Read and understand this instruction manual before operating
detector . Improper use of the dete ctor could result in bodily harm
or death.
Periodic calibration and maintenance of the detector is essential
for proper operation and correct readings. Please calibrate and
maintain this detector regularly! Frequency of calibration
depends upon the type of use you have and the sensor types.
T ypical calibration frequencies for most applications a re between
3 and 6 months, but can be required more often or less often
based on your usage.
65-2423RK-05 H2S Detector
Page 3
Product Warranty
RKI Instruments, Inc. warrants gas alarm equipment sold by us to be free from defects in
materials, workmanship, and performance for a period of one year fr o m date of shipment
from RKI Instruments, Inc. Any parts found defective withi n tha t period will be repaired
or replaced, at our option, free of charge. This warranty does not apply to those items
which by their nature are subject to deterioration or consumption in normal ser v ice, and
which must be cleaned, repaired, or replaced on a routine basis. Examples of such items
are:
W arranty is voided by abuse including mechanical damage, alteration, rough handling, or
repair procedures not in accordance with the operator’s manual. This warranty indicates
the full extent of our liability , a nd we are not r esponsible for removal or r eplacement costs,
local repair costs, transportation costs, or contingent expenses incurred without our prior
approval.
a) Absorbent cartridgesd) Batteries
b) Pump diaphragms and valvese) Filter elements
c) Fuses
THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER
WARRANTIES AND REPRESENTATIONS, EXPRESSED OR IMPLIED,
AND ALL OTHER OBLIGATIONS OR LIABILITIES ON THE PART OF
RKI INSTRUMENTS, INC. INCLUDING BUT NOT LIMITED TO, THE
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. IN NO EVENT SHALL RKI INSTRUMENTS,
INC. BE LIABLE FOR INDIRECT, INCIDENTAL, OR CONSEQUENTIAL
LOSS OR DAMAGE OF ANY KIND CONNECTED WITH THE USE OF
ITS PRODUCTS OR FAILURE OF ITS PRODUCTS TO FUNCTION OR
OPERATE PROPERLY.
This warranty covers instruments and parts sold to users by authorized distributors,
dealers, and representatives as appointed by RKI Instruments, Inc.
We do no t as su me indemnif ic a t ion for any accident or d amage caused b y t he op e r a t ion of
this gas monitor, and our warranty is limited to the replacement of parts or our complete
goods.
This manual describes the 65-2423RK-05 hydrogen sulfide (H2S) detector . This manual
also describes how to install, start up, maintain, and calibrate the detector when it is used
with a gas monitoring controller. A parts list at the end of this manual lists replacement
parts and accessories for the H
Specifications
WARNING: Do not use this product in a manner not specified in thi s instruction
manual.
S detector.
2
Table 1 lists specifications for the H
S detector.
2
Table 1: Specifications
Target GasHydrogen sulfide (H
S)
2
Area Classification*Explosionproof for Class I, Groups B, C, and D
Temperature CodeT6
Installation CategoryInstallation Category 1. Signal level, special equipm ent or parts of
equipment, telecommunication, electronic, etc., with smaller
transient overvoltages than Installati on Category (Overvoltage
Category) II (ref. IEC 664).
Sampling MethodDiffusion
H2S Detector Signal Output0.3 mA at 0 ppm H2S nominal
2.5 mA at 100 ppm H2S nominal
Detection Range0 to 100 PPM (parts per million)
Accuracy± 5% of reading or ± 2 ppm H
S (whichever is greater)
2
Response Time90% in 30 seconds
Operating Temperature-40°F to 104°F (-40°C to 40°C)
* The area classification only applies if the detector is installed using a junction box with an internal
volume less than or equal to 69 cubic inches and rated explosion proof for Class I, Groups B, C, and D. The detector is not expl os ion proof
if it is installed in a non-explosion proof enclosure, such as in a conduit hub of a controller like the Beacon 200 or Beacon 800.
NOTE: The following symbol on the detector label is a caution to the user to refer to this
documentation for installation and operation instructions:
WARNING: When using the 65-2423RK-05, you must follow the instructions and
warnings in this manual to assure proper and safe opera tion of the
65-2423RK-05 and to minimize the risk of personal injury. Be sure to
maintain and periodically calibrate the 65-2423RK-05 as described in this
manual.
