! Modbus is a registered trademark of Schneider Electric.
! The name of each programmable controller (PLC) means the products of each manufacturer.
! Company names and product names used in this manual are the trademarks or registered trademarks of
the respective companies.
All Rights Reserved, Copyright 2001, RKC INSTRUMENT INC.
Thank you for purchasing this RKC instrument. In order to achieve maximum performance and ensure
proper operation of your new instrument, carefully read all the instructions in this manual. Please
place this manual in a convenient location for easy reference.
SYMBOLS
WARNING
CAUTION
!
! An external protection device must be installed if failure of this instrument
could result in damage to the instrument, equipment or injury to personnel.
: This mark indicates precautions that must be taken if there is danger of electric
shock, fire, etc., which could result in loss of life or injury.
: This mark indicates that if these precautions and operating procedures are not
taken, damage to the instrument may result.
: This mark indicates that all precautions should be taken for safe usage.
: This mark indicates important information on installation, handling and operating
procedures.
: This mark indicates supplemental information on installation, handling and
operating procedures.
: This mark indicates where additional information may be located.
WARNING
!
! All wiring must be completed before power is turned on to prevent electric
shock, fire or damage to instrument and equipment.
! This instrument must be used in accordance with the specifications to
prevent fire or damage to instrument and equipment.
! This instrument is not intended for use in locations subject to flammable or
explosive gases.
! Do not touch high-voltage connections such as power supply terminals, etc.
to avoid electric shock.
! RKC is not responsible if this instrument is repaired, modified or
disassembled by other than factory-approved personnel. Malfunction can
occur and warranty is void under these conditions.
IMS01J01-E5
i-1
CAUTION
! This is a Class A instrument. In a domestic environment, this instrument may cause radio
interference, in which case the user may be required to take adequate measures.
! This instrument is protected from electric shock by reinforced insulation. Provide
reinforced insulation between the wire for the input signal and the wires for instrument
power supply, source of power and loads.
! Be sure to provide an appropriate surge control circuit respectively for the following:
- If input/output or signal lines within the building are longer than 30 meters.
- If input/output or signal lines leave the building, regardless the length.
This instrument is designed for installation in an enclosed instrumentation panel. All
!
high-voltage connections such as power supply terminals must be enclosed in the
instrumentation panel to avoid electric shock by operating personnel.
All precautions described in this manual should be taken to avoid damage to the
!
instrument or equipment.
!
All wiring must be in accordance with local codes and regulations.
! All wiring must be completed before power is turned on to prevent electric shock,
instrument failure, or incorrect action.
The power must be turned off before repairing work for input break and output failure
including replacement of sensor, contactor or SSR, and all wiring must be completed
before power is turned on again.
To prevent instrument damage or failure, protect the power line and the input/output lines
!
from high currents with a protection device such as fuse, circuit breaker, etc.
! Prevent metal fragments or lead wire scraps from falling inside instrument case to avoid
electric shock, fire or malfunction.
! Tighten each terminal screw to the specified torque found in the manual to avoid electric
shock, fire or malfunction.
! For proper operation of this instrument, provide adequate ventilation for heat
dispensation.
! Do not connect wires to unused terminals as this will interfere with proper operation of the
instrument.
! Turn off the power supply before cleaning the instrument.
! Do not use a volatile solvent such as paint thinner to clean the instrument. Deformation or
discoloration will occur. Use a soft, dry cloth to remove stains from the instrument.
! To avoid damage to instrument display, do not rub with an abrasive material or push front
panel with a hard object.
! Do not connect modular connectors to telephone line.
NOTICE
! This manual assumes that the reader has a fundamental knowledge of the principles of electricity,
process control, computer technology and communications.
! The figures, diagrams and numeric values used in this manual are only for purpose of illustration.
! RKC is not responsible for any damage or injury that is caused as a result of using this instrument,
instrument failure or indirect damage.
! RKC software is licensed for use with one computer and cannot be modified. This software may
not be duplicated except for backup purposes.
! Periodic maintenance is required for safe and proper operation of this instrument. Some
components have a limited service life, or characteristics that change over time.
! Every effort has been made to ensure accuracy of all information contained herein. RKC makes no
warranty expressed or implied, with respect to the accuracy of the information. The information in
this manual is subject to change without prior notice.
! No portion of this document may be reprinted, modified, copied, transmitted, digitized, stored,
processed or retrieved through any mechanical, electronic, optical or other means without prior
written approval from RKC.
This manual describes the specifications, mounting, wiring and communication of the H-PCP-J
module.
1.1 Features
H-PCP-J module (Power supply/CPU module) is made up of the CPU section and the power supply
section for the SR Mini HG SYSTEM control unit. H-PCP-J module includes two kinds of
communication port, and protocol of each port can be changed.
H-PCP-J module
(Power supply/CPU module)
Up to 10 function modules
can be connected.
COM.PORT3
Interface:
RS-232C
RS-422A
RS-485
Protocol:
SR Mini HG SYSTEM control unit
COM.PORT1/COM.PORT2
Interface:
RS-422A
RS-485
Protocol:
RKC communication protocol
Modbus protocol
The protocol corresponding to each PLC *
(Any can be selected with switch)
Connected equipment:
Host computer
Touch panel
Operation panel
PLC
RKC communication
protocol
Modbus protocol
(Any can be selected with
switch)
Connected equipment:
Host computer
Touch panel
Operation panel
* Usable programmable controller (PLC)
• MELSEC series (AnA/QnA, Q, A and FX series) manufactured by Mitsubishi Electric
Corporation
• SYSMAC series manufactured by OMRON Corporation
• JW50H/70H/100H manufactured by Sharp Corporation
COM.PORT1 and COM.PORT2 become the same communication specification.
IIMS01J01-E5
1
1. OUTLINE
1.2 Handling Procedures
Conduct handling according to the procedure described below.
Checking the products
Mounting
See 1.3 Checking the Products (P. 3)
See 1.4 Confirmation of the Model Code (P. 4)
See 3. MOUNTING (P. 20)
Power supply/ground
wiring
Connections
Settings prior to
operation
DO connector connection
Connection to the host computer
Connection to the operation panel
Connection to the touch panel
Multiple control unit connections
Connection to the PLC
RKC and MODBUS communication
See 4.1 WIRING (P. 25)
MITSUBISHI MELSEC series
OMRON SYSMAC series
SHARP JW50H/70H/100H
See P. 28
See P. 30
See P. 37
See P. 38
See P. 41
See P. 168
See P. 203
See P. 236
2
PLC communication
Start-up procedures
Operations
Protocol Selection and Host Communication Setting
Unit Address Setting
MITSUBISHI MELSEC series
Current transformer (CT) monitor
OMRON SYSMAC series
Current transformer (CT) monitor
SHARP JW50H/70H/100H
5.3 Start-up Procedures (P. 49)
See P. 43
See P. 48
See P. 170
See P. 195
See P. 205
See P. 228
See P. 238
IMS01J01-E5
1. OUTLINE
1.3 Checking the Products
When unpacking your new instrument, please confirm that the following products are included. If any
of the products are missing, damaged, or if your manual is incomplete, please contact RKC sales
office or agent for replacement.
! Power supply/CPU module, H-PCP-J .... 1 module
One H-PCP-J module (power supply/CPU module) is required for each control unit.
! Function modules .... Required number of modules
Reference purchase order for description of function modules.
The model code for the instrument you received is listed below. Please confirm that you have received
the correct instrument by checking the model code label, located on the left side of the module, with
this list. If the product you received is not the one ordered, please contact RKC sales office or agent
for replacement.
H-PCP- J - ! ! ! - D ∗ ! ! - N N N N - ! ! - ! !
(1) Type
J: PLC communication type
(2) Power supply voltage
1: 100 to 120 V AC
2: 200 to 240 V AC
3: 24 V DC
(3) Communication interface
(COM. PORT1/COM. PORT2)
4: RS-422A
5: RS-485
(4) Communication interface
(COM. PORT3)
1: RS-232C
4: RS-422A
5: RS-485
(5) DO signal
D: Open collector output
* It is alarm function of H-TIO-! module, H-CIO-A module and H-SIO-A module.
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)
Initial code
(6) Alarm 1 function *
N: No alarm function
!: See Alarm code table (P. 5)
(7) Alarm 2 function *
N: No alarm function
!: See Alarm code table (P. 5)
(8) TI alarm 1 function
N: No alarm function
!: See TI/AI alarm code table (P. 5)
(9) TI alarm 2 function
N: No alarm function
!: See TI/AI alarm code table (P. 5)
(10) AI alarm 1 function
N: No alarm function
!: See TI/AI alarm code table (P. 5)
(11) AI alarm 2 function
N: No alarm function
!: See TI/AI alarm code table (P. 5)
4
IMS01J01-E5
Alarm code table
A: Deviation high alarm B: Deviation low alarm
C: Deviation high and low alarm D: Band alarm
E: Deviation high alarm with hold action F: Deviation low alarm with hold action
G: Deviation high and low alarm with hold action H: Process high alarm
J: Process low alarm K: Process high alarm with hold action
L: Process low alarm with hold action
Special alarm function
Q: Deviation high alarm with re-hold action R: Deviation low alarm with re-hold action
T: Deviation high and low alarm with re-hold action
TI/AI alarm code table
H: Process high alarm
J: Process low alarm
K: Process high alarm with hold action
L: Process low alarm with hold action
The selected alarm function will be common for all the modules with alarm functions in
the control unit.
1. OUTLINE
IMS01J01-E5
5
1. OUTLINE
1.5 System Configuration
The system configuration example that used operation panel, host computer, touch panel and
programmable controller (PLC) is shown.
$ Example 1: PLC is used
Programmable
controller
(PLC)
RS-422A
RS-422A
RS-422A
H-PCP-J
SR Mini HG SYSTEM control unit
H-PCP-J
SR Mini HG SYSTEM control unit
Function module
(10 modules max.)
Function module
(10 modules max.)
RS-422A
RS-485
RS-232C
RS-422A
RS-422A
RS-485
RS-232C
RS-422A
RKC
operation panel
or
Host
computer
Touch panel
To RKC operation panel
or
To host computer
To touch panel
6
Up to 4 units per communication
port of PLC
: The protocol corresponding to
each PLC
: RKC communication protocol
Modbus protocol
Any can be selected
IMS01J01-E5
$ Example 2: Current transformer (CT) monitor (PLC is used)
Programmable
controller
(PLC)
RS-422A
RS-422A
RS-422A
H-PCP-J
SR Mini HG SYSTEM control unit
H-PCP-J
SR Mini HG SYSTEM control unit
H-CT-A module
(10 modules max.)
H-CT-A module
(10 modules max.)
RS-422A
RS-485
RS-232C
RS-422A
RS-422A
RS-485
RS-232C
RS-422A
1. OUTLINE
RKC
operation panel
or
Host
computer
Touch panel
To RKC operation panel
or
To host computer
To touch panel
IMS01J01-E5
Up to 16 units per communication
port of PLC
: PLC special protocol
[Current transformer (CT) monitor]
: RKC communication protocol
Modbus protocol
Any can be selected
7
1. OUTLINE
$ Example 3: RKC operation panel is used
RKC operation panel
RS-422A
RS-422A
RS-422A
H-PCP-J
SR Mini HG SYSTEM control unit
H-PCP-J
SR Mini HG SYSTEM control unit
Function module
(10 modules max.)
Function module
(10 modules max.)
RS-422A
RS-485
RS-232C
RS-422A
RS-485
RS-232C
Host
computer
Touch panel
8
When the RKC operation panel is connected: Up to 8 units
: RKC communication protocol
: RKC communication protocol
Modbus protocol
Any can be selected
IMS01J01-E5
$ Example 4: Host computer or touch panel is used
Host
computer
Touch panel
H-PCP-J
RS-422A
RS-485
SR Mini HG SYSTEM control unit
RS-422A
RS-485
H-PCP-J
SR Mini HG SYSTEM control unit
RS-422A
RS-485
Function module
(10 modules max.)
Function module
(10 modules max.)
1. OUTLINE
RKC operation panel
RS-422A
RS-422A
IMS01J01-E5
When the host computer is connected: Up to 16 units
When the is touch panel connected: Up to 16 units
: RKC communication protocol
Modbus protocol
Any can be selected
: RKC communication protocol
9
1. OUTLINE
% Usable modules
The following function modules can be used in combination with the H-PCP-J module. However,
usable module is different by protocol.
$ RKC communication protocol/Modbus protocol
Function module Type
Temperature control module H-TIO-A H-TIO-B H-TIO-C H-TIO-D
* There is restriction on usable data in case of PLC communication protocol.
$ Current transformer (CT) monitor special protocol
Function module Type
Current transformer input module H-CT-A
For the function modules, see the Hardware Instruction Manual (IMSRM15-E####),
H-DO-G Instruction Manual (IMS01K01-E####) and H-SIO-A Instruction Manual
(IMS01L01-E####).
Maximum number of function modules that can be connected to one control unit:
10 modules/control unit
10
IMS01J01-E5
1. OUTLINE
% Precautions for PLC communication system configuration
When a system is configured by connecting a PLC, the protocol dedicated to the PLC (for temperature
control) cannot be used together with the current transformer (CT) monitor.
