RKC INSTRUMENT RB900, RB700, RB100, RB500, RB400 Installaiton Instructions

Page 1
1. MOUNTING
1.1 Mounting Cautions
(3) Avoid the following conditions when selecting the mounting location:
Rapid changes in ambient temperature which may cause condensation.
Corrosive or inflammable gases.
Direct vibration or shock to the mainframe.
Excessive dust, salt or iron particles.
Excessive induction noise, static electricity, magnetic fields or noise.
Direct air flow from an air conditioner.
Exposure to direct sunlight.
Excessive heat accumulation.
(4) Mount this instrument in the panel considering the following conditions:
Provide adequate ventilation space so that heat does not build up.
Ensure at least 50 mm space on top and bottom of the instrument for maintenance and environmental reasons.
Do not mount this instrument directly above equipment that generates large amount of heat (heaters, transformers, semi-conductor functional devices, large-wattage resistors.)
If the ambient temperature rises above 50 oC, cool this instrument with a forced air fan, cooler, etc. Cooled air should not blow directly on this instrument.
In order to improve safety and the immunity to withstand noise, mount this instrument as far away as possible from high voltage equipment, power lines, and rotating machinery.
High voltage equipment: Do not mount within the same panel. Power lines: Separate at least 200 mm. Rotating machinery: Separate as far as possible.
The view angle of this controller is 30o to the upper side and the lower side from the center of the display.
(1) This instrument is intended to be used under the following environmental conditions.
(IEC61010-1) [OVERVOLTAGE CATEGORY II, POLLUTION DEGREE 2]
(2) Use this instrument within the following environment conditions:
Allowable ambient temperature: 0 to 50 oC
Allowable ambient humidity: 10 to 90 %RH
(Absolute humidity: MAX. W. C 29.3 g/m3 dry air at 101.3 kPa)
Installation environment conditions: Indoor use, Altitude up to 2000 m
(5) If this instrument is permanently connected to equipment, it is important to include a
switch or circuit-breaker into the installation. This should be in close proximity to the equipment and within easy reach of the operator. It should be marked as the disconnecting device for the equipment.
WARNING
!
To prevent electric shock or instrument failure, always turn off the power before mounting or removing the instrument.
Every effort has been made to ensure accuracy of all information contained herein. RKC makes no warranty expressed or implied, with respect to the accuracy of the information. The information in this manual is subject to change without prior notice. No portion of this document may be reprinted, modified, copied, transmitted, digitized, stored, processed or retrieved through any mechanical, electronic, optical or other means without prior written approval from RKC.
In order to achieve maximum performance and ensure proper operation of your new instrument, carefully read all the instructions in this manual. Please place the manual in a convenient location for easy reference. This Manual describes mounting, wiring, parts descriptions, etc.
2. WIRING
All Rights Reserved, Copyright c 2009, RKC INSTRUMENT INC.
IMR02C38-E4
Installation Manual
CAUTION
This product is intended for use with industrial machines, test and measuring quipment. (It is not designed for use with medical equipment and nuclear energy.)
This is a Class A instrument. In a domestic environment, this instrument may cause radio interference, in which case the user may be required to take additional measures.
This instrument is protected from electric shock by reinforced insulation. Provide reinforced insulation between the wire for the input signal and the wires for instrument power supply, source of power and loads.
Be sure to provide an appropriate surge control circuit respectively for the following:
- If input/output or signal lines within the building are longer than 30 meters.
- If input/output or signal lines leave the building, regardless the length.
This instrument is designed for installation in an enclosed instrumentation panel. All high-voltage connections such as power supply terminals must be enclosed in the instrumentation panel to avoid electric shock by operating personnel.
All precautions described in this manual should be taken to avoid damage to the instrument or equipment.
All wiring must be in accordance with local codes and regulations.
To prevent instrument damage or failure, protect the power line and the input/output lines
from high currents with a protection device such as fuse, circuit breaker, etc.
Prevent metal fragments or lead wire scraps from falling inside instrument case to avoid electric shock, fire or malfunction.
Tighten each terminal screw to the specified torque found in the manual to avoid electric shock, fire or malfunction.
For proper operation of this instrument, provide adequate ventilation for heat dispensation.
Do not connect wires to unused terminals as this will interfere with proper operation of the
instrument.
Turn off the power supply before cleaning the instrument.
Do not use a volatile solvent such as paint thinner to clean the instrument. Deformation
or discoloration will occur. Use a soft, dry cloth to remove stains from the instrument.
To avoid damage to instrument display, do not rub with an abrasive material or push front panel with a hard object.
When high alarm with hold action/re-hold action is used for Event function, alarm does not turn on while hold action is in operation. Take measures to prevent overheating which may occur if the control device fails.
