RKC INSTRUMENT COM-JH Instruction Manual

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RKC INSTRUMENT INC.

DeviceNet Communication

Converte

[For SRZ]

Instruction Manual

IMR01Y36-E2

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 DeviceNet is a registered trademark of Open DeviceNet Vendor Association, Inc.  Modbus is a registered trademark of Schneider Electric.  The name of each programmable controller (PLC) means the products of each manufacturer.  Company names and product names used in this manual are the trademarks or registered trademarks of

the respective companies.

 This product has been self-tested by RKC at DeviceNet Protocol Conformance Test Software Version

A-17.

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Thank you for purchasing this RKC product. In order to achieve maximum performance and ensure proper operation of your new instrument, carefully read all the instructions in this manual. Please place the manual in a convenient location for easy reference.

SYMBOLS

WARNING

CAUTION

 An external protection device must be installed if failure of this instrument

could result in damage to the instrument, equipment or injury to personnel.

: This mark indicates precautions that must be taken if there is danger of electric

shock, fire, etc., which could result in loss of life or injury.

: This mark indicates that if these precautions and operating procedures are no

taken, damage to the instrument may result.

: This mark indicates that all precautions should be taken for safe usage.

: This mark indicates important information on installation, handling and operating procedures.

: This mark indicates supplemental information on installation, handling and operating procedures.

: This mark indicates where additional information may be located.

WARNING

 All wiring must be completed before power is turned on to prevent electric

shock, fire or damage to instrument and equipment.

 This instrument must be used in accordance with the specifications to

prevent fire or damage to instrument and equipment.

 This instrument is not intended for use in locations subject to flammable or

explosive gases.

 Do not touch high-voltage connections such as power supply terminals, etc.

to avoid electric shock.

 RKC is not responsible if this instrument is repaired, modified or

disassembled by other than factory-approved personnel. Malfunction can occur and warranty is void under these conditions.

IMR01Y36-E2

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CAUTION

 This product is intended for use with industrial machines, test and measuring equipment.

(It is not designed for use with medical equipment and nuclear energy.)

 This is a Class A instrument. In a domestic environment, this instrument may cause radio

interference, in which case the user may be required to take additional measures.

 This instrument is protected from electric shock by reinforced insulation. Provide reinforced

insulation between the wire for the input signal and the wires for instrument power supply, source of power and loads.

 Be sure to provide an appropriate surge control circuit respectively for the following:

- If input/output or signal lines within the building are longer than 30 meters.

- If input/output or signal lines leave the building, regardless the length.

 This instrument is designed for installation in an enclosed instrumentation panel. All

high-voltage connections such as power supply terminals must be enclosed in the instrumentation panel to avoid electric shock by operating personnel.

 All precautions described in this manual should be taken to avoid damage to the instrument or

equipment.

 All wiring must be in accordance with local codes and regulations.  All wiring must be completed before power is turned on to prevent electric shock, instrument

failure, or incorrect action. The power must be turned off before repairing work for input break and output failure including replacement of sensor, contactor or SSR, and all wiring must be completed before power is turned on again.

 To prevent instrument damage or failure, protect the power line and the input/output lines from

high currents with a protection device such as fuse, circuit breaker, etc.

 Prevent metal fragments or lead wire scraps from falling inside instrument case to avoid

electric shock, fire or malfunction.

 Tighten each terminal screw to the specified torque found in the manual to avoid electric shock,

fire or malfunction.

 For proper operation of this instrument, provide adequate ventilation for heat dispensation.  Do not connect wires to unused terminals as this will interfere with proper operation of the

instrument.

 Turn off the power supply before cleaning the instrument.  Do not use a volatile solvent such as paint thinner to clean the instrument. Deformation or

discoloration will occur. Use a soft, dry cloth to remove stains from the instrument.

 To avoid damage to instrument display, do not rub with an abrasive material or push front

panel with a hard object.

 Do not connect modular connectors to telephone line.  When high alarm with hold action/re-hold action is used for Event function, alarm does not turn

on while hold action is in operation. Take measures to prevent overheating which may occur if the control device fails.

NOTICE

 This manual assumes that the reader has a fundamental knowledge of the principles of electricity,

process control, computer technology and communications.

 The figures, diagrams and numeric values used in this manual are only for purpose of illustration.  RKC is not responsible for any damage or injury that is caused as a result of using this instrument,

instrument failure or indirect damage.

 RKC is not responsible for any damage and/or injury resulting from the use of instruments made by

imitating this instrument.

 Periodic maintenance is required for safe and proper operation of this instrument. Some components

have a limited service life, or characteristics that change over time.

 Every effort has been made to ensure accuracy of all information contained herein. RKC makes no

warranty expressed or implied, with respect to the accuracy of the information. The information in this manual is subject to change without prior notice.

 No portion of this document may be reprinted, modified, copied, transmitted, digitized, stored,

processed or retrieved through any mechanical, electronic, optical or other means without prior written approval from RKC.