$ MITSUBISHI MELSEC series
MITSUBISHI MELSEC series
$ OMRON SYSMAC series
OMRON SYSMAC series
PLC
PLC
SR Mini HG SYSTEM control unit
H-PCP-J module
Set the MITSUBISHI MELSEC series special protocol
[
Temperature control
SR Mini HG SYSTEM control unit
H-PCP-J module
Set the MITSUBISHI MELSEC series special protocol
[Current transformer (CT) monitor]
SR Mini HG SYSTEM control unit
H-PCP-J module
Set the OMRON SYSMAC series special protocol
[Temperature control]
SR Mini HG SYSTEM control unit
H-PCP-J module
Set the OMRON SYSMAC series special protocol
[Current transformer (CT) monitor]
]
IMS01J01-E5
11
1. OUTLINE
1.6 Parts Description
% H-PCP-J module
(1)
(2)
(8)
(9)
(7)
(6)
(5)
(3)
(4)
(10)
(11)
Front Side
No. Name Description
(1) Unit address setting switch Set unit address number of control unit
Setting range: 0 to 15 (0 to F, hexadecimal)
(2) Status indication lamps RX1 (data reception) lamp [Yellow]
RX1 RX2 EVENT FAIL
TX1 TX2 START RUN
ON during COM.PORT1/COM.PORT2 data is
correctly received
RX2 (data reception) lamp [Yellow]
ON during COM.PORT3 data is correctly
received
EVENT lamp [Green]
ON during event operation
(Always OFF because there is not event function)
FAIL lamp [Red]
ON during abnormal operation
OFF during normal operation
TX1 (data transmission) lamp [Yellow]
ON during COM.PORT1/COM.PORT2 data is
correctly sent
TX2 (data transmission) lamp [Yellow]
ON during COM.PORT3 data is correctly sent
START lamp [Green]
ON during control
RUN lamp [Green]
Flashing during normal operation
ON during abnormal operation
12
Continued on the next page.
IMS01J01-E5
Continued from the previous page.
No. Name Description
(3) Modular connector (COM.PORT3) Connector for connection with the host computer,
touch panel or operation panel
(Conforming to RS-232C/RS-422A/RS-485)
(4) DO connector Connector for digital output
(5) Power terminals Power supply and ground terminals
(6) Modular connector (COM.PORT2) Connector for the control unit addition
(Conforming to RS-422A/RS-485)
(7) Modular connector (COM.PORT1) Connector for connection with the host computer,
touch panel, operation panel or PLC
(Conforming to RS-422A/RS-485)
(8) COM.PORT3 setting switch (SW3) Set communication protocol, data bit configuration,
communication speed and initialize method of
modular connector (COM.PORT3).
1. OUTLINE
(9) COM.PORT1/COM.PORT2 setting
switch (SW2)
Set communication protocol, data bit configuration
and communication speed of modular connector
(COM.PORT1/COM.PORT2).
(10) Mother block Module DIN rail mounting connector
(11) Module connector Connector for power supply and bus connection
IMS01J01-E5
13
2. SPECIFICATIONS
% Basic functions
Data supervision: Operating and system data
Control unit diagnosis: Function modules configuration check
Self-diagnostic: Check item: ROM/RAM check
Watchdog timer
Power supply monitoring
If error occurs in self-diagnosis, the hardware will automatically
return the module outputs to the OFF position.
Memory backup:Lithium battery for RAM backup, approximate 10 years life for data
retention.
% Power input
Power supply voltage:100 to 120 V AC (50/60 Hz) , 200 to 240 V AC (50/60 Hz) or 24 V DC
Specify when ordering
Power supply voltage range: 100 to 120 V AC: 90 to 132 V AC
200 to 240 V AC: 180 to 264 V AC
24 V DC: 21.6 to 26.4 V DC
Power consumption:100 to 120 V AC: 40 VA max. 200 to 240 V AC: 50 VA max.
24 V DC: 21 W max. 1 A or less
Surge current:30 A or less
% Power output (Function module power)
Output voltage/current:5 V DC, 1.7 A max.
12V DC, 1.0 A max.
Overcurrent protection:Fold-back limiting method: 5 V
14
IMS01J01-E5
% Digital output
Number of outputs: 8 points
Output type: Open collector output
Number of common points: Vcc: 2 points, GND: 2 points (8 points/common)
Isolation method: Photocoupler isolation
Load voltage: 12 to 24 V DC
Maximum load current: 0.1 A/point, 0.8 A/common
Output data: Digital output can be selected from the following:
− Temperature alarm (Alarm 1, Alarm 2)
− Heater break alarm (HBA)
− Burnout
− TI Alarm (Alarm 1, Alarm 2)
− AI Alarm (Alarm 1, Alarm 2)
− Control loop break alarm (LBA)
− Temperature rise completion
− Temperature rise completion
− FAIL output
− PLC communication status
− Unused
2. SPECIFICATIONS
IMS01J01-E5
15
2. SPECIFICATIONS
% Communication functions
$ COM.PORT1/COM.PORT2
Interface:Based on RS-422A, EIA standard
Based on RS-485, EIA standard
Specify when ordering
Protocol:• Based on ANSI X3.28 subcategory 2.5 B1 (RKC communication)
Error control: Vertical parity (when parity bit is selected)
Horizontal parity
Data types: ASCII 7-bit code
• Modbus protocol
Signal transmission mode: Remote Terminal Unit (RTU) mode
Function codes: 03H Read holding registers
06H Preset single register
08H Diagnostics (loopback test)
10H Preset multiple registers
Error check method: CRC-16
Error codes: 1: Function code error (An unsupported
function code was specified)
2: − When written to read only data
− When any address other than 0000H
to 02EEH is specified (However,
07D0H to 0BB7H are excluded)
3: − When the data written exceeds the
setting range
− When the specified number of data
items in the query message exceeds
the maximum number of data items
available
Protocol can be selected with switch
Synchronous method: Start/stop synchronous type
Communication speed: 9600 bps, 19200 bps, 38400 bps
Communication speed can be selected with switch
Data bit configuration: Start bit: 1
Data bit: 7 or 8
Parity bit: Without, Odd or Even
Without for 8 data bits
Stop bit: 1 or 2
Data bit configuration can be selected with switch
Connected equipment:Host computer, touch panel or operation panel
18
IMS01J01-E5
Signal logic: RS-232C
Signal voltage Logic
+3 V or more 0 (SPACE)
−3 V or less 1 (MARK)
RS-422A/RS-485
Signal voltage Logic
V (A) − V (B) ≥ 2 V 0 (SPACE)
V (A) −V (B) ≤ −2 V 1 (MARK)
Voltage between V (A) and V (B) is the voltage of (A) terminal for the
(B) terminal.
% General specifications
2. SPECIFICATIONS
Insulation resistance:Between power and ground terminals: 20 MΩ or more at 500 V DC Between output and ground terminals: 20 MΩ or more at 500 V DC
Withstand voltage:Between power and ground terminals: 1 minute at 1500 V AC
Between output and ground terminals: 1 minute at 1500 V AC
Withstand noise:AC power: 2500 V (peak to peak)
DC power: 1500 V (peak to peak)
Pulse width: 1 µs
Rise time: 1 ns
By noise simulator
Ambient temperature: 0 to 50 °C
Ambient humidity: 45 to 85 % RH
(Absolute humidity: MAX. W. C 29 g/m
3
dry air at 101.3 kPa)
Usage atmosphere: There must be no corrosive gas and dust must not be excessive.
Ambient temperature for storage: −20 to +50 °C
Ambient humidity for storage: 95 % RH or less (Non condensing)
Dimensions: 48 (W) × 96 (H) × 100 (D) mm
Weight: Approx. 300 g
IMS01J01-E5
19
3. MOUNTING
This chapter describes the mounting procedures for the H-PCP-J modules. For details of the mounting
procedures for other modules and the mounting position of the control unit, see the Hardware
Instruction Manual (IMSRM15-E!!!!).
To prevent electric shock or instrument failure, always turn off the power before
mounting or removing the modules.
WARNING
!
3.1 Mounting Cautions
(1) This instrument is intended to be used under the following environmental conditions. (IEC61010-1)
[OVERVOLTAGE CATEGORY II, POLLUTION DEGREE 2]
(2) Use this instrument within the following ambient temperature and ambient humidity.
• Ambient temperature: 0 to 50 °C
• Ambient humidity: 45 to 85 % RH
(Absolute humidity: MAX. W. C 29 g/m
(3) Avoid the following conditions when selecting the mounting location:
• Rapid changes in ambient temperature which may cause condensation.
• Corrosive or inflammable gases.
• Direct vibration or shock to the mainframe.
• Water, oil, chemicals, vapor or steam splashes.
• Excessive dust, salt or iron particles.
• Excessive induction noise, static electricity, magnetic fields or noise.
• Direct air flow from an air conditioner.
• Exposure to direct sunlight.
• Excessive heat accumulation.
3
dry air at 101.3 kPa)
20
IMS01J01-E5
3.2 Dimensions
! External dimensions
3. MOUNTING
96
3.5
! Module mounting depth
(Unit: mm)
4
48
100
110
The mounting depth of each module is 108 mm from the mounting surface inside the panel to the
front of the module with the module mounted on the DIN rail. However, when modular connector
cables are plugged in, additional depth is required.
Approx.
50
108
(Unit: mm)
DIN rail
IMS01J01-E5
21
3. MOUNTING
3.3 Mounting the Mother Block
The mother block can be mounted to a panel or DIN rail.
Mount the H-PCP-J module on the left side of the control unit.
! Panel mounting directions
1. Refer to both the panel mounting dimensions below and the external dimensions in previous
section when selecting the location.
24
(Unit: mm)
24
4-M3
24
24
77
H-PCP-J module
2. Remove the module from the mother block. For details of removing the module,
see 3.5 Removing the ModuleMainframe (P. 24).
3. Connect the mother blocks together before tightening the screws on the panel.
(Customer must provide the set screws)
M3 × 10
Mother block
77
Dimensions for multiple
module mounting
Recommended tightening torque:
0.3 N⋅⋅⋅⋅m (3 kgf⋅⋅⋅⋅cm)
When the mother block is mounted on the
panel, 50 mm or more space is required at the
top and bottom of the mother block to attach
the module mainframe.
22
IMS01J01-E5
3. MOUNTING
! DIN rail mounting directions
1. Remove the module mainframe from the mother block. For details of removing the module
mainframe, see 3.5 Removing the ModuleMainframe(P. 24).
2. Pull down both locking devices at the bottom of the mother block.
3. Attach the top bracket of the mother block to the DIN rail and push the lower section into place
on the DIN rail. (Figure 2)
4. Slide the locking devices up to secure the mother block to the DIN rail. (Figure 3)
5. Slide connectors together to complete mother block installation. (Figure 4)
(Figure 1)
Locking device
When the mother block is mounted on panel, 50 mm or more space is required at the
top and bottom of the mother block to attach the module mainframe.
Figure 3 Figure 1 Figure 2 Figure 4
IMS01J01
-E5
23
3. MOUNTING
3.4 Mounting the Module Mainframe
1. Place the module mainframe opening on top of the mother block tab. (Figure 1)
2. Snap the lower part of module mainframe on to the mother block. (Figure 2)
A snapping sound will be heard when module mainframe is securely connected to mother block.
Opening at top of module
Figure 1
Tab at top of mother block
Figure 2
3.5 Removing the Module Mainframe
To separate the module mainframe from the mother block, press the bottom on the module, lifting
upward, to release connection.
Mother block
Press bottom of module and
lift upward to release
Module mainframe
Module mainframe
Upper
section
Lower
section
Mother block
24
IMS01J01-E5
4. WIRING
4.1 Wiring
To prevent electric shock or instrument failure, do not turn on the power until all
the wiring is completed.
CAUTION
Power supply wiring:
WARNING
!
! Use power supply as specified in power supply voltage range.
! Power supply wiring must be twisted and have a low voltage drop.
! Provide separate power supply for this instrument independent of other input/output
circuits, motors, equipment and operating circuits.
! If there is electrical noise in the vicinity of the instrument that could affect operation, use
a noise filter.
− Shorten the distance between the twisted power supply wire pitches to achieve the
most effective noise reduction.
− Always install the noise filter on a grounded panel.
− Minimize the wiring distance between the noise filter output and the instrument power
supply terminals to achieve the most effective noise reduction.
− Do not connect fuses or switches to the noise filter output wiring as this will reduce the
effectiveness of the noise filter.
− Take into consideration the instrument power supply voltage and filter frequency
characteristics when selecting the most effective noise filter.
! To the instrument with power supply of 24 V, please be sure to supply the power from
SELV circuit.
Ground wiring:
! Ground the instrument separately from other equipment. The grounding resistance
should be 100 Ω or less.
! Use grounding wires with a cross section area of 2.0 mm
IMS01J01-E5
2
or more.
25
4. WIRING
# Terminal configuration
Power terminals
DC
+
24 V
−
AC
12
13
L
200-240 V
N
AC
12
100-120 V
13
Ground terminal
L
N
12
13
12
13
14
14
Terminal Screws
Screw size: M3
Recommended tightening torque: 0.4 N⋅m (4 kgf⋅cm)
! Power supply
90 to 132 V AC Including power supply voltage variations
(Rating: 100 to 120 V AC, Single phase 50/60 Hz)
180 to 264 V AC Including power supply voltage variations
(Rating: 200 to 240 V AC, Single phase 50/60 Hz)
21.6 to 26.4 V DC Including power supply voltage variations
(Rating: 24 V DC)
Specify when ordering
! Ground
2
Ground the module using grounding wire with a cross section area of 2 mm
or more and with a
grounding resistance of 100 Ω or less. Do not connect the grounding wire to the grounding wire of
any other equipment.
26
IMS01J01-E5
4.2 Connections
To prevent electric shock or instrument failure, turn off the power before
connecting or disconnecting the instrument and peripheral equipment.
CAUTION
! Connect connectors correctly in the right position. If it is forcibly pushed in with pins in
the wrong positions, the pins may be bent resulting in instrument failure.
WARNING
!
4. WIRING
! When connecting or disconnecting the connectors, do not force it too far to right and left
or up and down, but move it on the straight. Otherwise, the connector pins may be bent,
causing instrument failure.
! When disconnecting a connector, hold it by the connector itself. Disconnecting
connectors by yanking on their cables can cause breakdowns.
! To prevent malfunction, never touch the contact section of a connector with bare hands
or with hands soiled with oil or the like.
! To prevent malfunction, connect cable connectors securely, then firmly tighten the
connector fastening screws.
! To prevent damage to cables, do not bend cables over with excessive force.
! If the instrument is easily affected by noise, use the ferrite core in the both ends of the
communication cable (nearest the connector).
