RKC INSTRUMENT SR Mini HG Hardware Instruction Manual

SR Mini HG SYSTEM

RKC INSTRUMENT INC.

®

SR Mini HG SYSTEM

High-performance Multi-point

Control System

Hardware

Instruction Manual

IMSRM15-E5

 Modbus is a registered trademark of Schneider Electric.  The name of each programmable controller (PLC) means the products of each manufacturer.  Company names and product names used in this manual are the trademarks or registered trademarks of

the respective companies.

Thank you for purchasing this RKC instrument. In order to achieve maximum performance and ensure proper operation of your new instrument, carefully read all the instructions in this manual. Please place this manual in a convenient location for easy reference.

SYMBOLS

WARNING

CAUTION

!

: This mark indicates where additional information may be located.

 An external protection device must be installed if failure of this instrument

could result in damage to the instrument, equipment or injury to personnel.

: This mark indicates precautions that must be taken if there is danger of electric

shock, fire, etc., which could result in loss of life or injury.

: This mark indicates that if these precautions and operating procedures are not taken,

damage to the instrument may result.

: This mark indicates that all precautions should be taken for safe usage.

: This mark indicates important information on installation, handling and operating procedures.

: This mark indicates supplemental information on installation, handling and operating procedures.

WARNING

!

 All wiring must be completed before power is turned on to prevent electric

shock, fire or damage to instrument and equipment.

 This instrument must be used in accordance with the specifications to

prevent fire or damage to instrument and equipment.

 This instrument is not intended for use in locations subject to flammable or

explosive gases.

 Do not touch high-voltage connections such as power supply terminals, etc.

to avoid electric shock.

 RKC is not responsible if this instrument is repaired, modified or

disassembled by other than factory-approved personnel. Malfunction can occur and warranty is void under these conditions.

IMSRM15-E5

i-1

CAUTION

 This product is intended for use with industrial machines, test and measuring equipment.

(It is not designed for use with medical equipment and nuclear energy.)

 This is a Class A instrument. In a domestic environment, this instrument may cause radio

interference, in which case the user may be required to take additional measures.

 This instrument is protected from electric shock by reinforced insulation. Provide reinforced

insulation between the wire for the input signal and the wires for instrument power supply, source of power and loads.

 Be sure to provide an appropriate surge control circuit respectively for the following:

- If input/output or signal lines within the building are longer than 30 meters.

- If input/output or signal lines leave the building, regardless the length.



This instrument is designed for installation in an enclosed instrumentation panel. All

high-voltage connections such as power supply terminals must be enclosed in the instrumentation panel to avoid electric shock by operating personnel.



All precautions described in this manual should be taken to avoid damage to the instrument or

equipment.

 All wiring must be in accordance with local codes and regulations.  All wiring must be completed before power is turned on to prevent electric shock, instrument

failure, or incorrect action. The power must be turned off before repairing work for input break and output failure including replacement of sensor, contactor or SSR, and all wiring must be completed before power is turned on again.



To prevent instrument damage or failure, protect the power line and the input/output lines from

high currents with a protection device such as fuse, circuit breaker, etc.

 Prevent metal fragments or lead wire scraps from falling inside instrument case to avoid

electric shock, fire or malfunction.

 Tighten each terminal screw to the specified torque found in the manual to avoid electric shock,

fire or malfunction.

 For proper operation of this instrument, provide adequate ventilation for heat dispensation.  Do not connect wires to unused terminals as this will interfere with proper operation of the

instrument.

 Turn off the power supply before cleaning the instrument.  Do not use a volatile solvent such as paint thinner to clean the instrument. Deformation or

discoloration will occur. Use a soft, dry cloth to remove stains from the instrument.

 To avoid damage to instrument display, do not rub with an abrasive material or push front

panel with a hard object.

 Do not connect modular connectors to telephone line.  When high alarm with hold action/re-hold action is used for Alarm function, alarm does not turn

on while hold action is in operation. Take measures to prevent overheating which may occur if the control device fails.

NOTICE

 This manual assumes that the reader has a fundamental knowledge of the principles of electricity,

process control, computer technology and communications.

 The figures, diagrams and numeric values used in this manual are only for purpose of illustration.  RKC is not responsible for any damage or injury that is caused as a result of using this instrument,

instrument failure or indirect damage.

 RKC is not responsible for any damage and/or injury resulting from the use of instruments made by

imitating this instrument.

 Periodic maintenance is required for safe and proper operation of this instrument. Some components

have a limited service life, or characteristics that change over time.

 Every effort has been made to ensure accuracy of all information contained herein. RKC makes no

warranty expressed or implied, with respect to the accuracy of the information. The information in this manual is subject to change without prior notice.

 No portion of this document may be reprinted, modified, copied, transmitted, digitized, stored,

processed or retrieved through any mechanical, electronic, optical or other means without prior written approval from RKC.

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IMSRM15-E5

CONTENTS

1. OUTLINE............................................................................... 1

1.1 Handling Procedures ......................................................................................1

1.2 Checking the Product .....................................................................................2

1.3 Confirmation of the Model Code ..................................................................... 3

2. SYSTEM CONFIGURATION .............................................. 21

2.1 Basic Configuration.......................................................................................21

2.2 Precautions for System Configuration ..........................................................23

Page

3. DESCRIPTION OF EACH MODULES................................ 28

3.1 Basic Configuration.......................................................................................28

3.2 Common Item of Module ..............................................................................29

3.3 H-PCP Module..............................................................................................36

3.4 H-TIO Module ............................................................................................... 44

3.5 H-TI Module ..................................................................................................56

3.6 H-CIO Module...............................................................................................58

3.7 H-CT Module ................................................................................................65

3.8 H-DI Module.................................................................................................. 67

3.9 H-DO Module................................................................................................ 70

3.10 H-AI Module................................................................................................ 80

3.11 H-AO Module ..............................................................................................83

4. MOUNTING ......................................................................... 87

4.1 Mounting Cautions.........................................................................................87

4.2 Mounting Position Within Panel .....................................................................88

4.3 Dimensions....................................................................................................90

4.4 Mounting the Mother Block............................................................................91

4.5 Mounting the Module Mainframe ................................................................... 93

4.6 Fixing of the Control Unit (For DIN Rail Mounting) ........................................94

4.7 Removing the Module Mainframe..................................................................94

4.8 Terminal Covers ............................................................................................ 95

IMSRM15-E5 i-3

5. WIRING ............................................................................... 96

5.1 Wiring Precautions........................................................................................96

5.2 Wiring of Each Modules................................................................................ 98

6. IN CASE OF TROUBLE ................................................... 100

6.1 Troubleshooting ..........................................................................................100

6.2 Replacement Method.................................................................................. 107

Page

7. FUNCTIONS...................................................................... 110

7.1 Inputs.......................................................................................................... 110

7.2 Settings....................................................................................................... 112

7.3 Controls ......................................................................................................113

7.4 Alarms ........................................................................................................119

7.5 Contact Inputs............................................................................................. 126

8. SPECIFICATIONS ............................................................ 128

8.1 H-PCP Module.............................................................................................128

8.2 H-TIO Module ..............................................................................................132

8.3 H-TI Module.................................................................................................148

8.4 H-CIO Module..............................................................................................150

8.5 H-CT Module ...............................................................................................158

8.6 H-DI Module ................................................................................................159

8.7 H-DO Module...............................................................................................162

8.8 H-AI Module.................................................................................................168

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8.9 H-AO Module...............................................................................................170

8.10 Common Specifications .............................................................................172

IMSRM15-E5

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1. OUTLINE

This manual describes the specifications, hardware of the SR Mini HG SYSTEM control unit (H-PCP-A/B module *, Function modules).

* When it used the H-PCP-G/H/J (Power supply/CPU module), see each instruction manual. See this

manual only about description of the function module.

1.1 Handling Procedures

For proper operation of your new instrument, follow the procedures and precautions listed below.

Confirmation of

the Products

Confirmation of the Model Code

Mounting and Wiring

When the operation panel is . . .

Used

Setting of all data

See Operation Panel Instruction Manual

Operation

See Operation Panel Instruction Manual

See 1.2 Checking the Product (P. 2)

See 1.3 Confirmation of the Model Code (P. 3)

See 3. DESCRIPTION OF EACH MODULES (P. 28) See 4. MOUNTING (P. 87) See 5. WIRING (P. 96)

Not used

Generation of the host

communications program

See Communication Instruction Manual (IMSRM09-E)

Setting of all data

See Communication Instruction Manual (IMSRM09-E)

Operation

Conduct operation according to the operating

rocedure of equipment on which this product

is mounted.

IMSRM15-E5 1

1. OUTLINE

1.2 Checking the Product

When unpacking your new instrument, please confirm that the following products are included. If any of the products are missing, damaged, or if your manual is incomplete, contact your nearest RKC sales office or agent for replacement.

 H-PCP-A/B module (Power supply/CPU module) .... 1 module

H-PCP-A/B module is included in control unit. One H-PCP-A/B module (power supply/CPU module) is required for each control unit.

 Function modules .... Required number of modules

Function module is included in control unit.

 DIN rail holding clips .... Two clips per unit

 Hardware Quick Manual (IMS01V01-E□) .... 1 copy

 Communication Quick Manual (IMS01V02-E□) .... 1 copy

Modules for the SR Mini HG SYSTEM cannot be mixed with those for the SR Mini

SYSTEM.

2

IMSRM15-E5

1. OUTLINE

1.3 Confirmation of the Model Code

The model code for the instrument you received is listed below. Please confirm that you have received the correct instrument by checking the model code label, located on the left side of the module, with this list. If the product you received is not the one ordered, please contact RKC sales office or the agent.

Model code label

H-PCP module

MODEL

NO. SUPPLY

SYSTEM NO. UNIT NO.

RKC INSTRUMENT INC.MADE IN JAPAN

H-PCP-A-14N-M SR Mini HG SYSTEM

95C01010 /CE 100 TO 120 V AC, 50/60 Hz 20 VA MAX

F0000203

AB

*

01

Serial number

column

Model code label

If the product conforming to CE/UL/CSA is selected, “/CE” is entered in the serial number column.

Model code label

Single type function module

Single type function module Double type function module

MODEL

NO. SUPPLY

0 TO 400 °C K

RKC INSTRUMENT INC.MADE IN JAPAN

H-TIO-B-FK02-M SR Mini HG SYSTEM

95C01011 /CE

INPUT OUTPUT

RELAY (250 V AC 3 A)

*

NN

IMSRM15-E5

3

1. OUTLINE

 H-PCP module (Power/CPU module) model code

H-PCP-  -   N -  ∗  

(1) (2) (3) (4) (5) (6) (7)

(1) Type

(5) DO signal

A: DO 4 points type B: DO 2 points type with DI function

(2) Power supply voltage

(6) First alarm function

1: 100 to 120 V AC 2: 200 to 240 V AC 3: 24 V DC

(7) Second alarm function

(3) Communication interface

1: RS-232C 4: RS-422A

(4) External connector

M: Relay contact output D: Open collector output

N: No alarm function

: See Alarm code table

N: No alarm function

: See Alarm code table

N: No function

Alarm code table

A: Deviation High B: Deviation Low C: Deviation High and Low D: Deviation Band E: Deviation High (with alarm hold) F: Deviation Low (with alarm hold) G: Deviation High and Low (with alarm hold) H: Process High J: Process Low K: Process High (with alarm hold) L: Process Low (with alarm hold)

A special alarm function

Q: Deviation High (with alarm re-hold) R: Deviation Low (with alarm re-hold) T: Deviation High and Low (with alarm re-hold)

The selected function will be common for all the modules with alarm functions in the control unit.

For the H-PCP module with the ladder communication, special specification code “Z-190” must be specified at the end of the model code.

For the H-PCP module with the ladder communication, any of the H-DI-B, H-DO-C, H-TIO-K and H-CIO modules cannot be used.

4

IMSRM15-E5

1. OUTLINE

When the communication interface of H-PCP module is RS-232C, only one control unit can be connected.

For the contents of the DO, four functions can be selected out of the six functions; first alarm, second alarm, heater break alarm, burnout alarm, temperature rise completion and loop break alarm. For details on the DO Allocation, see the following Initial code table.

Initial code table DO function can be allocated by the customer on the operation panel. The customer who do not have the operation panel needs to add this settings to the customer’s host communication program.

-     -   -  

DO allocation code

N: Unused 1: Temperature first alarm 2: Temperature second alarm 3: Heater break alarm 4: Burnout alarm 5: Temperature rise completion 6: AI first alarm 7: AI second alarm

8: Loop break alarm (TI alarm output is common with temperature alarm output)

For DO1 to DO4, specify different code numbers other than “N.”

AI second alarm AI first alarm TI second alarm TI first alarm DO4 DO3 DO2 DO1

TI, AI alarm code

N: Unused H: Process High J: Process Low K: Process High (with alarm hold) L: Process Low (with alarm hold)

IMSRM15-E5

For type B, only DO1 or DO2 can be selected. For DO3 or DO4, set “N.”

5

1. OUTLINE

 H-TIO module (Temperature control module) model code

 1 channel control type

H-TIO-  -    -   ∗  

(1) Type

(1) (2) (3) (4) (5) (6) (7) (8)

(5) Control output (Heat-side)

A: 1 channel type (Temperature input) C: 1 channel heat/cool type (Temperature input) E: 1 channel type (High accuracy temperature input) G: 1 channel heat/cool type (High accuracy temperature input) H: 1 channel type (Voltage/Current input) R: 1 channel fuzzy control type

(High accuracy temperature input)

(2) Control action

A: ON/OFF control (Reverse action) 1 C: ON/OFF control (Direct action)

1

F: PID control with autotuning function (Reverse action) D: PID control with autotuning function (Direct action) B: Heat/Cool PID control with autotuning

function (Air cooling)

2

W: Heat/Cool PID control with autotuning function (Water cooling)

2

(3) Input type

: See Input range table (P. 14)

(4) Range

: See Input range table (P. 14)

Output code table

M: Relay contact output V: Voltage pulse output D: Open collector output T: Triac output : Current output (See Output code table) : Voltage output (See Output code table)

(6) Control output (Cool-side) 3

None: No function M: Relay contact output V: Voltage pulse output D: Open collector output T: Triac output : Current output (See Output code table) : Voltage output (See Output code table)

(7) Alarm output 4

N: No function 1: First alarm output 2: Second alarm output 3: Heater break alarm output 4: Loop break alarm output

5

6

7

(8) Current transformer input 8

N: No function P: CT input: CTL-6-P-N S: CT input: CTL-12-S56-10L-N

3: 0 to 1 V DC 4: 0 to 5 V DC 5: 0 to 10 V DC 6: 1 to 5 V DC 7: 0 to 20 mA DC 8: 4 to 20 mA DC 9: Others

6

IMSRM15-E5

1

Only possible to select for type A, E and H.