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IMR01Y36-E2

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1. OUTLINE............................................................................... 1

1.1 Checking the Product ......................................................................................2

1.2 Model Code .....................................................................................................2

1.3 Parts Description .............................................................................................3

2. HANDLING PROCEDURES ................................................. 5

3. MOUNTING........................................................................... 7

Page

3.1 Mounting Cautions...........................................................................................7

3.2 Dimensions......................................................................................................8

3.3 DIN Rail Mounting ...........................................................................................9

3.4 Panel Mounting..............................................................................................10

4. WIRING ............................................................................... 11

4.1 Wiring Cautions .............................................................................................11

4.2 Terminal Configuration ..................................................................................12

4.3 Connection to DeviceNet............................................................................... 13

4.3.1 Connection outline of DeviceNet........................................................................ 13

4.3.2 Pin layout of connector....................................................................................... 15

4.4 Wiring to the Controllers ................................................................................ 17

4.5 Termination Resistor .....................................................................................18

5. SETTING............................................................................. 20

5.1 Node Address Setting.................................................................................... 20

5.2 DeviceNet Communication Speed Setting..................................................... 21

5.3 DIP Switch Setting.........................................................................................22

5.4 Communication Environment Setting by Rotary Switch.................................23

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6. DeviceNet COMMUNICATIONS ........................................26

6.1 Features and Functionality ............................................................................26

6.2 Communication Method................................................................................. 27

6.2.1 Polling I/O communication .................................................................................27

6.2.2 Explicit message communication ....................................................................... 41

7. COMMUNICATION DATA LIST .........................................47

7.1 Reference to Communication Data List .........................................................47

7.2 Z-TIO Module Object (0x64: 64Hex)..............................................................50

Page

7.3 Z-TIO Module Extended Object (0x65: 65Hex)..............................................75

7.4 Z-DIO Module Object (0x66: 66Hex) .............................................................79

8. USAGE EXAMPLE ............................................................. 83

8.1 Handling Procedures ..................................................................................... 83

8.2 System Configuration ....................................................................................84

8.3 Setting of Use Instruments ............................................................................85

8.4 Sample Programs..........................................................................................86

8.4.1 Polling I/O communication (When the SYSMAC CJ) ......................................... 86

8.4.2 Explicit message communication (When the SYSMAC CJ)............................... 90

9. TROUBLESHOOTING........................................................ 96

10. SPECIFICATIONS .......................................................... 100

APPENDIX ............................................................................ 103

A. DEVICE PROFILES ......................................................................................103

A.1 Basic Data ..........................................................................................................103

A.2 Object Mounting.................................................................................................. 104

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IMR01Y36-E2

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1. OUTLINE

DeviceNet communication converter COM-JH [For SRZ] (hereafter called COM-JH) is communication converter to connect the RKC module type controller SRZ (hereafter called controller) to a programmable controller (hereafter called PLC) for DeviceNet.

This chapter describes features, package contents, model code, system configuration, etc.

• A combined total of up to 31 Z-TIO and Z-DIO modules can be connected to one COM-JH.

• On DeviceNet, a PLC is a master device, and the COM-JH is a slave device.

• There are two DeviceNet connector types: open-style connector and micro-style connector.

Programmable controller (PLC)

[Master]

DeviceNet

Controller (SRZ)

(Z-TIO or Z-DIO module)

[Up to 31 modules]

1 2 3 31

DeviceNet

communication

converter

COM-JH

[Slave]

Power supply (24 V DC)

Controller communication

(RS-485: Modbus)

For DeviceNet, refer to the website of ODVA (Open DeviceNet Vendor Association).

URL: http://www.odva.org

IMR01Y36-E2 1

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1. OUTLINE

1.1 Checking the Product

Before using this product, check each of the following:

 Model code  Check that there are no scratches or breakage in external appearance (case, front panel, terminal, etc).  Check that all of the items delivered are complete. (Refer to below)

COM-JH [For SRZ] Installation Manual



(IMR01Y24-E)

COM-JH [For SRZ] Quick Operation Manual



(IMR01Y28-E)

COM-JH [For SRZ] Communication Data List



(IMR01Y32-E)



COM-JH [For SRZ] Instruction Manual (IMR01Y36-E2)

Accessories Q’TY Remarks

1 Enclosed with instrument

This manual

(Download free or purchase hard copy)

EDS file * 1 Download free



If any of the products are missing, damaged, or if your manual is incomplete, please contact RKC sales office or the agent.

* EDS file The EDS file for COM-JH can be downloaded from the official RKC website:

(URL: http://www.rkcinst.com/english/download/field_network.htm) Use the EDS file when recognizing the COM-JH on the DeviceNet by using a configurator (tool used to set a master or slave environment on the DeviceNet) of each manufacturer.

For how to use EDS file, refer to Configuration Tool Instruction Manual of each company or Instruction Manual of the master product.

1.2 Model Code

Check that the product received is correctly specified by referring to the following model code list: If the product is not identical to the specifications, please contact RKC sales office or the agent.

(1) Connector type

COM- JH -  ∗ 02

(1) (2)

N: Open-style connector (Unshielded type) 1: Micro-style connector (Shield type)

(2) Corresponding to the RKC controller

02: SRZ

IMR01Y36-E2

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1.3 Parts Description

1. OUTLINE

Terminal cover

DeviceNet

communication speed

setting switch (DR)

DeviceNet connecto

[Open-style connector]

(COM.PORT)

Front view of open-style connector type

Terminal base

Indication lamps

Node address

setting switch

Terminal cover

Mounting bracket

Front view of micro-style connector type

Indication lamps

Mainframe

DeviceNet communication speed setting switch (RATE)

DeviceNet connector [Micro-style connector] (COM.PORT)

FAIL

RUN

Open-style connector type

IMR01Y36-E2

Left side view

DIP switch

Indication lamps

NET

FAIL

RUN

MOD

Micro-style connector type

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1. OUTLINE

 Indication lamps

FAIL [Red]

• When instrument abnormally: Turns on

• Communication environment setting mode by the switch:

Flashes

RUN [Green]

• When normally: Turns on

• Self-diagnostic error: Flashes slowly

• Data collection just after the power is turned on: Flashes rapidly

NS or NET (Network status) [Green/Red]

• Network is operating normally, but communications have not yet been established: A green lamp flashes

• Network is operating normally (communications established): A green lamp turns on