IMS01J01-E5
27
4. WIRING
4.2.1 DO connector connection
DO connector
Output type: Open collector output
Number of common points:
Vcc: 2 points,
20
10
GND: 2 points (8 points/common)
Isolation method:
Photocoupler isolation
Load voltage: 12 to 24 V DC
Maximum load current:
0.1 A/point, 0.8 A/common
Connector used:
11
1
MIL connector AXM220011
(Manufactured by Matsushita
Electric Works, Ltd.)
Connector pin number and signal details
Pin No. Description Pin No. Description
20
19
VCC (COM) +
GND (COM) −
10
9
VCC (COM) +
GND (COM) −
18 Unused 8 DO8
17 Unused 7 DO7
16 Unused 6 DO6
15 Unused 5 DO5
14 Unused 4 DO4
13 Unused 3 DO3
12 Unused 2 DO2
11 Unused 1 DO1
Recommended terminals
• When using the relay contact outputs
PC relay terminal: Model No.: RT1S-OD08-24V-S [Part No.: AY112402]
Model No.: RT1S-OD08-12V-S [Part No.: AY112401]
(Manufactured by Matsushita Electric Works, Ltd.)
• When using the PC terminal that interface relay or SSR (sold separately) is installed
PC terminal: Model No.: RT1-OD08-24V-S [Part No.: AY102402]
Model No.: RT1-OD08-12V-S [Part No.: AY102401]
(Manufactured by Matsushita Electric Works, Ltd.)
• When using the terminal for open collector outputs
Connector terminal: Model No.: CT1-20 [Part No.: AYT1120]
(Manufactured by Matsushita Electric Works, Ltd.)
Recommended cable and connector
• PC relay terminals/PC terminals expansion cable
Part No.: AY1584$ * (Manufactured by Matsushita Electric Works, Ltd.)
* $ → 0: 70 mm 1: 250 mm 2: 500 mm 3: 1000 mm 5: 2000 mm
• MIL connector
Part No.: AXM120415 (Manufactured by Matsushita Electric Works, Ltd.)
For the DO allocation, see the H-PCP-J module DO type selection (P. 101, 140).
28
IMS01J01-E5
(+)
Open collector output wiring example
COM
12 to 24 V DC
PC relay terminal connecting example
+
−
COM (−)
H-PCP-J module
Load
DO1
Load
DO8
20
10
1
⋅
⋅
⋅
⋅
⋅
⋅
⋅
⋅
⋅
8
9
19
Expansion cable
(Manufactured by Matsushita
Electric Works, Ltd.)
AY1584$
4. WIRING
In using the open collector output,
an external power supply of 24 V
DC is required.
Note that if this power supply is not
connected, there will be no output
from the module.
PC relay terminal
RT1S-OD08-24V-S
(Manufactured by
Matsushita Electric
Works, Ltd.)
: Unused
Terminal configuration of PC terminal
is the same as PC relay terminal.
Connector terminal connecting example
H-PCP-J module
Expansion cable
AY1584$
(Manufactured by Matsushita
Electric Works, Ltd.)
: Unused
+
−
+
−
B2
B1
A1
+
−
12 to 24 V DC
1+ 2+ 3+ 4+ 5+ 6+ 7+
0+
0−
1− 2− 3− 4− 5− 6− 7−
0+
1+
2+
3+
0−
1−
NO
NO
NO
DO2 24 V DC DO1
DO3
A2
L L L L L L L
DO7 DO8
4+
2−
3−
4−
NO
NO
DO4
DO5
DO6 DO5 DO4 DO3 DO2 DO1
5+
6+
7+
5−
6−
NO
NO
NO
DO6
DO7
DO8
Connector terminal
CT1-20
(Manufactured by
Matsushita Electric
Works, Ltd.)
B10 B9 B8 B7 B6 B5 B4 B3 B2 B1
7−
A10 A9 A8 A7 A6 A5 A4 A3 A2 A1
B10 B9 B8 B7 B6 B5 B4 B3
L
IMS01J01-E5
29
4. WIRING
4.2.2 Connection to the host computer
# Connection block diagram
The communication interface for control unit are RS-232C *, RS-422A and RS-485. When using the
RS-422A or RS-485, a maximum of 16 control units can be connected. However, when connecting to
the computer which only has a RS-232C driver, RS-232C/RS-422A converter or RS-232C/RS-485
converter will be necessary.
* RS-232C can be selected only COM. PORT3.
Host computer
Host computer
RS-232C
RS-422A
RS-485
Control unit
When RS-232C is selected for the
control unit communications, only one
control unit may be connected.
RS-232C
RS-422A
RS-485
RS-422A
RS-485
RS-232C/RS-422A converter
or
RS-232C/RS-485A converter
Control unit
%
%
%
%
%
%
Up to 16 units
30
IMS01J01-E5
# RS-232C
4. WIRING
Host computer
Control unit
W-BF-28
Connect to the communication
connector
* Use
connector (Recommended type:
TM12RV-64-H manufactured by
HIROSE ELECTRIC CO., LTD.)
when connector of host computer is
D-SUB 25-pin.
D-SUB 9-pin connector *
D-SUB 25-pin modular conversion
Cable type: W-BF-28-3000 (RKC product, Sold separately)
! Pin layout of modular connector (RS-232C)
H-PCP-J module
COM.PORT3
SG 6
5
Unused
RD 4
SG 3
SD 2
1
Unused
Connect to the [COM.PORT3]
on H-PCP-J module
[Standard cable length: 3 m]
! Connector pin number and signal details (RS-232C)
Pin No. Signal name Symbol
1 Unused
----
2 Send data SD (TXD)
3 Signal ground SG
4 Receive data RD (RXD)
5 Unused
----
6 Signal ground SG
IMS01J01-E5
31
4. WIRING
! Diagram of RS-232C wiring
Host computer H-PCP-J
SD (TXD)
RD (RXD)
SG
SG
2
4
3
6
Shielded wire
SD (TXD)
RD (RXD)
SG
*
RS (RTS)
CS (CTS)
*Short RS and CS within
connector
Customer is requested to prepare a communication cable fit for the control unit to be
connected by the host computer. Connection cable W-BF-02 * and W-BF-28 * (RKC
product) can use to connect host computer.
* Shields of the cable are connected to SG (No. 6 pin) of the H-PCP-J connector.
The 6-pin type modular connector should be used for the connection to the H-PCP-J module.
Recommended model: TM4P-66P (Manufactured by HIROSE ELECTRIC CO., LTD.)
32
IMS01J01-E5
# RS-422A
RS-232C/RS-422A converter
COM-A (RKC product)
4. WIRING
Control unit
Connect to the
[COM.PORT1]
RS-232C Connect to the
D-SUB 9-pin connector *
W-BF-28
* Use D-SUB 25-pin modular conversion
connector (Recommended type:
TM12RV-64-H manufactured by
HIROSE ELECTRIC CO., LTD.)
when connector of host computer is
D-SUB 25-pin.
Connect to the
[COM.PORT2]
W-BF-02
Host computer
Connect to the communication
connector
RS-422A
[COM.PORT1] or [COM.PORT3]
on H-PCP-J module
Cable type:
W-BF-02-3000 (RKC product, Sold separately)
[Standard cable length: 3 m]
W-BF-28-3000 (RKC product, Sold separately)
[Standard cable length: 3 m]
IMS01J01-E5
Recommended RS-232C/RS-422A converter: COM-A (RKC product)
For the COM-A, see the COM-A/COM-B Instruction Manual (IMSRM33-E$$$$).
33
4. WIRING
! Pin layout of modular connector (RS-422A)
COM.PORT1
R (A)
1
2 R (B)
3 SG
4 T (B)
T (A)
5
SG
6
H-PCP-J module
COM.PORT3
SG 6
T (A) 5
T (B) 4
SG 3
R (B) 2
R (A) 1
! Connector pin number and signal details (RS-422A)
Pin No. Signal name Symbol
1 Receive data R (A)
2 Receive data R (B)
3 Signal ground SG
4 Send data T (B)
5 Send data T (A)
6 Signal ground SG
! Diagram of RS-422A wiring
H-PCP-J
T (A)
T (B)
SG
R (A)
R (B)
SG
5
4
3
1
2
6
Shielded twisted pair wire
Pair wire
Customer is requested to prepare a communication cable fit for the control unit to be
connected by the host computer. Connection cable W-BF-02 * and W-BF-28 * (RKC
product) can use to connect host computer.
* Shields of the cable are connected to SG (No. 6 pin) of the H-PCP-J connector.
The 6-pin type modular connector should be used for the connection to the H-PCP-J module.
Recommended model: TM4P-66P (Manufactured by HIROSE ELECTRIC CO., LTD.)
Host computer
T (A)
T (B)
SG
R (A)
R (B)
34
IMS01J01-E5
# RS-485
4. WIRING
RS-232C/RS-485 converter
Unused
T/R(B)
T/R(A)
SG
RS-232C
Connect to the communication
connector
R(B)
R(A)
T(B )
T(A)
SG
Orange
White
Black
Blue
Red
Control unit
RS-485
W-BF-01
Connect to the
[COM.PORT1] or [COM.PORT3]
on H-PCP-J module
When the host computer (master) uses Windows 95/98/NT, use a RS-232C/RS-485
converter with an automatic send/receive transfer function.
Recommended: CD485, CD485/V manufactured by Data Link, Inc. or equivalent.
IMS01J01-E5
35
4. WIRING
! Pin layout of modular connector (RS-485)
COM.PORT1
T/R (A)
1
2 T/R (B)
3 SG
4
Unused
5
Unused
SG
6
H-PCP-J module
COM.PORT3
SG 6
Unused
Unused
SG 3
T/R (B) 2
T/R (A) 1
5
4
! Connector pin number and signal details (RS-485)
Pin No. Signal name Symbol
1 Send/receive data T/R (A)
2 Send/receive data T/R (B)
3 Signal ground SG
4 Unused
5 Unused
-
-
6 Signal ground SG
! Diagram of RS-485 wiring
H-PCP-J
T/R(A)
T/R(B)
SG
SG
1
2
3
6
Shielded twisted pair wire
Pair wire
Customer is requested to prepare a communication cable fit for the control unit to be
connected by the host computer. Connection cable W-BF-01 * (RKC product) can use to
connect host computer.
* Shields of the cable are connected to SG (No. 6 pin) of the H-PCP-J connector.
The 6-pin type modular connector should be used for the connection to the H-PCP-J module.
Recommended model: TM4P-66P (Manufactured by HIROSE ELECTRIC CO., LTD.)
Host computer
T/R (A)
T/R (B)
SG
36
IMS01J01-E5
4.2.3 Connection to the operation panel
For the connection cable, use the RKC product (Sold separately).
Cable type: W-BF-02-3000 [Standard cable length: 3 m]
RS-422A
Connect to the modular
connector on operation panel
[COM.PORT]
OPM-HL4
OPC-S
[CN3]
OPC-H
W-BF-02
Connect to the
[COM.PORT1] or [COM.PORT3]
on H-PCP-J module
4. WIRING
Control unit
! Pin layout of modular connector (RS-422A)
COM.PORT1
R (A)
1
2 R (B)
3 SG
4 T (B)
T (A)
5
SG
6
H-PCP-J module
! Connector pin number and signal details (RS-422A)
Pin No. Signal name Symbol
1 Receive data R (A)
2 Receive data R (B)
COM.PORT3
SG 6
T (A) 5
T (B) 4
SG 3
R (B) 2
R (A) 1
3 Signal ground SG
4 Send data T (B)
5 Send data T (A)
6 Signal ground SG
IMS01J01-E5
37
4. WIRING
4.2.4 Connection to the touch panel
# RS-232C
! Pin layout of modular connector (RS-232C)
H-PCP-J module
COM.PORT3
SG 6
5
Unused
RD 4
SG 3
SD 2
1
Unused
! Connector pin number and signal details (RS-232C)
Pin No. Signal name Symbol
1Unused
----
2 Send data SD (TXD)
3 Signal ground SG
4 Receive data RD (RXD)
5 Unused
----
6 Signal ground SG
! Diagram of RS-232C wiring
SD (TXD)
RD (RXD)
SG
SG
2
4
3
6
Touch panel H-PCP-J
SD (TXD)
RD (RXD)
SG
*
RS (RTS)
38
Shielded wire
CS (CTS)
*Short RS and CS within
connector
Customer is requested to prepare a communication cable fit for the control unit to be
connected by the touch panel.
The 6-pin type modular connector should be used for the connection to the H-PCP-J module.
Recommended model: TM4P-66P (Manufactured by HIROSE ELECTRIC CO., LTD.)
IMS01J01-E5
# RS-422A
! Pin layout of modular connector (RS-422A)
COM.PORT1
R (A)
1
2 R (B)
3 SG
4 T (B)
T (A)
5
SG
6
H-PCP-J module
4. WIRING
COM.PORT3
SG 6
T (A) 5
T (B) 4
SG 3
R (B) 2
R (A) 1
! Connector pin number and signal details (RS-422A)
Pin No. Signal name Symbol
1 Receive data R (A)
2 Receive data R (B)
3 Signal ground SG
4 Send data T (B)
5 Send data T (A)
6 Signal ground SG
! Diagram of RS-422A wiring
H-PCP-J
T (A)
T (B)
SG
R (A)
R (B)
SG
5
4
3
1
2
6
Shielded twisted pair wire
Pair wire
Customer is requested to prepare a communication cable fit for the control unit to be
connected by the touch panel.
The 6-pin type modular connector should be used for the connection to the H-PCP-J module.
Recommended model: TM4P-66P (Manufactured by HIROSE ELECTRIC CO., LTD.)
Touch panel
T (A)
T (B)
SG
R (A)
R (B)
IMS01J01-E5
39
4. WIRING
# RS-485
! Pin layout of modular connector (RS-485)
COM.PORT1
T/R (A)
1
2 T/R (B)
3 SG
4
Unused
5
Unused
SG
6
H-PCP-J module
COM.PORT3
SG 6
Unused
Unused
SG 3
T/R (B) 2
T/R (A) 1
5
4
! Connector pin number and signal details (RS-485)
Pin No. Signal name Symbol
1 Send/receive data T/R (A)
2 Send/receive data T/R (B)
3 Signal ground SG
4 Unused
5 Unused
-
-
6 Signal ground SG
! Diagram of RS-485 wiring
H-PCP-J
T/R(A)
T/R(B)
SG
SG
1
2
3
6
Shielded twisted pair wire
Pair wire
Customer is requested to prepare a communication cable fit for the control unit to be
connected by the touch panel.
