Automatic Hand Riveter.
Continuous Riveting Machine.
FOR
SALES,SERVICEORTECHSUPPORTCALL:1800-BUY-RIVET
OR
1-800-289-7483
ONTENTS
C
Safety Precautions Page 3
Specifications
Standard Rivets Page 5
Page 4
Types of Connecting Tape / Standard
Accessories
Preparing the tool for service Page 7-8
Maintenance Page 9-14
Installing and removing connecting tape Page 15-16
Troubleshooting
Assembly Drawings
Parts List Page 19-21
Schematic Page 21-23
MSDS Page 24-29
Warranty
Page 6
Page 17-18
Page 30
2
AFETY
S
DO NOT USE OUTSIDE DEISNG INTENT OR WITH EQUIPMENT THAT IS NOTRECOMMENDEDBY THE MANUFACTURER.
ALWAYS DISCONNECT THE AIR SUPPLY BEFORE ATTEMPTING ANY MAINTENANCE OR ADJUSTMENT/FITTING OF NO SE EQUIPMENT
DO NOT OPERATE A TOOL THAT IS DIRECTED TOWARDS ANY PERSON(S) OR WITH THE NOSE PIECES OFF THE TOOL
ALL MODIFICATIONS CARRIED OUT ON THE TOOL WITHOUT EXPRESS WRITTEN CONSENT OF THE MANUFACTURER SHALL BE DONE
SO AT THE CUSTOMERS
’ SOLE RESPONSIBILITY
REFER TO THIS MANUAL BEFORE ATTEMPTING ANY MAINTENANCE OPERATION. DO NOT DISASSEMBLE THIS TOOL BEFORE
RFERING TO THIS MANUAL
.
AVOID EXCESSIVE CONTACT WITH HYDRAULIC OIL, AS SOON AS POSSIBLE WASH HANDS THOROUGHLY
DO NOT EXCEED 6 BAR /90 PSI INLET PRESSURE, THE USE OF A PRESSURE REGULATOR IS HIGHLY RECOMMENDED
INSPECT THE TOOL USING PREVENTITIVE MAINTENANCE TECHNIQUES AT REUGULARLY SCHEDULED INTERVALS. INSPECT FOR
DAMAGE AND FUNCTION BY TRAINED A PERSONAL
IMPACT DAMAGE
, CHIPPING, OR CRACKING.
. THE PLASTIC BODY MUST BE CHANGED WHERNEVER THERE IS EVIDANEC OF
WEAR SAFETY GLASSES AND ADOPT FIRM FOOTING DURING OPERATION.
EXPLAIN HOW TO HANDLE THE MACHINE, AND MAKE SURE THE MANUAL HAS BEEN READ AND CLEARLY UNDERSTOOD.
DO NOT USE THE MACHINE IN AWKWARD POSITIONS.
BE AWARE OF YOUR SURROUNDINGS DURING OPERATION,DO NOT WORK NEAR DANGEROUS OBJECTS, AND DO NOT ALLOW
-OPERATING PERSONNEL TO COME NEAR.
NON
DO NOT PUT THE FACE NEAR THE AIR EXHAUST DURING OPERATION, OIL OR MANDRELS MAY COME FLYING OUT OF THE
EXHAUST
, CAUSING EYE INJURY.
AVOID GETTING OIL AND GREASE ON THE SKIN, THIS MAY CAUSE INFLAMMATION OF THE SKIN, SO SHOULD BE THOROUGHLY
WASHED OFF
.
DO NOT USE THE MACHINE WHEN THE COVER PLATE IS OFF. THIS MAY RESULT IN TRAPPED FINGERS OR OTHER INJURY.
THESE SAFETY PRECAUTIONS ARE DESIGNED TO COVER ALL EVENTUALITIES FORESEEABLE BY THE MANUFACTURER, IN ANY
OTHER CIRCUMSTANCE
, THE USER IS URGED TO EXERCISE ALL DUE CAUTION.
3
SPECIFICATIONS
The specifications and information contained in this manual are applicable only to the tool with which it was
supplied. Industrial Rivet & Fastener Co reserve the right to make any changes without notice as part of
Industrial Rivet & Fastener Co policy of continuous improvement.