2

Only possible to select for type C and G.

3

Both heat-side and cool-side outputs can be selected by using the Heat/Cool control type (C, G).

For other types, “No function” is selected for cool-side control output, and only heat-side control output can be selected.

4

Output type is relay contact output.

5

Only possible to select for type A, E, H and R.

First/second alarm types are those selected by the H-PCP module.

6

Only possible to select for type A.

7

Only possible to select for type A, E and R.

8

Current transformer input can be designated when the input belongs to type A and C, as well as the

type of control output (heat-side) is relay contact output, voltage pulse output, open collector output, or triac output.

1. OUTLINE

IMSRM15-E5

7

1. OUTLINE

 2 channel control type

H-TIO-  -    -   ∗  

(1) (2) (3) (4) (5) (6) (7) (8)

(1) Type 1

(5) Control output (Heat-side)

B: 2 channels type (Temperature input) D: 2 channels heat/cool type (Temperature input) F: 2 channels type (High accuracy temperature input) J: 2 channels type (Continuous voltage/current input) P: 2 channels fuzzy control type

(Temperature input)

(2) Control action

A: ON/OFF control (Reverse action) 2 C: ON/OFF control (Direct action) F: PID control with autotuning function (Reverse action) D: PID control with autotuning function (Direct action) B: Heat/Cool PID control with autotuning

function (Air cooling)

3

W: Heat/Cool PID control with autotuning function (Water cooling)

3

(3) Input type

: See Input range table (P. 14)

(4) Range

: See Input range table (P. 14)

Output code table

M: Relay contact output V: Voltage pulse output D: Open collector output T: Triac output : Current output (See Output code table) : Voltage output (See Output code table)

(6) Control output (Cool-side) 4

None: No function M: Relay contact output

2

V: Voltage pulse output D: Open collector output T: Triac output : Current output (See Output code table) : Voltage output (See Output code table)

(7) Alarm output

N: No function

(8) Current transformer input 5

N: No function P: CT input: CTL-6-P-N S: CT input: CTL-12-S56-10L-N

3: 0 to 1 V DC 4: 0 to 5 V DC 5: 0 to 10 V DC 6: 1 to 5 V DC 7: 0 to 20 mA DC 8: 4 to 20 mA DC 9: Others

8

IMSRM15-E5

1

In two channels type, the inputs, ranges and outputs should be identical.

Both inputs of H-TIO-F module are only RTD inputs.

2

Only possible to select for type B and F.

3

Only possible to select for type D.

4

Both heat-side and cool-side outputs can be selected by using the Heat/Cool control type (D).

For other types, “No function” is selected for cool-side control output, and only heat-side control output can be selected.

5

Current transformer input can be designated when the input belongs to type D, as well as the type of

control output (heat-side) is relay contact output, voltage pulse output, open collector output, or triac output.

1. OUTLINE

IMSRM15-E5

9

1. OUTLINE

 H-TIO module (Position proportioning control module) model code

H-TIO- K - Z   - M M

(1) (2) (3) (4) (5) (6)

(1) Type

K: 1 channel control type for control motor drive

(2) Control action

Z: PID control (position proportioning)

(3) Input type

: See Input range table (P. 14)

(4) Range

: See Input range table (P. 14)

(5) Control output (Open-side)

M: Relay contact output

(6) Control output (Close-side)

M: Relay contact output

The H-TIO-K module cannot be used to the H-PCP module with the specification of ladder communication.

10

IMSRM15-E5

 H-TI module (Temperature input module) model code

H-TI-  -  

(1) (2) (3)

(1) Type

A: 4 channels RTD input B: 2 channels thermocouple, RTD input (High accuracy type) C: 4 channels thermocouple input

(2) Input type

: See Input range table (P. 14)

(3) Range

1. OUTLINE

: See Input range table (P. 14)

IMSRM15-E5

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1. OUTLINE

 H-CIO module (Cascade control module) model code

 Heat control type

H-CIO-  -    -  ∗ 

(1) Type

(1) (2) (3) (4) (5) (6)

(5) Slave control output

A: 1 channel cascade control type

(2) Control action

F: PID control with autotuning function (Reverse action) D: PID control with autotuning function (Direct action)

(3) Input type

: See Input range table (P. 14)

(4) Range

: See Input range table (P. 14)

Output code table

M: Relay contact output V: Voltage pulse output D: Open collector output T: Triac output : Current output (See Output code table) : Voltage output (See Output code table)

(6) Master manipulated output

(Distribution output)

None: No function M: Relay contact output V: Voltage pulse output D: Open collector output T: Triac output : Current output (See Output code table) : Voltage output (See Output code table)

3: 0 to 1 V DC 4: 0 to 5 V DC 5: 0 to 10 V DC 6: 1 to 5 V DC 7: 0 to 20 mA DC 8: 4 to 20 mA DC 9: Others

For the master and slave, the input and the range become same.

The H-CIO module cannot be used to the H-PCP module with the specification of ladder communication.

12

IMSRM15-E5

 Heat/Cool control type

H-CIO-  -    -  ∗ 

(1) (2) (3) (4) (5) (6)

(1) Type

1. OUTLINE

(5) Control output (Heat-side)

A: 1 channel cascade control type

(2) Control action

B: Heat/Cool PID control with autotuning function (Air cooling) W: Heat/Cool PID control with autotuning

function (Water cooling)

(3) Input type

: See Input range table (P. 14) *

(4) Range

: See Input range table (P. 14) *

M: Relay contact output V: Voltage pulse output D: Open collector output T: Triac output : Current output (See Output code table) : Voltage output (See Output code table)

(6) Control output (Heat-side)

M: Relay contact output V: Voltage pulse output D: Open collector output T: Triac output : Current output (See Output code table) : Voltage output (See Output code table)

* For the Heat/Cool control types (B and W), no voltage or current input can be specified.

Output code table

3: 0 to 1 V DC 4: 0 to 5 V DC 5: 0 to 10 V DC 6: 1 to 5 V DC 7: 0 to 20 mA DC 8: 4 to 20 mA DC 9: Others

For the master and slave, the input and the range become same.

The H-CIO module cannot be used to the H-PCP module with the specification of ladder communication.

IMSRM15-E5

13

1. OUTLINE

p

 Input range table

Thermocouple input

Input type

K

J

0 to 1700 °C R 03

R

0.0 to 1700.0 °C 1 R 05

0 to 3000 °F R A3

0 to 1700 °C S 03

S

0.0 to 1700.0 °C 1 S 04

0 to 3000 °F S A3

0 to 1800 °C B 03

B 3 0.0 to 1800.0 °C 1 B 04

0 to 3000 °F B A5

0 to 1000 °C E 02

0.0 to 700.0 °C E 03

0 to 400 °C E 04

E

0.0 to 400.0 °C 1 E 07

0.0 to 1000.0 °C 1 E 08

0 to 1800 °F E A3

0.0 to 1800.0 °F 1 E A6

1

The range can be specified only by H-TIO-E/G/R, H-TI-B or H-CIO-A module (high accuracy type).

2

The range can be specified only by H-TIO-A/B/C/D [Z-1013 specification] or H-TI-C module.

3

Accuracy is not guaranteed between 0 to 399 °C (0 to 799 °F) for type B thermocouple input.

0 to 400 °C K 02

0 to 800 °C K 04

0 to 1300 °C K 11

0.0 to 400.0 °C K 09

0.0 to 800.0 °C K 10

0.0 to 1300.0 °C 1 K 23

0 to 800 °F K A1

0.0 to 800.0 °F K A4

0 to 2400 °F K A5

0.0 to 2400.0 °F 1 K B4

-200.0 to +300.0 °C 1 K 32

-100.0 to +400.0 °C 2 K 36

0 to 400 °C J 02

0 to 800 °C J 04

0 to 1200 °C J 06

0.0 to 400.0 °C J 08

0.0 to 800.0 °C J 09

0.0 to 1200.0 °C 1 J 16

0 to 1600 °F J A2

0.0 to 700.0 °F J A4

0 to 2100 °F J A5

0.0 to 1600.0 °F 1 J B2

-200.0 to +300.0 °C 1 J 26

In

ut Range

0.0 to 400.0 °C T 06

0 to 400 °C T 08

0 to 200 °C T 09

-200 to +200 °C T 10

-200.0 to +200.0 °C 1 T 13

0.0 to 700.0 °F T A7

0 to 700 °F T A9

-300 to +400 °F T B1

-300.0 to +400.0 °F 1 T B3

0 to 1300 °C N 02

0 to 2300 °F N A1

0.0 to 2300.0 °F 1 N A4

0 to 1200 °C A 03

PL II

0 to 2300 °F A A3

0.0 to 2300.0 °F 1 A A5

W5Re/

W26Re

0.0 to 600.0 °C U 04

0 to 400 °C U 05

-200 to +200 °C U 06

0.0 to 400.0 °C 1 U 03

0 to 700 °F U A5

-300 to +400 °F U A6

0.0 to 700.0 °F 1 U A8

-300.0 to +400.0 °F 1 U A9

0 to 400 °C L 01

0.0 to 400.0 °C L 03

0.0 to 900.0 °C L 04

0 to 800 °F L A1

0 to 1600 °F L A2

0.0 to 800.0 °F 1 L A5

0.0 to 1600.0 °F 1 L A6

Input type

T

0.0 to 200.0 °C 1 T 12

N

0.0 to 1300.0 °C 1 N 05

0.0 to 1200.0 °C 1 A 04

0 to 2300 °C W 03

0.0 to 2300.0 °C 1 W 04

0 to 3000 °F W A3

U

-200.0 to +200.0 °C 1 U 09

L

0 to 900 °C L 05

In

ut Range

14

IMSRM15-E5

p

RTD input

1. OUTLINE

Input type

JPt100

0.0 to 400.0 °C D 16

Pt100

0.0 to 400.0 °C P 16

0 to 400 °C P 17

-200 to +200 °C P 18

-200.0 to +200.0 °C P 21

-50.00 to +150.00 °C 1 P 22

-300 to +900 °F P B4

0 to 800 °F P B3

0.0 to 800.0 °F P B7

-300.0 to +900.0 °F 2 P B8

0 to 400 °C D 17

-200 to +200 °C D 18

-200.0 to +200.0 °C D 21

-50.00 to +150.00 °C 1 D 22

-300 to +1200 °F D B5

0 to 800 °F D B4

0.0 to 800.0 °F D B7

-300.0 to +1200.0 °F 2 D B8

In

ut Range

Voltage input and Current input

1

The range with the resolution of 1/100 can be

specified only by H-TIO-E module.

2

The range can be specified only by H-TIO-F

module (high accuracy type).

Input type

Voltage

*

input

-10 to +10 V DC 0.0 to 100.0 % V 01

Current

input *

0 to 10 mV DC 0.0 to 100.0 % 1 01

-10 to +10 mV DC 0.0 to 100.0 % G 01

0 to 100 mV DC 0.0 to 100.0 % 2 01

-100 to +100 mV DC 0.0 to 100.0 % U 01

0 to 1 V DC 0.0 to 100.0 % 3 01

-1 to +1 V DC 0.0 to 100.0 % W 01

0 to 5 V DC 0.0 to 100.0 % 4 01

1 to 5 V DC 0.0 to 100.0 % 6 01

-5 to +5 V DC 0.0 to 100.0 % D 01

0 to 10 V DC 0.0 to 100.0 % 5 01

0 to 20 mA DC 0.0 to 100.0 % 7 01

4 to 20 mA DC 0.0 to 100.0 % 8 01

In

ut Range

* Display scale of the voltage and

current input can be changed.

IMSRM15-E5 15

1. OUTLINE

 H-CT module (Current transformer input module) model code

H-CT-  - 

(1) (2)

(1) Type

A: CT input 6 points type (Each 2 points together are common)

(2) CT type

P: CTL-6-P-N is used for 0 to 30 A S: CTL-12-S56-10L-N is used for 0 to 100 A

CT (current transformer) is sold separately.

Initial code table Each temperature control channel corresponding to each H-CT module can be allocated by the customer through operation panel. But those who do not have operation panel are necessary to add this settings to the customer's host communication program.

-   -   -  

CT6 CT5 CT4 CT3 CT2 CT1

CT channels

Note on allocation

• Specify the temperature control channels corresponding to each CT channel.

Channel No. Unused 1 2 3 4 5678910111213 14 15 16 1718

Code No. N 1 2 3 4 56789ABCD E F G HJ

• The overlapping of temperature control channels is possible.

• The unused channel is to be specified as “N.”

16

IMSRM15-E5

 H-DI module (Digital input module) model code

H-DI- 

(1)

(1) Type

A: 24 V DC 8 points input type (4 points/common) B: 24 V DC 8 points event input type (4 points/common)

If the H-DI-A module without the memory area selection input terminal is requested, the special specification code of “Z-186” is added to the end of H-PCP module model code.

1. OUTLINE

The H-DI-B module cannot be used to the H-PCP module with the specification of ladder communication.

IMSRM15-E5

17

1. OUTLINE

 H-DO module (Digital output module) model code

H-DO-  - 

(1) (2)

(1) Type

A: 8 points output type B: 4 points output type (Output signal is only relay contact output.) C: 8 points event output type (Output signal is only open collector output.) D: 16 points output type (Output signal is only open collector output.)

(2) Output signal

M: Relay contact output (Type A: 4 points/common, Type B: Independent common) D: Open collector output (8 points/common)

The H-DO-C module cannot be used to the H-PCP module with the specification of ladder communication.

Initial code table DO function can be allocated by the customer through operation panel. But those who do not have operation panel are necessary to add this setting to the customer's host communication program.

H-DO-A, H-DO-D

-  

H-DO-B

-  N

Block 2 (H-DO-A: Lower 4 points of terminal)

(H-DO-D: Lower 8 points of terminal)

Block 1 (H-DO-A: Upper 4 points of terminal)

(H-DO-D: Upper 8 points of terminal)

Block 1 (All points of terminal)

Above initial code is for H-DO-A, H-DO-B and H-DO-C type module. As for the allocation of H-DO-C type module is done by the operation panel or host computer communication.

