inside the cover.
(8) Screw Loosen this screw to open the case.
Turns the power ON/OFF. Slide the switch up to power on and down
Hold down this button to enter the user mode. It is also used to cancel or skip during setup.
Used to change the screen and increase numerical values during setup.
Used to change the screen and decrease numerical values during setup.
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Name
Major function
Maintenance indicator
Display
(1) Operating state display Displays the operating status. Blinks at a normal state.
(2) 1st alarm display Lights up or flash in orange at a first alarm state.
(3) 2nd alarm display Lights up or flash in red at a second alarm state.
(4) Fault alarm display Lights up in red at a fault alarm state.
Concentration value
(5)
display
(6) Unit display Displays the unit (ppm/vol%) according to the specification.
Gas name display
(7)
Maintenance display
(8) AC/DC power display Lights up when the monitor is operating on AC or DC power.
(9) This is not used for the monitor.
(10) This is not used for the monitor.
Displays the gas concentration. Maintenance items and others are displayed during setup.
Displays the gas name. Maintenance items and others are displayed during setup.
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4
How to Install
4.
4-1. Precautions for installation points
When installing the monitor, never fail to observe the following precautions. Ignoring the precautions may damage the monitor, resulting in inaccurate gas detection.
CAUTION
This is a precision device. Because the monitor may not provide the specified performance in some
places (environments), check the environment in the installation site, and then take appropriate actions if necessary. Because the monitor plays an important role for safety and disaster prevention, it must be installed in appropriate points.
Do not install this product in any of the following locations.
- Place exposed to direct sunlight or outside
- Place exposed to water
- Place exposed to ventilation from an air conditioner, etc.
- Place exposed to soot, smoke or steam
- Place where the temperature drops below 0ºC or rises over 40ºC or the temperature changes
<Do not install the monitor in a place with vibrations or shocks.>
suddenly
- Place with high humidity like a bathroom
- Place with bad ventilation such as behind a curtain or under the shadow.
The monitor consists of sensitive electronic parts. The monitor must be installed in a stable place without vibrations or shocks, etc. and it cannot drop.
<Do not install the monitor in a place exposed to water, oil or chemicals, etc.>
When selecting installation points, avoid a place where the monitor is exposed to liquids such as water, oil, or chemicals.
<Do not install the monitor in a place where the temperature drops below 0ºC or rises over 40ºC.>
The operating temperature of the monitor is 0 to +40ºC. Install the monitor in a stable place not exceeding the operating temperature range.
<Do not install the monitor in a place exposed to direct sunlight or sudden changes in the temperature.>
Avoid a place where the monitor is exposed to direct sunlight or radiant heat (infrared rays emitted from a high-temperature object), and where the unit temperature changes suddenly. Condensation may be formed inside the monitor, or the monitor cannot adjust to sudden changes in the temperature.
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voltage
<Keep the monitor (and its cables) away from noise source devices.>
When selecting installation points, avoid a place where high-frequency/high-voltage devices exist.
<Do not install the monitor in a place where maintenance of the monitor cannot be performed or where handling the monitor involves dangers.>
Regular maintenance of the monitor must be performed. Do not install the monitor in a place where the machinery must be stopped when maintenance is performed in its inside, where parts of the machinery must be removed to perform maintenance, or where the monitor cannot be removed because racks or other things prevent access to it. Do not install the monitor in a place where maintenance involves dangers, for example, near a high-voltage cable.
4-2. Precautions for system designing
Note the following precautions for system designing of the monitor.
CAUTION
An unstable power supply and noise may cause malfunctions or false alarms.
Using a stable power supply
The external output and alarm contact of the monitor may be activated when the power is turned on, when momentary blackout occurs, or when the system is being stabilized. In such cases, use a UPS (uninterruptible power system), or take appropriate actions on the receiving side. The monitor must be provided with the following power supply.
Power supply
Allowed time of momentary blackout
Others
100 - 120 VAC ±10% (50/60 Hz) or 24 VDC±10%
Up to 10 milliseconds (To recover from the momentary blackout for 10 milliseconds or more, restart the monitor.)
Example of actions
To ensure continuous operation and activation, install a UPS (uninterruptible power system), etc. outside the monitor.
Do not use it with a power supply of large power load or high-frequency noise.
Example of actions
Use a line filter, etc. to avoid the noise source if necessary.
