30-0951RK LEL Sample
Draw Aspirator Adapter
Operator’s Manual
Part Number: 71-0017RK
Revision: A
Released: 6/2/10
www.rkiinstruments.com
Product Warranty
RKI Instruments, Inc. warrants gas alarm equipment sold by us to be free from defects in
materials, workmanship, and performance for a period of one year from the date of
shipment from RKI Instruments, Inc. Any parts found defective within that period will be
repaired or replaced, at our option, free of charge. Parts must be returned to RKI
Instruments, Inc. for repair or replacement. This warranty does not apply to those items
which by their nature are subject to deterioration or consumption in normal service, and
which must be cleaned, repaired or replaced on a routine basis. Examples of such items
are:
a) Pump diaphragms and valves c) Batteries
b) Fuses d) Filter elements
Warranty is voided by abuse including mechanical damage, alteration, rough handling, or
repair procedures not in accordance with instruction manual. This warranty indicates the
full extend of our liability, and we are not responsible for removal or replacement costs,
local repair costs, transportation costs, or contingent expenses incurred without our prior
approval.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER
WARRANTIES AND REPRESENTATIONS, EXPRESSED OR IMPLIED, AND
ALL OTHER OBLIGATIONS OR LIABILITIES ON THE PART OF RKI
INSTRUMENTS, INC. INCLUDING BUT NOT LIMITED TO, THE WARRANTY
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO
EVENT SHALL RKI INSTRUMENTS, INC. BE LIABLE FOR INDIRECT,
INCIDENTAL OR CONSEQUENTIAL LOSS OR DAMAGE OF ANY KIND
CONNECTED WITH THE USE OF ITS PRODUCTS OR FAILURE OF ITS
PRODUCTS TO FUNCTION OR OPERATE PROPERLY.
This warranty covers instruments and parts sold to users only by authorized distributors,
dealers and representatives as appointed by RKI Instruments, Inc.
We do not assume indemnification for any accident or damage caused by the operation of
this gas monitor and our warranty is limited to the replacement of parts or our complete
goods. Warranty covers parts and labor performed at RKI Instruments, Inc. only, and does
not cover field labor or shipment of parts back to RKI.
2 • 30-0951RK LEL Sample D raw Aspirator Adap ter
Overview
This manual describes the LEL sample draw aspirator adapter. It also describes how to
install and use the adapter. A spare parts list at the end of this manual lists replacement
parts.
Specifications
Table 1 lists specifications for the LEL Sample Draw Aspirator Adapter.
Table 1: Specifications
Applicable Sensors Consult RKI Instruments, In c.
Maximum Inlet Pressure 300 psi
Outlet Pressure to Aspirator 5 - 50 psi adjustable (determined by required flow rate)
Recommended Flow Rate 3 SCFH (standard cubic feet per hour)
30-0951RK LEL Sample Draw Aspirator Adapte r • 3
Description
Adapte r Gasket (in
bottom of adapter)
Sensor Adapter
Sensor Chamber
Pres sure Regulator
The LEL Sample Draw Aspirator Adapter uses compressed air flowing through a venturi
to draw air into a sample cham ber. The sam ple draw a dapter scr ews dir ectly o nto the LEL
sensor in place of the rain shield whic h is normally screwed onto the detector.
Screw Onto Combustib le
Sens or
Flowmeter
Chamber O-ring (in top of
chamber)
1/4 O.D. Tube
Compre s s e d Ai r
Inlet Fitting
The sample draw adapter consists of four major components (see Figure 1): the regulator,
aspi rat or, sensor adapter, sensor chamber, and flowmeter.
Regulator
The regulator has an inlet port on its left side with a 1/4” tube fitting. The maximum
allowable inlet pressure is 300 psi. A gauge at the top of the regulator indicates the output
pressure. The output pressure, and sensor flow, can be adjusted using the knob on the
front of the regulator. The sensor flow rises or falls as the output pressure is increased or
decreased.
Thumbscrew(3X)
As pi r at or
+
-
Pres sure Adjus tment
Knob
Pressue Gauge
1/4 O.D. Tube Sample
Aspirator/Sample
Exhaust
(1/8 NPT female)
Inlet Fitting
Figure 1: Component Location
Aspirator
The aspirator inlet is connected to the output port on the right side of the regulator and
the vacuum port on top is connected to the sensor chamber. It has a venturi tube inside it
which generates a vacuum at its top port when compressed air flows through it. The
4 • 30-0951RK LEL Sample D raw Aspirator Adap ter
Installation
compressed air and the air drawn from the sensor chamber into the top port of the
aspirator both exhaust at the right side of the aspirator.