This manual assumes that the reader has a fundamental knowledge of the principles of electricity, process control, computer technology and communications.
The figures, diagrams and numeric values used in this manual are only for purpose of illustration.
RKC is not responsible for any damage or injury that is caused as a result of using this instrument, instrument failure or indirect damage.
RKC is not responsible for any damage and/or injury resulting from the use of instruments made by imitating this instrument.
Periodic maintenance is required for safe and proper operation of this instrument. Some components have a limited service life, or characteristics that change over time.
NOTICE
WARNING
!
To prevent electric shock or instrument failure, do not turn on the power until all wiring is completed. Make sure that the wiring is correct before applying power to the instrument.
1.3 Procedures of Mounting and Removing
The other mounting bracket should be installed the same way described in 3. to 5.
6.
Only turn one full revolution after the screw touches the panel. (Fig. 2)
5.
Push the mounting bracket forward until the bracket is firmly secured to the panel. (Fig. 1)
4.
Insert the mounting bracket into the mounting groove of the instrument.
3.
Insert the instrument through the panel cutout.
2.
Prepare the panel cutout as specified in 1.2 Dimensions.
1.
Mounting procedures
The front of the instrument conforms to IP66 (NEMA4X) [Specify when ordering] when mounted on the panel. For effective Waterproof/Dustproof, the gasket must be securely placed between instrument and panel without any gap. If gasket is damaged, please contact RKC sales office or the agent.
Fig. 2
Fig. 1
Removal procedures
Turn the power OFF. Remove the wiring. Loosen the screw of the mounting bracket.
1.
2.
3.
Lift the latch of the mounting bracket (), then pull the mounting bracket (), to remove it from the case. (Fig. 3)
4.
The other mounting bracket should be removed in the same way as described in 3. and 4.
5.
Pull out the instrument from the mounting cutout while holding the front panel frame of this instrument. (Fig. 4)
6.
Fig. 4
Pull out
Front panel frame
Panel
Fig. 3
Use long-nose pliers to remove mounting brackets from the instrument that is installed in a narrow place or installed tightly in a vertical position.
If specified terminal lugs other than those in not recommended dimensions are used, terminal screws may not be tightened. In such a case, bend each solderless terminal lug in advance and then conduct wiring. If the terminal screw is forcibly tightened, it may be damaged.
Caution for the terminal cover usage: If each solderless terminal lug touches the terminal cover, remove each projection (marked *A) from the terminal cover by manually bending it in front and in rear until broken.
For isolated device input/output blocks, refer to the following:
Up to two solderless terminal lugs can be connected to one terminal screw. However, in this case, reinforced insulation cannot be used.
Power supply
Isolated IsolatedIsolated
Commu­nication (RS-485)
Digital
input
DI1 DI2
Digital
output
2
DO1 DO2 DO3 DO4
Output1
1
(OUT1)
Output2
1
(OUT2)
Non-isolated
Non-isolated
Isolated
Isolated Isolated Isolated
MCU
Measured input
Loader commu­nication
CT input
(CT1, CT2)
1
Outputs are isolated if output 1 (OUT1) or output 2 (OUT2) is "relay contact output" or "triac
trigger output." If both outputs are "relay contact output" or " triac trigger output," outputs are not isolated.
*A
RB900
* The same type of the
terminal cover for RB900 can be used on RB400/500.
Terminal cover (sold separately)
*
RB100
Terminal cover (sold separately)
2
Outputs of DO1/DO2 and DO3/DO4 are isolated.
DO1 and DO2 or DO3 and DO4 use the same common terminal (No. 9 for DO1/DO2, and
No. 21 for DO3/DO4) and are not isolated.
2.1 Wiring Cautions
For an instrument with 24 V power supply, supply power from a SELV circuit.
A suitable power supply should be considered in end-use equipment. The power supply must be in compliance with a limited-energy circuits (maximum available current of 8 A).
For the current input specification, a shunt resistor of 250Ω ±0.02 % (Temperature characteristics: ±10 ppm/
o
C, Specified voltage: 0.25 W or more) must be connected
between the input terminals.
This instrument is not furnished with a power supply switch or fuse. If a fuse or power supply switch is required, install close to the instrument.
- Recommended fuse rating: Rated voltage 250 V, Rated current 1 A Fuse type: Time-lag fuse
For thermocouple input, use the appropriate compensation wire.
For RTD input, use low resistance lead wire with no difference in resistance between the three lead wires.
To avoid noise induction, keep input signal wire away from instrument power line, load lines and power lines of other electric equipment.
If there is electrical noise in the vicinity of the instrument that could affect operation, use a noise filter.