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Power
supply
Power
supply
*SK1, SK2: Surge absorbing part
Proper use of alarm contact
The alarm contact of the monitor is used to transmit signals to activate an air-conditioning control.
CAUTION
The b contact (break contact) under de-energized state may be opened momentarily by a physical
shock, such as external force. When the b contact is selected for the alarm contact, take appropriate actions to prepare for a momentary activation, for example, add signal delay operation (approximately one second) to the receiving side of the b contact.
The specifications for the external output gas alarm contact of the monitor are based on the resistance load conditions. If inductive load is used at the alarm contact, the following errors will occur easily because counter electromotive force is generated at the contact.
- Deposition, defective insulation or defective contact at the relay contact
- Damage of any electric parts due to high-voltage generated inside the monitor
- Abnormal operations by an out-of-control CPU
If load is to be activated, appropriate measures must be taken to stabilize the operation of the monitor and protect the alarm contact referring to the following information.
- Relay it with an external relay at a lower voltage of 100 VAC or below (contact amplification). At the same time, the surge absorbing part SK1 suitable for the specifications must be attached to the external relay.
- In addition, the surge absorbing part SK2 must be attached to the loaded side of the external relay if necessary.
- It may be recommended that the surge absorbing part should be attached to the contact for certain load conditions. It must be attached to an appropriate position by checking how the load is activated.
RI-600
Coil
Alarm contact
External relay
(Lower voltage relay)
Load
CAUTION
In principle, do not activate inductive load at the alarm contact of the monitor. In particular, never
use the inductive load to activate a fluorescent lamp or motor, etc.
If inductive load is activated, relay it with an external relay (contact amplification). However,
because the coil of an external relay also involves inductive load, select a relay at a lower voltage (100 VAC or below), and then protect the contact of the monitor with an appropriate surge absorbing part, such as a CR circuit.
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Sudden changes in the temperature may cause the readings not to come back.
Mounting hole (for M4
box
4-3. Installation of main unit
Install the main unit on the wall 50 to 180 cm up from the floor. If wall screws are available, remove the screw at the lower part of the main unit to open the cover and install the unit using the mounting holes on the back of the unit.
CAUTION
Install the sensor in a place not directly exposed to ventilation from an air conditioner.
screw) *Supporting the switch
NOTE
To install the main unit to the wall with screws, use the mounting holes on the back of the unit
according to the following procedure. (1) Loosen the screw at the lower part of the main unit and open the surface cover of the case. (2) Push the both sides of the monitor until it clicked. (3) Open the surface cover. (4) Fix the main unit with two screws (M4) through the mounting holes. (5) Put the surface cover back on the case and tighten the screw at the lower part of the main unit.
3
Cable outlet
2
1
4
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Secure as
Installation dimens ion drawing (Installat ion board used)
<Maintenance Space>
If the installation board (option) is used, secure an installation space above the unit so that it can be installed by sliding.
installation space
Installation dimens ion drawing (Installat ion board not used) Compatible with JIS s ingle switch box
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For AC power
For DC power
For signal cable (
4 -
20 mA/0
- 1 V)
For contact
When s
tranded wires are used, prevent wires from contacting each other.
4-4. Precautions for wiring
If the monitor operates on AC or DC power, or inductive load is used at the alarm contact, wiring work is required. The following cables are recommended for wiring the monitor with the power supply, signal cable and contact.
<Recommended Cables>
Solid wire/stranded wire: 0.2 - 1.5 mm2
CVVS: 0.2 - 1.5 mm2
CVVS: 0.2 - 1.5 mm2
Cable such as CVV (0.2 - 1.5 mm2) Up to 4 cores
CAUTION
Be careful not to damage the internal electronic circuit when wiring. In addition, be careful not to
apply stresses on the monitor when (overweight) cables are installed.
The power and signal cables must be wired separately from the motor power cables.
<Cable Connection Conditions>
Connectable cable, bare wire length and connection tools are as follows:
- Cable: 0.2 - 1.5 mm2
- Bare wire length: 10 - 11 mm
- Connecting tools: Dedicated screwdrivers manufactured by WAGO and equivalent (edge width 3.0 to 4.5 mm x 0.5 mm)
CAUTION
The specified bare wire length must be observed when the wire insulation is peeled off.
Improper clamping of the wire due to a shorter bare wire length may cause defective electric
conduction or heating.
Catching the wire insulation due to a shorter bare wire length may cause defective electric
conduction or heating.
