RKC INSTRUMENT Pipari 180 Assembly Instructions Manual

Cabinet
Pipari 180
Important Please read these instructions fully before starting assembly
If you need help or have damaged or missing parts, call the Customer Helpline: 08456 400800
Assembly Instructions - Please keep for future reference
132/0284
132/3384
132/3377
132/7919
132/7926
132/0318
132/0325
132/0301
132/0291
132/0277
132/0260
132/0253
Tip : To prevent damage,
build your unit on the
carton(s) it was packed in.
Issue 3 - 19/02/13
DR82506
132/0253 OAK 132/0260 WAL 132/0277 WHT
132/0291 BLK GLOSS 132/0301 WHT GLOSS 132/0318 OAK 132/0325 WAL
132/7919 WHT GLOSS MIRROR
132/7926 BLK GLOSS MIRROR
132/3384 WAL FOIL MIRROR 132/3377 OAK FOIL MIRROR 132/0284 MIRROR
Doors
Mirror doors
Dimensions
Width - 180cm
Depth - 59.5cm
Height - 199.8cm
2
Safety and Care Advice
Important – Please read these instructions fully before starting assembly
Note: if required the next page can be cut out and used as reference throughout the assembly. Keep this page with these instructions for future reference.
• Check you have all the components and tools listed on pages 3,4 and 5.
plastic bags and separate them into their groups.
• Keep children and animals away from the work area, small parts could choke if swallowed.
Make sure you have enough space to layout the parts before starting.
Do not stand or put weight on the product, this could cause damage.
Assemble the item as close
room) as possible.
Assemble on a soft level surface to avoid damaging the
Parts of the assembly will be easier with 2 people.
We do not recommend the use of power drill/drivers for
inserting screws, as this could damage the unit. Only use hand screwdrivers.
• Dispose of all packaging carefully and responsibly.
• Only clean using a damp cloth
and mild detergent, do no use bleach or abrasive cleaners.
From time to time check that there are no loose screws on this unit.
This product should not be discarded with household waste. Take to your local authority waste disposal centre.
Care and maintenance
Skin contact: Remove contamination by washing with soap and water. This procedure should also be followed prior to eating and drinking.
Eye contact: Rinse immediately with clean water for 15 minutes and seek medical advice.
If swallowed: Seek medical advice immediately.
Glue safety - Take care when using glue, please follow the advice below
Cabinet
Components - Panels
Please check you have all the panels listed below
3
Left side
(199.8 x 52.9cm)
1
P2883
Right side
(199.8 x 55.8cm)
2
P2882
Upright
(190.3 x 49cm)
3
P2886
Back x2
(193 x 89cm)
4
BO3431
Bottom
(177 x 51.1cm)
6
P1897
Top
(177 x 51cm)
5
P1896
Shelf x2
(87.7 x 48.8cm)
8
P1898
Plinth x2
(177 x 6cm)
7
P7241
Segment middle x2
(91.5 x 65.1cm)
10
P3270/FA3270
Segment x4
(91.5 x 65cm)
9
P3269/FA3269
132/0325
132/0318
132/7919
132/7926
132/3377
132/3384
132/0291
132/0301
Doors
Mirror doors
Segment middle x2
(91.5 x 65cm)
14
PS3276
Segment x4
(91.5 x 65cm)
13
PS3275
132/0284
Mirror doors
Segment middle x1
(91.5 x 65.1cm)
10
P3270/FA3270
Segment x2
(91.5 x 65cm)
9
P3269/FA3269
Segment middle x1
(91.5 x 65.1cm)
12
PS3274
Segment x2
(91.5 x 65cm)
11
PS3273
Finishing prole x 4, plastic (883mm)
X
PK1902
4
Please check you hav tings listed below
Note: The quantities below are the correct amount to complete the assembly. In some cases more
Components - Fittings
If you have damaged or missing components, call the Customer Helpline:
0845 6400800
1/2
Locking screw x 18 (5x24mm)
B
FK1011
Screw x 34 (4x15mm)
C
FK1400
Conrmat screw x 4 (5x40mm)
A
FK1005
Plug, Nylon x 32 (5x9mm)
E
FK1082
Nail x 60
F
FK1515
Screw x 81 (4x12.5mm)
D
FK1309
Wood dowel x 8 (8x30mm)
H
FK1411