H-DO module function allocation code list

N: Unused 1: Temperature alarm 1 2: Temperature alarm 2 3: Heater break alarm 4: Burnout alarm 5: AI alarm 1 6: AI alarm 2 7: Loop break alarm

18

H-TI alarm 1 and alarm 2 is output from H-DO-C module.

IMSRM15-E5

 H-AI module (Analog input module) model code

H-AI-  -    

(1) (2) (3) (4) (5)

(1) Type

A: 4 points analog input (Not insulated between input channels) B: 2 points analog input (Insulated between input channels)

(2) AI 1 input type

: See Analog input code table

(3) AI 2 input type

1. OUTLINE

: See Analog input code table

(4) AI 3 input type *

: See Analog input code table

(5) AI 4 input type *

: See Analog input code table

* The B type module is to be designated as “N” (no signal).

Analog input code table

1: 0 to 10 mV DC 2: 0 to 100 mV DC 3: 0 to 1 V DC 4: 0 to 5 V DC 5: 0 to 10 V DC 6: 1 to 5 V DC 7: 0 to 20 mA DC 8: 4 to 20 mA DC D: -5 to +5 V DC V: -10 to +10 V DC W: -1 to +1 V DC 9: Others

IMSRM15-E5

19

1. OUTLINE

 H-AO module (Analog output module) model code

H-AO-  -    

(1) (2) (3) (4) (5)

(1) Type

A: 4 points analog output type (Not insulated between output channels) B: 2 points analog output type (Insulated between output channels)

(2) AO 1 output type

: See Analog output code table

(3) AO 2 output type

: See Analog output code table

(4) AO 3 output type *

: See Analog output code table

(5) AO 4 output type *

: See Analog output code table

* The B type module is to be designated as “N” (no signal).

Analog output code table

3: 0 to 1 V DC 4: 0 to 5 V DC 5: 0 to 10 V DC 6: 1 to 5 V DC 7: 0 to 20 mA DC 8: 4 to 20 mA DC 9: Others

20

IMSRM15-E5

2. SYSTEM CONFIGURATION

2.1 Basic Configuration

The basic system consists of control units containing the H-PCP-A/B module connected with the function modules of the desired type, and the dedicated operation panel for display and setting or the host computer.

 Example 1: Connection with host computer

 Example 2: Connection with RKC operation panel OPC-V06

Host computer

H-PCP-A/B

module

RKC communication

RS-232C RS-422A

Up to 16 units (RS-422A)

Operation panel OPC-V06

Modbus

RS-232C

RS-485

H-PCP-A/B

module

RKC communication

RS-485*

Up to 16 units

(RS-485*)

Function modules (10 modules max.)

Control unit

Host computer

Function modules (10 modules max.)

Control unit

* The communication interface for control unit (H-PCP-A/B) is RS-422A.

The communication interface is converted RS-422A to RS-485 by connecting modular connector for terminal.

IMSRM15-E5 21

2. SYSTEM CONFIGURATION

2

 Example 3: Connection with RKC operation panel OPC-V07

Operation panel OPC-V07

Host computer

Printer

Modbus

RS-232C RS-485

PLC communication interface

1

RS-485

RKC communication

H-PCP-A/B

module

Function modules (10 modules max.)

PLC

Control unit

1

When connecting a programmable controller (PLC), it is necessary to make the

Up to 16 units (RS-485 2)

programmable controller settings, monitor screens, etc. with the panel editor V-SFT.

For the panel editor V-SFT, please contact RKC sales office or the agent.

2

The communication interface for control unit (H-PCP-A/B) is RS-422A.

The communication interface is converted RS-422A to RS-485 by connecting modular connector for terminal.

 Example 4: Connection with PLC via ladder communication and with other

manufacturer's display panel

Other manufacturer's display panel

RS-232C RS-485 RS-422A

PLC

RS-232C RS-422A

Ladder communication method (Non-protocol type)

H-PCP-A/B

module

Function modules (10 modules max.)

Up to 16 units

(RS-422A)

Control unit

22

IMSRM15-E5

2. SYSTEM CONFIGURATION

2.2 Precautions for System Configuration

CAUTIONS

If you add or delete a function module, or change the arrangement of the modules, or replace a

module with a different model, be sure to perform “Module initialization (identifier CL)”

before setting the data.

“Module initialization” stores the new module configuration in the H-PCP module.

If data is set before “Module initialization” is performed, the H-PCP module will set the

previously stored initial data of the old modules in the new modules, which may cause

malfunction.

For details on how to initialize the module, see SR Mini/SR Mini HG SYSTEM

Supplementary Information Initialize Settings [Extended Communications] (IMSRM07-E).

When configuring or extending the system, observe the following precautions.

• The maximum number of function modules that can be connected to one control unit is 10, excluding the H-PCP module. However, if any specific module is mounted together with these function modules in the control unit, the maximum number of function modules mounted becomes less than 10.

H-PCP module

• As the mounting position of the H-PCP module is fixed to be on the left hand end of the function modules. There is no priority order of function module connection to the H-PCP module. For example, if the operation panel is used, the measured and set values can be easily checked from screen configuration with each module connected as follows. The assigned channel position can also be easily checked.

Function modules

10 modules max.

One H-TIO-D and H-CIO-A corresponds to two function modules.

IMSRM15-E5

H-PCP (Fixed)

H-TIO

H-CT H-DO H-DI H-AO H-AI

H-TI

H-CIO

23

2. SYSTEM CONFIGURATION

• Module channel numbers are automatically assigned from the left in order for each type of module.

2 channels heat/cool type

(Double type)

2 channels type 1 channel type

H-PCP

H-TIO-D

H-

TIO-B

H-

TIO-A

H-AI-B

H-AO-B

OUT2

OUT1

Heat

Cool

IN2

IN1

Channel No.

CH1 CH2

Temperature control module Analog input

• Assign CT inputs and H-DO module alarm outputs within the same control unit. (Because all control inputs and outputs must be closed within the same control unit.)

Input A

CT input B: Heater break alarm output

CT input B

Input A: Alarm output

OUT3

OUT4

IN3

IN4

CH3 CH4

OUT5

IN5

CH5

CH1 CH2

AI1

AI2

module

AI3

AI4

CH3 CH4

AO1

AO2

CH1 CH2

Analog output

module

• If two or more control units are multi-drop connected, the communication specification of all H-PCP modules must be RS-422A.

RS-422A

When the host computer connected:

Up to 16 control unit

When the operation panel is connected:

OPM, OPM-H, OPC, OPC-H: Up to 8 control unit OPC-V06, OPC-V07: Up to 16 control unit

24

IMSRM15-E5

2. SYSTEM CONFIGURATION

• If any function module is added to the existing modules, note that the total current consumed by all of the function modules at a power supply voltage of 5 V or 12 V does not exceed the maximum power supply capacity of the H-PCP module (for a power supply voltage of 5 V: 1700 mA in total, or for a power supply voltage of 12 V: 1000 mA in total) by referring to Consuming current of each function module.

Power supply side

(H-PCP module)

Power supply consumption side

(Function module: Up to 10 modules)

Consuming current of each function module

Function module

Power supply voltage of 5 V

Power supply

voltage of 12 V

H-DO-A/B module (Relay contact output) 45 mA 140 mA

H-DO-A/C/D module (Open collector output) 45 mA 0 mA

H-DO-D module 70 mA 0 mA

H-AO-A module 40 mA 80 mA

H-AO-B module 40 mA 130 mA

H-TIO-D module 150 mA 80 mA

H-TIO-A/B/C/E/F/G/H/J/K/P/R module 150 mA 40 mA

H-CIO-A module 290 mA 40 mA

H-DI module 30 mA 0 mA

H-CT module 110 mA 0 mA

H-TI-A module 150 mA 0 mA

H-TI-B module 260 mA 0 mA

H-TI-C module 270 mA 0 mA

H-AI-A module 140 mA 0 mA

H-AI-B module 260 mA 0 mA

Continued on the next page.

IMSRM15-E5

25

2. SYSTEM CONFIGURATION

(

)

Continued from the previous page.

[Example] When power supply voltage of 12V

 When using H-TIO-B modules together with H-TIO-D modules

H-TIO-D

80 mA

H-TIO-D

80 mA

H-TIO-D

80 mA

H-TIO-B (4 modules)

160 mA

As the H-TIO-D module consumes an output current of 80 mA/slot and the H-TIO-B module, an output current of 40 mA, the following current is obtained.

For H-TIO-D (3 modules): 80 mA × 3 = 240 mA, For H-TIO-B (4 modules): 40 mA × 4 = 160 mA

240 mA + 160 mA = 400 mA ≤ 1000 mA: Maximum power supply capacity

The above current does not exceed the maximum power supply capacity (1000 mA). However, as one H-TIO-D module is assumed to correspond to two function modules, up to 7 function modules can be mounted.

 When using H-DO-A-M modules together with H-TIO-B modules

H-TIO-B

7 modules

H-DO-A-M

3 modules)

As an example in which the H-DO modules need to be added for outputting the alarm independently for each channel, when (H-DO-A-M modules: 3 modules) are added to (H-TIO-B modules: 7 modules): Each consuming output current becomes as follows. For H-TIO modules (7 modules): 40 mA × 7 = 280 mA, For H-DO modules (3 modules): 140 mA × 3 = 420 mA

280 mA + 420 mA = 700 mA ≤ 1000 mA: Maximum power supply capacity

As the total current described above does not exceed the maximum power supply capacity (1000 mA), up to 10 function modules can be mounted.

26

IMSRM15-E5

2. SYSTEM CONFIGURATION

• For the H-TIO module with CT input (optional), the CT input is processed within the H-TIO

H-TIO-C module

(Assignment example)

module. Therefore, it cannot be assigned to other channels.

CT

Ch.G

Ch.A

Ch.B

Ch.C

Ch.D

Ch.E

Ch.F

Used in module

H-TIO-B modules

• For the H-DO-A and H-DO-B modules, duplicated alarms cannot be output. For the

(Assignment example)

H-DO-A and H-DO-B modules, the functions assigned to each block consisting of four H-DO module output points. Channel numbers of the corresponding H-TIO module

TIO alarm 1

CH1 CH2 CH3 CH4

CH5 CH6 CH7 CH8

are automatically set in order from the top for each block of the functions assigned. For this reason, duplicate alarms in the same channel and of the same type cannot be output. However, the above does not apply

TIO alarm 2

CH1 CH2 CH3 CH4

H-DO-A module

CH1 CH2 CH3 CH4

to the H-DO-C module.

• The input and output specification of the two channels H-TIO module are the same for both channels.

[Example]

Relay contact output

Current output

Relay contact output

TC input

RTD input

TC input

H-CT module

CT1

CT2

CT3

CT4

CT5

CT6

Ch: Channel

TIO alarm 1

Heater break alarm

IMSRM15-E5

27

3. DESCRIPTION OF EACH MODULES

3.1 Basic Configuration

The control unit consists of various kinds of modules and a mother block and each modules are connected with each other by the connectors of mother block.

Module main units

Mother blocks

H-PCP module

Function modules

Control unit using the H-PCP module as the basic module and connecting the necessary types of modules as necessary. It is possible to build up a multi function.

Mother block

H-PCP module

Function module

28 IMSRM15-E5

3. DESCRIPTION OF EACH MODULES

3.2 Common Item of Module

3.2.1 Mother block

 Outline

The mother block, attached to each module as a set, has the structure that allows the connection with neighboring modules and makes it possible to attach the control units to a DIN rail or wall surface, etc.

There are three types of mother blocks which depend on the type of modules. These three types are the blocks for single type function modules, for double type function modules and for power supply/CPU modules (H-PCP modules).

As the control unit can be detached from the mother block in a one-touch operation, modules can be easily changed in increasing the number of modules or in replacing equipment at maintenance etc.

 Parts description

Screw holes for wall mounting

Connector for connecting the module mainframe

DIN rail mounting part

Locking device for the DIN rail

Connector for connecting to other module (mother block)

Mother block of single type module

IMSRM15-E5 29

3. DESCRIPTION OF EACH MODULES

 Dimensions

Single type

Double type

Appearance Dimensions (mm) Remarks

19

24

Mother block dedicated to single type module connection

96

Mother block dedicated to

19

48

double type module connection

96

H-PCP module exclusive type

Mother block dedicated to

19

48

H-PCP module connection

96

30

IMSRM15-E5

3. DESCRIPTION OF EACH MODULES

3.2.2 Parts description

 H-PCP module

(1) Unit address setting switch

(2) RX (data reception) lamp [Yellow]

(3) TX (data transmission) lamp [Yellow]

(4) FAIL lamp [Red]

(5) RUN lamp [Green]

(6) Modular connector 1

(7) Modular connector 2

(8) Terminals

Front

Side

(9) Mother block

(10) Module connector

No. Name Description

(1) Unit address setting switch Set control unit slave address number

Setting range: 0 to 15 (0 to F, hexadecimal)

(2) RX (data reception) lamp [Yellow] ON when data is correctly received

(3) TX (data transmission) lamp [Yellow] ON when data is correctly sent

(4) FAIL lamp [Red] ON during abnormal operation

OFF during normal operation

(5) RUN lamp [Green] Flashing during normal operation

(6) Modular connector 1 RS-232C or RS-422A connection with the host

computer or operation panel RS-422A connection with other control unit

(7) Modular connector 2 RS-422A connection with other control unit

(8) Terminals Ground, power supply, FAIL output, digital input

and digital output terminals

(9) Mother block Module DIN rail mounting connector

(10) Module connector Connector for power supply and bus connection

IMSRM15-E5

31

3. DESCRIPTION OF EACH MODULES

 Single type module

 Terminal type

 Connector type (Only for H-DO-D type)

No. Name Description

(1) FAIL lamp [Red]

(2) RUN lamp [Green]

(1) FAIL lamp [Red]

(2) RUN lamp [Green]

(3) Mother block

(4) Module connector

(3) Mother block

(4) Module connector

32

FAIL lamp [Red] ON during abnormal operation

(1)

OFF during normal operation

RUN lamp [Green] Flashing during normal operation

(2)

Mother block Module DIN rail mounting connector

(3)

Module connector Connector for power supply and bus connection

(4)

IMSRM15-E5

3. DESCRIPTION OF EACH MODULES

 Double type module

No. Name Description

(1) FAIL lamp [Red]

(2) RUN lamp

[Green]

(3) Mother block

(4) Module connector

FAIL lamp [Red] ON during abnormal operation

(1)

OFF during normal operation

RUN lamp [Green] Flashing during normal operation

(2)

Mother block Module DIN rail mounting connector

(3)

Module connector Connector for power supply and bus connection

(4)

IMSRM15-E5

33

3. DESCRIPTION OF EACH MODULES

3.2.3 External view

 H-PCP module

 Single type module

With the terminal cover fixed to the module

With the terminal cover removed from the module

 Terminal type

With the terminal cover fixed to the module

With the terminal cover removed from the module

34

IMSRM15-E5

 Connector type (Only for H-DO-D type)

 Double type module

3. DESCRIPTION OF EACH MODULES

Connector type: MIL connector (AXM220011) (H-DO-D module side)

Recommended connector: AXM120415 (With strain relief)

Matsushita Electric Works, Ltd.

