RKC INSTRUMENT LE100 General Description Manual

Page 1
Back-pressure Level Meter
LE100
R
CE marked, UL/CSA Pending
R
LE100
General Description
Specifically designed for the measurement of liquid chemical levels.
The specific gravity compensation function eliminates the need to set liquid level with actual liquid and is easily accomplished during chemical change. The LE100 measures liquid levels by supplying inactive gas at fixed pressure to the sensor tube installed in the storage tank. Back-pressure is determined by measuring the changing liquid level. The sensor tube pressure varies proportionately to
Features
Level settings 6 or 8 points Measuring range 0 to 1000 mm Selectable display units (mm, %, l, cc, Pa, KPa) High repeatability 0.3% full scale Specific gravity compensation One - touch empty adjustment One - touch span adjustment Volume compensation Digital communication (Optional) Monitoring output (Optional)
Empty adjustment function
Empty adjustment function can adjust the displayed low limit measured value to the purge pressure at the end of the sensor tube exposed to atmosphere.
LE100
Low limit measured value
Specific gravity compensation
The high limit value is automatically computed and the liquid level is displayed linearly by setting the specific gravity of the liquid and the low limit measured value. If the specific gravity is known, the high limit measured value can be set without presence of actual liquid.
Setting of specific gravity Low limit value setting
LE100
Specific gravity compensation with actual liquid
The specific gravity and high/low limit measured values are computed automatically and the liquid level (mm) is displayed linearly by inputting two optional points of actual liquid levels.
LE100
Set measured value ( mm )
High limit value
Low limit value
LE100
Specific gravity
Measured high limit value
Measured low limit value
Span adjustment function
The percentage value display within a 0 to 100% range is achieved by setting the optional high and low limit adjustment points.
LE100
Setting
Optional adjustment point for high limit
Optional adjustment point for low limit
SET
SET
LE100
100%
0%
Chemical liquid
Specific gravity
1.1
High limit measured value
Level
Low limit measured value
www.rkc-usa.com
RKC
Distributed By
(800) 576 - 6308
Inc,
1LE100_01E
Page 2
Back-pressure Level Meter
LE100
Features
Liquid volume measurement
LE100 converts the change of back-pressure caused by the rise and fall of chemical liquid level into the actual chemical liquid volume for display in milliliters
(ml) or liters (l).
• When specific gravity is known
Empty adjustment Volume compensation
Specific gravity compensation Measurement
• When specific gravity is unknown
Empty adjustment Specific gravity compensation with actual liquid
Volume compensation
Measurement
• When the tank has a simple shape
Liquid volume in a tank with simple shape changes linearly in relationship to liquid level. When the liquid volumes (ml/l) of optional high/low points are set, the liquid volume measurement is accurately displayed.
Low level A mm Liquid volume a ml
High level B mm Liquid volume b ml
• When the tank has a complex shape
Liquid volume in a tank with a complex shape changes depending on variations of the tank shape. The LE100 has up to 11 adjustment points that compensate for these variations to linearize the displayed value throughout the measurement range.
LE100
Setting Setting
Liquid volume a ml at level A mm
LE100
LE100
Liquid volume b ml at level B mm
The built-in linearizer has a maximum of 11 adjustment points.
The built-in linearizer accurately displays liquid volume at any level.
Automatic specific gravity compensation
The LE100 automatically compensates for specific gravity according to the number of times a semiconductor wafer is chemically-processed in the same tank liquid.
Not processed The first time
Specific gravity: 1.100 Specific gravity: 1.110 Specific gravity: 1.120 Specific gravity: 1.200
This illustration shows how the LE100 automatically adjusts specific gravity compensation between 1.10 to 1.20 through ten processing cycles. The counting of wafer processing cycles can be entered manually at the front keypad with contact input or digital communication.