• I/O connection is timeout: A red lamp flashes

• A fatal communications error has occurred,

Network communications are not possible: A red lamp turns on

MS or MOD (Module status) [Green/Red]

• When DeviceNet communication is normal: A green lamp turns on

• Controller communication error: A green lamp flashes

• Memory backup error: A red lamp turns on

 DeviceNet connector

COM. PORT [Open-style or

Micro-style

Connector for PLC (Master) connection

connector]

 Switches

Node address setting switch

DeviceNet communication speed setting switch

DIP switch

• Set the node address for DeviceNet

• Used for the PLC communication environment setting

• Set the communication speed for DeviceNet

• Used for the PLC communication environment setting

• Set the communication speed for controller communication

• Set the number of communication data items when conducting

DeviceNet Polling I/O communication

 Others

Terminal cover Terminal covers above and below the COM-JH

Mounting bracket

• Used for the DIN rail mounting

• When panel mounted, two mounting brackets are required for the

upper and lower sides (one required for the upper side: separately sold).

Terminal base Part of the terminal and base of COM-JH

(There is the Termination resistor transfer switch in the inside of terminal base)

Mainframe Part of the mainframe of COM-JH

IMR01Y36-E2

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2. HANDLING PROCEDURES

Conduct necessary setting before communication according to the procedure described below.

communication setting

COM-JH

Communication

environment setting

Mounting

Set the node address, DeviceNet communication speed, controller communication speed and number of communication data items when conducting DeviceNet Polling I/O communication of COM-JH.

Refer to 5. SETTING (P. 20).

Set the Communication environment of DeviceNet Polling I/O communication.

Refer to 5.4 Communication Environment Setting by Rotary Switch (P. 23),

 Number of communication data items setting by DIP switch (P. 32),  Communication parameter setting by configuration tool (P. 33) or  Communication parameter setting by Explicit message communication

(P. 43)

Mount the COM-JH, Controller and PLC.

• Refer to 3. MOUNTING (P. 7).

• For controller (SRZ) mounting, refer to Z-TIO Instruction Manual

(IMS01T01-E).

• For PLC mounting, refer to Instruction Manual for the used PLC.

Wiring and Connection

Connect power supply wires to the COM-JH, and also connect the COM-JH to the controller and the COM-JH to the PLC, respectively.

• Refer to 4. WIRING (P. 11).

• For controller (SRZ) wiring, refer to Z-TIO Instruction Manual

(IMS01T01-E).

Power ON

To avoid error at operation start-up, COM-JH must be powered

on LAST (after the controller, PLC, etc.).

When turn on the power supply of DeviceNet communication, slave including COM-JH, and master (PLC etc.), the COM-JH performs as follows.

1. The COM-JH starts collecting data on each controller connected from the time when the power is turned on.

2. The RUN lamp flashed at very short intervals.

3. After data collection is finished and DeviceNet communication becomes

enabled *, the RUN lamp keeps lighting. *

Time required for enabling DeviceNet communication is about 30 seconds.

IMR01Y36-E2 5

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2. HANDLING PROCEDURES

PLC setting

Controller setting

Installation of

the EDS file

DeviceNet

communication setting

Data download

Programming

Set communication parameters of PLC.

Refer to 8.3 Setting of Use Instruments (P. 85) and Instruction Manual for the used PLC.

Set communication parameters of controller.

• Refer to 8.3 Setting of Use Instruments (P. 85)

• Refer to Z-TIO Host Communication Quick Instruction Manual

(IMS01T02-E).

Install the EDS file of COM-JH in a configuration tool of DeviceNet. The EDS file for COM-JH can be downloaded from the official RKC website.

Refer to the Instruction Manual of Configuration Tool.

URL: http://www.rkcinst.com/english/download/field_network.htm

Set COM-JH communication parameters relating to Polling I/O communication by using the DeviceNet configuration tool.

Refer to 6.2.1 Polling I/O communication (P. 27) and the Instruction Manual of Configuration Tool.

Download each device parameter created by the DeviceNet configuration tool to device on the actual network.

Refer to the Instruction Manual of Configuration Tool.

Create the sequence program.

Refer to 8.4 Sample Programs (P. 86).

IMR01Y36-E2

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3. MOUNTING

This chapter describes installation environment, mounting cautions, dimensions and mounting procedures.

To prevent electric shock or instrument failure, always turn off the power before mounting or removing the instrument.

WARNING

3.1 Mounting Cautions

(1) This instrument is intended to be used under the following environmental conditions. (IEC61010-1)

[OVERVOLTAGE CATEGORY II, POLLUTION DEGREE 2]

(2) Use this instrument within the following environment conditions:

• Allowable ambient temperature: −10 to +50 °C (14 to 122 °F)

• Allowable ambient humidity: 5 to 95 % RH

(Absolute humidity: MAX.W.C 29.3 g/m

• Installation environment conditions: Indoor use Altitude up to 2000 m

(3) Avoid the following conditions when selecting the mounting location:

• Rapid changes in ambient temperature which may cause condensation.

• Corrosive or inflammable gases.

• Direct vibration or shock to the mainframe.

• Water, oil, chemicals, vapor or steam splashes.

• Excessive dust, salt or iron particles.

• Excessive induction noise, static electricity, magnetic fields or noise.

• Direct air flow from an air conditioner.

• Exposure to direct sunlight.

• Excessive heat accumulation.

dry air at 101.3 kPa)

(4) Mount this instrument in the panel considering the following conditions:

• Ensure at least 50 mm space on top and bottom of the instrument for maintenance and environmental reasons.

• Do not mount this instrument directly above equipment that generates large amount of heat (heaters, transformers, semi-conductor functional devices, large-wattage resistors).

• If the ambient temperature rises above 50 °C (122 °F), cool this instrument with a forced air fan, cooler, etc. Cooled air should not blow directly on this instrument.