With the terminal cover fixed to the module

With the terminal cover removed from the module

IMSRM15-E5

35

3. DESCRIPTION OF EACH MODULES

p

A

p

3.3 H-PCP Module

3.3.1 Outline

The H-PCP module is made up of the CPU section and the power supply section for the SR Mini HG SYSTEM control unit. This module is indispensable to construct the control unit with other modules. The H-PCP module carries out the supply of power to each module, the data management and the interfacing with the operation panel or a host computer. There are the following two types of H-PCP modules according to the functions.

 H-PCP-A type (Module with four DO points)

 H-PCP-B type (Module with two DO points and three DI points)

Connection with other

Host computer or o

eration panel

Connection with other

Unused

Power supply

Unused

Host computer or o

eration panel

Unused

Power supply

Unused

FAIL output

DO1

DO2

DO3

DO4

FAIL output

DO1

DO2

DI

Temperature alarm, burnout alarm, temperature rise completion, heater break alarm, loop break alarm, AI alarm (Selectable)

Type 1. Memory area (Eight areas) Type 2. Control RUN/STOP

Type 3. Control RUN/STOP

Temperature alarm Burnout alarm Temperature rise completion Heater break alarm (HBA) Loop break alarm (LBA)

I alarm

(Selectable)

Memory area (Four areas)

Alarm interlock release Memory area (Two areas)

36

IMSRM15-E5

3. DESCRIPTION OF EACH MODULES

A

3.3.2 Terminal configuration

 H-PCP-A type (Module with four DO points)

Power supply terminals

DC

12

+

24V

13

-

Unused terminal

C

12

L

200 to 240V

N

100 to 120V

13

Ground terminal

Unused terminal

L

N

C

11

11 12

12

13

14 15

14

15

 H-PCP-B type (Module with two DO points and three DI points)

Power supply terminals

DC

+

24V

-

Unused terminal

12

13

C

L

200 to 240V

N

Ground terminal

Unused terminal

12

100 to 120V

13

L

N

C

11

11 12

12

13

14 15

14

15

1 2 3 4 5 6 7 8 9 10

10

Relay contact

output terminals

1 2 3 4 5 6

Relay contact

7

output

8

terminals

9 10

FAIL

1

NO

2

OUT1

3

NO

4

OUT2

5

NO

6

OUT3

7

NO

8

OUT4

9

NO

FAIL output terminals

OUT1

3

+

4

-

10

5

6

7

8

9

OUT2

OUT3

OUT4

+

-

+

-

Digital output terminals

Open collector output terminals

FAIL

1

NO

2

OUT1

3

NO

4

OUT2

5

NO

6

FAIL output terminals

OUT1

3

+

-

+

-

Digital output terminals

6

4

5

OUT2

Open collector output terminals

COM

24 V DC

7

8

9

10

Digital input terminals

IMSRM15-E5 37

3. DESCRIPTION OF EACH MODULES

⋅

3.3.3 Functional description

 Output function

 FAIL output

The FAIL output is output when a problem occurs in the CPU operation and the FAIL lamp will light at the same time. Use this output for FAIL monitoring or for signal output to an external PLC, etc.

• Number of outputs: 1 point

• Output type: Relay contact output, 1a contact (Open at error occurrence)

[Rating: 250 V AC, 0.1 A (Resistive load)] (CE/UL/CSA approved instrument: 30 V DC, 0.1 A)

When the FAIL condition occurs in any of the function modules in the control unit, the FAIL output will also be output. However in this situation, the FAIL lamp will not light. If the composition of the control unit is changed (add or delete a function module, or change the arrangement of the modules, or replace a module with a different model) without the module initialization, the FAIL output will be output. However in this situation the FAIL lamp will not light either. For details on how to initialize the module, see SR Mini/SR Mini HG SYSTEM

Supplementary Information Initialize Settings [Extended Communications] (IMSRM07-E).

 Digital output (H-PCP-A and H-PCP-B)

The digital outputs (DO) can be selected from the alarm 1, alarm 2, heater break alarm (HBA), burnout alarm, temperature rise completion, loop break alarm (LBA), AI alarm 1 or AI alarm 2. In addition, function of digital output (DO) selects in operation panel or host communication.

• Number of outputs: 4 points (H-PCP-A type), 2 points (H-PCP-B type)

• Output type: Relay contact output, 1a contact (Closed at alarm occurrence)

[Rating: 250 V AC, 0.1 A (Resistive load)] (CE/UL/CSA approved instrument: 30 V DC, 0.1 A) Open collector output [Load voltage: 12 to 24 V DC, 0.1 A (Maximum load current)]

Open collector output wiring example

Load

OUT1

12 to 24 V DC

+

-

Load

OUT4

+

-

⋅ ⋅ ⋅ ⋅ ⋅

+

-

38

IMSRM15-E5

3. DESCRIPTION OF EACH MODULES

If there is no heater break alarm function in the control unit (H-TIO-A/C/D modules provided with CT input as optional, or control unit without H-CT module), a heater break alarm cannot be selected. If there is no H-AI module in the control unit, an AI alarm cannot be selected. For the control unit consisting of only the H-TIO-H/J modules, a loop break alarm cannot be selected. For details on function selection with the digital output, see SR Mini/SR Mini HG

SYSTEM Supplementary Information Initialize Settings [Extended Communications] (IMSRM07-E).

 Input function

 Digital input (H-PCP-B)

For digital input, memory area selection, control RUN/STOP selection or alarm interlock release specifying can be performed. In addition, any of the following combinations of functions is available for digital input.

• Type 1: Memory area selection (8 areas selection)

• Type 2: Combination of control RUN/STOP selection and memory area selection (4 areas selection)

• Type 3: Combination of control RUN/STOP selection, alarm interlock release and memory area

selection (2 areas selection)

After the contact is closed, it takes a short time until the action of this device is actually

selected. Therefore, pay attention to this delay time if the device is used together with a

PLC, etc.

External power (24 V DC) supply is required for digital input.

Memory area selection (Type 1)

The memory area (control area) can be selected depending on the open or closed state of terminal numbers 7 to 10. Select the memory area by configuring an external contact circuit or using a contact output signal from the PLC, if necessary.

7

DI1

8

DI2

9

DI3

10

Control area

Terminal Nos.

7 - 8 7 - 9

7 - 10

1 2 3 4 5 6 7 8

− × − × − × − ×

− − × × − − × ×

− − − − × × × ×

−: Open ×: Closed

IMSRM15-E5

39

3. DESCRIPTION OF EACH MODULES

Control RUN/STOP selection, memory area selection (Type 2)

Selection can be performed depending on the open or closed state of terminal numbers 7 to 10.

7

DI1

8

DI2

9

DI3

10

Control area

Terminal Nos.

7 - 8

7 - 9

1 2 3 4

− × − ×

− − × ×

−: Open ×: Closed

Contact open: Control STOP Contact closed: Control RUN

Control RUN/STOP selection, alarm interlock release specifying and memory area selection (Type 3)

Selection or release specifying can be performed depending on the open or closed state of terminal numbers 7 to 10.

7

DI1

8

DI2

9

DI3

10

Contact open: Memory area No.1 Contact closed: Memory area No.2

Contact closed: Alarm interlock released

Contact open: Control Stop Contact closed: Control Run

40

IMSRM15-E5

3. DESCRIPTION OF EACH MODULES

 Communication function

The H-PCP module has communication port COM.PORT1/COM.PORT2 and can be connected with operation panel, host computer and extension control unit.

Interface: RS-422A or RS-232C Protocol: RKC communication protocol

Ladder communication (Non-protocol type) [Z-190 specification]

Communication speed: 2400 bps, 4800 bps, 9600 bps and 19200 bps

(Select the communication speed by the dip switch in the H-PCP module)

Connection instrument: Operation panel, host computer, extension control unit, PLC

For the H-PCP-A/B module with the ladder communication, special specification code “Z-190” must be specified at the end of the model code. The H-TIO-K, H-CIO-A, H-DI-B and H-DO-C module cannot be used to the H-PCP-A/B module with the specification of ladder.

For details on the dip switch settings, see 3.3.4 Settings before operation (P. 42).

[Z-190 specification]

IMSRM15-E5

41

3. DESCRIPTION OF EACH MODULES

3.3.4 Settings before operation

 Communication setting

 To prevent electric shock or instrument failure, always turn off the power

before setting the switch.

 To prevent electric shock or instrument failure, never touch any section other

than those instructed in this manual.

Using the dip switches inside the H-PCP-A/B module, sets the communication speed and data configuration.

1. To separate the module mainframe from the mother block, press the bottom on the module, lifting

upward, to release connection.

Mother block

2. Data configuration and communication speed can be set with the dip switches located in the

H-PCP-A/B module.

WARNING

!

Module mainframe

Press bottom of module and lift upward to release

Upper section

Lower section

Module mainframe

Mother block

Top section

Rear view of module mainframe with mother block removed

For the RKC communication/Ladder communication (Z-190)

1 2 Data configuration 3 4 Communication speed

OFF OFF 8-bit without parity OFF OFF 2400 bps

OFF ON 7-bit even parity OFF ON 4800 bps

ON OFF 7-bit odd parity ON OFF 9600 bps

ON ON Do not set this one ON ON 19200 bps

Factory set value: 8-bit without parity Factory set value: 9600 bps

When using the ladder communication, always set the data configuration to “8-bit without parity.”

4

3

2

1

OFF

ON

For the Modbus (Z-1021)／MEMOBUS (Z-1001)

1 2 Data configuration

OFF OFF Do not set this one

OFF ON 8-bit even parity

ON OFF 8-bit odd parity

ON ON 8-bit without parity

Factory set value: 8-bit without parity

42

Continued on the next page.

IMSRM15-E5

3. DESCRIPTION OF EACH MODULES

3. After communication setting is complete, place the module mainframe opening on top of the

mother block tab and snap the lower part of module mainframe on to the mother block. A snapping sound will be heard when module mainframe is securely connected to mother block.

 Unit address settings

When each control unit is multi-drop connected to host computer or operation panel, set the address of each control unit using the unit address setting switch in the H-PCP-A/B module. Use a very small blade screwdriver to set the unit address on the unit address setting switch located on the front of each H-PCP-A/B module.

Unit address setting switch

0

1

2

F

3

E

4

5

6

B

7

A

9

8

H-PCP-A/B module

D

C

Setting range: 0 to 15 (0 to F: hexadecimal)

Set the unit address such that it is different to the other addresses on the some line.

Otherwise, problems or malfunction may result.

For Modbus (Z-1021 specification) or MEMOBUS (Z-1001 specification), the value

obtained by adding “1” to the set address corresponds to the address used for the actual

program.

Number of connectable control units

• When connected host computer or PLC: Up to 16 units

• When connected RKC operation panel:

OPM, OPM-H, OPC, OPC-H: Up to 8 units OPC-V06, OPC-V07: Up to 16 units

IMSRM15-E5

43

3. DESCRIPTION OF EACH MODULES

3.4 H-TIO Module

3.4.1 Outline

The H-TIO module is used to perform temperature or process control. The H-TIO modules corresponding to the necessary number of control points are connected to the H-PCP module.

For details on the limited number of H-TIO modules connected to the H-PCP module, see page 24.

A, E, H and R type [1 channel type]

B, F, J and P type [2 channels type]

OUT (Heat)

OUT (Alarm): Optional

CT: Optional *

IN

* Not provided for the E, H and R type.

C and G type [1 channel heat/cool type]

OUT (Heat)

OUT (Cool)

CT: Optional *

IN

* Not provided for the G

D type [2 channels heat/cool type]

OUT1 (CH1)

OUT2 (CH2)

IN1 (CH1)

IN2 (CH2)

K type [1 channel position proportioning type]

OUT1 (Open-side)

OUT2 (Close-side)

IN (FBR)

IN (CH1)

44

OUT (Heat): CH1

OUT (Cool): CH1

CT1 (Optional): CH1

IN: CH1

OUT (Heat): CH2

OUT (Cool): CH2

CT2 (Optional): CH2

IN: CH2

IMSRM15-E5

A

3.4.2 Terminal configuration

 H-TIO-A type

 H-TIO-B type

1

NO

2

Relay contact output

3

Voltage pulse output

NO

4

larm output

6

CT

7

Current transformer (CT) input

B

8

B

9

10

RTD input

1

NO

2

Relay contact output

3

Voltage pulse output

NO

4

Relay contact output

5

6

7

RTD input

8

9

10

RTD input

Voltage pulse output

B

TC input

3. DESCRIPTION OF EACH MODULES

+

1

2

−

Voltage/Current output

+

8

9

−

+

1

2

−

Voltage/Current output

+

3

4

−

Voltage/Current output

+

5

6

−

+

8

9

−

+

1

2

−

Input terminals

+

1

2

−

+

3

4

−

Input 1 (CH1)

Input 2 (CH2)

1

2

Triac output

1

2

Triac output

3

4

Triac output

+

1

2

−

Open collector output

+

1

2

−

Open collector output

+

3

4

−

Open collector output

Output terminals

Output 1 (CH1)

Output 2 (CH2)

IMSRM15-E5 45

3. DESCRIPTION OF EACH MODULES

A

−

A

p

 H-TIO-C type

1

NO

2

Relay contact output

3

NO

4

Relay contact output

6

CT

7

Current transformer (CT) input

B

8

B

9

10

RTD input

1

2

Voltage pulse output

3

4

Voltage pulse output

TC input

 H-TIO-D type

+

−

Voltage/Current output

+

−

Voltage/Current output

+

8

9

−

+

1

2

−

+

3

4

−

Input terminals

1

2

Triac output

3

4

Triac output

+

1

2

−

Open collector output

+

3

4

−

Open collector output

Output 1 (Heat-side)

Output 2 (Cool-side)

Output 1 (Heat-side)

Output 2 (Cool-side)

+

1

2

−

Open collector output

+

3

4

−

Open collector output

1

2

Triac output

3

4

Triac output

Input terminals

+

Voltage/ Current output

+

Voltage/ Current output

+

1

2

−

Voltage pulse out

+

3

4

−

Voltage pulse output

Current transformer (CT) input

+

−

+

1

2

ut

3

4

8

9

NO

CT

RTD inputTC input

Relay contact output

6

7

8

B

9

B

10

1

2

3

4

CH1 CH2

Relay contact output

Current transformer (CT) input

8

9

10

RTD input TC input

1

NO

2

Voltage pulse

ut

out

+

3

4

3

NO

4

Voltage pulse out

ut

6

CT

7

B

8

B

9

+

1

2

Voltage/ Current output

3

4

Voltage/ Current output

+

1

2

−

Triac output

+

3

4

−

Triac output

Input terminals

1

2

Open collector output

3

4

Open collector output

+

Output 1

−

(Heat-side)

+

Output 2

−

(Cool-side)

Although the terminal numbers are the same numbers for both channel 1 and channel 2, the left side as seen from the front panel of the module is channel 1 and the right side is channel 2.