-
Shorten the distance between the twisted power supply wire pitches to achieve the most effective noise reduction.
-
Always install the noise filter on a grounded panel. Minimize the wiring distance between the noise filter output and the instrument power supply terminals to achieve the most effective noise reduction.
-
Do not connect fuses or switches to the noise filter output wiring as this will reduce the effectiveness of the noise filter.
Power supply wiring must be twisted and have a low voltage drop.
Use the solderless terminal appropriate to the screw size. Screw size: M3×7 (with 5.8×5.8 square washer) Recommended tightening torque: 0.4 Nm (4 kgfcm) Applicable wire: Solid/twisted wire of 0.25 to 1.65 mm
2
Specified dimension: Refer to Fig. at the right Specified solderless terminals:
Manufactured by J.S.T MFG CO., LTD. Circular terminal with isolation V1.25-MS3 (M3 screw, width 5.5 mm, hole diameter 3.2 mm)
φ5.5 MAX
φ3.2 MIN φ5.0
5.6 mm
9.0 mm
Make sure that the any wiring such as solderless terminal is not in contact with the adjoining terminals.
Allow approximately 5 seconds for contact output when the instrument is turned on. Use a delay relay when the output line is used for an external interlock circuit.
Product Check
Installation Manual (this manual) .............................................1
Quick Operation Manual (IMR02C39-E)
.....................................1
Parameter List (IMR02C40-E)
.............................................1
Communication Quick Instruction Manual (IMR02C41-E) [For RB series with Communication]
.........................................1
Mounting bracket (with screw)
...............................................2 *
Case rubber packing (Optional) [Waterproof/Dustproof]
.........................1
* RB900 Waterproof/Dustproof type: 4
Safety Precautions
WARNING
!
An external protection device must be installed if failure of this instrument could result in damage to the instrument, equipment or injury to personnel.
All wiring must be completed before power is turned on to prevent electric shock, fire or damage to instrument and equipment.
This instrument must be used in accordance with the specifications to prevent fire or damage to instrument and equipment.
This instrument is not intended for use in locations subject to flammable or explosive gases.
Do not touch high-voltage connections such as power supply terminals, etc. to avoid electric shock.
RKC is not responsible if this instrument is repaired, modified or disassembled by other than factory-approved personnel. Malfunction can occur and warranty is void under these conditions.
Optional (Sold separately)
Front cover ................................................................1
[
RB100: KRB100-36 RB400/500: KRB400-36 RB900: KRB900-36
]
Terminal cover
.............................................................1
[
RB100: KCA100-517 RB400/500/900: KFB400-58<1> RB700: KCA700-53
]
1.2 Dimensions
Case rubber packing (optional) [Waterproof/Dustproof]
*1
Terminal cover (optional) [sold separately]
*2
44.8
49.2
48
96
91.8
106.1
60
70.1
1
*1
7.9
*2
RB400
(Unit: mm)
RB100
(Unit: mm)
48
48
49.2
44.8
48.2
44.8
49.2
59.3
63
79.1
1
*1
7.9
*2
RB500
(Unit: mm)
48
96
44.8
49.2
60
70.1
1
*1
7.9
91.8
106.1
*2
RB700
(Unit: mm)
72
72
72.2
67.8
60
81.7
1
*1
7.9
91.8
106.1
*2
67.8
RB900
(Unit: mm)
96
96
91.8
106.1
60
70.1
1
*1
7.9
*2
91.8
Panel thickness: 1 to 10 mm (When mounting multiple RB series controllers
close together, the panel strength should be checked to ensure proper support.)
P
anel cutout
(Unit: mm)
A25
BC
Individual mounting
*1
Remove the case rubber packing. When the RB series is mounted closely protection will be compromised and they will not meet IP66 (NEMA4X) standards.
*2
To keep the instrument as waterproof as possible, make sure that the panel surface has no burr or distortion where the hole is to be cut out.
*1
Close horizontal mounting
*2
E
D
L1
25
30
92
+0.8
0
45
0
+0.6
L1 = 48×n - 3 n:
Number of controllers
(2 to 6)
L1
+0.6 0
92
+0.8
0
Close horizontal mounting
*2
Individual mounting
*
1
RB400
RB100/700/900
n: Number of controllers (2 to 6)
+0.8 0
92
+0.8 0
92
+0.8 0
96×n3092
+0.8 0
+0.7 0
68
+0.7 0
68
+0.7 0
72×n3068
+0.7 0
+0.6 0
45
+0.6 0
45
+0.6 0
48×n32545
+0.6 0
RB700 RB900
RB100
BC D EA L1
30 92
+0.8 0
25 45
+0.6
0
92
+0.8 0
L1
+0.6
0
Close horizontal mounting
*2
Individual mounting
*
1
L1 = 48×n - 3 n:
Number of controllers
(2 to 6)
RB500
The mounting position of the mounting bracket
Close horizontal mounting
Individual mounting
If only two mounting brackets are used on the Waterproof/Dustproof type controller as shown in the figure (marked*), sufficient Waterproof/Dustproof performance cannot be obtained.