• In order to improve safety and the immunity to withstand noise, mount this instrument as far away as possible from high voltage equipment, power lines, and rotating machinery.

High voltage equipment: Do not mount within the same panel. Power lines: Separate at least 200 mm. Rotating machinery: Separate as far as possible.

(5) If this instrument is permanently connected to equipment, it is important to include a switch or

circuit-breaker into the installation. This should be in close proximity to the equipment and within easy reach of the operator. It should be marked as the disconnecting device for the equipment.

IMR01Y36-E2 7

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3. MOUNTING

3.2 Dimensions

(Unit: mm)

109.5

125

 Depth in connector mounting

Conduct installation in consideration of the sizes of the connector and cable when connector-connected. [Usage example of micro-style connector]

109.5

Approx. 100 *

(Unit: mm)

* For open-style connector: Approx. 50 mm

IMR01Y36-E2

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3. MOUNTING

3.3 DIN Rail Mounting

 Mounting procedures

1. Pull down the mounting bracket at the bottom of the instrument (A). Attach the hooks on the top of the instrument to the DIN rail and push the lower section into place on the DIN rail (B).

2. Slide the mounting bracket up to secure the instrument to the DIN rail (C).

DIN rail

Mounting

bracke

(A) Pull down

 Removal procedures

(B) Push

1. Turn the power OFF.

2. Remove the wiring.

3. Pull down a mounting bracket with a

slotted screwdriver (A). Lift the instrument from bottom, and take it off (B).

(B) Lift and

take off

(A) Pull down

IMR01Y36-E2

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3. MOUNTING

)

3.4 Panel Mounting

1. Pull down the mounting bracket (A) until locked and that a mounting hole appears.

2. Prepare one mounting bracket per instrument (B) sold separately (KSRX-55) and then insert it in

the rear of the terminal board at top of the instrument until locked but a mounting hole does not disappear.

3. Mount each module directly on the panel with screws which are inserted in the mounting holes of the top and bottom mounting brackets.

Recommended tightening torque: 0.3 N⋅m (3 kgf⋅cm)

The customer needs to provide the M3 size screws. Select the screw length that matches the mounting panel.

(B) Insert

Mounting dimensions

(Unit: mm

Mounting

holes

Mounting bracket (Sold separately) [KSRX-55]

(A) Pull down

130.5 ± 0.2

IMR01Y36-E2

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4. WIRING

This chapter describes wiring cautions, wiring layout and wiring of terminals.

4.1 Wiring Cautions

To prevent electric shock or instrument failure, do not turn on the power until all wiring is completed. Make sure that the wiring is correct before applying power to the instrument.

• To avoid noise induction, keep input signal wire away from instrument power line, load lines and power lines of other electric equipment.

• If there is electrical noise in the vicinity of the instrument that could affect operation, use a noise filter.

WARNING

− Shorten the distance between the twisted power supply wire pitches to achieve the most effective noise reduction.

− Always install the noise filter on a grounded panel. Minimize the wiring distance between the noise filter output and the instrument power supply terminals to achieve the most effective noise reduction.

− Do not connect fuses or switches to the noise filter output wiring as this will reduce the effectiveness of the noise filter.

• Power supply wiring must be twisted and have a low voltage drop.

• For an instrument with 24 V power supply, supply power from a SELV circuit.

• A suitable power supply should be considered in end-use equipment. The power supply must be in

compliance with a limited-energy circuits (maximum available current of 8 A).

• Use the solderless terminal appropriate to the screw size (M3).

• Make sure that the any wiring such as solderless terminal is not in contact with the adjoining terminals.

5.9 mm or less

3.2 mm or more

Recommended tightening torque:

0.4 N⋅m (4 kgf⋅cm)

IMR01Y36-E2 11

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4. WIRING

4.2 Terminal Configuration

The terminal configuration is as follows.

Upper-side

terminal

7 6 5 4

2 1

Controller communication

RS-485

T/R(A)

T/R(B)

: The part of internal wiring

Power supply

24 V

11 10 9 8

−

14 13 12

Lower-side

terminal

Ground

As controller communication terminal Nos. 1, 4 and 5 are internally connected to terminal Nos. 3, 6 and 7, any terminals can be used.

As ground and power supply terminal Nos. 8, 9 and 12 are internally connected to terminal Nos. 10, 11 and 14, any terminals can be used.

Terminal No. 2 and No. 13 is not used.

IMR01Y36-E2

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4.3 Connection to DeviceNet

To prevent electric shock or instrument failure, turn off the power before connecting or disconnecting the instrument and peripheral equipment.

4.3.1 Connection outline of DeviceNet

The following diagram shows the configuration of a DeviceNet network.

WARNING

4. WIRING

Communication

power

Terminating

resistor

Trunk

line

Node

Trunk

line

Power supply tap

Trunk

line

T-branch

tap

Node

Drop line

Trunk

line

T-branch

tap

Trunk

line

Terminating

Drop line

Node

• Nodes: There are two kinds of nodes of master and slave in DeviceNet. The master and slaves can be connected at any location in the network.

resistor

• Trunk/Drop lines: The trunk line refers to the cable that has termination resistors on both ends. Cables branching from the trunk line are known as drop lines. Use the DeviceNet communication cable (thick or thin cable) for Trunk/Drop lines.

• Connection methods: Two methods can be used to connect DeviceNet nodes: The T-branch method and the multi-drop method. With the T-branch method, the node is connected to a drop line created with a T-branch Tap. With the multi-drop method, the node is directly connected to the trunk line or the drop line.