LE100 LE100 LE100 LE100
The 2nd time
The 10th time
2 LE100_01E
Page 3
Specifications
Back-pressure Level Meter
LE100
Inputs
Number of inputs : 1 point Input medium : Non-corrosive gas Input pressure range : 0 to 9.8 kPa Zero point revision range Sampling time : 0.2 sec PV digital filter : 1 to 100 sec (No filter when setting 0)
(First order lag filter)
:± 5.0% of full span
Level setting
Number of set points : 6 points ( 8 points optional) Setting range : Same as units and range. Setting resolution : Same as PV. (See Units and range table)
Display
Input display : 7 segments LED Set display :  7 segments LED Action display : Point LED (green, OUT1 to 8) Unit display : Point LED (green, mm, %, l, ml, Pa, kPa)
(4 figures, green, height : 7.6 mm) (4 figures, orange, height : 7.6 mm)
Performance
Repeatability : ± 0.3 % of full span Non-linear : ± 0.5 % of full span Temperature characteristic  Span output : ± 0.04 % of full span / °C
All performance characteristics have a measuring accuracy of ± one digit.
: Zero output : ± 0.04 % of full span / °C
Specific gravity compensation
Number of set points : 1 point Setting range : 0.800 to 2.500 Setting resolution : 0.001
Empty adjustment
Through the use of the empty adjustment, the tube tip can cancel an
offset to an atmospheric open state.
Outputs
Number of outputs : 1 to 6 points (1 to 8 points optional) Output action : Setting range : Same as input range. Deviation setting range Differential gap : 0.0 to 10.0% of span Output timer : 0 to 600 sec. Hold action : ON / OFF settable Interlock : Settable independently for each output Output type : Output : Open collector output 24V DC 50 mA
Process high, Process low, Deviation high, Deviation low
:-10 to 10 mm
Selectable for each output either for ON or OFF at operation
Hold function
Peak hold : Highest measured value is held Bottom hold : Lowest measured value is held
•The Hold function is always operational.
•After the Hold function is confirmed by operator, it can be reset at the front panel keypad.
•When instrument power supply is OFF, Hold data is not backed up.
Contact input (Optional)
Number of inputs : 1 point
•Auto-zero (empty adjustment) activation or incremental count of the number of processing times.
Input type : Non-voltage contact input  a) OPEN : 500k or more  b) CLOSE : 10 or less
• Possible to be activated by open collector output.
Monitor output (Optional)
Number of outputs : 1 point Output : 0 to 2.5V DC (Load resistance : More than 1k) Input impedance : Less than 0.1 Output data type : Process value Output scaling : Output accuracy : ±0.3% of span Ripple of output : ±0.1% of span or less than 1 mV (resistive load) Output resolution : More than 10 bit
Available to high and low setting
Specific gravity compensation with actual liquid
Number of set points : 2 points Setting range : Scaling low limit to high limit. Setting resolution : 1
A specific gravity compensation with actual liquid measurement determines the liquid's specific gravity and allows calculation of either high or low limit values.
Span adjustment function
Number of set points : 2 points
•The percentage value display within a 0 to 100% range is achieved by setting the optional high and low limit adjustment points.
Volume compensation function
Number of set points : 2 to 11 points Setting range : Scaling low limit to high limit. Setting resolution : Same as PV. (See Units and range table)
•Settable when unit is l or ml.
•Linearization setting allows the LE100 to display a liquid volume value.
•Measuring accuracy can not be guaranteed if the setting extends over the inflection point or if a 1mm level change is greater than 4.4% of the total volume.
Automatic specific gravity compensation
•Automatic specific gravity compensation is achieved by defining initial and final specific gravity settings and the number of processing times. Output activation point then becomes constant despite varying specific gravity.
Level setting with actual liquid
Number of set points : 1 to 6 points (1 to 8 points optional)
•Each output activation point can be set in relation to actual liquid level.
Communications (Optional)
Communication method Synchronous method : Start-stop synchronous Communication speed Bit configuration : a) Start bit : 1  b) Data bit : 7 or 8  c) Parity bit : Without, Odd or Even  d) Stop bit : 1 or 2 Maximum connection
: Based on RS-485 (two-wire) :
2400, 4800, 9600, 19200 BPS (Selectable)
: 31
General specifications
Supply voltage : 21.6 to 26.4V DC (Rating 24V DC) Power consumption : Less than 130 mA Memory backup : Backed up by EEP-ROM  Data retaining period : Approx. 10 years Insulation resistance : More than 20M (500V) between measured    terminals and ground terminal  More than 20M (500V) between power  terminals and ground terminal Dielectric voltage : 1000V AC for one minute between measured  terminals and ground terminal  1200V AC for one minute between power  terminals and ground terminal Power failure : A power failure of 30 ms of less will not affect  the control action. Weight : Approx. 150g Ambient temperature : 0 to 50°C (32 to 122°F) Ambient humidity : 45 to 85% RH Operating environment
:
Free from corrosive and flammable gas and dust.