RB700RB100
RB900
RB500RB400
*
*
For detailed handling procedures and key operations, refer to separate RB series Instruction Manual
(IMR02C15-E□).
The manual can be downloaded from the official RKC website: http://www.rkcinst.com/english/manual_load.htm.
Digital Temperature Controller
RB series
RB series
(RB100/400/500/700/900)
(RB100/400/500/700/900)
When tightening a screw of the instrument, make sure to fit the screwdriver properly into the screw head mounted tilted or flat as shown in the right figure. Tightening the screw with excessive torque may damage the screw thread.
Tilted terminal Flat terminal
Page 2
Code
Type
Range
JPt100
DA2 DA3 DA4 DA5 DA6 DA7 DA8 DA9 DB2 P01 P02 P03 P04 P05 P06 P07 P08 P09 P10
-199.9 to +400.0 oF
-199.9 to +200.0 oF
-199.9 to +100.0 oF
-199.9 to +300.0 oF
0.0 to 100.0 oF
0.0 to 200.0 oF
0.0 to 400.0 oF
0.0 to 500.0 oF
-199.9 to +900.0 oF
-199.9 to +649.0 oC
-199.9 to +200.0 oC
-100.0 to +50.0 oC
-100.0 to +100.0 oC
-100.0 to +200.0 oC
0.0 to 50.0 oC
0.0 to 100.0 oC
0.0 to 200.0 oC
0.0 to 300.0 oC
0.0 to 500.0 oC
Pt100
(E) Digital input (DI) function assignment N: None 1: SV1 to SV4 select 2: SV1 to SV2 select + RUN/STOP transfer 3: SV1 to SV2 select + AUTO/MAN transfer 4: SV1 to SV2 select + Interlock release 5: RUN/STOP transfer + AUTO/MAN transfer 6: RUN/STOP transfer + Interlock release 7: AUTO/MAN transfer + Interlock release
Suffix code
(1) Control Method F: PID control with AT (Reverse action) D: PID control with AT (Direct action) G: Heat/Cool PID control with AT A: Heat/Cool PID control with AT (for Extruder [air cooling]) W: Heat/Cool PID control with AT (for Extruder [water cooling])
(2) Measured input and Range □□□: Refer to input range code table.
(3) Output 1 (OUT1) [
PID control: Control output Heat/Cool PID control: Heat output] M: Relay contact output V: Voltage pulse output (0/12 V DC) 4: Voltage output (0 to 5 V DC) 5: Voltage output (0 to 10 V DC) 6: Voltage output (1 to 5 V DC) 7: Current output (0 to 20 mA DC) 8: Current output (4 to 20 mA DC) T: Triac output D: Open collector output
P: Relay contact output (Event 3 output) R: Current output (0 to 20 mA DC) S: Current output (4 to 20 mA DC) X: Voltage output (0 to 5 V DC)
Transmission
Y: Voltage output (0 to 10 V DC) output Z: Voltage output (1 to 5 V DC)
(4) Output 2 (OUT2) [PID control: Event 3 output (Only RB100), Transmission output Heat/Cool PID control: Cool output] N: None
(5) Power supply voltage 3: 24 V AC/DC 4: 100 to 240 V AC
(6) Digital output (DO1 to DO4) N: None 1: 1 point (DO1) 2: 2 points (DO1, DO2) 4: 4 points (DO1 to DO4) [
Only RB400/500/700/900
]
(7) Current transformer (CT) input N: None P: CTL-6-P-N (1 point) S: CTL-12-S56-10L-N (1 point) T:
CTL-6-P-N (2 points)
U: CTL-12-S56-10L-N (2 points)
(9) Waterproof/Dustproof N: None 1: Waterproof/Dustproof (NEMA 4X, IP66)
(10) Case color N: White A: Black
(11) Quick start code N: None (No need to specify initial setting code) 1: Specify quick start code (Refer to Quick start code)
(8) Communication function/Digital input (DI) N: None 5: RS-485 (RKC communication) 6: RS-485 (Modbus) A: Digital input (2 points) B: RS-485 (RKC communication) + Digital input (2 points) * C:
RS-485 (Modbus) + Digital input (2 points) *
*
Only RB400/500/700/900
Code
Type
Range