The 6-pin type modular connector should be used for the connection to the H-PCP-J module.
Recommended model: TM4P-66P (Manufactured by HIROSE ELECTRIC CO., LTD.)
Touch panel
T/R (A)
T/R (B)
SG
40
IMS01J01-E5
4.2.5 Multiple control unit connections
# When using COM.PORT1 and COM.PORT2:
Connect COM.PORT2 on unit address 1 to COM.PORT1 on unit address 2.
Connect to the
[COM.PORT2] on
H-PCP-J module
Operation panel
Host computer
Touch panel
PLC
Control unit
(Unit address 1)
4. WIRING
Connect to the
[COM.PORT1] on
H-PCP-J module
W-BF-02
Cable type: W -BF-02-3000 (RKC product, Sold separately) [Standard cable length: 3 m]
Extension control unit
(Unit address 2)
Unit address 3
IMS01J01-E5
41
4. WIRING
# When using COM.PORT3:
Operation panel
Host computer
Touch panel
RS-422A
RS-485
W-BF-01
Connect to the
terminals
Junction terminals
W-BF-01
W-BF-01
RS-422A
RS-485
Control unit
(Unit address 1)
Connect to the
terminals
Junction terminals or
Control unit (Unit address 3)
Cable type: W-BF-01-3000 (RKC product, Sold separately)
[Standard cable length: 3 m]
[RS-485]
T/R (B)
T/R (A)
SG
[RS-422A]
R(B)
R(A)
T(B)
T(A)
SG
R(B)
R(A)
T(B)
T(A)
SG
Orange
White
Black
Blue
Red
W-BF-01
Connect according to the label names as they
are without crossing the wires.
In case of RS-485 interface, be sure to insulate
the terminals that are not used by covering them
with insulating tape.
Connect to the [COM.PORT3]
on H-PCP-J module
Extension control unit
(Unit address 2)
RS-422A
RS-485
Connect to the [COM.PORT3]
on H-PCP-J module
42
IMS01J01-E5
5. SETTINGS BEFORE OPERATION
5.1 Protocol Selection and Host Communication Setting
! To prevent electric shock or instrument failure, always turn off the power
before setting the switch.
! To prevent electric shock or instrument failure, never touch any section other
than those instructed in this manual.
Protocol, data bit configuration, communication speed and initialize method can be set with the dip
switches located in the H-PCP-J module.
WARNING
!
COM.PORT1/COM.PORT2
setting switch (SW2)
1 8 7 6 5 4 3 2
ON
COM.PORT3 setting switch
(SW3)
1 8 7 6 5 4 3 2
Right side view
ON
IMS01J01-E5
43
5. SETTINGS BEFORE OPERATION
! COM.PORT1/COM.PORT2 setting switch (SW2)
SW2 Data bit configuration
1 2
OFF OFF
ON OFF
OFF ON
ON ON
Data 8-bit, Non parity, Stop 1-bit
Data 7-bit, Odd parity, Stop 1-bit
Data 7-bit, Even parity, Stop 1-bit
Data 7-bit, Even parity, Stop 2-bit
Factory set value: Data 8-bit, Non parity, Stop 1-bit
SW2 Communication speed
3 4
OFF OFF
ON OFF
OFF ON
ON ON
9600 bps
19200 bps
38400 bps
Don't set this one
Factory set value: 9600 bps
Continued on the next page.
44
IMS01J01-E5
COM.PORT1/COM.PORT2 setting switch (SW2)
SW2 Protocol
5 6 7 8
5. SETTINGS BEFORE OPERATION
OFF OFF OFF OFF
RKC communication protocol
(Based on ANSI X3.28 subcategory 2.5 B1)
See 6. RKC COMMUNICATION (P. 52).
ON OFF OFF OFF Modbus protocol
See 7. MODBUS (P. 110).
OFF ON OFF OFF
ON ON OFF OFF
MITSUBISHI MELSEC series special protocol
AnA/AnUCPU common command (QW/QR)
See 8.1 MITSUBISHI MELSEC series (P. 165).
MITSUBISHI MELSEC series special protocol
ACPU common command (WW/WR)
See 8.1 MITSUBISHI MELSEC series (P. 165).
MITSUBISHI MELSEC series special protocol
OFF OFF ON OFF
AnA/AnUCPU common command (QW/QR)
[Current transformer (CT) monitor] *
See 8.1.8 Current transformer (CT) monitor (P. 192).
ON OFF ON OFF OMRON SYSMAC series special protocol
See 8.2 OMRON SYSMAC series (P. 200).
OFF ON ON OFF
ON ON ON OFF
OMRON SYSMAC series special protocol
[Current transformer (CT) monitor] *
See 8.2.8 Current transformer (CT) monitor (P. 226).
SHARP JW50H/70H/100H special protocol
Computer link (command mode)
See 8.3 SHARP JW50H/70H/100H (P. 233).
OFF OFF OFF ON
ON OFF OFF ON
OFF ON OFF ON
ON ON OFF ON Don't set this one
OFF OFF ON ON
ON OFF ON ON
OFF ON ON ON
ON ON ON ON
Factory set value: RKC communication protocol
* This is the dedicated to current transformer (CT) monitor. This protocol cannot be used
IMS01J01-E5
together with other protocols on the same line.
45
5. SETTINGS BEFORE OPERATION
! COM.PORT3 setting switch (SW3)
SW3 Data bit configuration
1 2
OFF OFF
ON OFF
OFF ON
ON ON
Data 8-bit, Non parity, Stop 1-bit
Data 7-bit, Odd parity, Stop 1-bit
Data 7-bit, Even parity, Stop 1-bit
Data 7-bit, Even parity, Stop 2-bit
Factory set value: Data 8-bit, Non parity, Stop 1-bit
SW3 Communication speed
3 4
OFF OFF
ON OFF
OFF ON
ON ON
9600 bps
19200 bps
38400 bps
Don't set this one
Factory set value: 9600 bps
SW3 Protocol
5
RKC communication protocol
OFF
(Based on ANSI X3.28 subcategory 2.5 B1)
See 6. RKC COMMUNICATION (P. 52).
Modbus protocol
ON
See 7. MODBUS (P. 110).
Factory set value: RKC communication protocol
SW3
6
Initialize
OFF Normal (It is initialized only in initialization execution)
ON In power on, all module is initialized
46
Factory set value: Normal (It is initialized only in initialization execution)
Continued on the next page.
IMS01J01-E5
COM.PORT3 setting switch (SW3)
5. SETTINGS BEFORE OPERATION
SW3
7
Modbus mode selection
Modbus mode 1
OFF
(Data time interval judges time-out with 24-bit time or more.)
This mode is based on Modbus RTU standard.
Modbus mode 2
ON
(Data time interval judges time-out with 24-bit time + 2 ms or more.)
As time intervals between each data configuring one message become longer
than the 24-bit time when sending a command message from the master, it is set
when the slave does not make a response.
(When MONITOUCH V6 series manufactured by Hakko Electronics Co., Ltd.
is used. )
Factory set value: Modbus mode 1
The setting of Modbus mode selection is valid for the communication ports of
COM.PORT1/COM.PORT2 and COM.PORT3. However, the setting of
COM.PORT3 setting switch (SW3) No.7 is invalid for any communication
ports which select protocols other than the Modbus protocol.
Always do not change the COM.PORT3 setting switch (SW3) No. 8.
IMS01J01-E5
47
5. SETTINGS BEFORE OPERATION
5.2 Unit Address Setting
When each control unit is multi-drop connected to host computer, set the unit address of each control
unit using the unit address setting switch at the front of the H-PCP-J module. For this setting, use a
small blade screwdriver.
H-PCP-J module
Unit address setting switch
1
0
2
F
3
E
4
D
5
C
6
B
7
A
8
9
Setting range:
0 to 15 (0 to F: hexadecimal)
Set the unit address such that it is different to the other addresses on the same line.
Otherwise, problems or malfunction may result.
48
IMS01J01-E5
5. SETTINGS BEFORE OPERATION
5.3 Start-up Procedures
# Check prior to power on
Check the following items before turning on the power to the control unit.
! Operation environments conform to 3.1 Mounting Cautions (P. 20).
! Wiring and connections conform to 4. WIRING(P. 25).
! Power supply voltage conforms to 2. SPECIFICATIONS (P. 14).
# Check after power on
Check that the RUN lamps on the H-PCP-J and function modules are flashing.
# Operation after power on
Action after power on differs depending on control RUN/STOP holding (Identifier X1) setting.
Control RUN/STOP
Status after power-ON
holding
(Identifier X1) Operation mode Control RUN/STOP
0: Not hold Same as mode before the power
failure
“0: Control STOP”
Stopped until “1: Control RUN”
is instructed from the PLC or
host computer.
1: Hold Same as mode before the power
failure
Same as status before the power
failure
Control before power failure is
maintained even if no PLC or
host computer is connected.
2: Start-up from control run
status
“1: Monitor” mode
However if the operation mode is
set to “0: Unused,” “0: Unused”
remains unchanged.
“1: Control RUN”
However, no control is
performed until the operation
mode is set to “3: Normal
(perform control).”
For the control RUN/STOP holding (Identifier X1), see the 6.3 Initial Settings (P. 81).
IMS01J01-E5
49
5. SETTINGS BEFORE OPERATION
5.4 Communication Requirements
# Processing times during data send/receive
The SR Mini HG SYSTEM requires the following processing times during data send/receive.
Whether the host computer is using either the polling or selecting procedure for communication, the
following processing times are required for SR Mini HG SYSTEM to send data:
-Response wait time after SR Mini HG SYSTEM sends BCC in polling procedure
-Response wait time after SR Mini HG SYSTEM sends ACK or NAK in selecting procedure
RKC communication (Polling procedure)
Procedure details Time (ms)
MIN TYP MAX
Response send time after SR Mini HG SYSTEM receives ENQ 4 7 20
Response send time after SR Mini HG SYSTEM receives ACK 4
Response send time after SR Mini HG SYSTEM receives NAK 4
Response wait time after SR Mini HG SYSTEM sends BCC
− −
−
−
RKC communication (Selecting procedure)
Procedure details Time (ms)
MIN TYP MAX
Response send time after SR Mini HG SYSTEM receives BCC 4 7 20
Response wait time after SR Mini HG SYSTEM sends ACK
Response wait time after SR Mini HG SYSTEM sends NAK
− −
− −
Modbus
Procedure details Time
Read holding registers [03H]
Response transmission time after the slave receives the query message
20 ms max.
20
20
1.0
1.0
1.0
Preset single register [06H]
Response transmission time after the slave receives the query message
Diagnostics (loopback test) [08H]
Response transmission time after the slave receives the query message
Preset multiple register [10H]
Response transmission time after the slave receives the query message
Only 1 port uses communication port, and response send time is time at having set interval
time in 0 ms. In addition, in status of the following, there is not communication between a
little.
$ AT end: About 0.8 seconds
$ Setting of initial setting item: About 0.8 to 3 seconds
50
10 ms max.
10 ms max.
40 ms max.
IMS01J01-E5
5. SETTINGS BEFORE OPERATION
# RS-485 (2-wire system) send/receive timing
The sending and receiving of RS-485 communication is conducted through two wires; consequently,
the transmission and reception of data requires precise timing. Typical polling and selecting
procedures between the host computer and SR Mini HG SYSTEM are described below:
! Polling procedure
Host computer
SR Mini HG
SYSTEM
Send data
(Possible/Impossible)
Sending status
Send data
(Possible/Impossible)
Sending status
Possible
Impossible
Possible
Impossible
E
O
T
- - - - -
E
N
Q
b
S
T
X
- - - - -
B
C
C
A
or
C
K
a: Response send time after SR Mini HG SYSTEM receives [ENQ] + Interval time
b: Response wait time after SR Mini HG SYSTEM sends BCC
c: Response send time after SR Mini HG SYSTEM receives [ACK] + Interval time or
Response send time after SR Mini HG SYSTEM receives [NAK] + Interval time
! Selecting procedure
Host computer
SR Mini HG
SYSTEM
Send data
(Possible/Impossible)
Sending status
Send data
(Possible/Impossible)
Sending status
Possible
Impossible
Possible
Impossible
S
T
X
- - - - -
B
C
C
b a
N
A
or
A
C
K
K
a: Response send time after SR Mini HG SYSTEM receives BCC + Interval time
b: Response wait time after SR Mini HG SYSTEM sends ACK or
Response wait time after SR Mini HG SYSTEM sends NAK
To switch the host computer from transmission to reception, send data must be on line. To
check if data is on line, do not use the host computer’s transmission buffer but confirm it by
the shift register.
Whether the host computer is using either the polling or selecting procedure for
communication, the following processing times are required for SR Mini HG SYSTEM to
send data:
-Response wait time after SR Mini HG SYSTEM sends BCC in polling procedure
-Response wait time after SR Mini HG SYSTEM sends ACK or NAK in selecting
procedure
# Fail-safe
A transmission error may occur with the transmission line disconnected, shorted or set to the
high-impedance state. In order to prevent the above error, it is recommended that the fail-safe function
be provided on the receiver side of the host computer. The fail-safe function can prevent a framing
error from its occurrence by making the receiver output stable to the MARK (1) when the
transmission line is in the high-impedance state.
N
A
K
c a
IMS01J01-E5
51
p
[
[
[
[
[
p
A
A
Q
6. RKC COMMUNICATION
6.1 Protocol
RKC communication uses the polling/selecting method to establish a data link. The basic procedure is
followed ANSI X3.28 subcategory 2.5, B1 basic mode data transmission control procedure (Fast
selecting is the selecting method used in SR Mini HG SYSTEM).
• The polling/selecting procedures are a centralized control method where the host computer controls
the entire process. The host computer initiates all communication so the controller responds
according to queries and commands from the host.
• The code use in communication is 7-bit ASCII code including transmission control characters.
