RKI Instruments 30-0954RK-201 User manual

30-0954RK-201 Sample Draw

Aspirator Adapter

Operator’s Manual

Part Number: 71-0253RK

Revision: 0

Released: 5/16/12

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Product Warranty

RKI Instruments, Inc. warrants gas alarm equipment sold by us to be free from defects in
materials, workmanship, and performance for a period of one year from the date of
shipment from RKI Instruments, Inc. Any parts found defective within that period will be
repaired or replaced, at our option, free of charge. Parts must be returned to RKI
Instruments, Inc. for repair or replacement. This warranty does not apply to those items
which by their nature are subject to deterioration or consumption in no r mal service, and
which must be cleaned, repaired or replaced on a routine basis. Examples of such items
are:

a) Pump diaphragms and valves c) Batteries
b) Fuses d) Filter elements

W arranty is voided by abuse including mechanical damage, alteration, rough handling, or
repair procedures not in accordance with instruction manual. This warranty indicates the
full extend of our liability, and we are not responsible for removal or replacement costs,
local repair costs, transportation costs, or contingent expenses incurred without our prior
approval.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER
WARRANTIES AND REPRESENTATIONS, EXPRESSED OR IMPLIED, AND
ALL OTHER OBLIGATIONS OR LIABILITIES ON THE PART OF RKI
INSTRUMENTS, INC. INCLUDING BUT NOT LIMITED TO, THE WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO
EVENT SHALL RKI INSTRUMENTS, INC. BE LIABLE FOR INDIRECT,
INCIDENTAL OR CONSEQUENTIAL LOSS OR DAMAGE OF ANY KIND
CONNECTED WITH THE USE OF ITS PRODUCTS OR FAILURE OF ITS
PRODUCTS TO FUNCTION OR OPERATE PROPERLY.

This warranty covers in st ruments and pa r t s sold to users only by authoriz e d distributor s ,
dealers and representatives as appointed by RKI Instruments, Inc.

We do not as su m e i ndemnificatio n fo r any accident o r damage caused by the operat io n of
this gas monitor and our warranty is lim ited to the replacement of parts or our complete
goods. W arranty covers parts and labor performed at RKI Instruments, Inc. only, and does
not cover field labor or shipment of parts back to RKI.

2 • 30-0954RK-201 Sample Draw Aspirator Adapt er

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Overview

Calibration

Valve

Restrictor

Detector

Head

Calibration Gas
Fitting

Aspirator

Exhaust

Regulator

Flow Meter

Flow

Fail

Switch

Inlet/Blowback
Valve

Compressed

Air In

Sample

Filter

This manual describes the 30-0954RK-201 sample draw aspirator adapter. It also describes
how to install and use the adapter. A spare parts list at the end of this manual lists
replacement parts.

Specifications

Table 1 lists specifications for the Sample Draw Aspirator Adapter.

Table 1: Specifications

Applicable Detector Heads RKI S Series, M2, or direct connect detector head that uses

the standard 1/2 NPT detector
Maximum Inlet Pressure 140 psi
Outlet Pressure to Aspirator 5 - 50 psi adjustable (determined by required flow rate)
Recommended Sample Flow Rate 3 SCFH (standard cubic feet per hour)

Description

The sample draw aspirator adapter uses compressed air flowing through a venturi to
draw air into a samp le chamber.

Figure 1: Flow Diagram

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Ca libration Valve
Push Button

Flow Meter

Low Flow
Switch

-

+

Calibration

Valve

RKI INSTRUMENTS

M2 TRANSMITTER

Water Trap

Pressu re Re gulat or

Aspirator

1/4O.D. Tu be Sample Inlet Fitting

Inl et/Blowback
Valve

Button

Aspirator/Sample Exhaust
(1/8 NPT female)

Detector Chamber

Ch amb e r O-r ing

Detector Adaptor Detector Head,

M2Shown w/o Lid

1/4 O.D. Tube Compressed Air
Inlet Fitting

CalibrationFitting

Pressu re Adjustment Knob

Pressure Gauge

Inlet/Blowback
Valve

Figure 2: Component Location

The sample draw adapter consists of nine majo r components (see Figure 2 ) the detector
head, regulator, aspirato r, detector adapter, detector chamber, flowmeter, cal ibration
valve, inlet/blowback valve, low flow switch, and low flow contact housing.