65-2423RK-05 H2S Detector • 1
Page 6
Description
r
This section describes the components of the H2S detector. The detector consists of the
detector housing body, housing cap, cap gasket, rubber boot, spacer, and the H
Detector Housing Body
Cap Gasket
H2S Plug-in Sensor
Spacer
Rubber Boot
S sensor.
2
Detector
Housing Cap
Flame
Arresto
Guard
Figure 1: H
S Detector Component Location
2
Detector Housing Body, Housing Cap, & Cap Gasket
The detector housing body protects the sensing components within the housing. Use the
mounting threads at the top of the housing to screw the H
S detector into a 3/ 4” NPT hub.
2
Use the removable cap near the bottom of the housing to access the sensor for
maintenance or replacement. The cap protects the sensor from damage and includes a
flame arrestor which contains any sparks which may occur within the detector housing. A
cap gasket seals the interface between the housing and cap. A flame arrestor guard is
permanently bonded to the cap.
Two wires extend from the top of the detector housing. Use these wires to connect the H
2
detector to a controller. The housing includes a four-socket pattern. This socket pattern
accepts the sensor’s four pins to secure the sensor within the detector housing. A preamplifier , located between the sockets a nd two int erconnect w ir es , con diti o ns t he se ns or’s
signal before the signal reaches the contro ller.
Rubber Boot and Spacer
A rubber boot and spacer are installed between the detector housing cap and the sensor.
They help ensure that the detector remains plugged into the detector housing body.
Sensor
The sensor is secured within the sensor housing by four pins. Through a series of chemical
and electrical reactions, the sensor produces an electrical output that is proportional to the
detection range of the detector.
S
2 • 65-2423RK-05 H2S Detector
Page 7
Installation
NOTE: Normally, the H2S detector is shipped already installed in one of the bottom
conduit hubs of a controller and factory wired to the controller . If your detector is
already installed in a controller, use this section for reference only.
This section describes procedures to mount the H
S detector in the monitoring
2
environment and wire the detector to a controller.
Mounting the H2S Detector
1.Whether you will mount the detector directly to a controller or to a junction box, select
a mounting site that is representative of the monitoring environment. Consider the
following when you select the mounting site.
•Select a site where the detector is not likely to be bumped or disturbed. Ma ke sur e
there is sufficient room to perform start-up, maintenance, and calibration
procedures.
•Select a site where the target gas is likely to be found first.
NOTE: If your application does not require a specific mounting site, mo unt the detector
at approximately breathing level.
9.75 Ref
2.25 Ref
ShrinkTubing
3/4 NPT
3.48
0.75
1.62 Flats for
Wrench
Ø 1.75
1-1/2-20 For Calibration Cup
Figure 2: Outline & Mounting Dimensions
65-2423RK-05 H2S Detector • 3
Page 8
2.At the monitoring site, mount the detector in one of the following two ways:
•Screw the detector’s 3 /4 ” NPT mounting thread into an empty conduit hub on a
controller.
OR
•Screw the detector’s 3 /4” NPT mounting thread into an appropriately rated
junction box.
CAUTION: Mount the H2S detector with the detector facing down (see Figure 2).
NOTE: If the mounting site requires the detector installation to be explosion proof, you
must install the detector in a junction box with an internal volume less than or
equal to 69 cubic inches and rated explosion proof for Class I, Groups B, C, and
D.
Wiring the H2S Detector to a Controller
WARNING: Always verify that the power source is OFF bef ore you make wiring
connections.
1.Turn off the controller.
2.Turn off or unplug power to the controlle r.
3.If the detector is mounted remotely from a controller using an explosion proof
junction box, proceed to step 4.
If the detector is mounted directly to a controller, connect the detector’s red and black
wires to the appropriate controller detector terminals and skip to the Startup Section.
4.Remove the junction box cover.
W ARNI NG: To maintain the explosion proof classification of the H2S detector/junction
box combination, a conduit seal must be used within 18 inches of the
junction box conduit hub used for wir ing to the controller.
5.Guide a two-conductor, shielded cable or two wires in conduit through an unused
conduit hub of the junction box.
6.Connect the two wires to the detector using an appropriate terminal block.
CAUTION: If using shielded cable, leave the drain wire insulated and disconne cted at the
detector. You will connect the opposite end of the cable’s drain wire at the controller.
7.Secure the junction box cover to the junction box.
8.Route the cable or wires leading from the H
S detector through one of the conduit
2
hubs at the controller housing.