IMR01Y36-E2

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4. WIRING

• Termination resistors: Install termination resistors to both ends of a trunk line in DeviceNet. Specification of termination resistor: 121 Ω, ±1 %, 1/4 W (Metal film resistance)

• Communications power supplies: To use DeviceNet, connect a communications power supply (24 V DC) to the communications connector of each node with a cable.

• Communication length:

Communication

speed

125 kbps 500 m 156 m or less

250 kbps 250 m 100 m 6 m 78 m or less

500 kbps 100 m 39 m or less

For details of DeviceNet Network installation conditions and methods, refer to the instruction manual of the DeviceNet master unit or DeviceNet Specifications. DeviceNet specifications are available at ODVA (Open DeviceNet Vendor Association).

URL: http://www.odva.org

Maximum network length *

Thick trunk length Thin trunk length

Maximum

drop length

* Maximum distance between nodes

Cumulative drop length

IMR01Y36-E2

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4.3.2 Pin layout of connector

 Open-style connector

4. WIRING

DeviceNet connector

Open-style connector

(COM. PORT)

1: V−

2: CAN_L

3: Drain

4: CAN_H

5: V+

Pin No. and signal details

Pin No. Signal name Symbol Cable color

Power supply, minus (−) V−

2 Communication data, low CAN_L Blue

3 Shield Drain

4 Communication data, high CAN_H White

Power supply, plus (+) V+

 Connection plugs (Recommended model)

MSTB2.5/5-STF-5.08AUM (PHOENIX CONTACT, Inc.)

Multi-drop type (recommended model) TMSTBP2.5/5-STF-5.08AUM (PHOENIX CONTACT, Inc.)

Black

⎯

Red

IMR01Y36-E2

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4. WIRING

−

 Micro-style connector

DeviceNet connector

Micro-style connector

(COM. PORT)

3: V

2: V

5: CAN_L

1: Drain

4: CAN_H

Pin No. and signal details

Pin No. Signal name Symbol Cable color

1 Shield Drain

Power supply, plus (+) V−

Power supply, minus (−) V+

⎯

Red

Black

4 Communication data, high CAN_H White

5 Communication data, low CAN_L Blue

 Connection socket (Recommended model)

SACC-M12FS-5CON-PG 9-M (PHOENIX CONTACT, Inc.) (This socket is a type to use thin cable.)

 Cable

Use the communication cable (thick cable or thin cable) that matched specification of DeviceNet.

By thickness of a cable to use and connection method, usable connection connector type is different.

For cable specifications, connection method and vendor, refer to the website of ODVA (Open DeviceNet Vendor Association).

URL: http://www.odva.org

IMR01Y36-E2

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4. WIRING

4.4 Wiring to the Controllers

Conduct wiring between the COM-JH and controller (SRZ) as shown in the following.

 SRZ (Z-TIO/Z-DIO module) communication terminal number and signal details

Terminal No. Signal name Symbol

3 Send/receive data T/R (A) 4 Send/receive data T/R (B) 5 Signal ground SG

 Wiring

Communication terminal number

2 1

3 4 5

R1: Internal termination resistor (120 Ω 1/2 W)

R2: Termination resistor for external connection

COM-JH

(−)

(+)

(Example: 120 Ω 1/2 W)

T/R (A)

T/R (B)

Terminal block

Shielded twisted

pair wire

RS-485

Connected by the internal communication line

Controller (SRZ)

Paired

wire

Up to 16 Z-TIO modules can be connected.

Z-TIO module

T/R (A)

T/R (B)

Z-TIO module

T/R (A)

T/R (B)

(−)

(+)

  

(−)

(+)

IMR01Y36-E2

The maximum number of SRZ modules (including other function modules) on the same communication line is 31.

If communication errors occur frequently due to the operation environment or the communication distance, connect termination resistors.

The customer provides the cable and termination resistor for external connection.

The termination resistor existing within the COM-JH can be connected or disconnected by the switch. (Factory set value: Termination resistor connected) [Refer to 4.5 Termination Resistor (P. 18)]

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4. WIRING

4.5 Termination Resistor

Procedure for setting a termination resistor to Controller communication (RS-485) and its setting position are described in the following.

If communication errors occur frequently due to the operation environment or the communication distance, connect termination resistors.

 Termination resistor setting position

It the COM-JH is connected to the extreme end of the communication line, install one termination resistor each to the COM-JH and the controller located most distantly from the COM-JH.

Termination resistor ON (Factory set value)

COM-JH

Controller communication

(RS-485: Modbus)

 Setting procedure of termination resistor (COM-JH)

Controller (SRZ)

Z-TIO or Z-DIO module

Internal communication line

(RS-485)

Termination resistor

Connect a termination resistor to the terminals from exterior.

Refer to 4.4 Wiring to the Controllers (P. 17)

As the COM-JH is internally provided with a selector switch for choosing the ON/OFF of a termination resistor, it is not required to externally install the termination resistor. (Factory set value: Termination resistor connected)

1. Turn off the power supply of the module.

Do not separate the mainframe from the terminal base with the power turned on. If so, instrument failure may result.

2. Pull out the mainframe itself toward you (2) while pushing the locks at its top and bottom (1),

and then separate it from the terminal base.

Upper-side

lock

Top view

Terminal base

Mainframe

(1) Push

(2) Pull out

Lower-side

lock

Bottom view

(1) Push

Removing the module mainframe

IMR01Y36-E2

Page 25

3. Turn on the Termination resistor transfer switch in the terminal base.

The COM-JH is shipped from the factory with the selector switch set to “ON: Termination resistor connected.”