Detector Head

The detector head provides outputs and visual indications of the sample gas level. Any
RKI S Series, M2, or direct connect detector head that uses a standard 1/2 NPT detector
can be used with the sample drawing adapter plate. F i gure 2 above shows an M2 detector
head as an example. Please see the detector head operator’s manual for a complete
description of the detector head.

Regulator

The regulator has an inlet port on its left side with a 1/4” tube fitting. The maximum
allowable inlet pressure is 140 psi. A gauge at the bottom of the regulator indicates the
output pressure. The output pressure, and detector flow, can be adjusted using the knob
on the front of the regulator. The detector flow rises or falls as the output pressure is
increased or decreased.

4 • 30-0954RK-201 Sample Draw Aspirator Adapt er

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Aspirator

The aspirator inlet is connected to the output port on the right side of the regulator and
the vacuum port on top is connected to the detector chamber. It has a venturi tube inside
it which generates a vacuum at its top port when compressed air flows through it. The
compressed air and the air drawn from the detector chamber into the top port of the
aspirator both exhaust at the right side of the aspirator.

Detector Adapter

The detector adapter screws directly onto the detector. It is installed hand tight. It has a
gasket inside it which seals against the detector. When removing this adapter to change
the detector, be sure not to lose this gasket.

Detector Chamber

The chamber has three thumbscrews which fasten it to the detector adapter. An o-ring at
the top of the chamber seals the chamber/adapter interface. The inlet of the chamber is on
the right side and is connected to the exhaust of the flowmeter. The exhaust of the
chamber is at the bottom and is connected to the vacuum port of the aspirator.

Flowmeter

The flowmeter indicates the flow to the detector. It has a 1/4” tube fitting at its inlet port
and its exhaust port is connected to the detector chamber. The flowmeter’s indication
range is 1 - 10 SCFH. It has no fl ow adj ustm ent valv e becau se the flo wrat e is con tr olle d by
the regulator setting.

Calibration valve

The calibration valve is a manual operation s p ring return valve with a push button
actuator. This valve is used to switch from sample flow to calibration gas during the
calibration process. When the button is pushed and held, the sample port is closed and the
calibration port is opened.

Inlet/blowback valve

The inlet/blowback valve is a manual operation sprin g return valve. A push butt on
actuator is located on the front of the valve. This valve is used to switch from sample flow
to blow back in the event of a clogged sample line. When the push button is pressed and
held, the valve diverts the compressed air supply back through the sample line to clear
obstructions.

Warning: The blowback pressure can be as high as 140 PSI. Make sure that all

personnel and equipment are clear of the sample line inlet end to avoid
personal injury or equipment damage if a sample line obstruction is blown
out of the sample line.

Low Flow Switch/Low Flow Contact Housing

The low flow switch provides a normally open contact that closes in the event of a low
flow condition. Two contact wires protrude from the side of the switch and enter the low
flow contact housing through a plastic cable bushing. Terminals are provided in the
enclosure for field connection to the switch contacts. A second plastic cable bushing on the
low flow contact housing allows for cable entry to the housing. The cable entry cable
bushing is for .064 - .210 diameter cable.

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Installation

+

-

0.75

(4X) Ø 0.50

0.75

19.25

20.75

RKIINSTRUMENTS

M2 TR ANSM IT TER

19.25

20.75

Figure 3: Outline & Mounting Dimensions

1. Install the mounting panel to a flat vertical surface using the four mounting holes in
the corners of the panel. Make sure that sufficient space is allowed to remove the
detector head’s cover, and to bring power/signal wiring to the detector head. Also
provide sufficient clearance for routing of sample, compressed air, and exhaust lines.