CAUTION: Do not route power and detector wiring through the same conduit hub. The power
cable may disru pt the transmission of the detect or signal to the controller.
4 • 65-2423RK-05 H2S Detector
Page 9
9.Connect the wires to the applicable controller terminal strip. See the controller
operator’ s manual and the controller’s detector head specification sheet for the H
detector.
.
S
2
Controller H2S DetectorTerminals
(typical terminal designation shown)
Figure 3: Wiring the H
S Detector to a Controller
2
+
S
RedBlack
10. If shielded cable is used, connect the cable’s drain wire to an available chassis (earth)
ground at the controller. RKI controllers typically have a ground stud that can be used
to ground the cable’s drain wire.
11. Reinstall the junction box cover.
65-2423RK-05 H2S Detector • 5
Page 10
Start Up
This section describes procedures to start up the H2S detector and place the detector into
normal operation.
Introducing Incoming Power
1.Complete the installation procedures described earlier in this manual.
2.Verify that the power wiring to the controller is correct and secure. Refer to the
controller operator’s manual.
3.Turn on or plug in the incoming power at the power source end, then turn on the
controller.
4.Verify that the controller is on and operating properly. Refer to the controller
operator’s ma nual.
CAUTION: Allow the detector to warm up for 5 minutes before you continue with the next
section, “Setting the Zero Signal”.
Setting the Zero Signal
W ARNING: If the detector installation is explosion proof, do not remove the sensor cap
or junction box cover while the circuits are energized unless the area is
determined to be non-hazardous. Keep the senso r cap and junction box
cover tightly closed during operation.
CAUTION: If you suspect the presence of the target gas in the monitoring environment, use the
calibration kit and the zero air calibration cylinder to introduce “fresh air” to t he
sensor and verify an accurate zero setting.
1.Verify that the detector is in a fresh air environment (environment known to be free of
hydrogen sulfide, other toxic and combust ible gases, and of normal oxyge n content,
20.9%).
2.Verify a reading of 0 ppm H
If the display reading is 0 ppm H
operation. If the display reading is not 0 ppm H
3.Perform a zeroing operation at the controller. See the controller operator’s manual for
directions.
S at the controller.
2
S, start up is complete. The detector is in normal
2
S, continue with step 3.
2
6 • 65-2423RK-05 H2S Detector
Page 11
Maintenance
This section describes maintenance procedures. It includes preventive maintenance,
troubleshooting, and component replacement procedures.
Preventive Maintenance
This section describes a preventive maintenance schedule to ensure the optimum
performance of the H
Daily
S detector. It includes daily, monthly, and quarterly procedures.
2
Verify a display reading of 0 PPM H
S at the controller. Investigate significant changes in
2
the display reading.
Monthly
This procedure describes a test to verify that the H
S detector responds properly to
2
hydrogen sulfide. It describes the test using a calibration kit that includes a calibration
cup, calibration gas, sample tubing, and a fixed f low regulator with an on/off knob. RKI
Instruments, Inc. recommends using a 0.5 LPM (liters per minute) fixed flow regulat or.
NOTE: Performin g a response te st on the H2S detector may cause alarms. Be sure to put
the controller into its calibration program or disable external alarms before
performing this test.
Preparing for the response test
1. Place the controller into its calibration program or disable external alarms.
2.Verify that the controller display reading for the channel you are testing is 0 ppm.
If the display reading is not 0 ppm, set the zero reading of the detector as des cribed i n
the Start Up section of this manual, then continue this procedure.
3.Screw the calibration cup onto the bottom of the H
S detector.
2
4.Screw the regulator into the calibration cylinder.
5.Use the sample tubing to connect the regulator to the calibration cup.
Performing the response test
1.Turn the regulator’s on/off knob counterclockwise to open the regulator. Gas will
begin to flow
2.Allow the gas to flow for two minutes, then verify that the reading is within ± 20% of
the cylinder gas concentration.
NOTE: If the reading is not within ± 20% of the correct response reading, calibrate the
detector as described in “Calibration” on page 11.
3.Turn the regulator’s on/off knob clockwise to close the regulator.
4.Unscrew the regulator from the calibration cylinder.
5.Unscrew the calibration cup from the H
S detector.
2
6.When the controller display reading falls below the al arm setpoints, return the
controller to normal operation.
65-2423RK-05 H2S Detector • 7
Page 12
Quarterly
Calibrate the H
S detector as described in “Calibration” on page 11.