Termination resistor

transfer switch

OFF

4. WIRING

Termination

resistor OFF

Factory set value: ON

Termination resistor ON (120 Ω 1/2 W)

A terminal base of the state which removed module mainframe

4. Push the mainframe thus separated in the terminal base until firmly locked.

Terminal base

Mainframe

Push the module mainframe until firmly locked

IMR01Y36-E2

Mounting the module mainframe

Page 26

5. SETTING

 To prevent electric shock or instrument failure, always turn off the power

before setting the switch.

 To prevent electric shock or instrument failure, never touch any section other

than those instructed in this manual.

CAUTION

Do not separate the module mainframe from the terminal base with the power turned on. If so, instrument failure may result.

WARNING

5.1 Node Address Setting

To identify each device connected to the network, it is necessary to set a different address to each device (node). For the DeviceNet, as it is possible to connect up to 64 devices including a master to the network, node address (MAC ID) from 0 to 63 can be set. For this setting, use a small slotted screwdriver.

Set the address such that it is different to the other addresses on the same line. Otherwise, problems or malfunction may result.

Node address setting switch

MSD: High-order digit setting

(set value × 10)

LSD: Low-order digit setting

(set value × 1)

Setting range: 0 to 63 (Factory set value: 63)

The above figure is open-style connector type. The figure of micro-style connector type is the same as an open-style connector type.

When any number exceeding 64 is set, the node address number becomes “63.”

20 IMR01Y36-E2

Page 27

5.2 DeviceNet Communication Speed Setting

Set a communication speed for the DeviceNet using a small slotted screwdriver.

5. SETTING

DeviceNe

Setting range: 0: 125 kbps

(Factory set value: 0)

communication

speed setting switch

(DR or RATE)

1: 250 kbps 2: 500 kbps

The above figure is open-style connector type. The figure of micro-style connector type is the same as an open-style connector type.

When any number between 3 and 9 is set, the communication speed becomes “500 kbps.”

IMR01Y36-E2 21

Page 28

5. SETTING

5.3 DIP Switch Setting

With the DIP switch which there is on the left side of mainframe, set the controller communication speed and set the number of communication data items when conducting DeviceNet Polling I/O communication.

DIP switch

12345678

Left side view

OFF

1 2 Controller communication speed

OFF OFF 38400 bps

ON OFF 9600 bps

OFF ON 19200 bps

ON ON 38400 bps

Factory set value: 19200 bps

4 5

OFF OFF 7 words

ON OFF 25 words

OFF ON 45 words

ON ON 100 words

Number of communication data items when

conducting DeviceNet Polling I/O communication

Factory set value: 25 words

Switch No. 3, 6, 7 and 8: OFF fixed. (Do not change this one)

The number of communication data items can be calculated from the following equation. Number of communication data items

)

• • •

IMR01Y36-E2

= (Number of words of first communication item for one module + Number of words of next communication item for one module + Number of words of last communication item for one module × Number of communication controllers + Fixed communication date items: 5 words

In the case of two-channel type (Z-TIO-B modules), the number of words per one module is

the same as four-channel type (Z-TIO-A modules).

Measured data items (IN)

Receive counter: 1 word, Alarm state: 2 words, RUN/STOP state: 2 words

Setting data items (OUT)

Setting state selection: 3 words, RUN/STOP transfer: 2 words

Page 29

5. SETTING

The number of communication data items when conducting Polling I/O communication can also be set via Explicit message communication, or by the configuration tool or rotary switch. However, when the number of communication words is set via Explicit message communication, or by the configuration tool or rotary switch, the value set by the DIP switch may be ignored.

5.4 Communication Environment Setting by Rotary Switch

Set communication environment of Polling I/O communication of DeviceNet by using the Node address setting switch and the DeviceNet communication speed setting switch which are the rotary switch of the COM-JH.

The setting details cannot be check afterwards. When checking the details thus set, check them via Explicit message communication. In addition, as each switch position is moved during the setting, record the switch setting state before making the setting.

 Setting procedure

1. Turn off the power supply.

2. Before communication environment, record the switch positions of Node address setting switch

and DeviceNet communication speed setting switch. (When this module is used for the first time, no recording is required.)

3. Set all the values of a Node address setting

switch and a DeviceNet communication speed setting switch to “9.”

Node address setting switch

and

DeviceNet communication speed

setting switch

4. Turning on the power sets the module to the

Communication environment setting mode. If set to the Communication environment setting mode, the RUN lamp goes off and the FAIL

FAIL lamp (red) flashing

RUN lamp turns off

lamp flashes.

5. Select a setting item number with MSD of the Node address setting switch, and set data with

LSD of the Node address setting switch.

Refer to  List of communication environment setting items (P. 24).

6. Set the DeviceNet communication speed setting switch in the order of “9,” “0” and “1.”

The RUN lamp turns on and then it turns off after registration of the set data is complete (after a lapse about 3 seconds).

7. Repeat the steps from 5. to 6. of above, and set other setting items.

However, set the DeviceNet communication speed setting switch in the order of “1,” “0” and “1” from the second setting.

8. First check that the RUN lamp goes off, and then turn off the power.

9. Return the switch positions of Node address setting switch and DeviceNet communication

speed setting switch to the positions already recorded.

10. Turn on the power again.

The set data validate if the power is turned on again.

IMR01Y36-E2

Page 30

5. SETTING

 List of communication environment setting items

Node address setting switch MSD Node address setting switch LSD

No. Setting item Data range

0 Action mode selection Address setting method

0: Continuous setting 1: Free setting 2 Continuous setting 3 Free setting

4 to 9: Do not set this one Continuous setting:

The addresses that are set in object instances 1 to 31 of the controller address settings * must be set in order from the lowest instance.

Free setting:

The addresses that are set in object instances 1 to 31 of the controller address settings * can be set freely.

* The Attribute ID: 246 of controller object

(0x64: 64Hex).