(The digital point position is selectable)
Programmable range
-1999 to +9999
Factory set value:0.0 to 100.0 (%)
301 401 501 601 701 801
0 to 1 V DC 0 to 5 V DC 0 to 10 V DC 1 to 5 V DC 0 to 20 mA DC 4 to 20 mA DC
Input range code table
S02 SA2 R02 RA2 E01 E02 EA1 EA2 B01 B02 BA1 BA2 N01 N02 NA1 NA2 A01 A02 AA1 AA2 W01 W02 WA4 D01 D02 D03 D04 D05 D06 D07 D08 D09 D10
0 to 1769 oC 0 to 3216 oF 0 to 1769 oC 0 to 3216 oF 0 to 800 oC 0 to 1000 oC 0 to 1600 oF 0 to 1832 oF 400 to 1800 oC 0 to 1820 oC 800 to 3200 oF 0 to 3308 oF 0 to 1200 oC 0 to 1300 oC 0 to 2300 oF 0 to 2372 oF 0 to 1300 oC 0 to 1390 oC 0 to 2400 oF 0 to 2534 oF 0 to 2000 oC 0 to 2320 oC 0 to 4208 oF
-199.9 to +649.0 oC
-199.9 to +200.0 oC
-100.0 to +50.0 oC
-100.0 to +100.0 oC
-100.0 to +200.0 oC
0.0 to 50.0 oC
0.0 to 100.0 oC
0.0 to 200.0 oC
0.0 to 300.0 oC
0.0 to 500.0 oC
Code
Type
Range
Code
Type
Range
S
R
E
B
W5Re/ W26Re
Pt100
N
PL
T
K01 K02 K03 K04 K05 K06 K41 K43 K09 K10 KA1 KA2 KC7 KC8 J01 J02 J03 J04 J05 J06 J15 J07 JA1 JA2 JB9 JC8 T02 T03 T05 T06 TC7 TC8 TC9
0 to 200 oC 0 to 400 oC 0 to 600 oC 0 to 800 oC 0 to 1000 oC 0 to 1200 oC
-200 to +1372 oC
-199.9 to +400.0 oC
0.0 to 400.0 oC
0.0 to 800.0 oC 0 to 800 oF 0 to 1600 oF
-328 to +2501 oF
-100.0 to +752.0 oF 0 to 200 oC 0 to 400 oC 0 to 600 oC 0 to 800 oC 0 to 1000 oC 0 to 1200 oC
-200 to +1200 oC
-199.9 to +300.0 oC 0 to 800 oF 0 to 1600 oF
-328 to +2192 oF
-199.9 to +550.0 oF
-199.9 to +100.0 oC
-100.0 to +200.0 oC
-199.9 to +300.0 oC
0.0 to 400.0 oC
0.0 to 600.0 oF
-199.9 to +300.0 oF
-328 to +752 oF
K
J
Quick start code (Initial setting code)
□□□□-□
(A) (B) (C) (D) (E)
(A) DO1 (Event function 1) (C) DO3 (Event function 3)
1
(B) DO2 (Event function 2) (D) DO4 (Event function 4)
2
N: A: B: C: D: E: F: G: H: J: K: L: Q: R: T: U: V: W: X: Y: Z: 1: 2: 3: 4: 5:
None Deviation high Deviation low Deviation high/low Band Deviation high with hold action Deviation low with hold action Deviation high/low with hold action Process high Process low Process high with hold action Process low with hold action Deviation high with re-hold action Deviation low with re-hold action Deviation high/low with re-hold action Band (High/Low individual setting) SV high SV low Deviation high/low (High/Low individual setting) Deviation high/low with hold action (High/Low individual setting) Deviation high/low with re-hold action (High/Low individual setting) Heater break alarm (HBA) Control loop break alarm (LBA) FAIL Monitor during RUN Output of the communication monitoring result
4. MODEL CODE
1
In case of RB100, this code is selectable when "P" is specified for "(4) output 2 (OUT2)."
2
In case of RB100, this code must be "N: None."
(12) Instrument specification /Y: Version symbol
M: Relay contact output V:
Voltage pulse output (0/12 V DC)
4: Voltage output (0 to 5 V DC) 5: Voltage output (0 to 10 V DC) 6: Voltage output (1 to 5 V DC) Cool output 7: Current output (0 to 20 mA DC) 8: Current output (4 to 20 mA DC) T: Triac output D: Open collector output
□□□□-□□-□*□□-□□/□□/Y
(1) (2) (3) ( 4) (5) (6) (7) (8 ) (9) (10) (11) (12)
RB100 RB400 RB500 RB700 RB900
Modbus is a registered trademark of Schneider Electric. Company names and product names used in this manual are the trademarks or registered trademarks of the respective companies.