Exposing the wire due to a longer bare wire length may cause defective insulation or a short circuit. Be careful not to break up the wire. If the wire is broken up when inserted to the terminal, this may
cause defective insulation or heating.
<Compatible Bar Terminal>
For a bar terminal, the following items are available.
- Bar terminal (ferrule): Model 216 Series (manufactured by WAGO)
- Crimping tool: Model VarioCrimp 4 (206-204) (manufactured by WAGO)
CAUTION
A bar terminal of the specified model must be used. Using other bar terminals invalidates the
warranty of the performance.
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spring.
Compatible screwdriver manufactured by WAGO
How to connect to terminal plate
When cables (wires) are connected to the terminal plate inside the main unit, use the dedicated screwdriver or a compatible flathead screwdriver. When connecting a stranded wire, be sure to press the push button and open the spring while connecting the wire.
1 Push the push button
straight downward using the compatible screwdriver or equivalent to open the
2 Insert a wire with a
specified bare wire length (10 mm) until the end of it reaches the deepest point.
3 Release the screwdriver.
The wire is connected.
CAUTION
Never fail to use the correct tool. Do not insert more than one wire into one wiring hole. If the total size (mm2) of two or more wires is
within the maximum wire connection range of the terminal plate, it may cause reduced spring clamping force, defective insulation due to clogged wire sheath, defective contact or coming off of wires.
NOTE
<Compatible Screwdriver>
When opening the spring, use the compatible screwdriver manufactured by WAGO or equivalent (a screwdriver with an edge width of 3.0 to 4.5 mm x 0.5 mm which can fully open the spring: See the table below). In doing this work, be careful not to apply excessive force. Ignoring this may damage the housing/push buttons or cause dropping off of the push buttons.
Screwdriver (M) straight type 210-120J Screwdriver (M) straight type (short shaft & grip) 210-350/01
210-657
Screwdriver (M) straight type (insulated shaft type) 210-720
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2: (-)
AC power (TND)
Terminal
board for AC power
Terminal board for DC power
D
C power (TND)
For contact (TN3)
3 -
4: ALM2 (Second)
Figure of terminal plate
The overview of the terminal plate inside the main unit is as follows:
For external output signal (4 - 20 mA/0 - 1 V) (TN2) 1: (+)
1 - 2: ALM1 (First)
<For Connecting AC Power>
100 - 120 VAC ± 10% (50 Hz/60 Hz) 1: L 2: N 3: Not used
<For Connecting DC Power>
24 VDC ± 10% 1: (+) 2: (-) 3: N.C
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5
5. How to Use
5-1. Before using the monitor
Not only the first-time users but also the users who have already used the monitor must follow the operating precautions. Ignoring the precautions may damage the monitor, resulting in inaccurate gas detection.
CAUTION
After you received the monitor, start using the monitor within the specified operation start limit of
its sensor.
5-2. Preparation for start-up
Check the following points before starting carbon dioxide concentration monitoring.
- Before turning on the power, check that the monitor is installed properly and the external wiring is done properly.
- Check that the power supply voltage is compliant with the specifications.
- Because the external contact may be activated during the adjustment, take measures to prevent an activated contact from having influences on external circuits.
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<Maintenance Mode (regular maintenance mode)>
<Maintenance Mode>
5-3. Basic operating procedures
Normally, the detection mode is activated after the power is turned on.
<Detection Mode>
The monitor is restarted after recovering from fault.
CO2
<Gas Alarm Status>
CO2
(long pressing)
<Fault Alarm Status>
CO2
WARNING
When the monitor enters each mode from the detection mode while an alarm is activated, the alarm
contact is released.
(long pressing)
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5-4. Power-on
- Before turning on the power switch, check that the monitor is installed properly.
- Slide the power switch up to power on and down to power off.
- Turn on the power switch.
- After the monitor completes the start-up, it enters the detection mode.
<Start-up Procedures (approximately 25 seconds for system check of the monitor and alarm deactivation)>
Power switch
ON
OFF
Power On
▼ ▼ ▼
Initial clear
(approx. 25 seconds)
▼ ▼ ▼
Detection mode
CAUTION
Do not turn off the monitor during the initial clear. When turning it on again, abnormal operation may
occur.
After initial clear, perform calibration. In a normal air release environment, CO2 concentration is hundeds of ppm. Since the readings is
not zero even in the normal state, attention is paid.
When there are many people, and ventilation is insufficient, setting environment, please be careful
because CO2 concentration may exceed 1000ppm(0.1vol%).