SPECIFICATIONS FOR RK-4500RIVET TOOL
Air Pressure 75-95 psi Min/Max
Size 358MM X 303MM X 146MM
Pull Force 3,400 lbsF @90psi
Cycle Time 0.9 seconds Approximately
Noise Level 75 dB(A) Less than
Weight 5.08 lbs
Vibration
Hydraulic Oil Mobil DTFE 24
Nose Pieces 1/8, 5/32 , 3/16 All material rivets
2.5m/s2
Less than
4
Standard Rivets
Material
Type of Rivet
Open
Shield
(N.B. This does not include articles with a breaking force of greater than 658 kgf)
Dimensions
A : Suitable size ----------------------- mandrel side tape hole size +0.1mm
Material
Rivet Body Mandrel
Aluminum Aluminum
Aluminum Steel
Aluminum Stainless Steel
Steel Steel
Stainless Steel Steel
Stainless Steel Stainless Steel
(Use the size of tape closest to the appropriate size)
Rivet Outer Diameter (mm) (in)
size 4 size 5 size 6
(φ3.2) (φ1/8) (φ4.0) (φ5/32) (φ4.8) (φ3/16)
○ ○ ○
○ ○ ○
○ ○ ○
○ ○ ○
○ ○
○ ○
×
×
B : size 4 rivet ------------------------------ 1/8 Inch
size 5 rivet ------------------------------ 5/32 Inch
size 6 rivet ------------------------------ 3/16 Inch
C : size 4 rivet ------------------------------ 1.06 In ~ 1.41 In
size 5 rivet ------------------------------ 1.10 In ~ 1.41 In
size 6 rivet ------------------------------ 1.14 In ~ 1.41 In
D : RK-4500KS5 / RK-4500KS5 ----------- Maximum 0.88 In
E : Maximum -------------------------------- 2.165 In
F : RK-4500KS5 ---------------------------- Maximum 0.32 In
RK-4500KS5 ---------------------------- Maximum 0.40 In
For other or special rivets, please consult Industrial Rivet & Fastener Co.
( N.B. 0.63 In when using LF tape )
A
C
E
D
B
F
5
TYPES OF CONNECTING TAPE
DANGER!IN ORDER TO AVOID DAMAGE TO THE RIVETER AND ACCIDENTS, USE ONLY THE RIVET KING CONNECTING
.
TAPE
TABLE SHOWING TYPES OF TAPE AND TAPE SELECTION OPEN TYPE AND SHIELD TYPE.
(6) Jaw Setting Jig --------------------------- 1 set (12) Air Hose Assembly ----------------------- 1 pcs
Explanation of (11)
Unlike a single-action riveter, the RK-4500 has a mechanism whereby
the nose piston withdraws and feeds the rivet. This means that an
inexperienced operator is likely to be pressing the RK-4500 against
the work when the nose piston withdraws, and may damage the
work with the nose. (11) has been designed to prevent this, but it has
the disadvantage that the hole may be difficult to see. The adaptor
can therefore be removed when the operator is used to the RK-4500.
Photograph of (11)
6
PREPARING THE TOOL FOR SERVICE
IR SUPPLY
A
The rivet tool is powered by compressed air at an optimum pressure of 5.5 bar (80 psi)
The use of a pressure regulator filter/lubricator unit within 3 meters of the tool is highly
recommended to extend the life of the tool.
Dirt and/or water in the air supply can seriously impact the performance and durability
of the tool; damage to the tool caused by contaminated air supply is not covered under
warranty
If the air pressure is too high, there is a danger of parts being damaged,
While if it is too low, riveting may not be possible.
UNPACKING AND INSPECTION
Unpack the tool making sure all components are present. Keep the box and do not damage it.
You may wish to use it to send the tool back to us for scheduled maintenance or repair.
Check for visible damage to the hydraulic cylinder. Mild abrasions are common in the painting
process, however, check for hairline cracks or broken parts which might have occurred during
shipping.
Fit the air hose (Valve Side) to the base of the tool. Do not over tighten.
Check the air pressure service and insure it is between 75-85 PSI. (adjust if necessary)
Connect the air hose to the air service line.
Test fire the tool without rivets listening to the tool to insure it properly cycles.
Check that the only visible moving part (take-up reel located at the back left side of the tool)
to insure it spins with each cycle.
Disconnect the air hose until ready for riveting.
7
OSEPIECE –CHECK TO MAKE SURE IT IS THE CORRECT ONE
N
1
.
1
.
1
.
Measure the diameter of the rivet to be placed.
2
.
2
.
2
.
Insure the proper nose piece is provided with the tool. (See Rivet & Nose Piece Selection, page13). If the proper nose piece is not provided with the tool, call the
sales department.
3
.
3
.
3
.
Hand tighten all nose piece connections. Do not over tighten.
4. Change the nosepiece to suit the size of rivet being used.
The nosepiece fitted is the one designated when ordering. The nosepiece should be changed
if a different size of rivet is used.
When changing the nosepiece, use the open-end wrench supplied.
Nosepiece
5. Areas of maintenance
When using the air-combination, remove the water from the air filter regularly,
adjust the regulator air pressure, and check the volume and flow of oil in the oiler.
Check for cracks in all parts, looseness of screws and fastenings and seeping or leaking of oil,
and ensure that the one touch cycle (automatic rivet setting system) is functioning properly.
5.