2
Troubleshooting
The troubleshooting guide describes symptoms, probable causes, and recommended
action for problems you may encounter with the H
NOTE: This troubleshooting guide describes detector problems only. See the controller
operator’s manual for problems you may encounte r with the controller.
Fail Condition
Symptoms
•The controller indicates a fail condition.
Probable causes
•The detector wiring is disconnected or misconnected.
•The detector’s zero reading is low enough to cause a fail condit ion.
•The detector is malfunctioning.
Recommended action
•Verify that the detector wiring is correct and secure.
•Calibrate the detector.
S detector.
2
•If the fail condition continues, replace the H
S sensor as described later in this section.
2
•If the fail condition continues, contact RKI for further instruction.
Slow or No Response/Difficult or Unable to Calibrate
Symptoms
•The detector responds slowly or doe s not respond during the monthly response test.
•Unable to accurately set the zero or response reading during the calibration
procedure.
•The detector requires frequent calibration.
NOTE: Under “normal” circumstances, the detector requires calibration once every three
months. Some appli cations may require a more frequent calibration schedule.
Probable causes
•The calibration cylinder is low, out-dated, or defective.
•The detector is malfunctioning.
Recommended action
1. Ver if y that the cal i brat i on cylind er con tai ns an adequate supply of a fresh te st sa mpl e.
2.If the calibration/response difficulties continue, replace the H
S sensor as described
2
later in this section.
3.If the calibration/response difficulties continue, contact RKI Instruments, Inc. for
further instruction.
8 • 65-2423RK-05 H2S Detector
Page 13
Replacing Components of the H2S Detector
This section includes a procedure to replace the H2S sensor and one to replace the entire
detector assembly. In most cases, it is not necessary to replace the entire detector assembly .
Replacing the Sensor
CAUTION: The sensor contains electrolyte which is a dilute acid. Do not dis assemble the sens o r
when replacing it with a new one. If sensor electrolyte comes in co ntact with your
skin, wash affected area thoroughly with soap and water.
1.Turn off the controller.
2.Turn off or unplug power to the controlle r.
3.Unscrew the detector housing cap from the detector housing.
4.Unplug and remove the H
5. Remove the rubber boot and spacer from the old sensor.
6. Ins tall the spacer and rubber boot onto the replacement sensor’s face.
7.Carefully plug the replacement sensor into the socket pattern that is located in the
detector housing.
S sensor with the rubber boot and spacer attached.
2
NOTE: Match the sensor’s male pins with the four female sockets as you plug the sensor
into the sockets.
8.Screw the detector housing cap onto the top section.
9.Turn on power to the controller.
10. Turn on the controller.
CAUTION: Allow the r ep la cem ent sens or to w arm up for 5 m inu tes before you continue with the
next step.
11. Calibrate the detector as described in “Calibration” on page 11.
Replacing the H
S Detector
2
NOTE: In most cases, it is only necessary to replace the H2S sensor.
1.Turn off the controller.
2.Turn off or unplug incoming power to the controller.
3. If the detector is installed directly on a controller, open the controller door.
If the detector is installed remotely from a controller in a junction box, remove the
junction box cove r.
4.If the detector is installed directly on a controller, disconnect the detector leads from
the detector terminal strip in the controller. Note the position of the color-coded leads
as you remove them.
If the detector is installed remotely from a controller in a junction box, disconnect the
detector leads from the terminal block in the junction box. Note the position of the
color-coded leads as you remove them.
65-2423RK-05 H2S Detector • 9
Page 14
5.Unscrew the detector from the controller conduit hub or junction box hub.
6. Gu ide the detector leads of the replacement detector through the controller conduit
hub or junction box hub then screw the mounting threads of the detector into the hub.
7.If the detector is installed directly on a controller, connect the detector leads to the
appropriate detector terminal strip terminals. See the controller operator’s manual
and the controller’s detector head specification sheet for the H
S detector.
2
If the detector is installed remotely from a controller in a junction box, connect the
detector leads to the terminal block the same way the old detector was wired. See the
controller operat o r’s manual and the controller’s detector head specification sheet for
the H
S detector to verify the connections are correct.
2
8. If the detector is installed remotely from a controller in a junction box, reinstall the
junction box cove r.
9.Turn on or plug in power to the controller.
10. Turn on the controller.
CAUTION: Allow the replacement detector to warm up for 5 minutes before y o u c o ntinue with
the next step.