Large locking nut x 24 (15x12mm)
I
FK1012
15mm
Double locking screw x 3 (5x66.5mm)
G
FK1052
Hanger rail support, gray x 4
K
FK1217
Peg, brown x 2
L
FK1234
Corner connector, white x 2
J
FK1248
Nail holder x 1
N
FK1419
Connecting plate x 8
O
FK1236
L-Bracket x 1
M
FK1235
Guide rail x 1, metal (1769mm)
Q
PM1611
Guide rail x 1, plastic(1769mm)
R
PK1611
Hanger rail x 2
P
PM1877
(869mm)
Brush x 3 (1951mm)
T
PM1652C
Door trim x 1 (1951mm)
U
PM1652D
Door handle x 3 (1951mm)
S
PM1652B
Wall plug (6mm) and parkerscrew x 1
W
ZF99936
Allen key x 1 (3mm)
V
FK1013
OR
Please check you hav tings listed below
Ruler - Use this ruler to help correctly identify the screws
Tools required
Note: The quantities below are the correct amount to complete the assembly. In some cases more
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
110 115 120 125 130 135 140 145 150 155 160 165 170
105
Components - Fittings
If you have damaged or missing components, call the Customer Helpline:
0845 6400800
Phillips screwdriver
(medium & large)
Flatblade screwdriver
Small hammer
Ruler/tape measure
Drill
Eye protection (when using a hammer or drill)
5mm Suitable drill bit
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
0 1 2 3 4 5 6
Stairs
Piercer
Scissors
(medium)
(small)
Level ruler
Setsquare
5
2/2
Screw x 33 (4x15mm)
AC
ZF9997L
Screw x 13 (3.5x25mm)
AB
ZF9997K
Screw x 2 (3.5x35mm)
AA
ZF9997I
Tapping block for guide rail x 2
AF
ZF9997E
Screw x 2 (4x14mm)
AD
ZF9997J
Stop guide rail x 2
AH
ZF9997H
Front guide part x 2
AI
ZF9997C
Spacer x 1
AE
ZF9997F
End stop x 2
AG
ZF9997G
Sliding door connecting plate x 2
AK
ZF9997B
Sliding door connecting bracket x 2
AL
ZF9997A
Back guide part x 2
AJ
ZF9998D
A
AM
NO Gap!
NO Gap!
6
Assembly Instructions
Step 1
Cabinet assembly
a: Screw 9 locking screws
B
into the holes on back of
the left side 1.
Mount hanger rail support K, fasten with 1 screw D. Screw D into the board between two predrilled holes. Mount tapping block for guide rail f with two screws b.
b: Screw 9 locking screws
B into the holes on back of the right side 2 .
Mount hanger rail support K, fasten with 1 screw D. Screw D into the board between two predrilled holes.
Mount tapping block for guide rail f with two screws b.
C: Mount hanger rail
support K on the upright 3, fasten with screw D 1x. Screw D into the board between two predrilled holes
Turn upright.
Mount hanger rail support K on the upright 3, fasten with screw D 1x. Screw D into the board between two predrilled holes.
K
D
1
Finished front edge
a:
AF
AB
K
D
2
AF
AB
Finished front edge
b:
BBBBBBBBBBBBBBBBBBB
K
D
3
Finished front edge
c:
D
K
AF
AB
AB
AB
AB
AF
7
Assembly Instructions
Step 1
Cabinet assembly
d: Insert 6x small locking
nuts I into the top 5.
Make sure the ‘arrow’ on I is pointing towards the hole in the edge of the top 5.
e: Insert 6x small locking
nuts I into the bottom 6.
Make sure the ‘arrow’ on I is pointing towards the hole in the edge of the bottom 6.
f: Insert 6x small locking
nuts I into the shelf 6.
2x.
Make sure the ‘arrow’ on I is pointing towards the hole in the edge of the bottom 6.
g: Insert 4x wooden dowels
J into the plinth 7.
2x.
plain chipboard
Finished front edge
d:
Finished front edge
Finished front edge
e:
f:
Finished front edge
g:
2x
2x
568
7
IIIIIIIIIIIIIIIIIIH
H
8
Assembly Instructions
Step 1
Cabinet assembly
h: Attach top 5 with 2x
conrmat screws A to the upright 3. Use allenkey V.
Attach bottom 6 with 2x conrmat srews A to the
upright 3
.
i: Attach 2x the shelf 8 to
the upright 3 with 3x double locking screws G.
Use a screwdriver to turn 6x locking nuts clockwise to lock.
j: Attach the left side 1
with 9x double locking screws G on the top 5, shelf 8 and the bottom 6.