Sensor Adapter
The sensor adapter screws directly onto the LEL sensor. It is installed hand tight. It has a
gasket inside it which seals against the sensor. When removing this adapter to change the
sensor, be sure not to lose this gasket.
Sensor Chamber
The chamber has three thumbscrews w hich fasten it to the sensor adapter. An o ring at the
top of the chamber seals the chamber/adapter interface. The inlet of the chamber is on the
right side and is connected to the exhaust of the flowmeter. The exhaust of the chamber is
at the bottom and is connected to the vacuum port of the aspirator.
Flowmeter
The flowmeter indicates the flow to the detector. It has a 1/4” tube fitting at its inlet port
and its exhaust port is connected to the sensor chamber. The flowmeter’s indication range
is 1 - 10 SCFH. It has no flow adjustment valve because the flowrate is controlled by the
regulator.
9.50 max
Screw OntoCombustibleSensor
4.00 max
1.25
8.20 max
+
-
1/4O.D.TubeCompressed Air Inlet
Fitting
1/4O.D.TubeSample
Inlet Fitting
Aspirator/Sample
Exhaust
(1/8NPTfemale)
Figure 2: Outline & Mounting Dimensions
1. Install and startup the combustible detector as described in the combustible detector’s
instruction manual.
30-0951RK LEL Sample Draw Aspirator Adapte r • 5
2. The sample draw adapter is norma lly shipped installed to the detector. If not, screw
the sensor adapter onto the detector and then attach the chamber (with the regulator,
aspirator and flowmeter attached) onto the sensor adapter with the three captive
thumbscrews.
3. Connect a sample line from the area to be sampled to the inlet fitting on the
flowmeter. The fitting accepts 1/4” OD rigid metal tubing such as copper, aluminum
or stainless steel tubing.
4. The aspirator exhaust includes the sample air. It m ay be routed to a different area
where it can be exhausted safely by installing a tube fitting in the exhaust port of the
aspirator and running tubing to the “safe” area from this port. The port has 1/8 NPT
female threads.
5. Turn the regulator adjustment knob completely counterclockwise and then turn it one
turn clockwise so that the flow will start out at a low level when the compressed air is
connected and turned on.
6. Connect a compressed air source up to a maximum of 300 psi to the inlet of the
regulator . The r egulator is only rated up to 300 PSI inlet pressure. Adjust the regulator
adjustment knob so that the f lowmeter indicates 3 SCFH. The regulator exhaust
pressure indicated by the regulator gauge will vary for a particular flow depending
on the length of the sample line and other restrictions such as filters. Typically the
pressure will be between 5 and 10 psi for short sample runs. It will be higher for
longer sample runs and if filters are used.
Calibration
1. Follow the instructions in the detector head operator’s manual for setting the zero
reading and making span adjustments.
2. When introducing gas to the detector, fill a gas sample bag with a regulator or
dispensing valve. See “Parts List” on page 7 for available parts.
NOTE: A gas bag is recommended for calibration instead of a demand flow regulator because a
demand flow regulator introduces enough flow restriction to significantly reduce the
flow. If a demand flow regulator is used, the flow will have to be adjusted up to 3 SCFH
while the regulator is connected during calibration and down to 3 SCFH after calibration.
3. Connect the sample bag tubing to the inlet of the flowmeter.
4. Allow the sampe draw adapter to draw gas to flow for 1 minute and then make any
calibration adjustments necessary.
5. Disconnect the sample bag from the flowmeter inlet.
6 • 30-0951RK LEL Sample D raw Aspirator Adap ter
Parts List
Table 2 lists replacement parts and accessories for the sample draw adapter.
Table 2: Parts List
Part Number Description
06-1248RK Tubing, 3/16 x 5/16, polyuret hane, for calibration kit
07-7016RK-01 O-ring, .614 ID x .070, buna, quad, for adapter
07-7225RK O-ring, 1.243 ID x .139, buna, for chamber
13-1070RK Captive panel screw, 10-32 x 1.75
81-0002RK-03 Gas cylinder, 50% LEL hydrogen in air, 103 liter
81-0004RK-03 Gas cylinder, 50% LEL propane in air, 103 liter
81-0012RK-03 Gas cylinder, 50% LEL methane in air, 103 liter
81-1054RK Demand flow regulator
30-0951RK LEL Sample Draw Aspirator Adapte r • 7
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