If too high an air pressure is used, the machine will break, possibly resulting in accident or injury.
As a safety device, the machine is equipped with an alarm device near the air inlet.
The outlet pressure is set at 80PSI ~ 90
must always be between 80PSI ~ 90 PSI (6 ~ 7kgf/cm
PSI when assembled. The air pressure used
2
).
( Restarting Method )
If the alarm valve comes into operation, restart according to the procedure described below.
(1) Disconnect the air.
(2)
Adjust the air supply pressure to an appropriate
level.
(3) Connect the air.
8
AINTENANCE
M
In order to maintain the tool in a safe working order it is important to carry out regular maintenance
as prescribed by the manufacturer. A thorough inspection replacement of all seals within the tool
should be carried out after 500,000 placings or annually, whichever is the sooner. Item numbers in
parentheses refer to assembly drawing part numbers
Daily Maintenance
Check for air leaks. Any damaged hoses should be replaced
Lubricate the tool by pouring a few drops of light lubricating oil into the air inlet on the tool
If there is no pressure regulator, bleed the airline to clear it of accumulated dirt or water
before connecting the air hose to the tool. If there is a filter, drain it.
Check for proper nose piece/mandrel use depending on the size of the rivet nut.
Remove the mandrel from the front nose assembly and inspect for cracks, wear or other
damage. Replace if necessary.
Check that front nose assembly is fully tightened onto body
1.
Clean the 3-piece Jaw from the nosepiece side.
Using the air gun is dangerous, and protective glasses should always be worn.
Remove the nosepiece using the spanner set supplied, and remove any metal filings
from around the jaw using the air gun. Use a rag to prevent the metal filings from
flying around. Check the amount of dirt while doing this and, if necessary, remove the
jaw and clean it.
2. Using the spanner supplied, remove the nosepiece.
Attach a maintenance tube to the tip of the
Screwdrivers supplied, and remove the slide guide.
(Drawing 1)
9
3.
While holding the trigger, affix the nose piston
as far back as it will go, and remove the air plug.
(Drawing 2)
4. Using the pipe spanner and screwdriver supplied, remove (Drawing 3) the slide pipe.
(Drawing 4-D)
Use the pipe spanner by aligning with the jaw case piston at the back and affixing.
5. Hold the machine upside down, and take out the slide pipe (Drawing 4-D),
jaw pusher spring (Drawing 4-C), jaw pusher (Drawing 4-B) and jaw (Drawing 4-A).
If grease has caused the jaw to become stuck to the inside, push it out from the nose
piston side with the refueling maintenance bolt.
6. Clean the parts removed with kerosene or the equivalent. Use a wire brush to thoroughly
remove any metal filings from the teeth of the jaw. Any filings on the body of the jaw can
be removed with an air gun.
10
7. Insert 3 jaws into the tip of the tube on the
the outside of the jaw Setting Jig.
(Drawing 5, Drawing 6)
As shown in Drawing 6, apply an
over-the-counter Molybdenum grease.
(Note that applying grease to the jaw
teeth will cause the teeth to slip on the
rivets, and may make riveting impossible ).
8. Insert the jig, as shown in (Drawing 7).
Stop it about 5mm before it touches the end,
and press the knob on the inside of the tube.
(Drawing 8 )
Apply grease here
11
Insert the parts in the order shown in (Drawing 9),
9.
and use the screwdriver and pipe spanner supplied
to attach the slide pipe.
If the slide pipe is tightened too hard, it will be difficult to remove, and could cause damage to the head of the screwdriver.
10. Connect the air coupler, return the air cycle to its
starting point, and disconnect the air coupler.
(Drawing 10)
When doing this, the nose will come forward, keep the hands clear to avoid injury.
11. Use the supplied screwdriver with tube attached to attach the slide guide inside the cap case.
(Drawing 11)
Use the open-end wench supplied (sizes 14mm and 15mm) to attach the nosepiece.
12
Air Removing and Refueling Methods
Air release and refueling are needed in the following cases.
a.
b. After around 20,000 rivetings.
c.
Operating speed seems tohave slowed
A gap can be seen in the nose tip (Drawing 1-A) when disconnecting the air coupler.
1. Remove any rivets still attached to the machine, as well as all broken off mandrels.
Wipe off any dirt that may be adhering to part (Drawing 1-A).
2. Stop the air supply. (disconnect the air coupler)
3.
Use the hexagonal wrench (5mm) to remove the refueling
plug.
(Drawing 2)
Always disconnect the air hose when releasing air or refueling.
13
4. Cover the fuel inlet with a rag. (Drawing 3)
5. With the rag still in place, open the cap, and press hard on the
slide pipe with the refueling maintenance bolt. (Drawing 3)
* Check that the gap in Drawing 1-A has disappeared.