Use a screwdriver to turn 9x locking nuts clockwise to lock.
VGG
G
6318855
Plain chipboard
Plain chipboard
Plain chipboard
Finished front edge
h:
Finished front edge
Finished front edge
i:
j:
365
AAA
388
6
Assembly Instructions
Step 1
Cabinet assembly
k:Attach 2x the plinth 7
between the left site 1 and the right side 2. Note: that the nished side
is properly placed.
Attach the right side 2 with 9x double locking screws G on the top 5, shelf 8 and the bottom 6.
Use a screwdriver to turn 9x locking nuts clockwise to lock.
Mount corner connector J with 2 screws C on the plinth 7 and bottom 6.
l: Attach 2x foldy back 4
to back of cabinet with the coloured surface facing the inside of the cabinet using 60x nails F and 26x screws C.
Use nail holder N to hold the nails F vertical and at correct distance as you secure the 2x foldy back 4. Nails F should be spaced about 150mm apart.
Stand up the unit!
Important: Cabinet MUST be ‘square’ when back is attached.
Finished front edge
k:
Finished front edge
JJCCFFF
Finished side
l:
JCC
76776282544N6
2
F
C
N
F
9
Assembly Instructions
Step 1
Cabinet assembly
m: Position L-Bracket M
onto top 5 , by using 1x screw C.
Position metal guide rail Q onto top 5 , x with 7x screws C.
Attach 2x end stop g on the end of the guide rail Q with 2x screws d.
Place 2x hanger rail P into hanger rail support K.
n: Position plastic guide rail
R onto bottom 6 , x with 9x screws b.
Attach 2x stop guide rail h on the end of the guide rail R, mount with 2x screws a.
AD
m:
P
P
n:
AG
AG
M
CCCCCCCCQ
AHAHABABABABABAAAA
R
10
88123
123
6
5
ADQAD
AG
Q
A
x2
x7
B
C
x7
C
P
K
AB
AA
R
6
7
x9
B
A
D
C
x10
AH
. . . . . . .
x x
R
9/11
9/11
9/11
9/11
9/11
9/11
10/12
/@
Assembly Instructions
Step 2
3 Segment slide door left
a: Put 8x nylon plug E into
the segment 9/! . Use a small hammer. Repeat this step.
c: Mount segment middle
0/@ with 3x screws D on door trim U. Mount segment 9/! with 4x screws D on door trim U.
b: Mount door trim U with
3x screws D on segment 9/!.
Note: there should be no gap between doorsegment 9/! and door trim U. (See m.)
d: Mount door handle S
on segment 9 /!with 4x screws D and on middle segment 0/@ with 3x screws D.
Note: there should be no gap between doorsegment 9/! and door handle S. (See m.)
a:
2x
11
132/0325
132/0318
132/0301
132/0291
132/3384
132/3377
132/7926
132/7919
E
E
b:
c:
d:
UUS10DDDDDDDDDDDDDDDDDDDDD
Doors
Mirror doors
AM
NO Gap!
NO Gap!
Assembly Instructions
Step 2
3 Segment slide door left
e: Mount 4x connecting
plate O, each with 2x screws D on segment 9/! and 2x screws D on middle segment 0/@.
Remove protective lm from door handle S. Stick 1x brush T onto door handle S by partially remove the cover from adhease as brush is applied.
f: Upside.
Mount 2x Sliding door connecting plate k squarely by using the guide­marks in the plate k, each with 6x screws c on segment 9/!. Attach 1x spacer e with 1x screw c on the sliding door connecting plate k.
g: Underside.
Mount 2x back guide part j , each with 2x screws c on segment 9 / !.
/
11/11
x2
AJ
AC
Y
Y
AKACACx4AKAKACACACACAC
999
AJAJACACAC
AC
e:
132/0325
132/0318
132/0301
132/0291
132/3384
132/3377
132/0349
132/0332
Doors
Mirror doors
f:
g:
12
TOODDDD
S
10
9
AE
OODDD
D
11
/
/
12/11
132/3384
132/3377
132/7926
132/7919
Mirror doors
Please remove
the protective film!
S
T
20cm
20cm
Assembly Instructions
Step 2
3 Segment slide door left
a: Put 8x nylon plug E into
the segment #. Use a small hammer. Repeat this step.
c: Mount segment middle
$ with 3x screws D on door trim U. Place 1x nishing prole X on segment $. Mount segment # with 4x screws D on door trim U.