Transmission control characters used in SR Mini HG SYSTEM:
EOT (04H), ENQ (05H), ACK (06H), NAK (15H), STX (02H), ETB (17H), ETX (03H)
( ): Hexadecimal
6.1.1 Polling
Polling is the action where the host computer requests one of the connected SR Mini HG SYSTEM to
transmit data. An example of the polling procedure is shown below:
(9)
N
K
SR Mini HG
SYSTEM
send
Time
out
E
O
T
Host
computer
send
E
O
T
(10)
Host com
E
O
T
(1)
uter send
Address]
(2)
ID ]
ID: Identifier
E
N
Host
SR Mini HG SYSTEM
onse
(4)
Data ]
→
S
T
X
No res
E
O
T
ID ]
(5)
E
T
B
send
E
or
T
X
BCC ]
(3)
computer
send
(8)
No
response
Indefinite
(6)
C
K
(7)
52
IMS01J01-E5
6. RKC COMMUNICATION
! Polling procedures
(1) Data link initialization
Host computer sends EOT to the controllers to initiate data link before polling sequence.
(2) Data sent from host computer - Polling sequence
Host computer sends polling sequence with the format shown below:
3.2. 1.
ENQ
Example:
1
M 0 2
Address
Identifier
1. Address (2 digits)
This data is a unit address of the SR Mini HG SYSTEM for polled and must be the same as the
unit address set value in item 5.2 Unit Address Setting (P. 48).
2. Identifier (2 digits)
The identifier specifies the type of data that is requested from the SR Mini HG SYSTEM.
Always attach the ENQ code to the end of the identifier.
See 6.2 Communication Identifier List (P. 65).
3. ENQ
The ENQ is the transmission control character that indicates the end of the polling sequence. The
host computer then must wait for a response from the SR Mini HG SYSTEM.
(3) Data sent from the SR Mini HG SYSTEM
ENQ
If the polling sequence is received correctly, the SR Mini HG SYSTEM sends data in the following
format:
3.2. 6.4. 1.
Identifier Data BCC ETB STX
Identifier Data BCC ETX STX
or
3.2. 6.5. 1.
If the length of send data (from STX to BCC) exceeds 128 bytes, it is divided into blocks by
ETB. In this case, the succeeding divided data is sent after STX.
IMS01J01-E5
53
6. RKC COMMUNICATION
1. STX
STX is the transmission control character which indicates the start of the text transmission
(identifier and data).
2. Identifier (2 digits)
The identifier indicates the type of data (measured value, status and set value) sent to the host
computer.
See 6.2 Communication Identifier List (P. 65).
3. Data
Data which is indicated by an identifier of this instrument, consisting of channel numbers, data,
etc. Each channel number and data are delimited by a space (20H). The data and the next
channel number are delimited by a comma.
• Channel number: 2-digit ASCII code, not zero-suppressed. Channels without channel
• Data: ASCII code, zero-suppressed with spaces (20H). The number of digits varies
4. ETB
Transmission control character indicating the end of the block.
5. ETX
Transmission control character indicating the end of the text.
6. BCC
BCC (Block Check Character) detects error using horizontal parity and is calculated by
horizontal parity (even number).
Calculation method of BCC: Exclusive OR all data and characters from STX through ETB or
ETX, not including STX.
Example:
numbers may exist depending on the type of identifier.
(4) EOT send (Ending data transmission from the SR Mini HG SYSTEM)
In the following cases, the SR Mini HG SYSTEM sends EOT to terminate the data link:
• When the specified identifier is invalid
• When there is an error in the data format
• When all the data has been sent
(5) No response from the SR Mini HG SYSTEM
The SR Mini HG SYSTEM will not respond if the polling address is not received correctly. It may be
necessary for the host computer to take corrective action such as a time-out.
(6) ACK (Acknowledgment)
An acknowledgment ACK is sent by the host computer when data received is correct. When the SR
Mini HG SYSTEM receives ACK from the host computer, the SR Mini HG SYSTEM will send any
remaining data of the next identifier without additional action from the host computer.
For the identifier, see 6.2 Communication Identifier List (P. 65).
When host computer determines to terminate the data link, EOT is sent from the host computer.
(7) NAK (Negative acknowledge)
If the host computer does not receive correct data from the SR Mini HG SYSTEM, it sends a negative
acknowledgment NAK to the SR Mini HG SYSTEM. The SR Mini HG SYSTEM will re-send the
same data when NAK is received. This cycle will go on continuously until either recovery is achieved
or the data link is corrected at the host computer.
(8) No response from host computer
When the host computer does not respond within approximately three seconds after the SR Mini HG
SYSTEM sends data, the SR Mini HG SYSTEM sends EOT to terminate the data link (time-out time:
about 3 seconds).
(9) Indefinite response from host computer
The SR Mini HG SYSTEM sends EOT to terminate the data link when the host computer response is
indefinite.
(10) EOT (Data link termination)
The host computer sends EOT message when it is necessary to suspend communication with the
SR Mini HG SYSTEM or to terminate the data link due lack of response from the SR Mini HG
SYSTEM.
IMS01J01-E5
55
6. RKC COMMUNICATION
! Polling procedure example (When the host computer requests data)
Selecting is the action where the host computer requests one of the connected SR Mini HG SYSTEM
to receive data. An example of the selecting procedure is shown below:
E
O
T
(1)
Address]
(2)
Host com
ID: Identifier
! Selecting procedures
S
T
X
[ID]
uter send
(3)
E
T
B
or [ Data ]
E
[ BCC ]
T
X
SR Mini HG SYSTEM
send
No res
onse
(6)
C
K
(4)
N
(5)
K
Host
computer
send
E
O
T
(7)
(1) Data link initialization
Host computer sends EOT to the SR Mini HG SYSTEM to initiate data link before selecting
sequence.
(2) Sending selecting address from the host computer
Host computer sends selecting address for the selecting sequence.
Address (2 digits):
This data is a unit address of the SR Mini HG SYSTEM to be selected and must be the same as the
unit address set value in item 5.2 Unit Address Setting (P. 48).
IMS01J01-E5
57
6. RKC COMMUNICATION
(3) Data sent from the host computer
The host computer sends data for the selecting sequence with the following format:
3.2. 6.4. 1.
Identifier Data BCC ETB STX
Identifier Data BCC ETX STX
or
3.2. 6.5. 1.
If the length of send data (from STX to BCC) exceeds 128 bytes, it is divided into blocks by
ETB. In this case, the succeeding divided data is sent after STX.
Details for 1 to 6, see 6.1.1 Polling (P. 52).
(4) ACK (Acknowledgment)
An acknowledgment ACK is sent by the SR Mini HG SYSTEM when data received is correct. When
the host computer receives ACK from the SR Mini HG SYSTEM, the host computer will send any
remaining data. If there is no more data to be sent to SR Mini HG SYSTEM, the host computer sends
EOT to terminate the data link.
(5) NAK (Negative acknowledge)
If the SR Mini HG SYSTEM does not receive correct data from the host computer, it sends a negative
acknowledgment NAK to the host computer. Corrections, such as re-send, must be made at the host
computer. The SR Mini HG SYSTEM will send NAK in the following cases:
• When an error occurs on communication the line (parity, framing error, etc.)
• When a BCC check error occurs
• When the specified identifier is invalid
• When receive data exceeds the setting range
(6) No response from SR Mini HG SYSTEM
The SR Mini HG SYSTEM does not respond when it can not receive the selecting address, STX, ETB,
ETX or BCC.
(7) EOT (Data link termination)
The host computer sends EOT when there is no more data to be sent from the host computer or there
is no response from the SR Mini HG SYSTEM.
58
IMS01J01-E5
6. RKC COMMUNICATION
! Selecting procedure example (when the host computer sends data)
By data structure, channel number becomes as follows:
Data for each module: Module number
Data for each event input logic circuit: Event input logic circuit number
# Data for each unit address (Without channel)
Data length 1 digit Data length 6 digits
Identifier
Data
Identifier
Data
Comma
... 2 0
Data
2
Channel
No.
Space
Channel
No.
Data
...
Data
Data
Space
... 2 0
T
X
Channel
No.
B
C
C
Space
...
Data
60
IMS01J01-E5
6. RKC COMMUNICATION
6.1.4 Examples of polling and selecting check programs
The following is the sample program for NEC PC-9800 series computers in BASIC language for
carrying out polling and selecting checking by RS-232C specification. There will be some differences
in the computer languages according to the type of computer. Before executing the program, confirm
that there is no mistake in the wiring of the communications cable and check that the control unit data
bit configuration is set to 8 for data bit and Without for parity bit. In addition, the communications
speed setting should be set to match the host computer speed setting.
! Example of temperature set values polling check program
1000 '-------------------- Identifier setting ----------------------
1010 ID$="S1"
1020 '
1030 '--------------- Communications initial setting ---------------
1040 CM$="N81NN"
1050 INPUT "Control unit address=";ADD$
1060 STX$=CHR$(&H2) : EOT$=CHR$(&H4) : ENQ$=CHR$(&H5)
1070 ACK$=CHR$(&H6) : NAK$=CHR$(&H15): ETX$=CHR$(&H3)
1080 OPEN "COM1:"+CM$ AS #1
1090 CONSOLE ,,,1
1100 COLOR 7:CLS 3
1110 '
1120 '------------------ Program main routine ---------------------
1130 *POL
1140 PRINT " (Polling check) "
1150 PRINT "*********Receiving the set values************"
1160 PRINT "
1170 DT$=EOT$+ADD$+ID$+ENQ$
1180 GOSUB *TEXT
1190 GOSUB *RXDT
1200 '
1210 *J10
1220 J=0
1230 '
1240 *IF1
1250 IF LOC(1)=0 THEN J=J+1:IF J<500 THEN *IF1 ELSE PRINT "
TIME OUT ":END
1260 '
1270 K$=INPUT$(1,#1)
1280 IF K$=ETX$ GOTO *ETXRX
1290 IF K$=NAK$ THEN PRINT " NAK":END
1300 IF K$=EOT$ THEN PRINT " EOT":END
1310 IF K$=ACK$ THEN PRINT " ACK":END
1
Setting of the receiving waiting time:
If time out occurs in using high speed computer (Except no response), the numeral value of 500 in
the program should be changed to an appropriately-sized numeral value.
Identifier setting
Communications data configuration setting
Control unit address input
Communications character setting
Open RS-232C circuit
Data configuration setting
Setting of the receiving waiting time
(Timeout processing)
Communications condition checking
Continued on the next page.
1
IMS01J01-E5
61
6. RKC COMMUNICATION
1320 '
1330 DT$=DT$+K$
1340 GOTO *J10
1350 '
1360 *ETXRX
1370 DT$=DT$+K$
1380 BCCRX$=INPUT$(1,#1)
1390 BCCRX=ASC(BCCRX$)
1400 GOSUB *BCCCH
1410 IF BCC<>BCCRX THEN GOSUB *NAKTX
1420 IF BCC<>BCCRX THEN GOSUB *RXDT: GOTO *J10
1430 '
1440 PRINT "Data has been correctly received"
1450 PRINT "Received data=";DT$ : END
1460 '
1470 '--------------------- Sub-routine ----------------------
1480 '
1490 *NAKTX
1500 PRINT "BCC error"
1510 DT$=NAK$
1520 GOSUB *TEXT
1530 RETURN
1540 '
1550 *RXDT
1560 DT$=""
1570 RETURN
1580 '
1590 *TEXT
1600 PRINT #1,DT$;
1610 RETURN
1620 '
1630 *BCCCH
1640 FOR II=1 TO LEN(DT$)
1650 BCCA$=MID$(DT$,II,1)
1660 IF BCCA$=STX$ THEN BCC=0 : GOTO *IINEXT
1670 BCC=BCC XOR ASC(BCCA$)
1680 *IINEXT
1690 NEXT II
1700 RETURN
BCC checking
Display of received data and
closing of RS-232C circuit
Processing on occurrence of a BCC error
Clearing of circuit buffer
Transfer of polling identifier
BCC calculation
62
IMS01J01-E5
6. RKC COMMUNICATION
! Example of temperature set values selecting checking program
1000 '-------------------- Identifier setting ----------------------
1010 ID$="S1"
1020 '
1030 '--------------- Communications initial setting --------------1040 CM$="N81NN"
1050 STX$=CHR$(&H2) : EOT$=CHR$(&H4) : ENQ$=CHR$(&H5)
1060 ACK$=CHR$(&H6) : NAK$=CHR$(&H15): ETX$=CHR$(&H3)
1070 OPEN "COM1:"+CM$ AS #1
1080 CONSOLE ,,,1
1090 COLOR 7:CLS 3
1100 '
1110 '------------------ Program main routine ---------------------
1120 *SEL
1130 PRINT " (Selection check) "
1140 PRINT "********Transmission of set values*********"
1150 PRINT "
1160 INPUT "Unit No.=";ADD$:INPUT "Channel No.=";C$
:INPUT "Set value=";S$
1170 DT$=EOT$+ADD$+STX$+ID$+C$+" "+S$+ETX$
1180 PRINT "Transmitting data=";DT$
1190 GOSUB *BCCCH
1200 DT$=DT$+CHR$(BCC)
1210 GOSUB *TEXT
1220 GOSUB *RXDT
1230 '
1240 *J20
1250 J=0
1260 '
1270 *IF2
1280 IF LOC(1)=0 THEN J=J+1:IF J<500 THEN *IF2 ELSE PRINT "
TIME OUT ":END
1290 '
1300 K$=INPUT$(1,#1)
1310 IF K$=NAK$ THEN PRINT " NAK":END
1320 IF K$=ACK$ THEN PRINT "Control unit has received the data"
:END
1330 '
1340 '
1350 '
1
Setting of the receiving waiting time:
If time out occurs in using high speed computer (Except no response), the numeral value of 500 in
the program should be changed to an appropriately-sized numeral value.
Identifier setting
Communications data configuration setting
Communications character setting
Opening of RS-232C circuit
Input of the unit and channel number,
and the temperature set value
Data configuration setting 1
Display of transmitting data
Data configuration setting 2
Setting of the receiving waiting time
(Timeout processing)
Communications condition check,
Display of communication result,
and closing of RS-232C circuit
Continued on the next page.