46

IMSRM15-E5

A

 H-TIO-E type

TC input type module

 H-TIO-F type

RTD input type module

1

NO

2

Relay contact output

3

NO

4

Relay contact output

+

7

10

−

TC input

+

1

2

−

Voltage pulse output

B

7

B

8

9

RTD input

+

1

2

−

Voltage/Current output

Alarm output terminals

Input terminals

3. DESCRIPTION OF EACH MODULES

+

1

2

Triac output

1

2

−

Open collector output

Output terminals

1

NO

2

Relay contact output

Voltage pulse output

3

NO

4

Relay contact output

Voltage pulse output

+

1

2

−

Voltage/Current output

+

3

4

−

Voltage/Current output

+

1

2

−

+

3

4

−

1

2

Triac output

3

4

Triac output

Open collector output

+

1

2

−

+

3

4

−

Output 1

Output 2

B

5

B

6

7

RTD input

Input 1

B

8

B

9

10

RTD input

Input 2

IMSRM15-E5

47

3. DESCRIPTION OF EACH MODULES

A

 H-TIO-G type

TC input type module

RTD input type module

1

NO

2

Relay contact output

3

NO

4

Relay contact output

+

7

10

−

TC input

 H-TIO-H type

+

1

2

−

Voltage pulse output

+

3

4

Voltage pulse output

−

B

7

B

8

9

RTD input

+

1

2

Voltage/Current output

−

+

3

4

−

Input terminals

1

2

Triac output

3

4

Triac output

+

1

2

Open collector output

−

+

3

4

−

Output 1 (Heat-side)

Output 2 (Cool-side)

1

NO

2

Relay contact output

Voltage pulse output

+

1

2

−

Voltage/Current output

+

1

2

−

1

2

Triac output

Open collector output

+

1

2

−

Output terminals

3

NO

4

Relay contact output

Alarm output terminals

Voltage input Current input

9

10

IN

+

−

Input terminals

48

IMSRM15-E5

A

 H-TIO-J type

 H-TIO-K type

1

NO

2

Relay contact output

3

NO

4

Relay contact output

+

6

IN

7

−

Voltage input Current input

+

9

IN

10

−

Voltage input Current input

+

1

2

−

Voltage pulse output

+

3

4

−

Voltage pulse output

Input 1

Input 2

+

1

2

−

Voltage/Current output

+

3

4

−

Voltage/Current output

3. DESCRIPTION OF EACH MODULES

+

1

2

Triac output

3

4

Triac output

1

2

−

Open collector output

+

3

4

−

Open collector output

Output 1

Output 2

1

NO

2

Relay contact output

3

NO

4

Relay contact output

Output terminals (Open-side)

Output terminals (Close-side)

O

5

W

6

C

7

Feedback resistance input

B

8

B

9

10

RTD input

Input terminals

+

8

9

−

TC input

Input terminals

When a control motor without feedback resistor (FBR) is used, short terminal No. 6 (W) with No. 7 (C). Otherwise measured values (PV) may fluctuate.

O

5

W

Short

6

7

C

Feedback resistance input

IMSRM15-E5

49

3. DESCRIPTION OF EACH MODULES

A

 H-TIO-P type

1

NO

2

Relay contact output

3

NO

4

Relay contact output

B

5

B

6

7

RTD input

B

8

B

9

10

RTD input

1

2

Voltage pulse output

3

4

Voltage pulse output

TC input

 H-TIO-R type

TC input type module

RTD input type module

1

NO

2

Relay contact output

3

NO

4

Relay contact output

+

7

10

−

TC input

+

−

+

−

+

5

6

−

+

8

9

−

1

2

Voltage/Current output

3

4

Voltage/Current output

Input 1 (CH1)

Input 2 (CH2)

+

1

2

−

Voltage pulse output

B

7

B

8

9

RTD input

+

−

+

−

1

2

Triac output

3

4

Triac output

+

1

2

−

Voltage/Current output

Alarm output terminals

Input terminals

+

1

2

−

Open collector output

+

3

4

−

Open collector output

1

2

Triac output

Output 1 (CH1)

Output 2 (CH2)

+

1

2

−

Open collector output

Output terminals

50

IMSRM15-E5

3. DESCRIPTION OF EACH MODULES

3.4.3 Functional description

(1) Input function

 Channel number

CH1 and CH2 are assigned to the input terminals of the B, F, J or P type (2 channels type) module in order from the top of these terminals. In addition, CH1 and CH2 are assigned to the D type (2 channels heat/cool type) modules in order from the left of these modules for each module. If the D type modules are mounted together with other type modules, channel numbers are assigned automatically to these modules in order from the left.

H-TIO-D type

 Input type

CH1

CH2

H-TIO-B type

H-TIO-F type H-TIO-J type

H-TIO-P type

CH1

CH2

Channel number assignment

H-TIO-B type

H-TIO-D type

CH1 CH2

CH3

CH4

CH5

CH6

Select any input type of thermocouple, RTD or continuous voltage/current input. (Specify when ordering)

List of H-TIO module input types

Input type H-TIO module type

Thermocouple H-TIO-A, H-TIO-B, H-TIO-C, H-TIO-D, H-TIO-E, H-TIO-G, H-TIO-K,

H-TIO-P, H-TIO-R

RTD H-TIO-A, H-TIO-B, H-TIO-C, H-TIO-D, H-TIO-E, H-TIO-F, H-TIO-G,

H-TIO-K, H-TIO-P, H-TIO-R

Voltage/Current H-TIO-H, H-TIO-J

Different input types cannot be mixed in one module. The desired input type is

determined for each module.

IMSRM15-E5

51

3. DESCRIPTION OF EACH MODULES

(2) Output function

 Channel number

In the same way as the input terminals, CH1 and CH2 are assigned to the output terminals of the B, F, J or P (2 channels) type module in order from the top of these terminals. In addition, CH1 and CH2 are assigned to the D type (2 channels heat/cool type) modules in order from the left for each module. The heat and then cool outputs are assigned to these channels in order from the top. If the D type modules are mounted together with other type modules, channel numbers are assigned automatically to these modules in order from the left.

H-TIO-D type

H-TIO-B type H-TIO-F type

H-TIO-J type

H-TIO-P type

H-TIO-B type

H-TIO-D type

CH2

CH1

CH2

CH1

(Heat)

CH1

(Cool)

CH2

(Heat)

CH2 (Cool)

Channel number assignment

 Output type

CH5

CH6

CH3

CH4

Any output type of relay contact output, voltage pulse output, voltage output, current output, triac output or open collector output can be selected for each heat output and heat/cool output. (Specify when ordering)

For 1 module/2 channel modules, output types cannot be mixed in one module. Each

output type is selected for each module.

For details on each output, see 8. SPECIFICATIONS (P. 128)

 Relay contact output

Output status: Independent 1a contact output (closed during outputting).

52

NO

Rating: 250 V AC, 3 A (Resistive load)

IMSRM15-E5

3. DESCRIPTION OF EACH MODULES

yp

 Voltage pulse output

This output is for driving the SSRs and 12 V DC is output during the outputting.

+

Allowable load resistance: 600 Ω or more

−

 Current and voltage output

The current output can be selected from 4 to 20 mA DC or 0 to 20 mA DC, and the voltage output can be selected from 0 to 1 V DC, 0 to 5 V DC, 0 to 10 V DC or 1 to 5 V DC. (Specify when ordering)

+

Allowable load resistance: 500 Ω or less (Current output)

1k Ω or more (Voltage output)

−

It is possible only in the 1 to 5 V DC voltage output to make a common connection of the minus terminals of the outputs, including the voltage pulse output. ( See P. 99.)

 Triac output

This output can directly drive AC power by the small SSR built in the module. The zero-cross control method is employed.

SSR

Capacity: 0.5 A (At an ambient temperature of 40 °C)

 Open collector output

This transistor sink output uses switching between the transistor emitter and collector. An external power supply of 12 to 24 V DC is connected to the load in series.

+

Maximum load current: 100 mA or less

−

Open collector output wiring example

Load

+

OUT1

-

OUT1

+

Load

-

12 to 24 V DC

+

-

+

OUT2

-

12 to 24 V DC

Load

+

-

H-TIO-A, E, H and R t

e

H-TIO-B, C, D, F, G, J and P type

The minus (−) terminals of open collector outputs, OUT1 and OUT2 are connected within the module.

IMSRM15-E5

53

3. DESCRIPTION OF EACH MODULES

(3) Alarm function

One H-TIO module is provided with two alarm points (Alarm 1 and Alarm 2) as standard. Alarm 1/2 types are those selected by the H-PCP module.

Alarm type:

Deviation high alarm Process high alarm

Deviation low alarm Process low alarm

Deviation high and low alarm Process high alarm with hold action

Band alarm Process low alarm with hold action

Deviation high alarm with hold action Deviation high alarm with re-hold action

Deviation low alarm with hold action Deviation low alarm with re-hold action

Deviation high and low alarm with hold action Deviation high and low alarm with re-hold action

Each alarm can be output as summary output (OR output) from the digital output block in the H-PCP-A/B module. For details, see 3.3 H-PCP Module (P. 36).

The respective alarm (Alarm 1/2) can be output independently for each channel by connecting the H-DO-A/B/D module. For details, see 3.9 H-DO Module (P. 70).

For H-TIO-A/E/H/R type modules, an alarm can be output from each module (optional).

(4) Alarm output function (Optional)

An alarm can be output from the H-TIO module itself (only for the H-TIO-A/E/H/R types).

• Number of output points: 1 point (relay contact output)

• Output type : Select any of temperature alarm output (ALM1), temperature alarm output (ALM2),

1

heater break alarm output (HBA)

1

Only H-TIO-A can be selected.

2

Only H-TIO-A or H-TIO-E can be selected.

or loop break alarm output (LBA) 2.

(5) Loop break alarm function (Excluding H-TIO-H/J type modules)

The loop break alarm function is used to detect a load (heater) break, a failure occurring in any external operating device (magnet relay, etc.) or a failure occurring in the control system (control loop) caused by an input (sensor) break. (See P. 124.)

The loop break alarm can be output as summary output (OR output) from the digital output block in the H-PCP-A/B module. For details, see 3.3 H-PCP Module (P. 36).

The loop break alarm can be output independently for each channel by connecting the H-DO-A/B/D module. For details, see 3.9 H-DO Module (P. 70).

54

IMSRM15-E5

3. DESCRIPTION OF EACH MODULES

(6) Heater break alarm function (Optional)

The heater break alarm function is used to detect the current flowing into the load (heater) by using the current transformer (CT), thereby producing a heater break alarm when a heater break occurs. (See P. 123.) This function can be added only to the H-TIO-A, C or D type module.(1 point/control loop)

For H-TIO module with voltage/current output, no heater break alarm function can be used.

The heater break alarm can be output as summary output (OR output) from the digital output block in the H-PCP-A/B module. For details, see 3.3 H-PCP Module (P. 36).

The heater break alarm can be output independently for each channel by connecting the H-DO-A/B/D module. For details, see 3.9 H-DO Module (P. 70).

(7) Control function

As standard, the H-TIO module employs the brilliant PID control method which can prevent overshoot or disturbance (excluding the H-TIO-K module). (See P. 113.) The selectable control action type differs depending on the H-TIO module type. (See the table below.)

Type ON/OFF action

H-TIO-A

H-TIO-B

H-TIO-C

H-TIO-D

H-TIO-E

H-TIO-F

H-TIO-G

H-TIO-H

H-TIO-J

H-TIO-K

H-TIO-P

× × − − −

− − × − −

× × − − −

− − × − −

× × − − −

− − − − ×

− − − × −

PID action with

autotuning

Heat/Cool PID action

with autotuning

PID action with

autotuning

(With fuzzy control)

Position proportioning control action

H-TIO-R

IMSRM15-E5

− − − × −

×: Selectable −: Not selectable

55

3. DESCRIPTION OF EACH MODULES

A

−

A

3.5 H-TI Module

3.5.1 Outline

The H-TI module is used to monitor temperature inputs by thermocouple or RTD sensors.

• H-TI-A type • H-TI-B type • H-TI-C type (RTD input) (Thermocouple/ RTD input) (Thermocouple input)

IN 1

IN 2

IN 3

IN 4

(Not isolated between each input channel)

(Isolated between each input channel)

IN 2

3.5.2 Terminal configuration

 H-TI-A type  H-TI-B type

1

B

2

3

4

5

6

7

8

9

10

RTD input RTD input

IN1

B

IN2

B

IN3

B

IN4

TC input

10

IN 1

IN 2

IN 3

IN 4

(Isolated between each input channel)

+

1

IN1

4

+

7

IN2

B

1

B

2

3

B

7

B

8

9

IN1

IN2

56

IMSRM15-E5

 H-TI-C type

+

1

2

−

+

3

4

−

+

6

7

−

+

8

9

−

TC input

IN1

IN2

IN3

IN4

3.5.3 Functional description

3. DESCRIPTION OF EACH MODULES

 H-TI alarm function

As standard, the H-TI module is provided with tow alarm points/channel (TI alarm 1 and TI alarm 2). TI alarm 1/2 types are those selected by the H-PCP module.