Place 1x nishing prole X on segment @.
b: Mount door trim U with
3x screws D on segment
#. Place 1x nishing prole X on segment #.
Note: there should be no gap between doorsegment # and door trim U. (See m.)
d: Mount door handle S
on segment # with 4x screws D and on middle segment $ with 3x screws D.
Note: there should be no gap between doorsegment # and door handle S. (See m.)
a:
2x
X
X
13
132/0284
E
E
b:
c:
d:
UUSDDDDDDDDDDDDDDDDDDDD
D
13131314131314
13
Mirror doors
Important: follow these instructions for cat no:
Assembly Instructions
Step 2
3 Segment slide door left
e: Mount 4x connecting
plate O, each with 2x screws D on segment # and 2x screws D on middle segment $.
Remove protective lm from door handle S. Stick 1x brush T onto door handle S by partially remove the cover from adhease as brush is applied.
f: Upside.
Mount 2x Sliding door connecting plate k squarely by using the guide­marks in the plate k, each with 6x screws c on segment #. Attach 1x spacer e with 1x screw c on the sliding door connecting plate k.
g: Underside.
Mount 2x back guide part j , each with 2x screws c on segment #.
AKAKACACACACACAJAJACACACAC
e:
132/0284
Mirror doors
f:
g:
14
TODDSAEOODDDDODD
1314131313
x2
AJ
AC
AC
x4
Please remove
the protective film!
S
T
131413
Assembly Instructions
Step 3
Place left slide door
a: Hook the 2x back guide
part j into the plastic guide rail R.
a: Detail.
The hook of the back guide part j should be in the front guide of the plastic guide rail R
a:
15
9/12
9
/
/
10
AJ
AJ
RRR
11
11
Assembly Instructions
Step 3
Place left slide door
b: Hook Sliding door
connecting platek on metal guide rail Q.
b: Detail.
The wheel of the sliding door connecting plate k should be in the front guide of the metal guide rail Q.
To lock the door, lock the Sliding door connecting plate k on the guide railQ with the locking pawl.
16
131413
push the yellow lock pin to secure part k to rail
9
/
/
10
9/12
b:
QQQ
Q
AKAKAK
11
11
Assembly Instructions
Step 4
3 Segment slide door right
a: Put 8x nylon plug E into
the segment 9/!. Use a small hammer. Repeat this step.
c: Mount segment middle
0/@ with 3x screws D on door handle S. Mount segment 9/! with 4x screws D on door handle S.
b: Mount door handle S
with 4x screws D on segment 9/! .
Note: there should be no gap between doorsegment 9/! and door handle S. (See m.)
d: Mount door handle S
on segment 9/! with 4x screws D and on middle segment 0/@ with 3x screws D.
Note: there should be no gap between doorsegment 9/! and door handle S. (See m.)
17
/
12/12
a:
E
E
99999
c:
d:
SSS
10
10
DDDDDDDDDDDDDDDDDDDDD
D
2x
132/0325
132/0318
132/0301
132/0291
132/3384
132/3377
132/7926
132/7919
b:
Doors
Mirror doors
9/11/11/11/11/11/11
Assembly Instructions
Step 4
3 Segment slide door right
e: Mount 4x connecting
plate O, each with 2x screws D on segment 9/! and 2x screws D on middle segment 0/@ .
Remove protective lm from door handle S. Stick 2x brush T onto 2x door handle S by partially remove the cover from adhease as brush is applied.
f: Upside.
Mount 2x sliding door connecting bracket l squarely by using the guide­marks in the plate l, each with 6x screws c on segment 9/!.
g: Underside.
Mount 2x front guide part i , each with 2x screws c on segment 9/!.
18
x2
AC
AI
9
TOODDDD
S
10
9
O
O
D
D
D
D
T
/11/
11
ACACACACAC
AC
9
9
ACACAC
AC
e:
132/0325
132/0318
132/0301
132/0291
Doors
132/3384
132/3377
132/7926
132/7919
Mirror doors
f:
g:
ALALALAIAI
/
12/11/11
Please remove
the protective film!
S
T
20cm
19
Assembly Instructions
Step 4
3 Segment slide door left
a: Put 8x nylon plug E into
the segment #. Use a small hammer. Repeat this step.
c: Mount segment middle
$ with 3x screws D on door trim S. Place 1x nishing prole X on segment $. Mount segment # with 4x screws D on door trim U.
b: Mount door trim S with
3x screws D on segment
#. Place 1x nishing prole X on segment #.
Note: there should be no gap between doorsegment # and door handle S. (See m.)
d: Mount door handle S
on segment # with 4x screws D and on middle segment $ with 3x screws D.
Note: there should be no gap between doorsegment # and door handle S. (See m.)
a:
2x
X
X
132/0284
E
E
b:
c:
d:
SDDDDDDDDDDDDDDDDDDDD
D
13
13
Mirror doors
1313131314
14
S
S
Important: follow these instructions for cat no:
20
Assembly Instructions
Step 4
3 Segment slide door right
e: Mount 4x connecting
plate O, each with 2x screws D on segment # and 2x screws D on middle segment $ .
Remove protective lm from door handle S. Stick 2x brush T onto 2x door handle Sby partially remove the cover from adhease as brush is applied.
f: Upside.
Mount 2x sliding door connecting bracket l squarely by using the guide­marks in the plate l, each with 6x screws c on segment #.
g: Underside.
Mount 2x front guide part i , each with 2x screws c on segment #.
ACACACACACACAC
AC
f:
g:
ALALAI
AI
13
13
e:
132/0284
Mirror doors
TODDSOODDDDOD
D
131413
T
x2
AC
AI
Please remove
the protective film!
S
T
Assembly Instructions
Step 5
Place right slide door
a: Hook the 2x front guide
part i into the plastice guide rail R.
a: Detail.
The hook of the front guide part i should be in the front guide of the plastic guide rail R
a:
21
R
R
AI
9910
R
/12/
/
1314131111
AI
Assembly Instructions
Step 5
Place right slide door
b: Hook the sliding door
connecting bracketl on metal guide rail Q.
b: Detail.
The wheel of the sliding door connecting bracket l should be in the front guide of the metal guide rail Q.
To lock the door, lock the sliding door connecting bracket l on the guide rail Q with the locking pawl.
22
a:
QQQ
Q
AL
AL
9
/
/
10
9/12AL1314131111
Assembly Instructions
Step 6
Place cabinaet
m: Use to 1x wall plug W
to mount L-Bracket M on the wall, please see last page for more information.
b: Before adjusting the
doors, use a spirit level to check if the base of this unit is level front-to-back and side-to-side in the three positions shown.
Use pegs L to square your unit. Knock peg L in, as far as you require, under the ends of the unit and then snap o ush with the panel.
a:
b:
23
MMW
SNAP!
L
L
Assembly Instructions
Step 5
Xxxxxx
x: x
A Guide to - Wall Mounting & Fixings
Revision 2 - 7/10/09
Important note:
Types of walls
Care & Maintenance
No.1 “General Purpose” wall plug
No.6 “Shield Anchor” wall plug
Heavy loads
No.3 “Cavity Fixing” wall plug
No.4 “Cavity Fixing-Heavy Duty”
wall plug
No.5 “Hammer Fixing” wall plug
No.2 “Plasterboard” wall plug
Generally aerated blocks should not be used to support heavy loads, use
loads, general purpose wall plugs can be used.
For use with heavier loads such as TV & HiFi speakers and satelite dishes etc.
For use with plasterboard partitions or hollow wooden doors.
heavy loads such as shelving, wall cabinets and coat racks.
For use with walls stuck with
is secure to the retaining wall.
For use when attaching light loads on to plasterboard partitions.
Safety: Always check the fitting and location to ensure your safety in and around the home.
Fitting: From time to time check the fitting to ensure the wall plugs or screws do not become loose.
You can use one of the following types of wall plug if your walls are made of brick, breeze block, concrete, stone or wood.
Important: When drilling into walls always
check that there are no hidden wires or pipes etc.
Hints:
1: General rule: Always use a larger screw and wall plug
if you are not sure.
2: Ensure you use the recommended drill bit to match the wall
plug and hole size.
3: Ensure you drill the hole horizontally, do not force the drill or
enlarge the hole.
4: Take extra care when drilling high walls, ceilings and ceramic
tiles. Ensure wall plugs are inserted beyond the thickness of the ceramic tiles to avoid the tiles splitting or cracking.
5:
drilled hole.
If plastic wall plugs are supplied with your product:
Make sure that the screws and wall plugs being used are suitable for supporting your unit. Consult a qualified tradesperson if you are unsure.
- these are only suitable for use in masonry walls.
If you are in any doubt about the correct wall plugs for your wall, seek professional advice.
Failure of the product due to
responsibility of the installer.
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