6. Cover the fuel inlet with the thumb, and turn the riveter
upside down to move the air in the hydraulic chamber into
the booster cylinder. (Drawing 4)
7. Bring the fuel inlet slowly back to the top again, and
replenish the oil to cover the amount of air bubbles
that appear. (Drawing 5)
8. Repeat steps 6 and 7 2 or 3 times until the air bubbles stop appearing,
then replenish until just short of overflowing and replace the refueling plug.
14
Installing the Connecting Tape Removing the Connecting Tape
1)
2)
3)
Push the magazine latch
towards the magazine
Push the magazine
1)
latch
towards the
magazine
and open it. and open it.
Roll up the connecting
tape containing the
rivets,
and put it in the
magazine.
Feed the tip of the tape
Still holding the trigger,
2)
pull the finished
tape
upwards.
After removing the
3)
tape,
under the plate spring, release the trigger.
4)
5)
and hook the first guide
hole on the back of the
tape on to the feeding
claw.
Close the magazine to
hold
4)
Turn off the air supply,
the connecting tape in and always throw away
place. the mandrels in the
holder.
Connect the air hose and
pull the trigger once.
A rivet will automatically
be fed into the nosepiece.
15
Removing the Connecting Tape
Use the speed controller to raise the vacuum
(1)
pressure until the rivet is held in place.
(2)
Affix with the nut.
Always disconnect the air hose when loading the connecting tape.
The following explanation should be read and clearly understood before starting operations.
TROUBLESHOOTING
RK-4500 Trouble Countermeasures
16
ROUBLESHOOTING
T
Symptom Cause Action
Nose piston does not
stop moving
backwards and
forwards.
Air was supplied when the trigger's
main axis was at the air passage
changeover point.
With the air supply connected, pull the trigger for
3 seconds or more.
17
The mandrels do not
break.
The nose piston
stops halfway back.
The nose piston is
stuck at the back
position.
The operating speed
has dropped.
The mandrel is
jammed.
Air pressure is too low. Adjust air pressure to 80PSI ~ 90 PSI.
Unsuitable rivets (high breaking
strength) were used.
There is not enough oil. Carry out air release and refueling.
The jaw is worn or loaded. Clean or replace jaw.
The mandrel has gone too far inside
the Mandrel Collector.
The slide pipe or slide guide have come
off.
There is dirt between the nose piston
and jaw case.
Air has accumulated in the hydraulic
chamber.
Air release was insufficient, meaning
that a large amount of oil has come in.
The grease around the 3-part jaw has
dried, so the jaw has become stuck to
the jaw case.
Air pressure has dropped. Wait until the pressure inside the compressor is
Air has accumulated in the hydraulic
chamber.
The grease has dried on one or more
parts.
The nosepiece is the wrong size. Use a nosepiece which is compatible with the
The jaw pusher and slide pipe are the
wrong size.
After resetting, remove the jaw and rivets.
After resetting, open the cap and remove the
mandrel.
Remove the slide guide and slide pipe.
Remove all mandrels from inside, then
reassemble.
*N.B. If even one is left, the tool will not restart.
Remove the nosepiece, and clean around the jaw
with an air blower.
*If the trigger is pulled, then the air supply is
stopped immediately, a gap will open between the
pistons, making cleaning easier.
Carry out air release and refueling.
Carry out air release and refueling as described in
step 5, and check that the gap in Drawing 1-A has
disappeared.
Clean the jaw, apply Moribden grease to the back
of the jaw , then reposition the jaw.
back to normal.
Carry out air release and refueling.
Apply 1 or 2 drops of oil (MOBILE DTE) to the
base of the nose piston and coupler, and move 5
~ 10 times.
*Keep an oiler permanently on hand.
rivets.
Use a jaw pusher and slide pipe which are
compatible with the rivets.
Incompatible rivets are being used. Contact the dealer or maker.
The rivets are not
being held.
The rivets will not
load.
There is a noise in
the coupler area.
The filter is blocked. Exchange cotton ball in the filter.
The nosepiece is the wrong size. Use a nosepiece compatible with the rivets.
The rivets are not inserted properly in
the connecting tape.
The plate spring attachment has been
removed, causing faulty positioning.
The alarm device has been activated. Check the air pressure, and adjust to the
Parts No. Parts Name
RK4500-1
Nose Piston
Find the problem and correct it. Do not use in the
event of damage likely to have an effect on the
operation of the tool.
Apply to us or the retailer for repairs.