Alarm type: Process high alarm, Process low alarm, Process high alarm (with hold action), and

Process low alarm (with hold action)

Each TI alarm is different from a temperature alarm built in the H-TIO module.

Each TI alarm can be output as summary output (OR output) from the digital output block in the H-PCP-A/B module. For details, see 5.3 H-PCP Module (P. 36).

The respective alarm (TI alarm 1/2) can be output independently for each channel by connecting the H-DO-A/B/D module. For details, see 5.9 H-DO Module (P. 70).

IMSRM15-E5

57

3. DESCRIPTION OF EACH MODULES

3.6 H-CIO Module

3.6.1 Outline

The H-CIO module is used to perform effective cascade control when there is a time lag between the controlled object and heat source. The number of cascade control loops is 1 loop/module. The H-CIO modules corresponding to the required number of control points are connected to the H-PCP module. (Up to 5 loops/control unit)

• H-CIO-A type

OUT 1 (Heat-side control output or master-side

IN 1 (Master input)

IN 2 (Slav e input)

manipulated output)

OUT 2 (Cool-side control output or slave-side control output)

DI 1 (Cascade ON/OFF)

DI 2 (Auto/Manual transfer)

* Master block only.

*

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A

p

3.6.2 Terminal configuration

3. DESCRIPTION OF EACH MODULES

IN1

+

1

4

Input terminal

−

Thermocouple input

(Master input)

+

7

IN2

10

−

Thermocouple input

(Slave input)

1

NO

2

Relay contact output

3

NO

4

Relay contact

ut

out

DI 1

7

8

DI 2

9

10

1

B

2

B

3

RTD input

(Master input)

IN2

B

RTD input

(Slave input)

+

1

2

Voltage pulse output

+

3

4

Voltage pulse output

Cascade ON/OFF

uto/Manual transfer

(Master block only)

(Master input)

7

8

9

+

1

2

Voltage/ Current output

+

3

4

Voltage/ Current output

IN1

+

1

2

Voltage input Current input

IN2

+

7

8

Voltage input Current input (Slave input)

1

2

Triac output

3

4

Triac output

Digital input terminal

1

2

Open collector output

3

4

Open collector output

+

Heat-side control output or Master-side manipulated output

+

Cool-side control output or Slave-side control output

Output terminal

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3. DESCRIPTION OF EACH MODULES

3.6.3 Functional description

(1) Input function

 Channel number

For the H-CIO module, CH1 and CH2 are assigned to the input terminals of the H-CIO module order from the top.CH1 is for master input and CH2 is for slave input, respectively. If several H-CIO modules are mounted together, channel numbers are assigned automatically to these modules in order from the left. (Number of connection: Up to 5 modules/control unit)

CH1

(Master input)

CH2

(Slave input)

The same channel number assignment applies to the other input types.

 Input type

H-CIO-A

CH1

(Master input)

CH2

(Slave input)

RTD input type

Channel number assignment

H-CIO-A H-CIO-A

(Master input)

(Slave input)

RTD input type

CH3

CH4

Select the desired input type from thermocouple, RTD, voltage and current inputs. (Specify when ordering.)

List of H-CIO module input types

Input type H-CIO module type

Thermocouple H-CIO-A-F   -  ∗ , H-CIO-A-D   -  ∗ ,

H-CIO-A-B   -  ∗ , H-CIO-A-W   -  ∗ 

RTD H-CIO-A-F   -  ∗ , H-CIO-A-D   -  ∗ ,

H-CIO-A-B   -  ∗ , H-CIO-A-W   -  ∗ 

Voltage/Current H-CIO-A-F   -  ∗ , H-CIO-A-D   -  ∗ 

Different input types cannot be mixed in one module. The desired input type is

determined for each module.

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3. DESCRIPTION OF EACH MODULES

(2) Output function

 Channel number

In the same way as the input terminals, for the H-CIO module, CH1 and CH2 are assigned to the output terminals of the H-CIO module in order from the top. If several H-CIO modules are mounted together, channel numbers are assigned automatically to these modules in order from the left. (Number of connection: Up to 5 modules/control unit)

H-CIO-A

CH1 (OUT1)

Master-side

manipulated output or

heat-side control output

CH1

CH2

CH2 (OUT2)

Slave-side control

output or cool-side

control output

Channel number assignment

The control output from the output terminals differs depending on the slave channel control action type.

Slave channel control action type

H-CIO-A H-CIO-A

CH3

CH4

H-CIO-A-F or H-CIO-A-D type H-CIO-A-B or H-CIO-A-W type

OUT1 Master channel manipulated output Slave channel heat-side control output

OUT2 Slave channel control output Slave channel cool-side control output

 Output type

The desired output type can be selected from relay contact, voltage pulse, voltage, current, triac and open-collector outputs for each of OUT1 and OUT2. (Specify when ordering.)

For the module of 1 module/2 channels, various output types cannot be mixed in the

 Relay contact output

Output status: Independent 1a contact output (closed during outputting)

module. One output type can be selected for each module.

For details on each output, see 8. SPECIFICATION (P. 128).

NO

Rating: 250 V AC, 3 A (Resistive load)

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3. DESCRIPTION OF EACH MODULES

 Voltage pulse output

This output is for driving the SSRs and 12 V DC is output during the outputting.

+

Allowable load resistance: 600 Ω or more

−

 Current and voltage output

The current output can be selected from 4 to 20 mA DC or 0 to 20 mA DC, and the voltage output can be selected from 0 to 1 V DC, 0 to 5 V DC, 0 to 10 V DC or 1 to 5 V DC. (Specify when ordering)

+

Allowable load resistance: 500 Ω or less (Current output)

1k Ω or more (Voltage output)

−

It is possible only in the 1 to 5 V DC voltage output to make a common connection of the minus terminals of the outputs, including the voltage pulse output. (See P. 99.)

 Triac output

This output can directly drive AC power by the small SSR built in the module. The zero-cross control method is employed.

SSR

Capacity: 0.5 A (At an ambient temperature of 40 °C)

 Open collector output

This transistor sink output uses switching between the transistor emitter and collector. An external power supply of 12 to 24 V DC is connected to the load in series.

Open collector output wiring example

+

Maximum load current: 100 mA or less

−

Load

+

OUT1

-

12 to 24 V DC

Load

+

-

+

OUT2

-

H-CIO-A type

The minus (−) terminals of open collector outputs, OUT1 and OUT2 are connected within the module.

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3. DESCRIPTION OF EACH MODULES

(3) Cascade control function

There are master control and slave control blocks for cascade control. The master control block performs PID computation based on the temperature (measured value) at the measured point necessary to be finally controlled and then corrects the set value of the slave control block using the cascade signal. The slave control unit performs cascade temperature control by the set value corrected by the cascade signal.

Cascade module function configuration diagram

PV1

CH1 Master block

SV1

−

+

SV monitor 1

Setting change rate limiter

PID control

MV1

PV1

SV1

SV monitor 1

SV monitor 1- PV1

If cascade control is turned off, fixed to the captured measured value just at the off

Cascade

ON

−

PV2

CH2 Slave block

SV2

Setting change rate limiter

+

Setting limiter

+

±

SV monitor 2

PID control

For tracking on: If cascade control is turned off, the cascade

monitored value just before the control is turned off is held as data.

For tracking off: If cascade control is turned off, the cascade

monitored value become 0.

Cascade monitor Gain Bias

Slave output: Heat/Cool control is also available.

(4) Alarm function

One H-CIO module is provided with two alarm (Alarm 1 and Alarm 2) points as standard. Alarm 1/2 types are those selected by the H-PCP module.

Alarm type:

Deviation high alarm Process high alarm

Deviation low alarm Process low alarm

Deviation high and low alarm Process high alarm with hold action

Band alarm Process low alarm with hold action

Deviation high alarm with hold action Deviation high alarm with re-hold action

Deviation low alarm with hold action Deviation low alarm with re-hold action

Deviation high and low alarm with hold action Deviation high and low alarm with re-hold action

Each alarm can be output as summary output (OR output) from the digital output block in the H-PCP-A/B module. For details, see 3.3 H-PCP Module (P. 36).

The respective alarm (Alarm 1/2) can be output independently for each channel by connecting the H-DO-A/B/D module. For details, see 3.9 H-DO Module (P. 70).

MV2

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3. DESCRIPTION OF EACH MODULES

(5) Loop break alarm function

The loop break alarm function is used to detect a load (heater) break, a failure occurring in any external operating device (magnet relay, etc.) or a failure occurring in the control system (control loop) caused by an input (sensor) break. (See P. 124.)

The loop break alarm can be output as summary output (OR output) from the digital output block in the H-PCP-A/B module. For details, see 3.3 H-PCP Module (P. 36).

The loop break alarm can be output independently for each channel by connecting the H-DO-A/B/D module. For details, see 3.9 H-DO Module (P. 70).

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3. DESCRIPTION OF EACH MODULES

3.7 H-CT Module

3.7.1 Outline

The H-CT module is used specially for CT (current transformer) input for detecting heater current. This is dedicated to CT input for heater break detection or current measurement. Up to six CT input points can be input per module. In addition, the following two types of H-CT module are available depending on the heater capacity used: 0 to 30 A and 0 to 100 A. (Specify when ordering)

CT1, CT2 (2 points/common)

3.7.2 Terminal configuration

COM

1

CT 1

2

CT 2

3

COM

4

CT 3

5

CT 4

6

COM

7

CT 5

8

CT 6

9

Current transformer (CT) input

CT3, CT4 (2 points/common)

CT5, CT6 (2 points/common)

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3. DESCRIPTION OF EACH MODULES

3.7.3 Functional description

 Heater break alarm output function

The H-CT module, combined with the CT sensor or H-TIO module, can output a heater break alarm. (See P. 123).

COM

1

CT 1

2

CT 2

3

COM

4

CT 3

5

CT 4

6

COM

7

CT 5

8

CT 6

9

Up to six CT sensors can be connected to one H-CT module. The input terminals of the H-CT module consist of three blocks with one common terminal and two CT terminals per block. In addition, respective H-TIO module channels can be freely assigned to these current transformers. In addition, as the specifying channel number is assigned in duplicate, 3-phase heater break can be detected by combining two or more current detectors (CT).

For the heater capacity of 30 A or less, the H-CT-A-P module for 0 to 30A (CT sensor: CTL-6-P-N using type) should be used in view of the current detection sensitivity.

CT input cannot be assigned to the H-TIO module with voltage/current control output.

Each CT input can be assigned from the dedicated host computer via communication.

The heater break alarm can be output as summary output (OR output) from the digital output block in the H-PCP-A/B module. For details, see 3.3 H-PCP Module (P. 36).

The respective heater break alarm can be output independently for each channel by connecting the H-DO-A/B/D module. For details, see 3.9 H-DO Module (P. 70).

For details on CT input selection, see SR Mini/SR Mini HG SYSTEM Supplementary Information Initialize Settings [Extended Communications] (IMSRM07-E).

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3. DESCRIPTION OF EACH MODULES

3.8 H-DI Module

3.8.1 Outline

The H-DI module is used only for digital input. The H-DI-A type module is used to select the operation status (memory area selection, control RUN/STOP selection, or alarm interlock release) of the control unit by using external contacts, etc. The H-DI-B type module is used to display various event inputs on the operation panel. Each event input is logically operated (AND, NAND, OR or NOR) and the logical operation result can be also output from the H-DO-C module. Up to eight input points can be configured for each H-DI module.

• H-DI-A and H-DI-B type

3.8.2 Terminal configuration

DI1 to 4 (4 points/common)

DI5 to 8 (4 points/common)

 H-DI-A and H-DI-B type

1

2

3

4

5

6

7

8

9

10

24 V DC

+

−

DI 1

DI 2

DI 3

DI 4

24 V DC

+

−

DI 5

DI 6

DI 7

DI 8

Digital input

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3. DESCRIPTION OF EACH MODULES

3.8.3 Functional description

(1) Digital input function (H-DI-A)

The digital input function can be used to select the memory area in the control unit to which the H-DI-A module is connected, to select control RUN/STOP or alarm interlock release.

After the contact is closed, it takes a short time until the action of this device is actually

selected. Therefore, pay attention to this delay time if the device is used together with a PLC, etc.

 Memory area selection, control RUN/STOP selection and alarm interlock

release

Selection or release can be performed depending on the open or closed state of terminal numbers 1 to 8. For memory area selection, configure an external contact circuit or use a contact output signal from the PLC, if necessary.

(COM) +

−

1

2

3

4

5

6

7

8

9

10

(1)

(2)

(4)

SET

(COM)

+

Unused

−

Control area

1 2 3 4 5 6 7 8

Terminal No.

1 - 2

1 - 3

1 - 4

− × − × − × − ×

− − × × − − × ×

− − − − × × × ×

−: Open ×: Closed

The memory area (control area) is established by closing terminal number 5.

Control RUN/STOP selection (contact closed: RUN, contact open: STOP)

Alarm interlock release (contact closed: alarm interlock release) (No alarm interlock function is activated if the contact is in the normally closed state.)

Connect external power (24V DC) to the number 1 and number 6 COM (common) terminals on the H-DI module so that these terminal sides become positive (+).

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3. DESCRIPTION OF EACH MODULES

g

p

(Log

g

p

(2) Digital event input function (H-DI-B)

 Logic input function

Each logic is built by four event inputs. Up to eight logic results (logic outputs) per H-DI-B module can be monitored through communication or can be output from event output module (H-DO-C). In addition, this function can assign the input of the H-DI-B module to any channel number of the H-DO-C module to output the result. The logic section of event H-DI-B module consists of 4 logic input points, input reversal selection, logic circuit type selection, input delay timer and logic output.

H-DI-B module

Input inversion

Logic input 1.1

Lo

ic input 1.2

ic input 1.3

Digital input 8 points

• The desired channel No. of the digital event input module is assigned to the respective logic input.