CO2
During initial clear External output 4 - 20 mA: About 2.5 mA fixed 0 - 1 V: About 0 V fixed
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Mode
Item LCD display
Details
Version display
adjustment
mode switching
Zero adjustment
Span adjustment
Zero/span
initialization
switching
switching
5-5. Modes
Detection mode
Maintenance mode (User)
Gas
Fresh air
Setting display 1-2 CONF
Regular maintenance
Gas introduction display
concentration Gas name
1-0 VER Indicate the program version.
1-1 AIR Not used.
1-3 MMOD Switch to the regular maintenance mode.
2-0 TEST
2-1 ZERO Perform the zero adjustment.
2-2 SPAN Perform the span adjustment.
2-3 SDEF Not used.
Normal state
Show the typical settings. 1-20: First Alarm Setpoint (ALM1) 1-21: Second Alarm Setpoint (ALM2) 1-22: Alarm Delay Time (DELY) 1-23: Zero Suppression Value (SUPP) 1-24: Not used (----) 1-26: Not used (----) 1-27: Alarm Summary (AL-S)
2-00: Gas Test (GAS) 2-01: Alarm Test (ALM) 2-02: Fault Alarm Test (FALT) 2-03: Display Test (LCD) 2-04: Not used (----)
Maintenance mode (Regular maintenance)
Environmental setting
Display 2-5 DISP
Factory mode
User mode
2-4 SET
2-6 FMOD Not used.
2-7 UMOD Return to the user mode.
2-40: Not used (----) 2-41: Not used (----) 2-42: Alarm Value Setting (AL-P) 2-43: Alarm Delay Time Setting (AL-D) 2-44: Alarm Pattern Setting (AL-T) 2-45: Zero Suppression Type Setting (SP-T) 2-46: Zero Suppression Value Setting (SAPP) 2-47: Not used (----) 2-48: External Output Adjustment (MA20) 2-49: Not used (----) 2-4A: Date/Time Setting (DATE) 2-4b: Not used (----) 2-4C: Not used (----) 2-4d: Buzzer ON/OFF Setting (BZZR) 2-4E: Gas Alarm Contact ON/OFF (AL-R) 2-4F: External Output Signal ON/OFF (MA-O) 2-4H: LCD Backlight ON/OFF (LCD)
2-50 Not used (----) 2-51 Not used (----) 2-52 Calibration Curve Number Display (GSEL) 2-53 Fault Detail Display (FALT) 2-54 Not used (----)
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1-1. AIR
1-2. CONF
5-6. User mode
WARNING
After adjustment is completed, never fail to press the MODE button to return to the detection mode.
(If the monitor remains in the user mode, it automatically returns to the detection mode in ten hours.)
Detection mode
Press the MODE button for three seconds.
User mode
1-0. VER
Indicate the program version.
CO2
Not used.
Display various setting values.
1-3. MMOD
Switch to the regular maintenance mode.
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<Setting Display "1-2">
This is used to check the setting of typical menus.
1-2. CONF
Press the SET button.
First Alarm Setpoint Display
Press the SET button to display the first alarm setpoint.
Second Alarm Setpoint Display
Alarm Delay Time Display (seconds)
Zero Suppression Value Display
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Zero Follower ON/OFF Display
Not used.
Air Pressure Correction ON/OFF Display
Not used.
Alarm Summary
5-7. Power-off
Slide the power switch down to power off. After turning off the power switch of the monitor, turn off the power supply (100 VAC or 24 VDC) of the monitor.
CAUTION
When the monitor is turned off, an alarm may be triggered on the upper (central) system.
Before turning off the monitor, the inhibit (point skip) on the upper (central) system must be activated. Decide whether the power can be turned off by checking the operation of the devices connected to the external output or external contact output terminal of the monitor.
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6
6. Alarm Activation and
Functions
6-1. Gas alarm activation
A gas alarm is activated when detected gas concentration reaches the preset alarm setpoint.
NOTE
The alarm setpoint (first alarm and second alarm) is factory-set. The setting values can be changed in
the maintenance mode (P.29).
Although the alarm delay time (standard: 2 seconds) works in the monitor to prevent a false activation,
it can be cancelled in the maintenance mode (P.29) if not needed.
Display operation
<Concentration Display>
In case of over the detection range (Over Scale), "∩∩∩∩" is displayed on the LCD.
<During Power-on>
The LCD is continuously displayed.