1
IMS01J01-E5
63
6. RKC COMMUNICATION
1360 '--------------------- Sub-routine ----------------------
1370 '
1380 *RXDT'
1390 DT$=""
1400 RETURN
1410 '
1420 *TEXT
1430 PRINT #1,DT$;
1440 RETURN
1450 '
1460 *BCCCH
1470 FOR II=1 TO LEN(DT$)
1480 BCCA$=MID$(DT$,II,1)
1490 IF BCCA$=STX$ THEN BCC=0 : GOTO *IINEXT
1500 BCC=BCC XOR ASC(BCCA$)
1510 *IINEXT
1520 NEXT II
1530 RETURN
Clearing of circuit buffer
Transfer of selection data
BCC calculation
64
IMS01J01-E5
6.2 Communication Identifier List
Note that there are identifiers which indicate that communication is not possible depending
on the specification.
• Attributes
RO: Read only SR Mini HG SYSTEM → Host computer
R/W: Read and Write SR Mini HG SYSTEM ↔ Host computer
WO: Write only SR Mini HG SYSTEM ← Host computer
• Structure
C: Data for each channel L: Data for each event input logic circuit
M: Data for each module U: Data for each unit address
For the data structure, see the 6.1.3 Communication data structure (P. 60).
Data of identifier M1 and identifier S1 with H-TIO-$/H-CIO-A module is different from
H-SIO-A module. Data is discriminated by channel number.
Identifier M1: For H-TIO-$/H-CIO-A module.......Temperature measured value (PV)
For H-SIO-A module ......................Motor speed measured value
Identifier S1: For H-TIO-$/H-CIO-A module .......Temperature set value (SV)
For H-SIO-A module ......................Motor speed set value
For the channel number, see the 9.2.9 Assignment of channels (P. 283).
Name
Iden-t
ifier
Digits
Attri-
bute
Struc-
ture
6. RKC COMMUNICATION
Data range
Factory
set
value
Temperature measured
value (PV)
Motor speed measured
value (H-SIO-A module)
Alarm 1 status
Alarm 2 status
Burnout status
Heat-side manipulated
output value
Cool-side manipulated
output value
Heater break alarm
status
M1
AA
AB
B1
O1
O2
AC
6 RO C TC/RTD input:
Within input range
Current/voltage input:
Within display scale range
Within display scale range
1 RO C 0: OFF 1: ON
1 RO C 0: OFF 1: ON
1 RO C 0: OFF 1: ON
6 RO C −5.0 to +105.0 %
6 RO C
−5.0 to +105.0 %
1 RO C 0: OFF 1: ON
Continued on the next page.
IMS01J01-E5
65
6. RKC COMMUNICATION
Continued from the previous page.
Iden-t
Name
ifier
Digits
Attri-
bute
Struc-
ture
Data range
Factory
set
value
Current transformer
input measured
value 1
(H-TIO-A/C/D module)
Current transformer
input measured
value 2
(H-CT-A module)
Set value monitor
Temperature rise
completion status
Error code
M3
M4
MS
HE
ER
6 RO C 0.0 to 100.0 A or
0.0 to 30.0 A
Current transformer (CT)
input measured value of the
H-TIO-A/C/D module.
6 RO C 0.0 to 100.0 A or
0.0 to 30.0 A
Current transformer (CT)
input measured value of the
H-CT-A module.
6 RO C TC/RTD input:
Within input range
Current/voltage input,
H-SIO-A:
Within display scale range
1 RO U 0: Rise not complete
1: Rise completed
1 RO U 0: Operations normal
1: Backup data check error
2: RAM read/write error
3: System structure error
4: Internal communications
error
5: A/D converter error
6: Adjustment data error
66
Continued on the next page.
IMS01J01-E5
Continued from the previous page.
Iden-t
Name
ifier
6. RKC COMMUNICATION
Digits
Attri-
bute
Struc-
ture
Data range
Factory
set
value
PID/AT transfer *
G1
1 R/W C 0: PID control operation
0
1: AT (Autotuning) operation
* Autotuning (AT) is the function which automatically measures, calculates and sets the optimum PID
constants according to the set temperature.
Caution for using the Autotuning (AT)
When a temperature change (UP and/or Down) is 1C or less per minute during
Autotuning, Autotuning may be cancelled before calculating PID values. In that case,
adjust the PID values manually. It is possible to happen when the set value is around
the ambient temperature or is close to the maximum temperature achieved by the load.
The following is the conditions necessary to carry out autotuning and the conditions which will cause
the autotuning to stop.
Conditions necessary for autotuning:
The autotuning should be executed after satisfying all of the following conditions:
• Operation mode conditions:
− Auto/Manual transfer (Identifier J1) → Auto mode
− PID/AT transfer (Identifier G1) → PID control mode
− Control RUN/STOP transfer (Identifier SR) → Control RUN mode
• The input value should not be an underscale or overscale displayed.
• The output limiter high limit should be more than 0.1 % and the output limiter low limit should be
less than 99.9 %.
• When operation mode is set to “Normal (Can be controlled ).”
When the autotuning is finished, the display of each channel automatically returns to “0: PID control
operation.”
Conditions which will cause the autotuning to stop:
• When the temperature set value (SV) is changed.
• When the memory area is changed.
• When the PV bias value is changed.
• When the AT bias value is changed.
• When transfer to Manual mode using the Auto/Manual transfer.
• When the input value becomes an underscale or overscale display.
• When the power is cut off.
• When FAIL occurs in the module whose channel is under the autotuning. Otherwise, when FAIL
occurs in the H-PCP-J module.
• When transfer to the PID control mode by the PID/AT transfer.
• When operation mode is set to “Unused,” “Monitor” or “Alarm.”
• When the Control RUN/STOP function is changed to the “Control STOP” function.
When the above-mentioned conditions to stop the autotuning occurs, the autotuning is
immediately stopped and switch over to the PID control mode. The PID constants
return to the values at the start of the autotuning.
Continued on the next page.
IMS01J01-E5
67
6. RKC COMMUNICATION
Continued from the previous page.
Iden-t
Name
ifier
Digits
Attri-
bute
Struc-
ture
Data range
Factory
set
value
Temperature set value
(SV) *
Motor speed set value
(H-SIO-A module) *
Heat-side proportional
band *
Cool-side proportional
band *
Integral time *
Derivative time *
Overlap/deadband *
Control response
parameters *
S1
P1
P2
I1
D1
V1
CA
6 R/W C TC/RTD input:
0 a
Within input range
(Within setting limiter)
Current/voltage input:
Within display scale range
(Within setting limiter)
Within display scale range
0 a
(Within setting limiter)
6 R/W C 0.1 to 1000.0 % of span 3.0 b
6 R/W C 0.1 to 1000.0 % of span 3.0
6 R/W C 1 to 3600 seconds 240 b
6 R/W C 0 to 3600 seconds
60 b
(0: PI action)
6 R/W C −10.0 to +10.0 % of span 0.0
1 R/W C 0: Slow
0 c
1: Medium
2: Fast
In order to perform PID
control by using the fuzzy
function, specify “Fast.” The
fuzzy function is effective to
restrict overshoot or
undershoot occurring at
operation start, or resulting
from set value changes.
(Fuzzy function correspond
to H-TIO-P/R module only.)
* Item stored in the memory area.
a
The position of the decimal point differs depending on the input range.
b
Factory set value of H-SIO-A module become as follows.
Heat-side proportional band: 300.0 % Integral time: 2 seconds Derivative time: 0 second
c
Heat control (H-TIO-$/H-CIO-A): 0 Heat/cool control (H-TIO-$/H-CIO-A): 2
Position proportioning control (H-TIO-K): 0 Speed control (H-SIO-A): 0
Continued on the next page.
68
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Continued from the previous page.
Iden-t
Name
ifier
6. RKC COMMUNICATION
Digits
Attri-
bute
Struc-
ture
Data range
Factory
set
value
Alarm 1 set value *
Alarm 2 set value *
Setting change rate
limiter *
Heater break alarm set
value 1
(H-TIO-A/C/D module)
A1
A2
HH
A3
6 R/W C TC/RTD input:
Within input range or span
range
Current/voltage input,
H-SIO-A:
Within display scale range
or span range
6 R/W C TC/RTD input:
Within input range or span
range
Current/voltage input,
H-SIO-A:
Within display scale range
or span range
6 R/W C 0.0 to 100.0 % of
span/minute
6 R/W C 0.0 to 100.0 A or
0.0 to 30.0 A
For the current transformer
(CT) input of the
H-TIO-A/C/D module.
Note 1
Note 1
0.0
0.0
Heater break alarm set
value 2
(H-CT-A module)
A4
6 R/W C 0.0 to 100.0 A or
0.0 to 30.0 A
For the current transformer
(CT) input of the H-CT-A
module.
* Item stored in the memory area.
Note 1 The factory set value varies depending on the specifications when ordering.
Continued on the next page.
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69
6. RKC COMMUNICATION
Continued from the previous page.
Iden-t
Name
ifier
Digits
Attri-
bute
Struc-
ture
Data range
Factory
set
value
Operation mode transfer
Heat-side proportioning
cycle time
EI
T0
1 R/W C 0: Unused
If set to “Unused,” no
control, monitor or alarm
monitor is performed.
1: Monitor
If set to “Monitor,” only
the monitor is performed.
No control or alarm
monitor is performed.
2: Alarm
If set to “Alarm,” monitor
or alarm monitor is
performed. No control is
performed.
3: Normal
Selected to normal mode to
perform control, monitor or
alarm monitor.
6 R/W C 1 to 100 seconds
Setting will be invalid in
current/voltage output.
3
20 a
Cool-side proportioning
cycle time
T1
6 R/W C 1 to 100 seconds
Setting will be invalid in
current/voltage output and
heat control.
PV bias
PB
6 R/W C −5.00 to +5.00 % of span
ZK-1103 specification:
0.00
ZK-1103:
−Input span to +Input span
b
a
Relay contact output: 20 seconds
Voltage pulse output, Open collector output, Triac output: 2 seconds
b
For −Input span < −999.9....... Low limit value: −999.9
For −Input span < −99.99....... Low limit value: −99.99
For −Input span < −9.999....... Low limit value: −9.999
c
Unit (°C, °F, etc.) and decimal point position (No decimal place, One decimal place, Two decimal
places or Three decimal places) depends on input range type.
Continued on the next page.
20 a
c
0
70
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Continued from the previous page.
Iden-t
Name
ifier
6. RKC COMMUNICATION
Digits
Attri-
bute
Struc-
ture
Data range
Factory
set
value
Control RUN/STOP
transfer
Initial setting mode
Memory area number
Alarm interlock release
Auto/Manual transfer
SR
IN
ZA
AR
J1
1 R/W U 0: Control STOP
1: Control RUN
Only when the initial set
mode is “0: Normal
communication,” control can
be start.
1 R/W U
0: Normal communication
Normal communication is
possible.
1: Extended communication*
Normal and initial setting
communication are
possible.
1 R/W U 1 to 8 1
1 WO U 1: Release (1 only)
1 R/W U 0: Auto 1: Manual
Setting will be invalid in
ON/OFF control and
heat/cool control.
0
0
−
0
Manual output value
ON
6 R/W C −5.0 to +105.0 %
Setting will be invalid in
ON/OFF control and
heat/cool control.
H-TIO-C/D [Z-1017 spec.]:
−105.0 to 0.0 % (cool-side)
0.0 to +105.0 % (heat-side)
Temperature rise
HD
6 R/W C 1 to 10 °C or 1 to 20 °F Note 1
completion range
If extended communication is selected, the content of each identifier described in the 6.3 Initial
*
Settings (Extended Communications) (P. 81) can be changed or selected.
When the control is started, it is impossible to change the settings to the extended
communications. For the change to the extended communications, the control must be
first stopped by the “Control RUN/STOP transfer (Identifier SR).”
Note 1 TC/RTD input: 10 °C or 20 °F
Current/voltage input: 10 % of display scale
Continued on the next page.
0.0
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6. RKC COMMUNICATION
Continued from the previous page.
Iden-t
Name
ifier
Digits
Attri-
bute
Struc-
ture
Data range
Factory
set
value
Temperature rise
completion trigger
HS
1 R/W C 0: Unused 1: Used
Do not set “1: Used” in
0
H-TIO-H/J module and
H-SIO-A module, because
temperature rise completion
is not judged. *
Temperature rise
T3
6 R/W U 0 to 360 minutes 0
completion soak time
AI measured value
AI alarm 1 status
AI alarm 2 status
AI alarm 1 set value
AI alarm 2 set value
AI zero point correction
AI full scale correction
AI operation mode
transfer
M5
AD
AE
A5
A6
JI
JJ
NJ
6 RO C Within display scale range
1 RO C 0: OFF 1: ON
1 RO C 0: OFF 1: ON
6 R/W C Within display scale range
6 R/W C Within display scale range
Note 1
Note 1
1 R/W C 0: Cancel 1: Execution 0
1 R/W C 0: Cancel 1: Execution 0
1 R/W C 0: Unused mode
1
Neither monitor nor alarm
monitor is done in this
mode.
1: Normal mode
Normal mode in which
monitor and alarm are
done.
* If the channel of each of the H-TIO-H/J and H-SIO-A modules is set “1: Used,” it does no reach the
completion of temperature rise. As a result, the state of this completion (Identifier HE) which is
judged by performing the OR operation of all the channels cannot be attained, thereby continuing the
incompletion of temperature rise.
Note 1 Process high alarm: 100.0 Process low alarm: 0.0
No alarm function: 100.0 (AI alarm 1 set value) or 0.0 (AI alarm 2 set value)
The position of the decimal point differs depending on AI decimal point position (Identifier JU)
setting.
Continued on the next page.
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Continued from the previous page.