• Logic output can be re-assigned to the input of the logical block.

Lo

ic input 1.4

Lo

ic block 1)

Logic input 8.1

ic input 8.2

Lo

ic input 8.3

Lo

ic input 8.4

ic block 8)

selection

Input inversion selection

Logic circuit type

Lo

ic input: 32 points max./module

Delay timer

Logic out

ut 1

ut 8

H-DI-B module (event input function) and the H-PCP module with the specification of ladder communication cannot be selected at the same time.

Each event input can be assigned from the dedicated host computer via communication.

For details on event input selection, see SR Mini/SR Mini HG SYSTEM Supplementary Information Initialize Settings [Extended Communications] (IMSRM07-E).

PCP module

Logic output monitor

Digital input monitor

Information on other event input module

Output from H-DO-C module

Monitoring via communication

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3. DESCRIPTION OF EACH MODULES

3.9 H-DO Module

3.9.1 Outline

The H-DO module is used specially for digital output. H-DO-A, H-DO-B and H-DO-D type modules can output alarm statuses* such as temperature and heater break alarms independently for each channel.

* Alarm statuses of Temperature alarm 1, Temperature alarm 2, Burnout alarm, Heater break alarm, Loop

break alarm, AI alarm 1, and AI alarm 2.

For H-DO-C type modules, dedicated alarms or control unit operations can be independently output as event outputs.

• H-DO-A (8 points output type) • H-DO-B (4 points output type)

DO1 to 4 (4 points/ common)

DO5 to 8 (4 points/ common)

Relay contact output type Open collector output type

DO1 to 8 (8 points/ common)

Relay contact output type

DO1 to 4 (All channel independent common)

• H-DO-C (8 points output type) * • H-DO-D (16 points output type)

DO1 to 8 (8 points/common)

* H-DO-C module (event output function)

and the H-PCP module with the specification of ladder communication cannot be selected at the same time.

Open collector output type Open collector output type

DO1 to 16 Vcc: 2 points (8 points/common) GND: 2 points (8 points/common)

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3.9.2 Terminal configuration

3. DESCRIPTION OF EACH MODULES

 H-DO-A type  H-DO-B type

COM

1

2

3

4

5

6

7

8

9

10

Relay contact

NO

COM

NO

COM

1

DO1

2

DO2

3

DO3

4

DO4

5

24 V DC

+

−

6

DO5

7

DO6

8

DO7

9

DO8

10

Open collector output

 H-DO-C type  H-DO-D type

COM

In using the open collector output, an external power supply of 24 V DC is required.

1

DO1

2

DO2

3

DO3

4

DO4

5

24 V DC

+

−

6

DO5

7

DO6

8

DO7

9

DO8

10

Open collector output

COM2 (+)

COM2 (-)

DO16

DO15

DO14

DO13

DO12

DO11

DO10

DO9

Open

collector

output

Connector type: MIL connector (AXM220011) (H-DO-D module side) Recommended connector: AXM120415 (With strain relief) Matsushita Electric Works, Ltd.

DO1

1

NO

2

DO2

3

NO

4

Unused

5

DO3

6

NO

7

DO4

8

NO

9

10

Unused

Relay contact output

20

10

19

9

18

8

7

17

6

16

15

5

14

4

3

13

2

12

1

11

MIL connector

pin arrangement

COM1 (+)

COM1 (-)

DO8

DO7

DO6

DO5

DO4

DO3

DO2

DO1

Open

collector

output

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3. DESCRIPTION OF EACH MODULES

3.9.3 Functional description

(1) Alarm output function (only for H-DO-A, H-DO-B and H-DO-D types)

 Alarm output function types

Any alarm selected from the following alarm output functions can be output for each channel.

 Temperature alarm output (alarm 1 and alarm 2)

This alarm is output when the measured value (PV) of the H-TIO module is within the alarm setting range. The alarm 1 and alarm 2 are output for each channel.

 Heater break alarm output

This alarm is output for each channel when the heater current detected by the current transformer is within the heater break alarm setting range.

 Burnout alarm output

This alarm is output for each channel when the input (sensor) breaks or the input value exceeds the scaling range.

 Loop break alarm output

This alarm is output for each channel when an error occurs in the control loop.

 AI alarm output (AI alarm 1 and AI alarm 2)

This alarm is output when the measured value (PV) of the H-AI module is within the AI alarm setting range. The AI alarm 1 and AI alarm 2 are output for each channel.

 Output type

 Relay contact output (H-DO-A and H-DO-B type)

H-DO-A type

Output status: 1 a contact output

4 points/common

COM

H-DO-B type

All point independent common output

Rating: 250 V AC, 24 V DC

NO

Maximum load current: 1 A/point (Resistive load)

NO

4 A/common (Resistive load)

NO

DO1

1

NO

2

3

NO

4

6

NO

7

8

NO

9

Rating: 250 V AC, 24 V DC Maximum load current: 1 A/point (Resistive load)

DO2

DO3

DO4

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3. DESCRIPTION OF EACH MODULES

⋅

 Open collector output (H-DO-A and H-DO-C type)

The output status is an 8 points/common open collector output. For the internal circuit driver of the H-DO module, connect the minus (−) terminal of an external power supply to the number 6 terminal and connect the positive (+) terminal of the power supply to the common line of each output.

In using the open collector output, an external power supply of 24 V DC is required.

Note that if this power supply is not connected, there will be no output from the

module.

1

2

3

4

5

24 V DC

6

7

8

9

10

COM

DO1

DO2

DO3

DO4

−

DO5

DO6

DO7

DO8

External power supply (24 V DC)

Load voltage: 12 to 24 V DC

+

Maximum load current:

0.1 A/point

0.8 A/common

Open collector output wiring example

12 to 24 V DC

+

-

COM (+)

Load

DO1

⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅

Load

DO8

COM (-)

1

2

10

6

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3. DESCRIPTION OF EACH MODULES

(

)

(

)

⋅

 Open collector output (H-DO-D type)

The output type becomes the transistor sink load output of 16 channels/2 commons (output type: 2 × 8 points/common). In order to drive the output circuit within the H-DO module, connect a minus line (−) of the external power supply to the number 9 pin on the DO1 to DO8 side, and a plus line (+) of the same power supply to the number 10 pin and the common line of each point from DO1 to DO8. In addition, connect a minus line (−) of the external power supply to the number 19 pin on the DO9 to DO16 side, and a plus line (+) of the same power supply to the number 19 pin and the common line of each point from DO9 to DO16.

In using the open collector output, an external power supply of 24 V DC is required.

Note that if this power supply is not connected, there will be no output from the

module.

COM2 (+

COM2

DO16

DO15

DO14

DO13

DO12

DO11

20

10

COM1 (+

19

9

8

7

6

5

4

3

COM1

DO8

DO7

DO6

DO5

DO4

DO3

-

18

17

16

15

14

13

-

2

DO9

12

11

(Front view)

DO10

MIL connector pin arrangement

DO2

1

DO1

External power supply (24 V DC)

Load voltage: 12 to 24 V DC Maximum load current:

0.1 A/point

0.8 A/common

Connector type: MIL connector (AXM220011) (H-DO-D module side)

Recommended connector: AXM120415 (With strain relief)

Matsushita Electric Works, Ltd.

Open collector output wiring example

COM

-

COM

Load

DO9

⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅

Load

DO16

20

11

18

19

-

COM

Load

DO1

Load

DO8

COM

10

1

⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅

8

9

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3. DESCRIPTION OF EACH MODULES

 Alarm assignment

One H-DO-A or H-DO-B module is divided into each block (4 points/block) for the respective alarm type. Thus, four points per block are output. One H-DO-D module is divided into each block (8 points/block) to output the respective alarm type. The alarm type to be output can be freely selected for each block.

 Alarm types

• Temperature alarm 1

• Temperature alarm 2

• Heater break alarm (HBA)

• Burnout alarm

 Digital output(DO) grouping

H-DO-A module

Digital output 1 Digital output 2 Digital output 3 Digital output 4

Digital output 5 Digital output 6 Digital output 7 Digital output 8

H-DO-D module

Block 2

• Loop break alarm (LBA)

• AI alarm 1

• AI alarm 2

• Unused (No alarm)

Block 1

Block 2

MIL connector pin arrangement

Digital output 16

Digital output 15

Digital output 14

Digital output 13

Digital output 12

Digital output 11

Digital output 10

Digital output 9

H-DO-B module

20

10

9

19

8

18

7

17

16

6

5

15

14

4

3

13

12

2

11

1

Digital output 1

Digital output 2

Digital output 3

Digital output 4

Digital output 8

Digital output 7

Digital output 6

Digital output 5

Digital output 4

Digital output 3

Digital output 2

Digital output 1

Block 1

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3. DESCRIPTION OF EACH MODULES

[Example] When the temperature alarm 1 and heater break alarms of the H-TIO-B module are output independently for each channel by the H-DO-A module.

Block 1 (DO1 to 4): Temperature alarm 1 Block 3 (DO9 to 12): Temperature alarm 1 Block 2 (DO5 to 8): Temperature alarm 1 Block 4 (DO13 to 16): Heater break alarm

Temperature alarm 1 CH1 to 4

Block 1 (DO1 to 4)

Temperature alarm 1 CH9 to 12

Block 3 (DO9 to 12)

H-TIO-B module

H-DO-A module

CH1

CH3

CH5

CH7

CH9

CH11

CH2

CH4

CH6

CH8

CH10

CH12

The assignment of channel number of H-TIO-B modules to the terminals of H-DO-A modules is done automatically from the top of the terminal of the H-DO-A module installed at the far left.

Temperature alarm 1 CH5 to 8

Block 2 (DO5 to 8)

Heater break alarm CH1 to 4

Block 4 (DO13 to 16)

No assigned channel can be skipped. Terminals corresponding to the channel which does not use various alarms become vacant (unused).

Each alarm can be assigned from the dedicated host computer via communication.

For details on alarm selection, see SR Mini/SR Mini HG SYSTEM Supplementary Information Initialize Settings [Extended Communications] (IMSRM07-E).

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3. DESCRIPTION OF EACH MODULES

(2) Event output function (Only for H-DO-C type)

The event output function enables up to eight points to be output per module of unique alarms different from ordinary temperature and AI alarms, control unit operations and comparison results which are output only under certain conditions. The function can be set for each channel of the H-DO-C module.

 Extension alarm output function

An extension alarm is output independently of H-TIO module alarms. As it is independently set, it can be provided as a dedicated alarm output. The event output function enables up to eight points to be output per module of unique alarms different from ordinary temperature and AI alarms, control unit operations and comparison results which are output only under certain conditions. The function can be set for each channel of the H-DO-C module.

 Extension alarm output function

An extension alarm is output independently of H-TIO module alarms. As it is independently set, it can be provided as a dedicated alarm output.

Event DO

function

selection

Temperature deviation alarm

Temperature process alarm

Temperature set value alarm

AI process alarm 1 to 40 CH

TI process alarm 1 to 40 CH

Extension alarm output is different from the ordinary alarm output from the H-DO-A/B type module. Similarly, the ordinary alarm cannot be output from the H-DO-C type module (for event output). The alarm differential gap and alarm delay timer are commonly set. H-DO-C module (event output function) and the H-PCP module with the specification of ladder communication cannot be selected at the same time. Each alarm can be assigned from the dedicated host computer via communication.

For details on alarm selection, see SR Mini/SR Mini HG SYSTEM Supplementary Information Initialize Settings [Extended Communications] (IMSRM07-E).

Event DO

corresponding

channel setting

1 to 20 CH (H-TIO/H-CIO module)

(H-AI module)

(H-TI module)

Event DO mode select setting

High alarm, Low alarm, High/low alarm, Band alarm High alarm alarm High alarm

High alarm, Low alarm High alarm

1

, Low alarm 1, High/low alarm 1, Band

1

2

, Low alarm 2, High/low alarm 2

1

, Low alarm 1

High alarm, Low alarm

High alarm, Low alarm High alarm

1

, Low alarm 1

1

, Low alarm 1

1

With hold action

2

With re-hold action

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3. DESCRIPTION OF EACH MODULES

 Status output function

This function is used to output the control unit action status other than the extension alarm output in addition to the ordinary alarm output states (Alarm 1 status, etc.).

Event DO function

selection

Event DO corresponding channel

setting

Event DO mode

select setting

Unused (Manual mode)

 

Alarm 1 1 to 20 CH (H-TIO/H-CIO module)

Alarm 2 1 to 20 CH (H-TIO/H-CIO module)

Burnout 1 to 20 CH (H-TIO/H-CIO module)

Heater break alarm (HBA) 1 to 20 CH (H-TIO module)

AI alarm 1 1 to 40 CH (H-AI module)

AI alarm 2 1 to 40 CH (H-AI module)

Loop break alarm (LBA) 1 to 20 CH (H-TIO/H-CIO module)

PID/AT 1 CH

TI alarm 1 1 to 40 CH (H-TI module)

TI alarm 2 1 to 40 CH (H-TI module)

TI burnout 1 to 40 CH (H-TI module)

Event DI logic output status 1 to 40 CH (H-DI-B module)

Each event output can be assigned from the dedicated host computer via communication.

For details on event output selection, see SR Mini/SR Mini HG SYSTEM Supplementary Information Initialize Settings [Extended Communications] (IMSRM07-E).



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3. DESCRIPTION OF EACH MODULES

 Data comparison output function

This function is used to output the result of comparison between the measured value and measured value (or set value and set value) within the same group.

Event DO function selection

Event DO

corresponding

channel setting

Data 1 Data 2

Event DO mode

select setting

Temperature input measured value (PV) comparison

1 to 20 CH (H-TIO/H-CIO module)

Comparison between PV and PV

Temperature set value (SV) comparison

Comparison between SV and SV

AI input measured value (PV) comparison

Comparison between PV and PV

TI input measured value (PV) comparison

Comparison between PV and PV

1 to 20 CH (H-TIO/H-CIO module)

1 to 40 CH (H-AI module)

1 to 40 CH (H-TI module)

1 to 20 CH (H-TIO/H-CIO module)

1 to 40 CH (H-AI module)

1 to 40 CH (H-TI module)

[Relationship between output and comparison]

Computing equation: The output turns ON at (Data 2) − (Data 1) ≤ 0

This means : The output turns ON if (Data 2) is smaller than or equal to (Data 1). {Data 2 ≤ Data 1}

The output turns OFF if (Data 2) is larger than (Data 1). {Data 2 > Data 1}

The differential gap during comparison can be set. (All channel common setting) Setting range: 0.00 to 10.00 % of input range

Each event output can be assigned from the dedicated host computer via communication.