11. Calibrate the replacement detector as described in “Calibration” on page 11.
Calibration Frequency
Although there is no particular calibration frequency that is correct for all applications, a
calibration frequency of every 3 months is adequate for most H
Unless experience in a particular application dictates otherwise, RKI Instruments, Inc.
recommends a calibration frequency of every 3 months for the H
If an application is not very demanding, for example detection in a clean, temperature
controlled environment, and calibration adjustments a re minima l at calibration, then a
calibration frequency of every 6 months is adequate.
If an application is very demanding, for example if the environment is not well controlled,
then more frequent calibration than every 3 months may be necessary.
S transmitter applications.
2
S transmitter.
2
10 • 65-2423RK-05 H2S Detector
Page 15
Calibration
This section describes how to calibrate the H2S detector. It includes procedures to prepar e
for calibration, set the zero reading, set the response reading, and return to normal
operation. It describes calibration using a calibration kit that includes a calibration cup,
calibration gas, sample tubing, and a fixed flow regulator with an on/off knob. RKI
Instruments, Inc. recommends using a 0.5 LPM (liters per minute) fixed flow regulat or.
Prepari ng for Ca libration
1.Screw the calibration cup onto the bottom of the H2S detector.
2.Screw the regulator into the zero air calibration cylinder.
3.Use the sample tubing to connect the regulator to the calibration cup.
NOTE If you can verify that the H2S detector is in a fresh air environment, you do not
need to apply zero air to the detector before adjusting the zero reading.
4.Put the controller into its calibration program.
Setting the Zero Reading
1.Follow the directions in the controller operator’s m an ual for setting the zero reading.
2.When the instructions call for applying zero air to the detector, turn the regulator’s
on/off knob counterclockwise to open it. Gas will begin to flow.
3.Allow the gas to flow for two minutes.
4.Set the zero reading according to the controller operator’s manual.
5.Turn the regulator’s on/off knob clockwise to close it.
6.Unscrew the regulator from the zero air calibration cylinder. Leave the sample tubing
connected to the regulator and the calibration cup.
Setting the Response Reading
1.Screw the regulator into the calibration gas cylinder.
2.Follow the directions in the controller operator’s manual for setting the response
reading.
3.When the directions call for exposing the detector to gas, turn the regulator’s on/off
knob counterclockwise to open it. Gas will begin to flow.
4.Allow the gas to flow to the detector for 2 minutes.
5.Set the response reading according to the controller operator’s manual.
6.After setting the response reading, unscrew the regulator from the cylinder and
remove the calibration cup from the detector.
NOTE: For convenience, leave the regulator and calibration cup connected by the
sample tubing.
Returning to Normal Operation
1. Allow about 45 seconds for the gas reading to decrease below the alarm points and
then return the controller to normal operation.
65-2423RK -05 H2S Detector • 11
Page 16
NOTE: If you do not allow the gas reading decrease below the alarm points, then
unwanted alarms may occur.
Parts List
2.Verify that the controller display reading decreases and stabilizes at 0 ppm H
3.Store the comp onents of the calibration kit in a safe and convenient place.
Table 2 lists replacement parts and accessories for the H2S detector.
Table 2: Parts List
Part NumberDescription
06-1248RKSample tubing (order by the foot)
07-0033RKDetector housing cap gasket
07-0203RKRubber retaining boot
14-2101RKSpacer between sensor and rubber boot
65-2423RK-05H
71-0126RK65-2423RK-05 H
S replacement detector assembly (includes sensor)
2
S Detector Operator’s Manual (this document)
2
81-0076RKZero air calibration cylinder, 17 liter steel
81-0076RK-01Zero air calibration cylinder, 34 liter steel
S.
2
81-0076RK -03Zero air calibration cylinder, 103 liter steel
81-0151RK-02Calibration gas cylinder, 25 ppm H
81-0151RK-04Calibration cylinder (25 PPM H
S in nitr ogen, 58 lite r a lu minum
2
S in nitrogen; 34 liter aluminum)
2
81-1050RKRegulator with gauge and knob, 0.5 LPM, for 17 liter an d 34 liter
steel calibration cylinders
81-1051RKRegulator with gauge and knob, 0.5 LPM, for 34AL/58/103 liter
calibration cylinders)
81-1117RKCalibration cup
ES-1537-H2SH
S replacement sensor
2
12 • 65-2423RK-05 H2S Detector
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