RKI Instruments 35-3000RK-LEL-O User Manual

35-3000RK-LEL/O

Sample-Draw Detector

Operator’s Manual

Part Number: 71-0223RK
Revision: P1
Released: 2/28/11

www.rkiinstruments.com

WARNING

Read and understand this instruction manual before operating
detector . Improper use of the dete ctor could result in bodily harm
or death.

Periodic calibration and maintenance of the detector is essential
for proper operation and correct readings. Please calibrate and
maintain this detector regularly! Frequency of calibration
depends upon the type of use you have and the sensor types.
T ypical calibration frequencies for most applications a re between
3 and 6 months, but can be required more often or less often
based on your usage.

35-3000RK-LEL/O Sample-Draw Detecto r

Product Warranty

RKI Instruments, Inc. warrants gas alarm equipment sold by us to be free fro m defects in
materials, workmanship, and performance for a period of one year fr o m date of shipment
from RKI Instruments, Inc. Any parts found defective withi n tha t period will be repaired
or replaced, at our option, free of charge. This warranty does not apply to those items
which by their nature are subject to deterioration or consumption in normal ser v ice, and
which must be cleaned, repaired, or replaced on a routine basis. Examples of such items
are:

W arranty is voided by abuse including mechanical damage, alteration, rough handling, or
repair procedures not in accordance with the operator’s manual. This warranty indicates
the full extent of our liability , a nd we are not r esponsible for removal or r eplacement costs,
local repair costs, transportation costs, or contingent expenses incurred without our prior
approval.

a) Absorbent cartridges d) Batteries
b) Pump diaphragms and valves e) Filter elements
c) Fuses

THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER
WARRANTIES AND REPRESENTATIONS, EXPRESSED OR IMPLIED,
AND ALL OTHER OBLIGATIONS OR LIABILITIES ON THE PART OF
RKI INSTRUMENTS, INC. INCLUDING BUT NOT LIMITED TO, THE
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. IN NO EVENT SHALL RKI INSTRUMENTS,
INC. BE LIABLE FOR INDIRECT, INCIDENTAL, OR CONSEQUENTIAL
LOSS OR DAMAGE OF ANY KIND CONNECTED WITH THE USE OF
ITS PRODUCTS OR FAILURE OF ITS PRODUCTS TO FUNCTION OR
OPERATE PROPERLY.

This warranty covers instruments and parts sold to users by authorized distributors,
dealers, and representatives as appointed by RKI Instruments, Inc.

We do not assume indemnification fo r any accident or dama g e ca u s e d by the operation of
this gas monitor, and our warranty is limited to the replacement of parts or our complete
goods.

35-3000RK-LEL/O Sample-Dr aw Detector

Table of Contents

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Flow System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Detection System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Mounting the Sample-Draw Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Connecting the Sample Lines to the Sample-Draw Detector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Wiring the Sam ple-Draw Detector to a Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Start Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Introducing Incoming Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Setting the Zero/Fresh Air Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Replacing Components of the Sample-Draw Detector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Adjusting the Low Flow Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Calibration Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Calibration, Combustible Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Preparing for Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Setting the Zero Reading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Setting the Response Reading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Returning to Normal Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Calibration, Oxygen Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Preparing for Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Setting the Fresh Air Reading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Setting the Zero Reading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Returning to Normal Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

35-3000RK-LEL/O Sample-Draw Detecto r

Overview

This operator’s manual describes the 35-3000RK-LEL/O sample-draw detector. This
manual also describes how to install, start up, maintain, and calibrate the sample -draw
detector when using it with a gas monitoring controller. A parts list at th e end of this
manual lists replacement parts and accessories for the sample-draw detector.

Specifications

Table 1 lists specifications for the sample-draw detector. See the controller operator’s
manual for information specif ic to the controller.

Table 1: Specifications

Target Gas Combustible gas, methane calibra tion standard

Oxygen
Input Power 24 VDC Nominal (23 VDC - 28 VDC)
Construction (housing) Fiberglass/polyester (NEMA 4X)
Dimensions 8.5 in. H x 6.5 in. W x 4.25 in. D
Weight 4.5 lbs.
Sampling Method Sample-draw
Sample Flow 1.5 SCFH (nominal)
Detection Range Combustible gas: 0 to 100% L E L

Oxygen: 0 to 25% volume
Response Time 90% in 30 seconds
Accuracy Combustible Gas

± 5% of reading or ± 2% LEL (whichever is greater)

Oxygen

± 0.5% O

WARNING: When using the 35-3000RK-LEL/O, you must follow the instructions and

warnings in this manual to assure proper and safe opera tion of the
35-3000RK-LEL/O and to minimize the risk of personal injury. Be sure to
maintain and periodically calibrate the 35-3000RK-LEL/O as described in
this manual.

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2

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35-3000RK-LEL/O Sample-Draw De te c to r • 1

Description

Flow Adjust

Potentiometer

This section describes the components of the sample-draw detector. The sample-draw
detector consists of the housing, flow system, and detection system.

Mounting
Foot, 4X

Pump/Flow Switch

Terminal Block

Fail LED

Pilot LED

Flowmeter

Bypa ss Valve
Hydrophobic

Filter

Fl ow A l ar m Se tpoi nt
Adjustm ent Scre w.

Detector Terminal
Strip

Exhaust
Fitting

Inlet
Fitting

External
Wiring
Terminal
Strip

Oxygen
Detector

Figure 1: Sample-Draw Detector Component Location

Housing

The sample-draw detector’s fibe rglass housing is weather- and corrosion-resistant. It is
suitable for installation where general purpose equipment is in use.

The housing door is hinged on the left side and is secured by two latches on the right side.
The flowmeter and status lights are visible through a window in the housing door.

Four mounting feet are attached to the back of the housing (one at each corner). Use the
mounting feet to install the housing to a vertical surface. Use the two conduit hubs on the
bottom of the housing to make wi ri ng connections to a gas monitoring controller.

An aluminum subpanel is mounted to th e interior of the housing. The sample-draw
detector’s internal components are mounted to the subpanel.

2 • 35-3000RK-LEL/O Sample-D raw Detector

Combustible
Gas
Detector

3/4" Condui t Hub,
2X

Flow System

The sample-draw detector’s flow system consists of the INLET fitting, hydrophobic filter,
pump, flowmeter, bypass valve, status lights, pressure switch, flow block, and EXHAUST
fitting (see Figure 1). Figure 2 illustrates how the gas sample moves through the flow
system.

Bypass

Valve

To Exhaust

Flow Block

Combustible Oxy

Flowmeter

Pressure Swit ch

Inlet

Hydrophobic

Filter

Pump

Figure 2: Sample-Draw Detector Flow Diagram

INLET Fitt i n g

The INLET fitting on the right side of the housing allows the gas sample to enter the
sample-draw detector. The INLET fitting accepts 1/4 in. rigid tubing. See the Insta llation
section on page 7 to connect tubing to the INLET fitting.

Hydrophobic Filter

The hydrophobic filter is below the main circuit board. The filter pre vents particulates and
water in the incoming gas sample from damaging the flow and detection systems. Replace
the filter when it appears dirty, discolored, or clogged.

Pump

The pump is behind the main circuit board near the top of the sample-draw detector.
The pump pulls the gas sample into the sample-draw detector. The pump operates on
24 VAC, which is generated from the 24 VDC supp lied by the controller.

Flowmeter

The flowmeter is attached to the main circuit board near the top left corner (see Figure 1).
You can see it through the window in the door. A ball in the flowmeter column indicates
the flow rate of the sample-draw detector. The flowmeter measures the flow in the range

0.2 to 2.0 SCFH (Standard Cubic Feet per Hour). The optimum flow rate is 1.5 SCFH.

Bypass Valve

The bypass valve is to the left of the flowmeter. The bypass valve adjusts the flow rate to
the detector. Use a flat-bla de screwdriver to adjust the bypass valve.

NOTE: The bypass valve allows fine adjustments of the flow rate. For a wider range of

adjustment, use the flow adjust potentiometer (see Figure 1).

35-3000RK-LEL/O Sample-Draw De te c to r • 3