For details on event output selection, see SR Mini/SR Mini HG SYSTEM Supplementary Information Initialize Settings [Extended Communications] (IMSRM07-E).

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3. DESCRIPTION OF EACH MODULES

A

3.10 H-AI Module

3.10.1 Outline

The H-AI module is specially for analog input (Voltage/Current input). This module is used to monitor measured value, current value, etc. in the production line using external analog signals (Voltage/Current signals).

• H-AI-A type • H-AI-B type

AI 1

AI 2

AI 3

AI 4

(Not isolated between each input channel)

3.10.2 Terminal configuration

 H-AI-A type  H-AI-B type

I 1

1

+

−

2

I 2

3

+

Voltage/Current

−

4

5

6

7

8

input

I 3

+

−

I 4

+

−

AI 1

AI 2

(Isolated between each input channel)

I 1

1

+

−

2

Voltage/Current input

I 2

7

+

−

8

80

IMSRM15-E5

3. DESCRIPTION OF EACH MODULES

3.10.3 Functional description

 AI alarm function

For the H-AI module, two types of alarm are available per channel as standard (AI alarm 1 and AI alarm 2). Alarm types are those selected by the H-PCP module.

Alarm type: Process high alarm, Process low alarm, Process high alarm with hold action,

Process low alarm with hold action

 AI alarm types

 Scaling function

Process high alarm

Process low alarm

Alarm setting

ON point

ON area

Alarm setting

ON point

ON area

An AI alarm is different from a temperature alarm built in the H-TIO module.

Each AI alarm can be output as summary output (OR output) from the digital output block in the H-PCP-A/B module. For details, see 3.3 H-PCP Module (P. 36).

The respective alarm (AI alarm 1/2) can be output independently for each channel by connecting the H-DO-A/B/D module. For details, see 3.9 H-DO Module (P. 70).

This function is used to specify the display range (scaling) of the input value to the H-AI module.

[Example] When the display range is scaled to 0 to 100 for a current input of 4 to 20 mA.

Display

100

0

4 mA

20 mA

Current input

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3. DESCRIPTION OF EACH MODULES

A

 Input calibration function

This function is used to forcibly match the displayed value with the zero or full scale point for the purpose of correcting the AI zero or full scale point. If the displayed value deviates from the H-AI module input value, the displayed value is calibrated (corrected) at its zero and full scale points so as to match the H-AI module input value.

[Example] Display of motor r.p.m.*

1000 rpm

Desired display

Displayed

value

Minimum Maximum

6 rpm. 985 rpm.

Actual display

Calibration

ctual display

Minimum Maximum

0 rpm. 1000 rpm.

0 rpm

Min. Max.

AI input level

Desired display

The maximum or minimum displayed value may deviate from the desired value due to an error occurring in the external motor r.p.m.* output signal, shunt resistor or current transformer. At this time, the displayed value is forcibly matched with the input corresponding to the maximum or minimum value, thereby matching the displayed value with the actual r.p.m.* More accurate monitoring becomes possible if calibration is performed by referring to the output from a tachometer (clamp meter for current measurement). * r.p.m: revolutions per minute

82

IMSRM15-E5

3. DESCRIPTION OF EACH MODULES

A

3.11 H-AO Module

3.11.1 Outline

This module is used to output analog signals corresponding to measured value (PV), set value (SV), etc. of the control unit to record product line states and to set external devices remotely. It can also be used for motor r.p.m.* open loop control in combination with the H-AI module. * r.p.m: revolutions per minute

• H-AO-A type • H-AO-B type

AO 1

AO 2

AO 1

AO 2

AO 3

AO 4

(Not isolated between each channel)

(Isolated between each channel)

3.11.2 Terminal configuration

 H-AO-A type  H-AO-B type

O 1

1

+

−

2

O 2

3

+

Voltage/Current

−

4

5

6

7

8

output

O 3

+

−

O 4

+

−

1

2

7

8

O 1

+

−

Voltage/Current output

O 2

+

−

IMSRM15-E5

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3. DESCRIPTION OF EACH MODULES

3.11.3 Functional description

 Analog output function

The H-AO module can output control unit related data to a recorder, etc. as analog signal.

Data item to be output Corresponding channel range

Temperature measured value (PV) 1 to 20 CH

Temperature set value (SV) 1 to 20 CH

Temperature deviation value 1 to 20 CH

Heat-side control output value 1 to 20 CH

Cool-side control output value 1 to 20 CH

H-AI module input value 1 to 40 CH

H-TI module input value 1 to 40 CH

H-TIO-K module feedback resistance input value 1 to 10 CH

Data can be output for each control unit. When the control unit is multi-drop connected, no data on other control units can be output.

 Output change rate limit function

This function is used to restrict rapid analog output changes.

The settings of the function becomes valid in manual mode.

84

IMSRM15-E5

3. DESCRIPTION OF EACH MODULES

A

 Zooming function

Can be set from 0 to 100 % for each of the high and low sides of the relevant output data. (High > Low)

[Example] When a temperature of 100 to 200 °C at measured value (PV) 1 is necessary to recorded for the temperature range from 0 to 400 °C. Set the relevant values as follows.

AO function selection = Temperature measured value Setting of channel corresponding to AO = 1 CH AO zoom high = 50 %

AO zoom low = 25 % In this case, a percentage of 0 to 100 % is output between 100 and 200 °C.

The setting of the zoom function becomes valid in recorder output mode.

Current output

20 m

4 m

0 100 200 300 400

PV (°C)

 AO display scaling function

Any analog output from the H-AO module can match 1 to 5 V or 4 to 20 mA on the display.

[Example] A screen display of 0 to 400 °C is required by using the H-AO module with an output of 4 to 20 mA. Set the relevant values as follows.

AO display scale high: 400

AO display scale low: 0 Thus, a temperature of 0 °C is displayed at an output of 4 mA, and a temperature of 400 °C, at an output of 20 mA.

The setting of the AO display scaling function becomes valid in manual mode.

Display

400 °C

0 °C

4 mA

20 mA

Current output

IMSRM15-E5

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3. DESCRIPTION OF EACH MODULES

 Output calibration function

If some deviation occurs between the output value of the H-AO module and the actual operation of externally connected equipment, this function is used to forcibly correct the output signal of the H-AO modules at the zero and full scale points.

For example, if the number of motor revolutions is set using the H-AO module with an output signal of 1 to 5 V, but the voltage value corresponding the actual number of revolutions is 0.1 V lower than the output value of the H-AO module, a correction of +2.5 % at the zero point changes the output value of the H-AO module to 1.1 to 5.1 V, thereby matching the AO displayed value to the actual number of revolutions.

If the zero point is corrected, the full scale point is also corrected by the same amount. If the full scale point is corrected, no zero point is corrected.

86

IMSRM15-E5

4. MOUNTING

To prevent electric shock or instrument failure, always turn off the power before mounting or removing the instrument.

WARNING

!

4.1 Mounting Cautions

(1) This instrument is intended to be used under the following environmental conditions.

(IEC61010-1) [OVERVOLTAGE CATEGORY II, POLLUTION DEGREE 2]

(2) Use this instrument within the following ambient temperature and ambient humidity.

• Allowable ambient temperature: 0 to 50 °C

• Allowable ambient humidity: 45 to 85 % RH

(Absolute humidity: MAX.W.C 29.3 g/m

• Installation environment conditions: Indoor use Altitude up to 2000 m

(3) Avoid the following conditions when selecting the mounting location:

• Rapid changes in ambient temperature which may cause condensation.

• Corrosive or inflammable gases.

• Direct vibration or shock to the mainframe.

• Water, oil, chemicals, vapor or steam splashes.

• Excessive dust, salt or iron particles.

• Excessive induction noise, static electricity, magnetic fields or noise.

• Direct air flow from an air conditioner.

• Exposure to direct sunlight.

• Excessive heat accumulation.

(4) If this instrument is permanently connected to equipment, it is important to include a switch or

circuit-breaker into the installation. This should be in close proximity to the equipment and within easy reach of the operator. It should be marked as the disconnecting device for the equipment.

3

dry air at 101.3 kPa)

IMSRM15-E5 87

4. MOUNTING

4.2 Mounting Position Within Panel

Mount this instrument in the panel most suited to the environment and to facilitate operation and maintenance.

(1) Mounting precautions

 Temperature considerations

Cooling fun

• Allow enough ventilation space.

• Do not mount this instrument directly above equipment which

Instrument

generates heat (heaters, transformers, large resistors, etc.).

• If the ambient temperature rises above 50 °C, cool the panel inside using a forced fan or cooler. Cooled air should not blow

Fresh air inlet

Instrument

directly on this instrument.

 Humidity considerations

Example of cooling panel

Filter

Condensation may form in the instrument due to rapid changes in temperatures by turning the air conditioner on or off. Such condensation can cause instrument malfunctions due to insulation deterioration or shorting. To prevent the risk of condensation, always turn on the power or pre-heat the instrument using space heaters.

 Panel vibration or impact considerations

• Isolate the panel from external vibration or shock using rubber vibration insulators.

• If the electromagnetic switches cause vibration when they operate within the panel, isolate the

switches using rubber vibration insulators.

 Environment considerations

If dust, steam, soot or poisonous gas exists, purge the panel inside using clean air and create a slight positive pressure inside the panel to keep out the harmful gases.

 Ease of operations and maintenance considerations

To ensure safety for maintenance and operation, separate the instrument from high voltage equipment or rotating machinery where possible.

 Anti-noise considerations

• Do not install the instrument in a panel where high-voltage equipment is installed.

• Separate the instrument from rotating machinery lines by more than 200 mm.

88

Rotating machinery lines

200 mm or more

Instrument

Distance from rotating machinery lines

IMSRM15-E5

200 mm or more

(2) Example of mounting within panel

As the mounting position of the H-PCP module is fixed to be on the left hand end of the

function modules, be careful not to neglect to take this position when mounting the modules. (Refer to the following figure)

Operation panel

Host computer

Operation panel

4. MOUNTING

Host computer

H-PCP module

Function modules

H-PCP module

Function modules

Separation of 50 mm or more

: Represents the ceiling of the panel or the wiring ducts, etc.

Separation of 50 mm or more

H-PCP module

Function modules

Separation of 50 mm or more

Function modules

Separation of 50 mm or more

IMSRM15-E5

89

4. MOUNTING

23.5

r

∗

24

3.5

4.3 Dimensions

 External dimensions

47.5

*

96

3.5

(With the terminal cover fixed to the module)

H-PCP module

100

102

4

48

(Unit: mm)

9

24

96

3.5

(With the terminal cove

fixed to the module

100 102

)

Single type module

9

47.5

∗

96

3.5

(With the terminal cover fixed to the module)

100

102

48

23.5

96

107

Double type module

H-DO-D module

*Dotted-line section: Terminal cover

90

IMSRM15-E5

4. MOUNTING

 Module mounting depth (For DIN rail mounting)

The mounting depth of each module is 108 mm from the mounting surface inside the panel to the front of the module with the module mounted on the DIN rail. However, when modular connector cables are plugged in, additional depth is required.

Approx.

50

108

(Unit: mm)

4.4 Mounting the Mother Block

The mother block can be mounted to a panel or DIN rail.

Mount the H-PCP module on the left side of the control unit.

 Panel mounting directions

1. Refer to both the panel mounting dimensions below and the 4.3 Dimensions (P. 90) when

selecting the location.

(Unit: mm)

4-M3

24

77

Double type module Dimensions for multiple

77

Single type module

2. Remove the module from the mother block. For details of removing the module, see

4.7 Removing the Module Mainframe (P. 94).

2-M3

77

24

module mounting.

24

IMSRM15-E5

91

4. MOUNTING

3. Connect the mother blocks together before tightening the screws on the panel.

(Customer must provide the set screws)

M3 × 10

Recommended value: 0.3 N⋅m (3 kgf⋅cm)

Tightening torque

When the mother block is mounted on the

panel, 50 mm or more space is required at the

top and bottom of the mother block to attach

the module mainframe.

Mother block

 DIN rail mounting directions

1. Remove the module mainframe from the mother block. For details of removing the module

mainframe, see 4.7 Removing the Module Mainframe (P. 94).

2. Pull down the locking device at the bottom of the mother block.

(*1)

For the double type, as there are two locking devices, pull down both of them.

3. Attach the top bracket of the mother block to the DIN rail and push the lower section into place

on the DIN rail. (*2)

4. Slide the locking devices up to secure the mother block to the DIN rail. (*3)

5. Slide connectors together to complete mother block installation. (*4)

*1

Locking device

*2

Single type mother block mounting

*3

*4

92

IMSRM15-E5

4. MOUNTING

p

Locking device

*1

*2

Double type mother block mounting

*3

*4

When the mother block is mounted on panel, 50 mm or more space is required at the

top and bottom of the mother block to attach the module mainframe.

4.5 Mounting the Module Mainframe

It engages the module with the mother block that is mounted on DIN rail or a panel.

1. Place the module mainframe opening on top of the mother block tab. (*1)

2. Snap the lower part of module mainframe on to the mother block. (*2)

A snapping sound will be heard when module mainframe is securely connected to mother block.

*1

ening at top of module

O

*1

ening at top of module

O

Tab at top of mother block

Single type module

Tab at top of mother block

Double type module

*2

IMSRM15-E5

93

4. MOUNTING

4.6 Fixing of the Control Unit (For DIN Rail Mounting)

Mounting the fixture (accessory) to the both end of control unit.

1. Attach the bottom of the holding clips to the DIN rail and push the top section into place on the DIN

rail. (*1)

2. After the top of the holding clips is snugly attached to the top of the DIN rail. (*2)

3. Tighten the screw with a screwdriver. (*3)

*1

DIN rail

*3

*2

holding clips

4.7 Removing the Module Mainframe

It detaches the module from the mother block that is mounted on DIN rail or a panel.

To separate the module mainframe from the mother block, press the bottom on the module, lifting upward, to release connection.

Mother block

Module mainframe

Upper section

Lower section

Mother block

94

Press bottom of module and lift upward to release

The figures above are for the double type module. The single type module can also be removed in the same way.

IMSRM15-E5