Iden-t
Name
ifier
6. RKC COMMUNICATION
Digits
Attri-
bute
Struc-
ture
Data range
Factory
set
value
Control loop break
AP
1 RO C 0: OFF 1: ON
alarm (LBA) status
LBA use selection
LBA time
LBA deadband
AO output value
monitor
HP
C6
V2
M6
1 R/W C 0: Unused 1: Used 0
6 R/W C 1 to 7200 seconds 480
6 R/W C Input span 0
6 RO C Display scale range
Data will be valid in manual
mode.
AO output set value
S6
6 R/W C Display scale range
0.0 b
Setting will be valid in
manual mode.
AO function selection
XO
6 R/W C 0: Unused
1
1: Manual mode (outputs
data given by the AO
output set value)
2: Temperature measured
value (PV)
3: Set value monitor
4: Temperature deviation
value (deviation between
the temperature measured
value and set value
monitor)
5: Heat-side manipulated
output value
6: Cool-side manipulated
output value
7: AI measured value
8: TI measured value
9: Opening monitor
(2 to 9: Recorder output
mode)
a
The position of the decimal point differs depending on the input range.
b
The position of the decimal point differs depending on AO decimal point position (Identifier JR)
setting.
Continued on the next page.
a
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6. RKC COMMUNICATION
Continued from the previous page.
Iden-t
Name
ifier
Digits
Attri-
bute
Struc-
ture
Data range
Factory
set
value
AO corresponding
channel setting
OY
6 R/W C 1 to 20 (TIO channel)
1 to 40 (AI and TI channel)
Setting will be valid in
recorder output mode.
AO zooming high limit
CV
6 R/W C AO zooming low limit to
100.0
100.0 %
Setting will be valid in
recorder output mode.
AO zooming low limit
CW
6 R/W C 0.0 % to AO zooming high
limit
Setting will be valid in
recorder output mode.
AO zero point
JK
6 R/W C −5.00 to +5.00 % 0.00
correction
AO full scale correction
H-DI-A module input
status
JL
L1
6 R/W C −5.00 to +5.00 % 0.00
6 RO M 0 to 255 a
Contact input status is
expressed as a bit image in
decimal number.
a
Each contact input status is assigned as a bit image in binary numbers. However, send data from the
SR Mini HG SYSTEM be changed to decimal ASCII code from the bit image in binary numbers.
1
0.0
bit 7
Bit image: 00000000
Bit data 0: OFF 1: ON
74
・・・・・・
bit 0
bit 0: CH1 (DI1)
bit 1: CH2 (DI2)
bit 2: CH3 (DI3)
bit 3: CH4 (DI4)
bit 4: CH5 (DI5)
bit 5: CH6 (DI6)
bit 6: CH7 (DI7)
bit 7: CH8 (DI8)
Continued on the next page.
IMS01J01-E5
Continued from the previous page.
Iden-t
Name
ifier
6. RKC COMMUNICATION
Digits
Attri-
bute
Struc-
ture
Data range
Factory
set
value
Event DO status
(H-DO-C module)
Event DO manual output
value (H-DO-C module)
Event DO extension
alarm set value
Cascade monitor
Q3
Q4
A7
KH
6 RO M 0 to 255 a
Contact output status is
expressed as a bit image in
decimal number.
6 R/W M 0 to 255 a
Contact output status is
expressed as a bit image in
decimal number.
6 R/W C TC/RTD input:
Within input range or span
range
Current/voltage input,
H-SIO-A:
Within display scale range
or span range
6 RO C ± Input span
Data will be valid in slave
channel
0
0 b
Cascade ON/OFF
KF
1 R/W C 0: OFF 1: ON
Setting will be valid in
master channel.
a
Each contact output status is assigned as a bit image in binary numbers. However, send data from the
SR Mini HG SYSTEM be changed to decimal ASCII code from the bit image in binary numbers.
bit 7
・・・・・・
bit 0
bit 0: CH1 (DO1)
bit 1: CH2 (DO2)
Bit image: 00000000
Bit data 0: OFF 1: ON
b
The position of the decimal point differs depending on the input range.
bit 2: CH3 (DO3)
bit 3: CH4 (DO4)
bit 4: CH5 (DO5)
bit 5: CH6 (DO6)
bit 6: CH7 (DO7)
bit 7: CH8 (DO8)
Continued on the next page.
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6. RKC COMMUNICATION
Continued from the previous page.
Iden-t
Name
ifier
Digits
Attri-
bute
Struc-
ture
Data range
Factory
set
value
Cascade gain
Cascade bias
TI measured value
TI alarm 1 status
TI alarm 2 status
TI burnout status
TI alarm 1 set value
TI alarm 2 set value
KG
KI
M7
AF
AG
B2
A8
A9
6 R/W C −9.999 to +10.000
1.000
As the cascade gain is valid
only in the slave channel, the
polling or selecting of the
same value is made also in
the master channel.
6 R/W C −99.99 to +100.00 %
−50.00
As the cascade bias is valid
only in the slave channel, the
polling or selecting of the
same value is made also in
the master channel.
6 RO C Within input range
1 RO C 0: OFF 1: ON
1 RO C 0: OFF 1: ON
1 RO C 0: OFF 1: ON
6 R/W C Within input range Note 1
6 R/W C Within input range Note 1
TI PV bias
TI operation mode
transfer
PC
EJ
6 R/W C −5.00 to +5.00 % of span 0.00
1 R/W C 0: Unused mode
Neither monitor nor alarm
monitor is done in this
mode.
1: Normal mode
Normal mode in which
monitor and alarm are
done.
Note 1 Process high alarm: Input range (high)
Process low alarm: Input range (low)
No alarm function: Input range (high) for TI alarm 1 set value or
Input range (low) for TI alarm 2 set value
The position of the decimal point differs depending on the input range.
Continued on the next page.
1
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Continued from the previous page.
Iden-t
Name
ifier
6. RKC COMMUNICATION
Digits
Attri-
bute
Struc-
ture
Data range
Factory
set
value
Event DI contact input
monitor
(H-DI-B module)
L4
6 RO M 0 to 255 a
Contact input status is
expressed as a bit image in
decimal number.
Event DI logic input
monitor
(H-DI-B module)
L5
6 RO L 0 to 15 b
Logic input status is
expressed as a bit image in
decimal number.
Event DI logic output
monitor
(H-DI-B module)
Q5
6 RO M 0 to 255 c
Logic output status is
expressed as a bit image in
decimal number.
a
Each contact input status is assigned as a bit image in binary numbers. However, send data from the
SR Mini HG SYSTEM be changed to decimal ASCII code from the bit image in binary numbers.
bit 7
Bit image: 00000000
Bit data 0: OFF 1: ON
・・・・・・
bit 0
bit 0: CH1 (DI1) bit 4: CH5 (DI5)
bit 1: CH2 (DI2) bit 5: CH6 (DI6)
bit 2: CH3 (DI3) bit 6: CH7 (DI7)
bit 3: CH4 (DI4) bit 7: CH8 (DI8)
b
Each logic input status is assigned as a bit image in binary numbers. However, send data from the SR
Mini HG SYSTEM be changed to decimal ASCII code from the bit image in binary numbers.
bit 7
・・・・・・
bit 0
bit 0: Logic input 1
bit 1: Logic input 2
Bit image: 00000000
Bit data 0: OFF 1: ON
c
Each logic output status is assigned as a bit image in binary numbers. However, send data from the SR
bit 2: Logic input 3
bit 3: Logic input 4
Bit 4 to bit 7 are unused.
Mini HG SYSTEM be changed to decimal ASCII code from the bit image in binary numbers.
bit 7
Bit image: 00000000
・・・・・・
bit 0
bit 0: Logic output 1 bit 4: Logic output 5
bit 1: Logic output 2 bit 5: Logic output 6
bit 2: Logic output 3 bit 6: Logic output 7
bit 3: Logic output 4 bit 7: Logic output 8
Bit data 0: OFF 1: ON
Continued on the next page.
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6. RKC COMMUNICATION
Continued from the previous page.
Iden-t
Name
ifier
Digits
Attri-
bute
Struc-
ture
Data range
Factory
set
value
H-CT-A module heater
break alarm status
AH
1 RO C 0: Normal
1: Break
2: Welding
Overall alarm status
AJ
6 RO U 0 to 2047 a
Alarm status is expressed as
a bit image in decimal
number.
Positioning monitor
Positioning output
M8
V3
6 RO C −5.0 to +105.0 %
6 R/W C 0.1 to 10.0 % of motor time 2.0
neutral zone
Motor time
Integrated output limiter
TJ
OS
6 R/W C 5 to 1000 seconds 10
6 R/W C 100.0 to 200.0 % of motor
150.0
time
Manual positioning
OO
6 R/W C −5.0 to +105.0 % 0.0
output value
a
Each alarm status is assigned as a bit image in binary numbers. However, send data from the SR Mini
HG SYSTEM be changed to decimal ASCII code from the bit image in binary numbers.
bit 15
・・・・・・・・・・・・・
Bit image: 0000000000000000
Bit data 0: OFF 1: ON
bit 0
bit 0: Logical OR of alarm 1 status in all channels
bit 1: Logical OR of alarm 2 status in all channels
bit 2: Logical OR of burnout alarm status in all
channels
bit 3: Logical OR of heater break alarm status in all
channels
bit 4: Temperature rise completion status
bit 5: Logical OR of AI alarm 1 status in all channels
bit 6: Logical OR of AI alarm 2 status in all channels
bit 7: Logical OR of control loop break alarm status in
all channels
bit 8: Logical OR of TI alarm 1 status in all channels
bit 9: Logical OR of TI alarm 2 status in all channels
bit 10: Logical OR of TI burnout alarm status in all
channels
Bit 11 to bit 15 are unused.
Continued on the next page.
78
IMS01J01-E5
Continued from the previous page.
Iden-t
Name
ifier
6. RKC COMMUNICATION
Digits
Attri-
bute
Struc-
ture
Data range
Factory
set
value
H-DO-G manipulated
output value
H-DO-G
DO output status
H-DO-G output limiter
(high)
H-DO-G output limiter
(low)
H-DO-G output cycle
time
H-DO-G Auto/Manual
transfer
H-DO-G manual output
value
D0
D2
D3
D4
D5
D6
D7
6 RO C −5.0 to +105.0 %
6 RO C 0 to 65535 a
Output status is expressed as
a bit image in decimal
number.
6 R/W C Output limiter (low) to
100.0
105.0 %
6 R/W C −5.0 % to Output limiter
0.0
(high)
6 R/W C 1 to 100 seconds 2
6 R/W C 0: Auto 1: Manual
Setting will be invalid in
ON/OFF control and
heat/cool control.
6 R/W C −5.0 to +105.0 %
0.0
Setting will be invalid in
ON/OFF control and
heat/cool control.
0
H-DO-G master channel
setting
D8
6 R/W C 0 to The number of H-TIO-$
module use channel
(0: Unused)
a
Each output status is assigned as a bit image in binary numbers. However, send data from the SR Mini
HG SYSTEM be changed to decimal ASCII code from the bit image in binary numbers.
bit 15
・・・・・・・・・・・・・
bit 0
bit 0: CH1 (DO1) bit 8: CH9 (DO9)
bit 1: CH2 (DO2) bit 9: CH10 (DO10)
Bit image: 0000000000000000
Bit data 0: OFF 1: ON
bit 2: CH3 (DO3) bit 10: CH11 (DO11)
bit 3: CH4 (DO4) bit 11: CH12 (DO12)
bit 4: CH5 (DO5) bit 12: CH13 (DO13)
bit 5: CH6 (DO6) bit 13: CH14 (DO14)
bit 6: CH7 (DO7) bit 14: CH15 (DO15)
bit 7: CH8 (DO8) bit 15: CH16 (DO16)
Continued on the next page.
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6. RKC COMMUNICATION
Continued from the previous page.
Iden-t
Name
ifier
Digits
Attri-
bute
Struc-
ture
Data range
Factory
set
value
H-DO-G output ratio set
D9
6 R/W C 0.001 to 9.999 1.00
value
PLC scanning time
ST
6 R/W U 0 to 255 ms 10
setting *
Integral time limiter at
AT end
GY
6 R/W U 1 to 3600 seconds
Setting will be valid in
3600
heat/cool control.
* Set the PLC scanning time (time of waiting for a response from the PLC) so as to adapt to the
environment used.
In order to shorten the data updating period on the SR Mini HG SYSTEM side, the PLC scanning
time (time of waiting for a response from the PLC) prior to factory shipment is set as short as 10 ms.
If the PLC processing speed becomes slower according to the CPU processing speed, IO unit
configuration and user program capacity of the PLC used, the communication response speed on
the PLC side also becomes slower. As a result, the SR Mini HG SYSTEM will detect time-out and
thus no communication processing may be normally made. If it does not normally operate, set the
PLC scanning time to more than 50 ms.
80
IMS01J01-E5
6. RKC COMMUNICATION
6.3 Initial Setting (Extended Communication)
This section describes the initialize setting changing procedure when this system is changed to
initialize setting mode. Change the setting correctly in accordance with precautions in each item.
The Initial setting data should be set according to the application before setting
any parameter related to operation. Once the Initial setting data is set correctly,
those data is not necessary to be changed for the same application under
normal conditions. If they are changed unnecessarily, it may result in
malfunction or failure of the instrument. RKC will not bear any responsibility for
malfunction or failure as a result of improper changes in the Initial setting.
The control unit cannot be switched to the extended communication state at control
start (during control). If it needs to be switched to the above state, first stop the control
by “Control RUN/STOP transfer.”
No control can be started during extended communication. If the control needs to be
re-started, first switch the control unit the normal communication state.
For Control RUN/STOP transfer (Identifier SR) and Initial setting mode (Identifier IN), see
6.2 Communication Identifier List (P. 65).
! Communication Identifier List
WARNING
!
Note that there are identifiers which indicate that communication is not possible depending
on the specification.
• Attributes
R/W: Read and Write SR Mini HG SYSTEM ↔ Host computer
WO: Write only SR Mini HG SYSTEM ← Host computer
• Structure
C: Data for each channel L: Data for each event input logic circuit
M: Data for each module U: Data for each unit address
For the data structure, see the 6.1.3 Communication data structure (P. 60).
Data of identifier H3 with H-TIO-#/H-CIO-A module is different from H-SIO-A module.
Data is discriminated by channel number (module number).
Identifier H3: For H-CIO-A module....... Cascade DI function selection
For H-SIO-A module ..... DI process selection
For the channel number, see the 9.2.9 Assignment of channels (P. 283).
IMS01J01-E5
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6. RKC COMMUNICATION
Name
Iden-t
ifier
Digits
Attri-
bute
Struc-
ture
Data range
Factory
set
value
Input range number
Setting limiter (high)
XI
SH
6 R/W C H-TIO-A/B/C/D/K/P:
0 to 63
H-TIO-E/F/G/R, H-CIO-A:
0 to 120
H-TIO-H/J, H-CIO-A:
0 to 12
H-SIO-A: 0 (Fixed)
If the input range number is
changed, all of the settings
corresponding to the
channels in the relevant
module return to the default
values.
See Input range table (P. 108)
6 R/W C TC/RTD input:
Setting limiter (low) to
Input range (high)
Current/voltage input,
H-SIO-A:
Setting limiter (low)
to Display scale high
Note 1
Input
range
(high)
Display
scale
high
Setting limiter (low)
SL
6 R/W C TC/RTD input:
Input range (low) to setting
limiter (high)
Current/voltage input,
H-SIO-A:
Display scale low to
Setting limiter (high)
Note 1 The factory set value varies depending on the specifications when ordering.
Continued on the next page.
82
Input
range
(low)
Display
scale
low
IMS01J01-E5
Continued from the previous page.
Iden-t
Name
ifier
6. RKC COMMUNICATION
Digits
Attri-
bute
Struc-
ture
Data range
Factory
set
value
Digital filter
Input error
determination point
(high)
Input error
determination point
(low)
Action at input error
(high)
F1
AV
AW
WH
6 R/W C H-TIO-A/B/C/D/K/P
0 to 100 seconds (0: OFF)
H-TIO-E/F/G/H/J/R,
H-CIO-A, H-SIO-A
0.0 to 100.0 seconds
(0.0: OFF)
6 R/W C TC/RTD input:
Within input range
Current/voltage input,
H-SIO-A:
Within display scale range
6 R/W C TC/RTD input:
Within input range
Current/voltage input,
H-SIO-A:
Within display scale range
1 R/W C 0: Normal control
1: Manipulated output value
at input error
0 or 0.0
Input
range
(high)
Display
scale
high
Input
range
(low)
Display
scale low
0 a
Action at input error
(low)
WL
1 R/W C 0: Normal control
1: Manipulated output value
at input error
AT bias
GB
6 R/W C Within ± input span range 0
a
Heat control (H-TIO-#/H-CIO-A): 0 Heat/cool control (H-TIO-#/H-CIO-A): 1
Position proportioning control (H-TIO-K): 0 Speed control (H-SIO-A): 0
b
The position of the decimal point differs depending on the input range.
(Heat control, Position
proportioning control,
Speed control)
−105.0 to +105.0 %
(Heat/cool control)
a
Heat control (H-TIO-#/H-CIO-A): 100.0 Heat/cool control (H-TIO-#/H-CIO-A): 100.0
Position proportioning control (H-TIO-K): 100.0 Speed control (H-SIO-A): 100
b
Heat control (H-TIO-#/H-CIO-A): 0.0 Heat/cool control (H-TIO-#/H-CIO-A): 100.0
Position proportioning control (H-TIO-K): 0.0 Speed control (H-SIO-A): 0
Continued on the next page.
0.0
84
IMS01J01-E5
Continued from the previous page.
Iden-t
Name
ifier
6. RKC COMMUNICATION
Digits
Attri-
bute
Struc-
ture
Data range
Factory
set
value
Output change rate
limiter (up)
Output change rate
limiter (down)
Direct/Reverse action
selection
PH
PL
XE
6 R/W C 0.0 to 100.0 %/second
(0.0: OFF)
Setting will be invalid in
ON/OFF control.
6 R/W C 0.0 to 100.0 %/second
(0.0: OFF)
Setting will be invalid in
ON/OFF control.
1 R/W C 0: Direct action
1: Reverse action
If the Direct/Reverse action
selection is changed, all of
the settings corresponding to
the channels in the relevant
module return to the default
values.
Setting will be invalid in
heat/cool control.
0.0
0.0
Note 1
Hot/Cold start selection
XN
1 R/W C 0: Hot start
At restarting
Operation mode
→ Same as mode before
the power failure
Output value
→ Same as value before
the power failure
1: Cold start
At restarting
Operation mode
→ Same as mode before
the power failure
Output value
→ Output limiter (low)
Note 1 The factory set value varies depending on the specifications when ordering.
Continued on the next page.
1
IMS01J01-E5
85
6. RKC COMMUNICATION
(SV)
g
Continued from the previous page.
Iden-t
Name
ifier
Digits
Attri-
bute
Struc-
ture
Data range
Factory
set
value
Start determination
point *
SX
6 R/W C 0.0 to 100.0 % of span
(Deviation setting from the
3.0
temperature set value )
Setting will be invalid in
H-SIO-A module.
* On restarting after power failure, if the temperature measured value (PV) is within the setting range
by the start determination points, the hot start will definitely be carried out. If the temperature
measured value (PV) is outside this range, the operation will begin with the start condition with was
selected by the hot/cold start selection (Identifier XN).
The start condition with
was selected by the
hot/cold start selection
Minus side start
determination point
Forced hot start
Temperature set value
Plus side start
determination point
The start condition with
was selected by the
hot/cold start selection
Start determination
ran
e
Continued on the next page.
86
IMS01J01-E5
Continued from the previous page.
Iden-t
Name
ifier
6. RKC COMMUNICATION
Digits
Attri-
bute
Struc-
ture
Data range
Factory
set
value
Control RUN/STOP
holding *
X1
1 R/W U 0: Not hold
Start-up from control stop
status
1: Hold
Start-up from before the
stop status
2: Start-up from control run
status
Temperature rise
completion hold
EK
1 R/W U 0: Not hold
1: Hold
function
* Action after power-ON differs depending on control RUN/STOP holding (Identifier X1) setting.
Control RUN/STOP
Status after power-ON
holding
(Identifier X1) Operation mode transfer
(Identifier EI)
0: Not hold Same as mode before the power
failure
Control RUN/STOP transfer
(Identifier SR)
“0: Control STOP”
Stopped until “1: Control RUN”
is instructed from the PLC or
host computer.
1
1
1: Hold Same as mode before the power
failure
2: Start-up from control run
status
“1: Monitor” mode
However if the operation mode is
set to “0: Unused,” “0: Unused”
remains unchanged.
For the Operation mode transfer (Identifier EI) and Control RUN/STOP transfer (Identifier
SR), see the 6.2 Communication Identifier List (P. 65).
IMS01J01-E5
Same as status before the power
failure
Control before power failure is
maintained even if no PLC or
host computer is connected.
“1: Control RUN”
However, no control is
performed until the operation
mode is set to “3: Normal
(perform control).”
Continued on the next page.
87
6. RKC COMMUNICATION
Continued from the previous page.
Iden-t
Name
ifier
Digits
Attri-
bute
Struc-
ture
Data range
Factory
set
value
Interval time setting
COM.PORT1/
COM.PORT2
Interval time setting
COM.PORT3
Alarm 1 differential gap
Alarm 2 differential gap
Alarm 1 type selection
Alarm 2 type selection
ZX
ZY
HA
HB
XA
XB
6 R/W U 0 to 100 ms 1
6 R/W U 0 to 100 ms 1
6 R/W U 0.00 to 10.00 % of span 0.10
6 R/W U 0.00 to 10.00 % of span 0.10
1 R/W U 0: Process high alarm
Note 1
1: Process low alarm
2: Deviation high alarm
3: Deviation low alarm
4: Deviation high/low alarm
5: Band alarm
6: No alarm function
1 R/W U 0: Process high alarm
Note 1
1: Process low alarm
2: Deviation high alarm
3: Deviation low alarm
4: Deviation high/low alarm
5: Band alarm
6: No alarm function
Alarm 1 hold action
WA
1 R/W U 0: Not provided
1: Provided
2: Re-hold action
Re-hold action will be valid
in deviation alarm.
Alarm 2 hold action
WB
1 R/W U 0: Not provided
1: Provided
2: Re-hold action
Re-hold action will be valid
in deviation alarm.
Note 1 The factory set value varies depending on the specifications when ordering.
Continued on the next page.
88
Note 1
Note 1
IMS01J01-E5
Continued from the previous page.
Iden-t
Name
ifier
6. RKC COMMUNICATION
Digits
Attri-
bute
Struc-
ture
Data range
Factory
set
value
Alarm 1 interlock
Alarm 2 interlock
Alarm 1 action at input
error
Alarm 2 action at input
error
Number of alarm delay
times
Module initialization *
LA
LB
OA
OB
DF
CL
1 R/W U 0: Not provided
1: Provided
1 R/W U 0: Not provided
1: Provided
1 R/W U 0: Normal alarm action
1: Forced alarm ON when
temperature measured
value exceeds abnormal
input trigger input.
1 R/W U 0: Normal alarm action
1: Forced alarm ON when
temperature measured
value exceeds abnormal
input trigger input.
6 R/W U 0 to 255 times 0
1 R/W U 0: Normal state
(Initialization is not
executed)
1: Initialize only the new
module (Only modules
which are not recognized
by the H-PCP-J module
are initialized)
0
0
0
0
0
2: Initialize all module
Only 1 or 2 can be used in
the selecting and the value
will automatically return to 0
after the selection of 1 or 2.
* Initialize method for changing the module composition
To change module configuration, use the following procedures:
• When a module is added to the control unit ..................................Initialize only the new module
• When a module is deleted from the control unit............................Initialize only the new module
• When a module is inserted (added) between the modules
in the control unit ...........................................................................Initialize all modules
• To change the arrangement of the modules in the control unit......Initialize all modules
Note that when all modules are initialized all internal data of all modules are set to the
default values.
Continued on the next page.
IMS01J01-E5
89
6. RKC COMMUNICATION
Continued from the previous page.
Iden-t
Name
ifier
This identifier is unused
with this module
(H-PCP-J).
(H-PCP-A/B module
DO type selection)
VP
Digits
Attri-
bute
Struc-
ture
6 R/W U 0000 to 9999
Do not set this module
(H-PCP-J). Set by
identifier VU (H-PCP-J
module DO type selection).
Data range
Factory
set
value
CH1: 9
CH2: 1
CH3: 2
CH4: 3
CT channel setting
DO function selection
ZF
LT
6 R/W C 0 to 20 (0: Unused)
6 R/W M 00 to 88 a Note 1
(H-DO-A/B/D module)
a
DO function selection (H-DO-A/B/D module)
H-DO-A/B module
0 0
Block 2 (DO5 to DO8)
Block 1 (DO1 to DO4)
Setting will be valid for only block 1
(DO1 to DO4) in case of H-DO-B module.
H-DO-D module
0 0
Block 2 (DO9 to DO16)
Block 1 (DO1 to DO8)
Note 1
Allocates the channels for
H-TIO-# module to the
input channels of H-CT-A
module.
Data range
0: No alarm function
1: Alarm 1
2: Alarm 2
3: Burnout
4: Heater break alarm (HBA)
5: AI alarm 1
6: AI alarm 2
7: Control loop break alarm (LBA)
8: (Not settable)
Note 1 The factory set value varies depending on the specifications when ordering.
Continued on the next page.
90
IMS01J01-E5
Continued from the previous page.
Iden-t
Name
ifier
6. RKC COMMUNICATION
Digits
Attri-
bute
Struc-
ture
Data range
Factory
set
value
DI function selection
(H-DI-A module)
XK
6 R/W M 0: Unused
1: Function mode 1
− Memory area transfer
(ENABLE terminal is
used)
After area selection
setting, the actual area is
changed by detecting the
ENABLE edge.
− Control RUN/STOP
transfer
− Alarm interlock release
2: Function mode 2
− Memory area transfer
The actual area is
changed approximately 2
seconds after area
selection setting.
− Control RUN/STOP
transfer
− Alarm interlock release
DI using selection
H2
6 R/W M 0 to 255 a 255
(H-DI-A module)
a
DI using selection (H-DI-A module) ×: Used −: Unused
1
Setting
data
63
127
191
255
48
47
32
31
16
15
IMS01J01-E5
0
Memory area
transfer
× × ×
− × ×
× − ×
− − ×
× × −
− × −
× − −
− − −
Control RUN/STOP
transfer
Alarm interlock
release
Continued on the next page.
91
6. RKC COMMUNICATION
Continued from the previous page.
Iden-t
Name
ifier
Digits
Attri-
bute
Struc-
ture
Data range
Factory
set
value
AI input range number
VK
6 R/W C
0: 0 to 10 mV DC
1: −10 to +10 mV DC
2: 0 to 100 mV DC
3: −100 to +100 mV DC
4: 0 to 1 V DC
5: −1 to +1 V DC
6: 0 to 5 V DC
7: 1 to 5 V DC
8: −5 to +5 V DC
9: 0 to 10 V DC
10: −10 to +10 V DC
11: 0 to 20 mA DC
12: 4 to 20 mA DC
Voltage (low) input group:
0 to 8
Voltage (high) input group:
9 to 10
Current input group: 11 to 12
An input type change may
only be made within the
input groups.
If the input range number is
changed, all of the settings
corresponding to the
channels in the relevant
module return to the default
values.
Note 1
AI display scale high
JS
6 R/W C Span 10000 or less
100.0 a
(Within −9999 to +10000)
AI display scale low
JV
6 R/W C Span 10000 or less
0.0 a
(Within −9999 to +10000)
AI alarm 1 differential
HC
6 R/W U 0.00 to 10.00 % of span 0.10
gap
AI alarm 2 differential
HF
6 R/W U 0.00 to 10.00 % of span 0.10
gap
a
The position of the decimal point differs depending on AI decimal point position (Identifier JU)
setting.
Note 1 The factory set value varies depending on the specifications when ordering.
Continued on the next page.
92
IMS01J01-E5
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