2. Connect power/signal wiring to the detector head as described in the detector head
operator’s manu al.

3. Connect a contact monitoring device to the low flow contact terminals inside the low
flow contact housing.

4. Start up the detector head as described in the detector head operator’s manual.

5. Connect a sample line from the area to be sampled to the inlet fitting at the bottom
right of the panel. The fitting accepts 1/4” OD rigid metal tubing such as copper,
aluminum or stainless steel tubing.

6. The aspirator exhaust includes the sample air. It may be routed to a different area
where it can be exhausted safely by installing a tube fitting in the exhaust port of the
aspirator and running tubing to the “safe” area from this port. The port has 1/8 NPT
female threads.

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Calibration

7. Turn the regulator adjustment knob completely counterclockwise and then turn it one
turn clockwise so that the flow will start out at a low level when the compressed air is
connected and turned on.

8. Connect a compressed air source up to a maximum of 140 psi to the inlet of the
regulator. Although the regulator is rated up to 300 PSI inlet pressure, other
components are rated to a maximum of 140 PSI.

9. Adjust the regulator adjustment knob so that the flowmeter indicates 3 SCFH. The
regulator exhaust pressure indicated by the regulator gauge will vary for a particular
flow depending on the length of the sample line and other restrictions such as filters.
Typically the pressure will be between 5 and 10 psi for short sample runs. It will be
higher for longer sample runs and if filters are used.

10. Calibrate the detector head as described below.

1. Follow the instructions in the detector head operator’s manual for settin g the zero
(fresh air) reading a n d making span adjustments.

2. When introducing gas to the detector, fill a gas sample bag with a regulator or
dispensing valve. See “Parts List” on page 8 for available parts.

3. Connect the sample bag tubing to the hose barb calibration fitting on the calibration
valve.

4. Push and hold the button on the calibration valve to start flow of gas through the
calibration gas fitting. Allow the sample draw adapter to draw sample for 2 minutes
and then make any c alibration adjustments necessary.

5. Release the push button on the calibration valve. Disconnect the sample bag from the
calibration fitting.

Blow back operation

1. In the event of a clogged sample line, the blow back valve can be used to divert the
compressed air supply back through the sample line to clear obstructions.

2. Inspect the sample line first to try and remedy the situation without using the blow
back valve. If the line cannot be cleared, operate the blow back valve as described
below.

3. Make sure that all personnel and equipment are clear of the inlet end of the sample
line.

4. To operate the blow back valve, press and hold the button on the front of the blow
back valve. As long as the button is held, compressed air will be applied to the sample
line.

Warning: The blowback pressure can be as high as 140 PSI. Make sure that all

personnel and equipment are clear of the sample line inlet end to avoid
personal injury or equipment damage if a sample line obstruction is blown
out of the sample line.

5. Release the button on the blow back valve. Verify that the sample is now flowing
properly through the sample line

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Parts List

Table 2 lists replacement parts and accessories for the sample draw adapter.

Table 2: Parts List

Part Number Description

06-1248RK-03 Tubing, 3/16 x 5/16, polyurethane, 3 foot length, for calibration

07-0107RK Gasket for detector adapter
07-7225RK O-ring, 1.243 ID x .139, buna, for detector chamber
13-1070RK Captive panel screw, 10-32 x 1.75
81-1001RK Dispensing valve, for 34 liter steel cylinders
81-1051RK-60 Regul ator with gauge and knob, 6 LPM, for 34 liter aluminum

81-1127RK Gas bag with fittings and hosebarb, 12 inches x 12 inches, 5 liters,

kit

cylinder, 58 liter aluminum or steel, and 103 liter aluminum or
steel cylinder

tedlar

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