<Alarm Display (ALM1: Yellow Backlight), (ALM2: Red Backlight)>
The alarm consists of two steps. The yellow or red backlight lights up when the respective alarm setpoint value is reached to or exceeded.(Default: Backlight is off)
Contact activation
When gas concentration reach or is above the alarm setpoint value, the contact is activated and after the
gas concentration fall down below the alarm setpoint value, the contact activation is reset automatically.
In case of measuring range : 0-2000ppm/0-5000ppm/0-10000ppm specification, hysteresis of 50ppm is
provided.
alarm setpoint value 1000ppm
950ppm
Hysteresis
50ppm
Contact activation
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(4 -
20 mA)
Initial
2.5mA
Fixed values
Scale over
Trouble
0.5mA
Fixed values
Maintenance mode menu
Air calibration
Alarm setpoint check
Alarm summary check
Date/time check and
setting
2.5mA
Fixed values
6-2. Fault alarm activation
A fault alarm is triggered when an abnormality is detected in the monitor. After a fault alarm is triggered, FAULT is displayed and the backlight (red) lights up on the LCD. (An error message is displayed on the LCD. Determine the causes and take appropriate actions.) After the monitor is successfully returned from the fault, it restarts with the process normally performed right after it is turned on (initial clear). If the monitor has problems and is repeatedly malfunctioning, contact RIKEN KEIKI immediately.
NOTE
For information on malfunctions (error messages), see "Troubleshooting" (P.45).
6-3. External output operation
The monitor outputs an analog signal of 4 - 20 mA according to CO2 concentration display on the LCD
Gas concentration VS External output
420mA
Status
Normal 4.020.0mA
Alarm test 4.020.0 mA Depending on test value
External output
22mA
20mA
4mA
2.5mA
0
< 4 - 20 mA Output Table>
External output
22mA Fixed values
2.5mA Fixed values
2.5mA Fixed values
2.5mA Fixed values
2.5mA Fixed values
Scale over
(Display:∩∩∩∩)
Normal
Maintenance
Gas concentration
Full scale
Remarks
Depending on gas
concentration
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Maintenance
item
Maintenance content
Dai
ly
maintenance
Regular
maintenance
7
7. Maintenance
The monitor is an important instrument for the purpose of safety. To maintain the performance of the monitor and improve the reliability of safety, perform a regular maintenance.
7-1. Maintenance intervals and items
This is a safety unit. Never fail to perform daily and regular maintenance before use.
Daily maintenance: Perform maintenance before commencing each work. Regular maintenance: Perform maintenance once or more for every six months to maintain the
performance as a safety unit.
Power supply check
Concentration display check
Alarm test Inspect the alarm circuit by using the alarm test
Span Adjustment
Gas alarm check
WARNING
If an abnormality is found in the monitor, contact RIKEN KEIKI immediately.
Check that the LCD display lights up.
Check that the concentration display value does not become the abnormal concentration or abnormal variation. *The CO2 concentration is also present in the hundeds of ppm under the general air environment.
function.
Perform span adjustment using a calibration gas.
Check the gas alarm using a calibration gas.
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Item Services
(Verifies that relevant points can be identified on the system.)
Span adjustment
Unit operation
check
parts
About maintenance services
We provide services on regular maintenance including such as span adjustment, other adjustments and maintenance. To make the calibration gas, dedicated tools, such as a gas cylinder of the specified concentration and gas sampling bag must be used. Our qualified service engineers have expertise, knowledge, etc. on the dedicated tools used for services, along with other products. To maintain the safety operation of the monitor, please use our maintenance service. Typical maintenance services are listed as follows. For details, please contact RIKEN KEIKI.
<Typical Maintenance Services>
Power supply check
Concentration display check
Alarm test
Gas alarm check
Cleaning and repair of the unit
Replacement of consumable
Checks the power supply voltage. Checks that the LCD display lights up.
Check that the concentration display value does not become the abnormal concentration or abnormal variation. *The CO2 concentration is also present in the hundeds of ppm under the general air environment.
Inspects the alarm circuit by using the alarm test function. Checks the alarm display (Checks the activation each for ALM1 and ALM2.)
Performs span adjustment using a calibration gas.
Checks the gas alarm by using the calibration gas. Checks the alarm. (Checks triggering of alarm when the alarm setpoint is reached.)
Checks dust or damage on the surface, cover or internal parts of the unit, and cleans or repairs such parts as needed. (Visual diagnosis) Replaces parts which are cracked or damaged.