Compliance with standards
CE marked pending
UL recognized pending
CSA certified pending
R
R
3LE100_01E
Page 4
Back-pressure Level Meter
Model and Suffix Code
LE100
Specifications Model
Number of outputs
Power supply
Contact input (DI)
Communication
Monitor output
Waterproof and dustproof
Connector type
Attached connector
LE100-
6 points 8 points 24V DC Not supplied External contact input Not supplied RS-485 Not supplied Monitor output Not supplied Waterproof and dustproof (To be released soon) 10 pins type *1 16 pins type *1 Not supplied For 10 pins type (Model code: W-BP-01-N or equivalent) *2
Model and Suffix Code
6 8
6
For 16 pins type (Model code: W-BP-02-N or equivalent) *2
*1 When 8 output points, contact input or communication functions are selected, only the 16 pin connector is available. *2 When using a connector (W-BP-03-N or equivalent) intended for monitor use, AWG # 28 ~ 22 wire is required.
Units and range
Set code
Unit Range 0 1 2 3 4 5
0 to 400 (1250) High limit value is decided by the measurement of specific gravity.
mm
0.0 to 100.0
%
0 to 360 Decimal point is decided by the setting of decimal point position.
l
0 to 360 Decimal point is decided by the setting of decimal point position.
ml
0 to 9.807
kPa
0 to 9807
Pa
Cable
Specifications Cable name
W-BP­10 pins type, Power supply / Output connector
Connector type
16 pins type, Power supply / Output connector Monitor output connector
Cable length
Unit : mm (1,000 to 10,000 mm, Specify every 1000 mm units) No connector on open end.
Model code of connector without cable : For 10 pins type: W-BP-01-N, For 16 pins type: W-BP-02-N, For monitor: W-BP-03-N
Model and Suffix Code
Y
N 1
N 5
N 1
N 1
1 2
N 1 2
000 0 1 0 2 0 3
000
External Dimensions and Rear Terminals
Power supply / Output connector
16 pins type
1 2
Power supply / Output connector Monitor output connector
Pin number
16 pins 10 pins
1 2 3 4
1
5
2
6
3
7
4
8
5
9
6
10 11 12
7
13
8
14
9
15
10
16
T/R(A) T/R(B) SG/DI DI OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8 COM( COM( +24V DC +24V DC
-
)/ 24V DC
-
)/ 24V DC
Description
Communications
Contact input
Open collector output
Power supply
10 pins type
2
1
4
3
6
5 7
9 11 13 15
1
8 10 12 14 16
2
3
4
5
6
7
8
9
10
Pin number Description
1 2
Ground terminal Tube connection screw
Connector type
Power supply / output connector 10 pins type : PS-10PE-D4LT1-LP1 *1
16 pins type : PS-16PE-D4LT2-M1 *1 *1 Manufactured by Japan Aviation Electronics Industry, Limited *2 Manufactured by JST Mfg. Co., Ltd.
+
-
Tube connection screw : M5 X 10
Fitting Tube
Fitting : Recommended unit : One-touch fitting PC6-M5SUS (NIHON PISCO CO., LTD)
Tube : Fluorocarbon resin tube φ 6 x φ 4
The fitting and tube shall be prepared separately.
Unit : mm
48
48
Monitor output
Screw size : M3 X 6
Quick-action fitting TS6-M5-SUS (Koganei Corporation)
3 100
Panel cutouts
25 2545
Panel thickness : 1 to 9 mm
Monitor output connector S2B-XH-A *2
+0.6
44 44
0
+0.6
45
0
25 25
4 LE100_01E
www.rkc-usa.com
RKC
Distributed By
(800) 576 - 6308
Inc,
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