1 Number of Polling I/O

communication controllers

0: 1 controller 1 to 8: 2 to 30 controllers (= set value × 4 − 2) 9: 31 controllers Set the number of controller communicating by Polling I/O communication.

2 Unused Do not set this one ⎯

3 Unused Do not set this one ⎯

4 Number of communication

measured data items (IN) when conducting Polling I/O communication

0 to 8: 0 to 80 words (= set value × 10) 9: 200 words Set the number of measured data items (IN) communicating via Polling I/O

Based on the

communication.

5 Number of communication setting

data items (OUT) when conducting Polling I/O communication

0 to 8: 0 to 80 words (= set value × 10) 9: 200 words Set the number of setting data items (OUT) communicating via Polling I/O

Based on the

communication.

The PID/AT transfer by Polling I/O communication is invalidated.

The PID/AT transfer by Polling I/O communication is validated.

Continued on the next page.

Factory

set value

controllers

DIP switch

setting

(25 words)

DIP switch

setting

(25 words)

IMR01Y36-E2

Page 31

Continued from the previous page.

5. SETTING

Node address setting switch MSD Node address setting switch LSD

No. Setting item Data range

6 Controller communication

transmission wait time

0 to 5: 0 to 20 ms (= set value × 4) 6: 30 ms 7: 50 ms 8: 70 ms 9: 100 ms Set the standby time until the COM-JH starts sending data after receiving data from the controller.

7 Unused Do not set this one

8 Controller address setting

0: Controller 1 to 31: 1 to 31 1: Controller 1: 1 Controller 2 to 31: 0 2 to 8: Do not set this one 9: Automatic acquisition of controller address

Set the address of the controller that is connected to COM-JH to have communication take place with only that address.

Set “9: Automatic acquisition of controller address” and turn on the power again to acquire the connected controller address automatically.

Factory

set value

⎯

9 Set value initialization 0 to 8: Unused

9: Communication environment setting initialization execution Initialize each communication environment setting data item which can be set by the rotary switch.

The number of communication data items can be calculated from the following equation. Number of communication data items = (Number of words of first communication item for one module + Number of words of next communication item for one module + Number of words of last communication item for one module × Number of communication controllers + Fixed communication date items: 5 words

In the case of two-channel type (Z-TIO-B modules), the number of words per one module is

the same as four-channel type (Z-TIO-A modules).

Measured data items (IN) Receive counter: 1 word, Alarm state: 2 words, RUN/STOP state: 2 words Setting data items (OUT) Setting state selection: 3 words, RUN/STOP transfer: 2 words

The number of Polling I/O communication controllers, the number of communication measured data items (IN) and the number of communication setting data items (OUT) can also be set via Explicit message communication, or by the configuration tool.

)

• • •

⎯

IMR01Y36-E2

Page 32

6. DeviceNet COMMUNICATION

6.1 Features and Functionality

 One DeviceNet Network can have a maximum of 64 Media Access Control Identifiers (MAC ID:

Node address).

 Network length changes with communication speed.

Communication

speed

Maximum network length *

Thick trunk length Thin trunk length

Maximum

drop length

Cumulative drop length

125 kbps 500 m 156 m or less

250 kbps 250 m 100 m 6 m 78 m or less

500 kbps 100 m 39 m or less

* Maximum distance between nodes

 Install termination resistors to both ends of a trunk line in DeviceNet.

Specification of termination resistor: 121 Ω, ±1 %, 1/4 W (Metal film resistance)

 A DeviceNet node is modeled as a collection of objects.

The object model provides a template for organizing and implementing the Attributes (data), Services and Behaviors of the components of a DeviceNet product. This model has represented the construction of address designation to consist of four levels of Node address (MAC ID), Object class ID, Instance ID and Attribute ID. An address of this 4 level is used as an identification factor of data in Explicit message communication.

Address Lowest Highest

Node 0 63

Object class 1 65535

Instance 0 65535

Attribute 1 255

 DeviceNet incorporates CAN (Controller Area Network). CAN defines the syntax or form of the

data movement. Data on DeviceNet is transmitted using CAN data frame.

Identifier Control Data (0 to 8 bytes) CRC

Start of Frame

RTR Bit

CAN data frame

ACK

End of Frame

For details on the communication specification of DeviceNet, refer to DeviceNet specifications. DeviceNet specifications are available from ODVA (Open DeviceNet Vendor Association).

URL: http://www.odva.org

26 IMR01Y36-E2

Page 33

6. DeviceNet COMMUNICATION

6.2 Communication Method

COM-JH has supported Polling I/O communication and Explicit message communication as a communication method of DeviceNet.

6.2.1 Polling I/O communication

Polling I/O communication is the communication that master and slave always execute transmission and reception of data. Used always when checking data items such as measured values, etc. Set the following items before communication start.

• Communication items (setting data items and measured data items)

• Number of communication controllers

• Number of communication data items

• Controller address

• Action mode

• Automatic acquisition of controller address

Polling made once enables the following data items to be read or written via Polling I/O communication.

Request: setting data items (OUT) Response: measured data items (IN)

Setting state selection Receive counter

RUN/STOP transfer Alarm state

Selected set items RUN/STOP state

Selected measured items

Master

(PLC)

DeviceNet

Request

Setting state selection

RUN/STOP transfer

Selected set items

Slave

(COM-JH)

Outline of Polling I/O communication

Response

Receive counter

Alarm state

RUN/STOP state

Selected measured items

For data processed in actual communication, its decimal point is ignored. In addition, data with a minus sign is expressed as 2’s complement data.

[Example 1] For a set value of “120.0,” set “1200.” [Example 2] For a set value of “−1,” set “65535.” (10000H − 1 = FFFFH = 65535)

IMR01Y36-E2 27

Page 34

6. DeviceNet COMMUNICATION

 Data to send from a master [Request: setting data items (OUT)]

A master transmits data of the following for slave (COM-JH).

Communication data (setting data items) contents

No. Items Data range

1 Setting state selection

(All controller)

Bit data Bit 0: Data setting disabled/enabled

0: Depending on the setting contents of communication data No. 2 and No. 3 1: All-controller setting enabled

(include RUN/STOP) Bit 1 to 15: Unused [Decimal number: 0 to 1]

2 Setting state selection

(Controller 1 to 16)

Bit data Bit 0 to 15: Data setting disabled/enabled

(Controller 1 to 16) 0: Setting disabled 1: Setting enabled

[Decimal number: 0 to 65535]

3 Setting state selection

(Controller 17 to 31, RUN/STOP)

Bit data Bit 0 to 14: Data setting disabled/enabled

(Controller 17 to 31)

Bit 15: RUN/STOP transfer disabled/enabled

0: Setting disabled 1: Setting enabled

[Decimal number: 0 to 65535]

Factory

set value

4 RUN/STOP transfer

(Controller 1 to 16)

Bit data Bit 0 to 15: RUN/STOP transfer *

(Controller 1 to 16) 0: RUN 1: STOP

[Decimal number: 0 to 65535]

5 RUN/STOP transfer

(Controller 17 to 31)

Bit data Bit 0 to 14: RUN/STOP transfer *

(Controller 17 to 31)

0: RUN 1: STOP Bit 15: Unused [Decimal number: 0 to 32767]

* It is possible to change the logic of RUN/STOP by Explicit message communication.

Communication data Nos. 1 to 5 (corresponding to 5 words) are fixed communication data items.

Continued on the next page.

Same as

RUN/STOP

state of

controller

Same as

RUN/STOP

state of

controller

IMR01Y36-E2

Page 35

Continued from the previous page.

6. DeviceNet COMMUNICATION

No. Items Data range

and

after

Selected set items

Setting items are set by the configuration tool or via Explicit message communication are

Same as the range of setting items selected Same as the

assigned by the number of controllers similarly set. [Factory set value: Set value (SV)]

In order to validate data after communication data No. 6, it is necessary to set the controllers corresponding to communication data Nos. 2 and 3 to “1: Setting enabled” or to communication data No. 1 to “1: All-controller setting enabled.”

For the setting method of the number of communication data items, refer to the following.

− 5.3 DIP Switch Setting (P. 22),

− 5.4 Communication Environment Setting by Rotary Switch (P. 23)

−  Number of communication data items setting by DIP switch (P. 32)

−  Communication parameter setting by configuration tool (P. 33)

−  Communication parameter setting by Explicit message communication (P. 43)

Factory

set value

factory set

value of

setting data

items

selected

For the setting method of the number of communication controllers, controller address and automatic acquisition of controller address, refer to the following.

− 5.4 Communication Environment Setting by Rotary Switch (P. 23)

−  Communication parameter setting by configuration tool (P. 33)

−  Communication parameter setting by Explicit message communication (P. 43)

For the setting method of the action mode, refer to the following.

− 5.4 Communication Environment Setting by Rotary Switch (P. 23)

−  Communication parameter setting by Explicit message communication (P. 43)

For contents of setting data items, refer to 7. COMMUNICATION DATA LIST (P. 47).

IMR01Y36-E2

Page 36

6. DeviceNet COMMUNICATION

 Data which a master receives [Response: measured data items (IN)]

A master transmits data of the following for slave (COM-JH).

Communication data (measured data items) contents

No. Items Data range

1 Receive counter 1 0 to 65535

Increments each time the COM-JH receives the setting item (OUT) data.

2 Alarm state

(Controller 1 to 16)

Bit data Bit 0 to 15: Alarm state

(Controller 1 to 16)

0: Alarm OFF 1: Alarm ON [Decimal number: 0 to 65535]

3 Alarm state

(Controller 17 to 31, Setting update flag/Flag during polling I/O communication updating)

Bit data Bit 0 to 14: Alarm state

(Controller 17 to 31)

0: Alarm OFF 1: Alarm ON Bit 15: OR operation is performed to the Setting update

flag

and the Flag during polling I/O communication updating. 0: Setting update is completed 1: During setting update

[Decimal number: 0 to 65535]

4 RUN/STOP state

(Controller 1 to 16)

Bit data Bit 0 to 15: RUN/STOP state

0: RUN

(Controller 1 to 16)

1: STOP

[Decimal number: 0 to 65535]

5 RUN/STOP state

(Controller 17 to 31)

Bit data Bit 0 to 14: RUN/STOP state

0: RUN

(Controller 17 to 31)

1: STOP Bit 15: Unused [Decimal number: 0 to 32767]

The counter is reset when the power is turned on or when it exceeds 65535.

Set to “1” if any bit in “Controller state 1” of the controller object (0x64) is set to ON.

Set to 1 if the item whose setting was changed from among data items on and after measured item

(IN) No.4 is being updated while set to 0 if the same item has been update. No setting change has been finished as for as this value remains set at 1. In addition, ReadOnly items can always be read regardless of this value.

It is possible to change the logic of RUN/STOP by Explicit message communication.

Communication data Nos. 1 to 5 (corresponding to 5 words) are fixed communication data items.

Continued on the next page.

IMR01Y36-E2

Page 37

6. DeviceNet COMMUNICATION

Continued from the previous page.

No. Items Data range

and

after

Selected measured items

Same as the range of measured items selected

Measured items set by the configuration tool or via Explicit message communication are assigned by the number of controllers similarly set. [Factory set value: Measured value (PV)]

For the setting method of the number of communication words, refer to the following.