HEADQUARTERS:
16-6, KUGAHARA 5-CHOME, OHTA-KU TOKYO 146-8515 JAPAN PHONE: 03-3751-9799 (+81 3751 9799) E-mail: info@rkcinst.co.jp FAX: 03-3751-8585 (+81 3751 8585)
OCT. 2016
The first edition: AUG. 2009 [IMQ00] The fourth edition:
OCT. 2016 [IMQ00]
2.2 Terminal Configuration
To prevent malfunctioning, do not connect wires to unused terminals.
25 26 27
RS-485
SG
T/R (A)
T/R (B)
(17)
Communication
(Optional)
13 14 15
RS-485
SG
T/R (A)
T/R (B)
(8)
Communication
(Optional)
Relay contact (2)
DO4
NO
NO
DO3
COM
7
8 9
(12)
Digital output
1
(DO3, DO4)
(Optional)
Relay contact (2)
DO4
NO
NO
DO3
COM
19 20 21
(10)
Digital output
1
(DO3, DO4)
(Optional)
Dry contact input
DI2
DI1
COM
(-)
22 23 24
(16)
Digital input
2
(DI1, DI2)
(Optional)
Dry contact input
DI2
DI1
COM
(-)
16 17 18
(9)
Digital input
2
(DI1, DI2)
(Optional)
CT input
(7)
CT input
(CT1, CT2)
(Optional)
CT2
CT1
COM
16 17 18
(14)
CT input
(CT1, CT2)
CT input
(Optional)
CT2
CT1
COM
13 14 15
(11)
CT input
(CT1, CT2)
CT input
(Optional)
CT2
CT1
COM
22 23 24
Output 2 (OUT2):
PID control: OUT2 can be used as the transmission output (Specify when ordering)Heat/Cool PID control:
OUT2 corresponds to the cool-side output Specify when Event 3 output (Only RB100) Digital output (DO1 to DO4 [RB100: DO1, DO2]): Output of the Event function can be allocated to DO1 to DO4.
Output assignment Output 1 (OUT1):
PID control: OUT1 is dedicated to control outputHeat/Cool PID control:
OUT1 can be used only as the heat-side output
1
Digital input assignment The following functions can be assigned as digital input. (Specify when ordering)
2
SV selection, Auto(AUTO)/Manual(MAN) transfer, RUN/STOP transfer, Interlock release
1
2
100-240V
AC
L
N
1
2
24V
AC
L
N
1
2
24V
DC
+
-
(1)
Power supply
16 17 18
RTD
A
B
B
RTD
17 18
Thermocouple
TC
+
-
17 18
Voltage/Current
IN
+
-
(15)
Measured input
10 11 12
RTD
A
B
B
RTD
11 12
Thermocouple
TC
+
-
11 12
Voltage/Current
IN
+
-
(5)
Measured input
Relay contact (2)
10 11 12
DO2
NO
NO
DO1
COM
(13)
Digital output
1
(DO1, DO2)
(Optional)
Relay contact (2)
7 8 9
DO2
NO
NO
DO1
COM
(4)
Digital output
1
(DO1, DO2)
(Optional)
13 14 15
RS-485
SG
T/R (A)
T/R (B)
(6)
Communication and
Digital input (DI1, DI2)
2
(Optional)
Dry contact input
DI2
DI1
COM
(-)
13 14 15
3 4
NO
Relay contact (1)
OUT2
3 4
Voltage pulse/ Voltage/Current
OUT2
+
-
3 4
Triac
Triac
OUT2
3 4
Open collector
OUT2
(2)
Output 2
1
5 6
NO
Relay contact (1)
OUT1
5 6
Voltage pulse/ Voltage/Current
OUT1
+
-
5 6
Triac
Triac
OUT1
5 6
Open collector
OUT1
(3)
Output 1
1
3. SPECIFICATIONS
Communication [Optional]
Based on RS-485 EIA standard Interface: RKC communication (Based on ANSI X3.28-1976 subcategory 2.5, A4)
Protocol:
Modbus-RTU
Loader communication
Based on ANSI X3.28-1976 subcategory 2.5, A4Protocol:
Connection with a loader communication cable for our USB converter COM-K (sold separately).
Connection method:
Start/Stop synchronous typeSynchronous method:
Start bit: 1 Data bit: 8 Parity bit: Without Stop bit: 1
Data bit configuration is fixed to the above value.Address is fixed at 0.