Cap Bolt - SUS M3x35
Cap Bolt - SUS M5x16
Cap Bolt - SUS M5x20
Torx Head Cap Bolt - SUS M5x25
Button Head Cap Bolt - SUS M6x16
Machince Screw - SUS M3x8
Tapping Screw - SUS M3x5
Machince Screw - SUS M4x8
Machince Screw - SUS M5x8
Hexagonal Bolt - SUS M5 x 20
Cap Bolt - SUS M4x20
Set Screw - SUS M4x8, Cone Point
Set Screw - SUS M3x6, Flat Point
Cap Bolt - SUS M3x8
O-ring S6
O-ring JASO2030
Push to Connect Male 6mm x M6
Push to Connect Male 4mm x M5
Push to Connect Elbow 6mm x M5
360 Degree Barb Elbow 6mm x M5
360 Degree Barb Elbow 4mm x M5
Push to Connect Male 6mm x 1/8
Nose Piston Hydraulic Seal
Wear Ring φ41.5
The recommended oil for priming is Mobil DTE 24 available in 0.51 or one gallon containers, or, you
can use 30W hydraulic oil. Please see safety data below.
--------------------------------------------------------------------------
CHEMICAL NAMES AND SYNONYMS: PET. HYDROCARBONS AND A DDITIVES
GLOBALLY REPORTABLE MSDS INGREDIENTS:
None.
See Section 8 for exposure limits (if applicable).
--------------------------------------------------------------------------
Under normal conditions of use, this product is not considered hazardous
according to regulatory guidelines (See section 15).
EMERGENCY OVERVIEW: Amber Liquid. Note: Pressurized mists may form a
flammable mixture. DOT ERG No. : NA
POTENTIAL HEALTH EFFECTS: Under normal conditions of intended use,
this product does not pose a risk to health. Excessive exposure
may result in eye, skin or respiratory irritation.
For further health effects/toxicological data, see Section 11.
--------------------------------------------------------------------------
EYE CONTACT: Flush thoroughly with water. If irritation occurs, call
a physician.
SKIN CONTACT: Wash contact areas with soap and water. Remove and
clean oil soaked clothing daily and wash affected area.
INJECTION INJURY WARNING: If product is injected into or under
the skin, or into any part of the body, regardless of the
appearance of the wound or its size, the individual should be
evaluated immediately by a physician as a surgical emergency.
Even though initial symptoms from high pressure injection may be
minimal or absent, early surgical treatment within the first few
hours may significantly reduce the ultimate extent of injury.
INHALATION: Not expected to be a problem. However, if respiratory
irritation, dizziness, nausea, or unconsciousness occurs due to
excessive vapor or mist exposure, seek immediate medica l
assistance. If breathing has stopped, assist ventilation with a
mechanical device or mouth-to-mouth resuscita tion.
INGESTION: Not expected to be a proble m. Seek medical attention if
discomfort occurs. Do not induce vomiting.
--------------------------------------------------------------------------
EXTINGUISHING MEDIA: Carbon dioxide, foam, dry chemical and water fog.
SPECIAL FIRE FIGHTING PROCEDURES: Water or foam may cause frothing.
Use water to keep fire exposed containers cool. Water spray may
24
be used to flush spills away from exposure. Prevent runoff from
fire control or dilution from entering streams, sewers, or
drinking water supply.
SPECIAL PROTECTIVE EQUIPMENT: For fires in enclosed areas, fire
fighters must use self-contained breathing apparatus.
UNUSUAL FIRE AND EXPLOSION HAZARDS: Note: Pressurized mists may form
a flammable mixture.
COMBUSTION PRODUCTS: Fumes, smoke, carbon monoxide, sulfur oxides,
aldehydes and other decomposition products, in the case of
--------------------------------------------------------------------------
NOTIFICATION PROCEDURES: Report spills/releases as required to
appropriate authorities. U.S. Coast Guard and EPA regulations
require immediate reporting of spills/releases that could reach
any waterway including intermittent dry creeks. Report
spill/release to Coast Guard National Response Center toll free
number (800)424-8802. In case of accident or road spill notify
CHEMTREC (800) 424-9300.
PROCEDURES IF MATERIAL IS RELEASED OR SPILLED:
LAND SPILL: Shut off source taking normal safety precautions. Take
measures to minimize the effects on ground water. Recover by
pumping or contain spilled material with sand or other suitable
absorbent and remove mechanically into containers. If necessary,
dispose of adsorbed residues as directed in Section 13.
WATER SPILL: Confine the spill immediately with booms. Warn other
ships in the vicinity. Notify port and other relevant authorities.
Remove from the surface by skimming or with suitable absorbents. If
permitted by regulatory authorities the use of suitable dispersants
should be considered where recommended in local oil spill
procedures.
ENVIRONMENTAL PRECAUTIONS: Prevent material from entering sewers,
water sources or low lying areas; advise the relevant authorities
if it has, or if it contaminates soil/vegetation.
PERSONAL PRECAUTIONS: See Section 8
--------------------------------------------------------------------------
HANDLING: High pressure injection under the skin may occur due to the
rupture of pressurized lines. Always seek medical attention. No
special precautions are necessary beyond normal good hygiene
practices. See Section 8 for additional personal protection
advice when handling this product.
