RKI Instruments 65-2497RK User Manual

65-2494RK/65-2497RK

Part Number: 71-0179RK
Revision: 0
Released: 2/16/11

Oxygen Detector

Operator’s Manual

www.rkiinstruments.com

WARNING

Read and understand this instruction manual before operating
detector . Improper use of the dete ctor could result in bodily harm
or death.

Periodic calibration and maintenance of the detector is essential
for proper operation and correct readings. Please calibrate and
maintain this detector regularly! Frequency of calibration
depends upon the type of use you have and the sensor types.
T ypical calibration frequencies for most applications a re between
3 and 6 months, but can be required more often or less often
based on your usage.

65-2494RK/65-2497RK Oxygen Detector

Product Warranty

RKI Instruments, Inc. warrants gas alarm equipment sold by us to be free from defects in
materials, workmanship, and performance for a period of one year fr o m date of shipment
from RKI Instruments, Inc. Any parts found defective withi n tha t period will be repaired
or replaced, at our option, free of charge. This warranty does not apply to those items
which by their nature are subject to deterioration or consumption in normal ser v ice, and
which must be cleaned, repaired, or replaced on a routine basis. Examples of such items
are:

W arranty is voided by abuse including mechanical damage, alteration, rough handling, or
repair procedures not in accordance with the operator’s manual. This warranty indicates
the full extent of our liability , a nd we are not r esponsible for removal or r eplacement costs,
local repair costs, transportation costs, or contingent expenses incurred without our prior
approval.

a) Absorbent cartridges d) Batteries
b) Pump diaphragms and valves e) Filter elements
c) Fuses

THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER
WARRANTIES AND REPRESENTATIONS, EXPRESSED OR IMPLIED,
AND ALL OTHER OBLIGATIONS OR LIABILITIES ON THE PART OF
RKI INSTRUMENTS, INC. INCLUDING BUT NOT LIMITED TO, THE
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. IN NO EVENT SHALL RKI INSTRUMENTS,
INC. BE LIABLE FOR INDIRECT, INCIDENTAL, OR CONSEQUENTIAL
LOSS OR DAMAGE OF ANY KIND CONNECTED WITH THE USE OF
ITS PRODUCTS OR FAILURE OF ITS PRODUCTS TO FUNCTION OR
OPERATE PROPERLY.

This warranty covers instruments and parts sold to users by authorized distributors,
dealers, and representatives as appointed by RKI Instruments, Inc.

We do no t as su me indemnif ic a t ion for any accident or d amage caused b y t he op e r a t ion of
this gas monitor, and our warranty is limited to the replacement of parts or our complete
goods.

65-2494RK/65-2497R K Oxyg en Detector

Table of Contents

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

65-2494RK Oxygen Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Junction Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Mounting the Oxygen Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Wiring the Oxygen Detector to a Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Startup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Introducing Incoming Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Setting the Fresh Air Reading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Replacing Components of the Oxygen Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Calibration Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Preparing for Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Setting the Fresh Air Reading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Setting the Zero Reading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

65-2494RK/65-2497RK Oxygen Detector

Overview

This manual describes the 65-2497RK oxygen detector . This manual also describes how to
install, start up, maintain, and calibrate the oxygen detector when used with a gas
monitoring controller. A parts list at the end of this manual lists replacement parts and
accessories for the oxygen detector.

The 65-2497RK oxygen detector includes the 65-2494RK oxygen detector and a junction
box. This manual may also be used for the 65-2494RK oxygen detecto r which does not
include a junction box and is normally mounted in one of a controller’s conduit hubs. If
you are using a 65-2494RK oxygen detector, disregard all references to the junction box
and junction box terminal strip.

Specifications

WARNING: Do not use this product in a manner not specified in thi s instruction

Table 1 lists specifications for the 65-2494RK and 65-2497RK oxygen detectors.

manual.

Table 1: Specifications

Target Gas Oxygen (O
Sampling Method Diffusion

Detection Range 0-25% oxygen
Response Time 90% in 30 seconds
Accuracy ± 0.5% O

Operating Temperature -4°F to 113°F (-20°C to 45°C)

WARNING: When using the 65-2494RK/65-2497RK, you must follow the instructions

and warnings in this manual to assure proper and safe operation of the
65-2494RK/65-2497RK and to minimize the risk of personal injury. Be sure
to maintain and periodically calibrate the 65-2494RK/65-2497RK as
described in this manual.

)

2

2

65-2494RK/65-2497RK Oxygen Det ec t or • 1

Description

Detector Housing Body

This section describes the components of the 65-2494RK and 65-2497RK detectors. The
65-2497RK i n cludes the 65-2494RK oxyge n detector and a junction box. A two point
terminal s trip is pr o vid ed ins ide the jun ct ion bo x for detect or connect ions. Th e 65-24 94RK
does not include a junction box. Figure 1 below shows the components of the 65-2497RK.

3/4 NPT Conduit Hub

White Green

Figure 1: 65-2497RK Component Location

65-2494RK Oxygen De tector

The 65-2494RK oxygen detector consists of the detector housing body, detector housing
cap, cap gasket, and the plug-in sensor.

Terminal B lock

J-Box

Rubber
Spacer, 3X

Oxygen
Detector

Figure 2: 65-2494RK Oxygen Detector Component Location

2 • 65-2494RK/65-2497RK Oxygen Detect or

Cap Gasket

Plug-in Oxygen Sensor

Detector
Housing Cap

Hydrophobic
Membrane