Data bit configuration:
9600 bpsCommunication speed:
One controller (Only COM-K)Maximum connections:
250 ms
Sampling cycle:
Approx. 200
μA
(Only RTD)
Sensor current:
First order lag digital filter: 0 to 100 seconds (0: filter OFF)
Action at input short circuit:
Downscale (RTD)
Upscale or downscale (TC)
Action at input break:
Upscale (RTD) Downscale or Indicates the value near 0 (Voltage/Current input)
Control
Autotuning, Startup tuning, Fine tuningAdditional function:
PID control (Reverse/Direct action) Heat/Cool PID control P, PI, PD, or ON/OFF action is available
Control type:
Standard
cUL: CAN/CSA-C22.2 No.61010-1
Safety standards: UL: UL61010-1
OVERVOLTAGE II, POLLUTION DEGREE 2, Class II (Reinforced insulation)
CE marking: LVD: EN61010-1
EMC: EN61326-1 RCM: EN55011 Panel sealing: NEMA 4X (NEMA250) IP66 (IEC60529)
[Front panel (if specified in the model code)]
Measured input
1 point
Number of input: TC input: K, J, T, S, R, E, B, N (JIS C1602-1995),
PLII (NBS), W5Re/W26Re (ASTM-E988-96) Input impedance: 1 MΩ or more Influence of external resistance: Approx. 0.25μV/Ω
RTD input: Pt100 (JIS C1604-1997),
JPt100 (JIS C1604-1997, JIS C1604-1981 of Pt100) Influence of input lead: Approx. 0.02 %/Ω of span
(10 Ω or less per wire)
Voltage input: 0 to 1 V DC, 0 to 5 V DC, 1 to 5 V DC, 0 to 10 V DC
Input impedance: Approx. 1 MΩ or more
Current input:
0 to 20 mA DC, 4 to 20 mA DC Input impedance: Approx. 250Ω (Connect a 250Ω resister to the input terminals)
Current transformer (CT) input [Optional]
CTL-6-P-N: 0.0 to 30.0 A CTL-12-S56-10L-N: 0.0 to 100.0 A
Input range:
1 second
Sampling cycle:
2 pointsNumber of inputs:
Digital input (DI) [Optional]
Capture judgment time: Approx. 250 ms
2 points (DI1, DI2) Isolated inputNumber of inputs: Open state: 500 kΩ or more
Dry contact input:
Close state: 10 Ω or less Contact current: 3.3 mA or less
Voltage at open: Approx. 5 V DC
Triac output:
Output method: AC output (Zero-cross method) Allowable load current: 0.5 A (Ambient temperature 40
o
C or less)
Ambient temperature 50
o
C: 0.3 A
ON voltage: 1.6 V or less (at maximum load current)
Load voltage: 75 to 250 V AC Minimum load current: 30 mA
Output
6 points (RB100: 4 points)Number of outputs:
Mechanical life: 20 million times or more
(Switching: 360 times/min [no-load])
Relay contact output (1):
Contact type: 1a contact Contact rating (Resistive load):250 V AC 3 A, 30 V DC 1 A Electrical life: 100,000 times or more (Rated load)
Mechanical life: 20 million times or more
(Switching: 360 times/min [no-load])
Relay contact output (2):
Contact type: 1a contact Contact rating (Resistive load):250 V AC 1 A, 30 V DC 0.5 A Electrical life: 150,000 times or more (Rated load)
Output impedance: 1 MΩ or more
Current output:
Output current (Rating): 0 to 20 mA DC, 4 to 20 mA DC Allowable load resistance: 500 Ω or less
Voltage pulse output:
Output voltage (Rating): 0/12 V DC
ON voltage: 10 V to 13 V (at 20 mA)
Allowable load resistance: 600 Ω or more (20 mA or less)
Not using OUT2: 40 mA or less
OFF voltage: 0.5 V or less
Output impedance: 0.1 Ω or less
Voltage output:
Output voltage (Rating): 0 to 5 V DC, 1 to 5 V DC, 0 to 10 V DC Allowable load resistance: 1 kΩ or more
PV bias: -1999 to +9999
o
C or
-199.9 to +999.9 oC (TC/RTD)
-Input span to + Input span (
Voltage/Current input
)
Input accuracy:
*1: Accuracy is not guaranteed for less than
-100 oC *2: Accuracy is not guaranteed for less than 400 oC for Input type R, S, B, and W5Re/W26Re.
Leakage current at OFF: 0.1 mA or less
ON voltage: 2 V or less (at maximum load current)
Open collector output:
Output method: Sink type Allowable load current: 100 mA Load voltage: 30 V DC or less Minimum load current: 0.5 mA
Input type Input range Accuracy
K, J, T, E
N, R, S, PLII, W5Re/W26Re
B
±(0.2 % of span + 1 digit)
Voltage/Current input
Pt100, JPt100
Less than -100
o
C
-100
o
C or more,
Less than +500
o
C
+500
o
C or more
±(2.0
o
C + 1 digit)
±(1.0
o
C + 1 digit)
±(0.2 % of Reading + 1 digit)
Less than 0
o
C
0
o
C or more,
Less than 1000
o
C
1000
o
C or more
±(4
o
C + 1 digit)
±(2
o
C + 1 digit)
±(0.2 % of Reading + 1 digit)
Less than 400
o
C
400
o
C or more,
Less than 1000
o
C
1000
o
C or more
±(70
o
C + 1 digit)
±(2
o
C + 1 digit)
±(0.2 % of Reading + 1 digit)
Less than 200
o
C
200
o
C or more
±(0.4
o
C + 1 digit)
±(0.2 % of Reading + 1 digit)
*1
*2
*2
Absolute humidity: MAX.W.C 29.3 g/m
3
dry air at 101.3 kPa
Allowable ambient humidity:
10 to 90 %RH
Allowable ambient temperature: 0 to 50
o
C
Installation environment conditions: Indoor use
Altitude up to 2000 m
Memory backup:
Number of writing: Approx. 1,000,000 times
Backed up by non-volatile memory Data storage period: Approx. 10 years
Power consumption (at maximum load):
RB900:
6.0 VA (at 24 V AC) 147 mA (at 24 V DC)
6.2 VA (at 100 V AC)
9.0 VA (at 240 V AC)
RB700:
5.8 VA (at 24 V AC) 147 mA (at 24 V DC)
6.0 VA (at 100 V AC)
8.7 VA (at 240 V AC)
RB100:
4.7 VA (at 24 V AC) 108 mA (at 24 V DC)
5.5 VA (at 100 V AC)
8.5 VA (at 240 V AC)
RB400/500:
5.8 VA (at 24 V AC) 141 mA (at 24 V DC)
6.0 VA (at 100 V AC)
8.7 VA (at 240 V AC)
General specifications
Power supply voltage: 90 to 264 V AC
[Including power supply voltage variation] (Rating 100 to 240 V AC), 50/60 Hz
21.6 to 26.4 V AC [Including power supply voltage variation] (Rating 24 V AC)
21.6 to 26.4 V DC [Including power supply voltage variation] (Rating 24 V DC)
Weight: RB700: Approx. 200 g
RB900: Approx. 250 g
RB100: Approx. 120 g RB400: Approx. 185 g RB500: Approx. 190 g
Panel sheet: Polyester
Material:
Terminal block: PPE *
Front panel, Case:
PC *
Rush current: 5.6 A or less (at 100 V AC)
13.3 A or less (at 240 V AC)
16.3 A or less (at 24 V AC)
11.5 A or less (at 24 V DC)
* Flame retardancy: UL94V-1
NO: Normally open
13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12
(RB900)
(8)
(10)
(9)
(11)
(1)
(4)
(5)
(2) (3)
13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8
9 10 11 12
(RB400)
(8)
(10)
(9)
(11)
(1)
(4)
(5)
(2) (3)
(7)
(6)
713
6
5
4
3
2
1
11
10
9
8
12
17
16
15
14
18
(RB100)
(1) (2) (3)
(4)
(5)
(RB500)
(1) (2) (3) (4) (5)
(8) (9) (10) (11)
13 14 15 16 17 18 19 2021 22 23 24
123456789101112
13 14 15 16 17 18
19 20 21 22 23
25
27
26
24
1 2 3 4 5 6 7 8 9
10 11 12
(RB700)
(1) (2)
(3)
(12)
(17)
(13)
(14)
(15)
(16)
Maximum number of digital outputs (DO) by combinations of output (OUT1 and OUT2) of RB400/500/700/900:
M, T, D 4
4
4 4
4
2
4 4
4
2
4 2
4
2
2 2
4
2
2 2
4
4
422 224
4 4
Current
output
Voltage
output
V
(20 mA)
V
(10 mA)
M, T, D
OUT2 (Including transmission output)
No OUT2
output
OUT1*
Current output Voltage output
V (Load: 10 mA) V (Load: 20 mA)
( : It represents selection of digital outputs DO3 and DO4 is not available.)
* When the instrument has two digital outputs (DO1 and DO2) and no OUT2 output, "V" type output (load: 40 mA)
can be specified for OUT1.
Output type:
( [ ] : Model code symbol,   : Indicates that an output specification is supported.)
Relay contact output (1)
[M]
[D]
[T]
[V]
[M] Relay contact output (2) Voltage pulse output Current output Voltage output Triac output Open collector output
OUT2
RB400/500/700/900RB100
DO1 to DO4DO1, DO2
OUT1
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