STORAGE: Keep containers closed when not in use. Do not store in open
or unlabelled containers. Store away from strong oxidizing
agents and combustible materials. Do not store near heat,
sparks, flame or strong oxidants.
SPECIAL PRECAUTIONS: Prevent small spills and leakages to avoid slip
hazard.
EMPTY CONTAINER WARNING: Empty containers retain residue (liquid
and/or vapor) and can be dangerous. DO NOT PRESSURIZE, CUT, WELD,
BRAZE, SOLDER, DRILL, GRIND OR EXPOSE SUCH CONTAINERS TO HEAT,
FLAME, SPARKS, STATIC ELECTRICITY, OR OTHER SOURCES OF IGNITION;
THEY MAY EXPLODE AND CAUSE INJURY OR DEATH. Do not attempt to
refill or clean container since residue is difficult to remove.
Empty drums should be completely drained, properly bunged and
promptly returned to a drum reconditioner. All containers should
be disposed of in an environmentally safe manner and in
accordance with governmental regulations.
--------------------------------------------------------------------------
OCCUPATIONAL EXPOSURE LIMITS:
When mists/aerosols can occur, the following are recommended: 5 mg/m3
(as oil mist)- ACGIH Threshold Limit Value (TLV), 10 mg/m3 (as oil mist)
- ACGIH Short Term Exposure Limit (STEL), 5 mg/m3 (as oil mist) - OSHA
Permissible Exposure Limit (PEL)
VENTILATION: If mists are generated, use adequate ventilation, local
exhaust or enclosures to control below exposure limits.
RESPIRATORY PROTECTION: If mists are generated, and/or when
ventilation is not adequate, wear approved respirator.
EYE PROTECTION: If eye contact is likely, safety glasses with side
MSDS for Mobile DTE SERIES PNEUMATIC OIL (cont…)
shields or chemical type goggles should be worn.
SKIN PROTECTION: Not normally required. When spla shi n g or liquid
contact can occur frequently, wear oil resistant gloves and/or
other protective clothing. Good personal hygiene practices
should always be followed.
--------------------------------------------------------------------------
Typical physical properties are given below. Consult Product Data Sheet
for specific details.
APPEARANCE: Liquid
COLOR: Amber
ODOR: Mild
ODOR THRESHOLD-ppm: NE
pH: NA
BOILING POINT C(F): > 316(600)
MELTING POINT C(F): NA
FLASH POINT C(F): > 200(392) (ASTM D-92)
FLAMMABILITY (solids): NE
AUTO FLAMMABILITY C(F): NA
EXPLOSIVE PROPERTIES: NA
OXIDIZING PROPERTIES: NA
VAPOR PRESSURE-mmHg 20 C: < 0.1
VAPOR DENSITY: > 2.0
EVAPORATION RATE: NE
RELATIVE DENSITY, 15/4 C: 0.871
SOLUBILITY IN WATER: Negligible
PARTITION COEFFICIENT: > 3.5
VISCOSITY AT 40 C, cSt: 32.0
VISCOSITY AT 100 C, cSt: 5.3
POUR POINT C(F): < -18(0)
FREEZING POINT C(F): NE
VOLATILE ORGANIC COMPOUND: NE
DMSO EXTRACT, IP-346 (WT.%): <3, for mineral oil only
NA=NOT APPLICABLE NE=NOT ESTABLISHED D=DECOMPOSES
FOR FURTHER TECHNICAL INFORMATION, CONTACT YOUR MARKETING REPRESENTATIVE
--------------------------------------------------------------------------
STABILITY (THERMAL, LIGHT, ETC.): Stable.
CONDITIONS TO AVOID: Extreme heat and high energy sources of ignition.
INCOMPATIBILITY (MATERIALS TO AVOID): Strong oxidizers.
HAZARDOUS DECOMPOSITION PRODUCTS: Product does not decompose at
ambient temperatures.
HAZARDOUS POLYMERIZATION: Will not oc cur .
---ACUTE TOXICOLOGY--ORAL TOXICITY (RATS): Practically non-toxic (LD50: greater than 2000
mg/kg). ---Based on testing of similar products and/or the
26
components.
DERMAL TOXICITY (RABBITS): Practically non-toxic (LD50: greater than
2000 mg/kg). ---Based on testing of similar products and/or the
components.
INHALATION TOXICITY (RATS): Practically non-toxic (LC50: greater
than 5 mg/l). ---Based on testing of similar products and/or the
components.
EYE IRRITATION (RABBITS): Practically non-irritating. (Draize score:
greater than 6 but 15 or less). ---Based on testing of similar
products and/or the components.