Operates the buttons to check the operation of functions and parameters, etc.
Replaces consumable parts, such as a sensor.
7-2. Maintenance (regular maintenance) mode
The maintenance mode allows for checking the status of the monitor and adjusting and changing the settings.
WARNING
When the adjustment is completed, press the MODE button to return to the measuring state.
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The monitor automatically returns to the measuring state in 10 hours.
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Mode
Item LCD display
Details
Zero adjustment
Span adjustment
Zero/span
initialization
switching
switching
Maintenance mode (Regular maintenance)
Gas introduction display
Environmental setting
Display 2-5 DISP
Factory mode
2-0 GAS TEST 2-00: Gas Test
2-1 ZERO Perform the zero adjustment.
2-2 SPAN Perform the span adjustment.
2-3 SDEF Not used.
2-4 SET 2-40: Not used (----)
2-6 F MODE Not used.
2-01: Alarm Test 2-02: Fault Alarm Test 2-03: Display test 2-04: Not used (----)
2-41: Not used (----) 2-42: Alarm Value Setting (AL-P) 2-43: Alarm Delay Time Setting (AL-D) 2-44: Not used (----) 2-45: Zero Suppression Type Setting (SP-T) 2-46: Zero Suppression Value Setting (SAPP) 2-47: Not used (----) 2-48: External Output Adjustment (MA20) 2-49: Not used (----) 2-4A: Date/Time Setting (DATE) 2-4b: Not used (----) 2-4C: Not used (----) 2-4d: Buzzer ON/OFF Setting (BZZR) 2-4E: Gas Alarm Contact ON/OFF (AL-R) 2-4F: External Output Signal ON/OFF 2-4H: LCD Backlight ON/OFF (LCD)
2-50Not used (----) 2-51Not used (----) 2-52Calibration Curve Number Display (GSEL) 2-53Fault Detail Display (FALT) 2-54Not used (----)
User mode
2-7 U MODE Return to the user mode.
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(long pressing)
<Regular Maintenance Mode>
User mode
Press the SET button in "1-3. M MOD".
Then press the SET button again for three seconds.
2-0. GAS TEST
Perform a test with the gas. Similar to the detection condition,the reading changes and an alarm is displayed after gas is introduced, but the “ALM1” and “ALM2” do not flash and the contact is not activated.
2-1. ZERO
Perform the zero adjustment.
2-2. SPAN
Perform the span adjustment.
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2-3. SDEF
Not used.
2-4. SET
Specify various settings.
2-5. DISP
Provide various detail displays.
2-6. F MODE
Not used.
2-7. U MODE
Return to the user mode.
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<Gas Introduction Display>
2-0. GAS TEST
Perform a test with the gas. Similar to the detection mode, the reading changes and an alarm is displayed after the gas is introduced, but the contact is not activated.
2-00. GAS
Perform the gas test.
2-01. ALM
Perform the alarm test. Use the ˄ button to increase the display value to the alarm setpoint to trigger an alarm.
2-02. FALT
Conduct a fault alarm test. Use the ˄ or ˅ button to enable the function to trigger an alarm.
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To 2-00
2-03. LCD
Perform the LCD display test.
2-04.
Not used.
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<Zero Adjustment>
2-1. ZERO
Perform the zero adjustment.
The current concentration is displayed.
Supply zero adjustment gas to the sensor.
Press the SET button.
"PASS" is displayed when adjustment is completed, and "FAIL" is displayed when it fails.
Zero adjustment will end.
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<Span Adjustment>
2-2. SPAN
Perform the span adjustment.
The current concentration is displayed.
Use the ˄ or ˅ button to adjust the reading to the span adjustment gas concentration and press the SET button.
"PASS" is displayed when adjustment is completed, and "FAIL" is displayed when it fails.
Span adjustment will end.
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<Environmental Setting>
2-4. SET
Specify various settings.
2-40.
Not used.
2-41.
Not used.
2-42. AL-P
Set the alarm setpoint (first, second). Use the ˄ or ˅ button to set the alarm setpoint and press the SET button to confirm it.
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2-46. SAPP
2-43. AL-D
Set the alarm delay time (seconds). Use the ˄ or ˅ button to set the time (seconds) and press the SET button to confirm it.
2-44. AL-T
Not used.
2-45. SP-T
Not used.
S Not used.
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2-48. MA20
Connect an ammeter. Then, use the
˄
Connect an ammeter. Then, use the
˄
2-47.
Not used.
2-48. MA20
Adjust the external output (4 mA, 20 mA). Connect an ammeter. Then, use the ˄ or ˅ button to select the value and press the SET button to confirm it.
Adjust the external output (4 mA, 20 mA). Connect an ammeter. Then, use the ˄ or ˅ button to select the value and press the SET button to confirm it.
or ˅ button to adjust output (4 mA) and press the SET button to confirm it.
2-49. SSET
Not used.
or ˅ button to adjust output (20 mA) and press the SET button to confirm it.
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2-4A. DATE
Set the date/time. Use the ˄ or ˅ button to select each value in the order of year, month, day, hour and minute and press the SET button to confirm it.
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2-4b. P-A
Not used.
2-4C. ACAL
Not used.
2-4d. BZZR
Set the buzzer to ON/OFF.
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2-4E. AL-R
Set the gas alarm state contact to ON/OFF.
2-4F. MA-O
Set the external output signal to ON/OFF.
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2-4H. LCD
Set the LCD backlight to ON/OFF.
*No backlight by
standard setting
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Contact RIKEN KEIKI for information on readjustment including calibration.
8
8. Storage and Disposal
8-1. Procedures to store the monitor or leave it for a
long time
The monitor must be stored under the following environmental conditions.
• In a dark place under the normal temperature and humidity away from direct sunlight
• In a place where gases, solvents or vapors, etc. are not present
Store the monitor in a shipping carton, if any, in which the product was delivered. Store the monitor away from dust, etc. if the shipping carton is not available.
8-2. Procedures to relocate the monitor or use it again
When the monitor is relocated, refer to "How to Install" for relocation sites and wiring work. The unpowered time must be minimized when the monitor is relocated. When the monitor is used again after a long-period storage, perform a calibration.
CAUTION
8-3. Disposal of products
When the monitor is disposed of, it must be treated properly as an industrial waste in accordance with the local regulations, etc. Never fail to return the used sensor to RIKEN KEIKI.
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Symptom/Display
Causes
Actions
concentration.
impossible
9
9. Troubleshooting
The Troubleshooting does not explain the causes of all the malfunctions which occur on the monitor. This simply helps to find the causes of malfunctions which frequently occur. If the monitor shows a symptom which is not explained in this manual, or still has malfunctions even though remedial actions are taken, please contact RIKEN KEIKI.
The power cannot be turned on.
Abnormal operations
Sensor abnormalities E-1
System abnormalities E-9 SYSTEM
The reading drops and it remains so.
The power switch is turned off.
Abnormalities/momentary blackout of power supply system
The main unit is not installed properly.
Cable abnormalities (open circuit/not connected/short circuit)
Fault of AC adapter
The connector of AC adapter is not connected correctly.
Disturbances by sudden surge noise, etc.
The sensor is not connected or improperly connected.
Errors in communication with the unit
The rated voltage is not supplied to the monitor.
Abnormalities of ROM, RAM or EEPROM inside the monitor
Sudden change in the temperature and CO2
Disturbance by noise
Turn on the power switch.
Provide the rated voltage. Take measures such as checking or adding the UPS, power supply line filter and insulation transformer.
Check whether the main unit is properly attached to the wall-mounted unit.
Check the wiring of the monitor and related devices around it.
AC adapter replacement is necessary. Please contact RIKEN KEIKI.
Connect the AC adapter correctly.
Turn off and restart the monitor. If a symptom like this is observed frequently, take appropriate measures to eliminate the noise.
Check that the sensor is connected and the connectors of the sensor unit board are securely fastened.
Replace the sensor unit board with a new one.
Check the power supply, and supply the rated voltage.
Please contact RIKEN KEIKI.
Please use it in the stable environment of the change of temperature and the CO2 concentration.
Turn off and restart the monitor. If a symptom like this is observed frequently, take appropriate measures to eliminate the noise.
Span adjustment
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Improper calibration gas concentration
Use the proper calibration gas.
45
Symptom/Display
Causes
Actions
Deteriorated sensor sensitivity
Replace the sensor with new one.
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Detection principle
Non-Dispersive Infrared Ray
Gas to be detected
Carbon
di
oxide
No backligh
t by standard setting
Detection range
0 - 2000
ppm / 0 - 5000ppm / 0
-
10000ppm
0 - 2vol% / 0
-
5vol%
Display resolution
0 - 2000
ppm : 1 ppm
/ 2000ppm
-
10000ppm
:10ppm
0 - 2vol%:0.005vol% / 2
-
5vol%:0.010vol%
Detection method
Diffusion type
Alarm setpoint value
0 - 2000
ppm
1st : 1000ppm
/ 2nd : 2000ppm[s
tandard setting
]
0 - 5vol%
1st : 0.5vol% / 2nd : 3.0
vol%[s
tandard setting
]
A
ccuracy
Within
5% for full scale
(to the gas concentration signal output)
Response time
90% response (T90)
within
60 seconds
Gas alarm type
Two-step alarm (H
-
HH)
Gas alarm display
First: Lights up the concentration display and
backlight (orange), buzzer
No backligh
t and no buzzer
by s
tandard setting
Gas alarm pattern
Auto-reset
Gas alarm contact
No-
voltage contact 1a or 1b and
normally de
-
energized (energized in response to an alarm)
Fault alarm/self
diagnosis
System abnormalities/sensor connection abnormalities
Fault alarm display
Alarm detail display and backlight blinking (orange), buzzer
No backligh
t
by s
tandard setting
Fault alarm pattern
Auto-reset
Contact capacity
125 VAC
- 1 A or 30 VDC
- 1 A (resistance load)
Transmission
4 -
20 mA DC (no
-
insulation/load resistance under 300
Ω
)
Power supply
100 –
120
VAC ±10% (50/60 Hz)
or
24 VDC ±10%
Power consumption
AC specification: Max.
6
VA/DC specification: Max.
4 W
Initial clear
Approx. 25 seconds
Warm
-
up time
Approx. 30 minutes
Operating temperatures
0 - 40ºC (At a constant condition)
Operating humidities
Below 90%RH (Non
-
condensing)
Structure
Wall mounting type
External dimensions
Approx. 80 (W) x 120 (H) x 35.5 (D) mm
(projection portions excluded)
Weight
AC specification: Approx. 200 g/DC
specification: Approx. 180 g
10
10. Product Specifications
10-1. List of specifications
Concentration display*1 LCD digital display (Five-digit, seven-segment/green, orange and red backlight)
Under the same test conditions
Under the same test conditions
*
0 - 5000ppm 1st : 1000ppm / 2nd : 5000ppm[standard setting] 0 - 10000ppm 1st : 1000ppm / 2nd : 5000ppm[standard setting] 0 - 2vol% 1st : 0.5vol% / 2nd : 2.0vol%[standard setting]
±
Second: Lights up the concentration display and backlight (red), buzzer
*
*
*2
specifications*3
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Infrared Ray
ppm
vol%
by
using the calibration gas, etc.
suppression
11
11. Appendix
11-1. Detection principle of Non-Dispersive Infrared Ray
Model RI-600 applies Non-Dispersive Infrared Ray Absorption(NDIR) technique to detect target gas. The infrared beam emitted from the light source passes through the gas cell and reaches to IR sensor. The target gas enters into gas cell from gas inlet. When target gas is entered into gas cell, the amount of infrared ray to be received by IR sensor decreases since the infrared ray emitted from IR source is absorbed by the target gas. This decreased amount is detected by IR sensor and output as gas concentration. There is a optical band pass filter in front of IR sensor which can pass the absorption wave of target gas. Then, there is no sensitivity for the gas which has the different absorption wave from the target gas. Furthermore, there is no sensitivity against N2 and H2 etc. which cannot absorb infrared ray.
Infrared light
Gas cell
CO2
in Air
Dust fuilter
Optical filterタ
Infrared sensor
Display
Analog output
Contact
11-2. Definition of terms
Gas concentration indicated in the unit of one-millionth of the volume
Gas concentration indicated in the unit of one-hundredth of the volume
Calibration Find relationship of the readings, display values or setpoints with the actual values
Maintenance mode
Initial clear The reading is unstable for seconds after the power is turned on. To prevent
Zero
Alarm delay time A function which temporarily suspends activation to prevent a false alarm caused by
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When maintenance is performed on the monitor, the alarm contact is disconnected, and a signal to indicate the maintenance mode status is sent out to the external output signal. As a result, maintenance can be performed on a single unit of the monitor.
malfunctions for that period, the alarm contact is deactivated. In addition, a signal to indicate the initial clear status is sent out to the external output.
A function to cut off the influences of environmental changes, interference gases, etc.
noise from its outside.
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