SKIN IRRITATION (RABBITS): Practically non-irritating. (Primary
Irritation Index: greater than 0.5 but less than 3). ---Based
on testing of similar products and/or the components.
OTHER ACUTE TOXICITY DATA: Although an acute inhalation study was not
performed with this product, a variety of mineral and synthetic
oils, such as those in this product, have been tested. These
samples had virtually no effect other than a nonspecific
inflammatory response in the lung to the aerosolized mineral oi l.
The presence of additives in other tested formulations (in
approximately the same amounts as in the present formulation) did
MSDS for Mobile DTE SERIES PNEUMATIC OIL (cont…)
Not alter the observed effects.
---SUBCHRONIC TOXICOLOGY (SUMMARY)--No significant adverse effects were found in studies using repeated
dermal applications of similar fo rmulations to the skin of
laboratory animals for 13 weeks at doses significantly higher
than those expected during normal industrial exposure. The
animals were evaluated extensively for effects of exposure
(hematology, serum chemistry, urinalysis, o r gan weights,
microscopic examination of tissues etc.).
---REPRODUCTIVE TOXICOLOGY (SUMMARY)--No teratogenic effects would be expected from dermal exposure, based
on laboratory developmental toxicity studi es of major components
in this formulation and/or materials of similar composition.
---CHRONIC TOXICOLOGY (SUMMARY)--Repeated and/or prolonged exposure may cause irritation to the skin,
eyes or respiratory tract. Overexposure to oil mist may result
in oil droplet deposition and/or granuloma formation. For
mineral base oils: Base oils in this product are severely
solvent refined and/or severely hydro treated. Chronic mouse skin
painting studies of severely treated o ils showed no evidence of
carcinogenic effects. These results are confirmed on a
continuing basis using various screening methods such as Modified
Ames Test, IP-346, and/or other analytical methods. For
synthetic base oils: The base oils in this product have been
tested in the Ames assay and other tests of mutagenicity with
negative results. These base oils are not expected to be
carcinogenic with chronic dermal exposures.
---SENSITIZATION (SUMMARY)--Not expected to be sensitizing based on tests of this product,
components, or similar products.
--------------------------------------------------------------------------
ENVIRONMENTAL FATE AND EFFECTS:
In the absence of specific environmental data for this product, this
assessment is based on information for representative products.
ECOTOXICITY: Available toxicity data (LL50 >1000 mg/L) indicates
that adverse effects to aquatic organisms are not expected from
this product.
MOBILITY: When released into the environment, adsorption to sediment
and soil will be the predominant behavior.
PERSISTENCE AND DEGRADABILITY: This product is expected to be
inherently biodegradable.
27
BIOACCUMULATIVE POTENTIAL: Bioaccumulation is unlikely due to the very
low water solubility of this product; therefore bioavailability
to aquatic organisms is minimal.
--------------------------------------------------------------------------
WASTE DISPOSAL: Product is suitable for burning in an enclosed,
controlled burner for fuel value. Such burning may be limited
pursuant to the Resource Conservation and Recovery Act. In
addition, the product is suitable for processing by an approved
recycling facility or can be disposed of at an appropriate
government waste disposal facility. Use of these methods is
subject to user compliance with applicable laws and regulations
and consideration of product characteristics at time of disposal.
RCRA INFORMATION: The unused product, in our opinion, is not
specifically listed by the EPA as a hazardous waste (40 CFR,
Part 261D), nor is it formulated to contain materials which
are listed hazardous wastes. It does not exhibit the hazardous
characteristics of ignitability, corrosively, or reactivity. The
unused product is not formulated with substances covered by the
Toxicity Characteristic Leaching Procedure (TCLP). However, used
product may be regulated.
USA DOT: NOT REGULATED BY USA DOT.
RID/ADR: NOT REGULATED BY RID/AD R.
IMO: NOT REGULATED BY IMO.
IATA: NOT REGULATED BY IATA.
STATIC ACCUMULATOR (50 picosiemens or less): YES
--------------------------------------------------------------------------
US OSHA HAZARD COMMUNICATION STANDARD: When used for its intended
purposes, this product is not classified as hazardous in
accordance with OSHA 29 CFR 1910.1200.
EU Labeling: Product is not dangerous as defined by the European Union
Dangerous Substances/Preparations Directives. EU labe lin g not
required.
Governmental Inventory Status: All components comply with TSCA,
EINECS/ELINCS, AICS, METI, and DSL.
U.S. Superfund Amendments and Reauthorization Act (SARA) Title III:
This product contains no "EXTREMELY HAZARDOUS SUBSTANCES".
SARA (311/312) REPORTABLE HAZARD CATEGORIES: None.
This product contains no chemicals subject to the supplier notification
requirements of SARA (313) toxic release program.
The following product ingredients are cited on the lists below:
CHEMICAL NAME CAS NUMBER LIST CITATIONS *
* EPA recently added new chemical substances to its TSCA Section 4 test rules. Please contact the supplier to confirm
whether the ingredients in this product currently app ear on a TSCA 4 or TSCA 12b list.
Code key:CARC=Carcinogen; SUS=Suspected Carcinogen; REPRO=Reproductive
--------------------------------------------------------------------------
USE: HYDRAULIC OIL
NOTE: PRODUCTS OF EXXON MOBIL CORPORATION AND ITS AFFILIATED COMPANIES
ARE NOT FORMULATED TO CONTAIN PCBS.
Health studies have shown that many hydrocarbons pose p o tential human
health risks which may vary from person to person. Information provided
on this MSDS reflects intended use. This product should not be used for
other applications. In any case, the following advice should be
considered:
INDUSTRIAL LABEL
Under normal conditions of intended use, this product does not pose a
risk to health. Excessive exposure may result in eye, skin or
respiratory irritation. Always observe good hygiene measures. First
Aid: Wash skin with soap and water. Flush eyes with water. If
overcome by fumes or vapor, remove to fresh air. If ingested do not
induce vomiting. If symptoms persist se ek medical assistance. Read
and understand the MSDS before using this product.
*************************************************************************
For Internal Use Only: MHC: 1* 1* 1* 1* 1*, MPPEC: A, TRN: 602623-00,
ELIS: 400431, CMCS97: 970972, REQ: US - MARKETING, SAFE USE: L
EHS Approval Date: 04NOV2002
*************************************************************************
Information given herein is offered in good faith as accurate, but
without guarantee. Conditions of use and suitability of the product for
particular uses are beyond our control; all risks of use of the product
are therefore assumed by the user and WE EXPRESSLY DISCLAIM ALL
WARRANTIES OF EVERY KIND AND NATURE, INCLUDING WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN RESPECT TO THE
USE OR SUITABILITY OF THE PRODUCT. Nothing is intended as a
recommendation for uses which infringe valid patents or as extending
license under valid patents. Appropriate warnings and safe handling
procedures should be provided to handlers and users. Alteration of this
MSDS for Mobile DTE SERIES PNEUMATIC OIL (cont…)
Document is strictly prohibited. Except to the extent required by law,
republication or retransmission of this document, in whole or in part, is
not permitted. Exxon Mobil Corporation and its affiliated companies
assume no responsibility for accuracy of information unless the document
is the most current available from an official ExxonMobil distribution
system. Exxon Mobil Corporation and i ts affiliated companies neither
represent nor warrant that the format, content or product formulas
contained in this document comply with the laws of any other country
except the United States of America.
Prepared by: ExxonMobil Oil Corporation
Environmental Health and Safety Department, Cli nto n, USA
29
Warranty Statement:
Industrial Rivet & Fastener Co. Inc. (hereinafter “IRF”), hereby warrants to the initial retail customer
and original distributor (“Warrantee”) only that its products will be free from defects in material and
workmanship for a period of 1 year from the purchase date, provided that the products are used in
accordance with “IRF’s” instructions as to maintenance, operation and use.
The said warranty does not extend to goods subjected to misuse, neglect, accident or improper
installation or maintenance or which have been altered or repaired by any one other than the seller
or its authorized agents.
The warrantee’s only remedy and IRF’s only obligation in the event of a defect or failure in the
products, is that IRF, at its sole option, repair, replace or rework the products, but in no case shall
the cost of the foregoing exceed the invoice price of the products.
This warranty shall be void if any person seeking to make a claim for defective or failed products
fails to notify IRF within 30 days of receipt of evidence that the product is defective or has failed, or
if said person fails to provide IRF with such evidence as is reasonably requested concerning the
effect or failure, including without limitation, evidence of the date of purchase and date of
installation.
This warranty is in lieu of all other warranties, expressed or implied, including
merchantability, or fitness provided for herein. Under no circumstance shall IRF be liable
for incidental or consequential damages arising from the defect or failure in its products.
Seller’s sole obligation under the foregoing warranty will be lim ited to, at Seller’s option, repair or
replacement of the tool (and shipping to the buyer with transportation charges paid to any place
within the contiguous 48 states). Returned goods will be evaluated by our warranty repair
department and a conclusion will be determined and classified as:
a) Warranty Repair (free of charge)
b) Abuse /Neglect (bench fee and/or hourly rate)
c) Maintenance (Flat Fee)
If inspection by the seller of returned goods shows no breach of the forgoing warranty, Seller’s
regular conditioning charges (as stated above) apply. Upon this conclusion we will e it her repair the
tool at no cost to you and return it postage paid, or call you to inform you of the repair cost. The
repair will need to be approved in writing before any work is performed.
A comprehensive tool service and repair program, for details contact your local area sales
representative or call: