Instruction Manual
RK-280-NP12
ONTENTS
C
Safety Page 3
Specifications Page 3
Preparing the tool for service Page 4
Air supply Page 4
Maintenance
Daily Page 5
Weekly Page 6
Monthly Page 7
Trigger Service Page 8
Assembly Drawings
Schematic Addendum A
Parts List Addendum B
MSDS Page 10
Troubleshooting
Warranty
Page 12
Page 13
2
SAFETY
DO NOT USE OUTSIDE DEISNG INTENT OR WITH EQUIPMENT THAT IS NOT RECOMMENDED BY THE MANUFACTURER.
ALWAYS DISCONNECT THE AIR SUPPLY BEFORE ATTEMPTING ANY MAINTENANCE OR ADJUSTMENT/FITTING OF NOSE EQUIPMENT
DO NOT OPERATE A TOOL THAT IS DIRECTED TOWARDS ANY PERSON(S) OR WITH THE NOSE PIECES OFF THE TOOL
ALL MODIFICATIONS CARRIED OUT ON THE TOOL WITHOUT EXPRESS WRITTEN CONSENT OF THE MANUFACTURER SHALL BE DONE
SO AT THE CUSTOMERS
’ SOLE RESPONSIBILITY
REFER TO THIS MANUAL BEFORE ATTEMPTING ANY MAINTENANCE OPERATION. DO NOT DISASSEMBLE THIS TOOL BEFORE
RFERING TO THIS MANUAL
.
AVOID EXCESSIVE CONTACT WITH HYDRAULIC OIL, AS SOON AS POSSIBLE WASH HANDS THOROUGHLY
DO NOT EXCEED 6 BAR / 90 PSI INLET PRESSURE, THE USE OF A PRESSURE REGULATOR IS HIGHLY RECOMMENDED
INSPECT THE TOOL USING PREVENTITIVE MAINTENANCE TECHNIQUES AT REUGULARLY SCHEDULED INTERVALS. INSPECT FOR
DAMAGE AND FUNCTION BY TRAINED COMPETANT PERSONEL
EVIDANEC OF IMPACT DAMAGE
, CHIPPING, OR CRACKING.
. THE PLASTIC BODY MUST BE CHANGED WHERNEVER THERE IS
WEAR SAFETY GLASSES AND ADOPT FIRM FOOTING DURING OPERATION.
SPECIFICATIONS
The specifications and information contained in this manual are applicable only to the tool with which it was
supplied. Industrial Rivet & Fastener Co reserve the right to make any changes without notice as part of
Industrial Rivet & Fastener Co policy of continuous improvement.
SPECIFICATIONS RIVET NUT TOOL
Air Pressure Min/Max □ 5.5 – 6 bar □ 80-90 psi
Free Air Volume Required @5.5 bar/75psi
□ 4.3 liters □
3
PREPARING THE TOOL FOR SERVICE
1
.
1
.
1
.
Inspect for damage
2
.
2
.
2
.
Connect the tool to the air supply
3
.
3
.
3
.
Insure the Rivet Nut you wish to install is within the capacity of the rivet tool
4
.
4
.
4
.
Choose and securely install the applicable nose piece for the rivet nuts you wish to apply.
5
.
5
.
5
.
Bring the tool and the rivet into the application hole. Insure the rivet head flat onto surface
6
.
6
.
6
.
Fully actuate the rocker trigger. The top button will spin the rivetnut onto the mandrel and
install the rivetnut into the workpiece. The lower button will spin the rivetnut off the
mandrel.
JAMMED GUN REMEDY
1. Disconnect tool from air supply
2. Remove Nose Piece
3. Replace Mandrel if Necessary
4. Reapply the nose case securely to the tool
5. Reattach air supply. Actuate tool without rivet. Check Function.
6. Once comfortable, Apply Rivets nuts.
IR SUPPLY
A
The rivet tool is powered by compressed air at an optimum pressure of 5.5-6.0bar(80-90 psi)
The use of a pressure regulator filter/lubricator unit within 3 meters of the tool is highly
recommended to extend the life of the tool.
Dirt and/or water in the air supply can seriously impact the performance and durability of
the tool; damage to the tool caused by contaminated air supply is not covered under
warranty
4
MAINTENANCE
In order to maintain the tool in a safe working order it is important to carry out regular maintenance
as prescribed by the manufacturer. A thorough inspection replacement of all seals within the tool
should be carried out after 500,000 placings or annually, whichever is the sooner. Item numbers in
parentheses refer to assembly drawing part numbers
Daily Maintenance
Check for air leaks. Any damaged hoses should be replaced
Lubricate the tool by pouring a few drops of light lubricating oil into the air inlet on the tool
If there is no pressure regulator, bleed the airline to clear it of accumulated dirt or water
before connecting the air hose to the tool. If there is a filter, drain it.
Check for proper nose piece/mandrel use depending on the size of the rivet nut.
Remove the mandrel from the front nose assembly and inspect for cracks, wear or other
damage. Replace if necessary.
Check that front nose assembly is fully tightened onto body
5
Weekly Maintenance
Carry out procedures as per daily maintenance instructions above
Clean and inspect the following using the below procedure..
o Remove the 4 black screw plugs (2 in the front and 2 in the rear of the tool), exposing
the brass pilot valve stem (see Fig 1).
o With a blow gun, apply a stream of air to the threaded inlet to blow out any excess oil,
dirt, or debris. (Fig 2a)
o Wipe the brass pilot valve stem of excess oil, dirt or debris. Clean in spirits if
necessary. Then, with a blow gun, apply a stream of air to the small hole in the
center of the pilot valve stem, cleaning them of excess oil, dirt and debris.
o Apply a generous coating of White Lithium Grease to the O-rings on the valve stem
o Reassemble the valve stem and plugs insuring that the valve stem is placed in the tool
correctly.
FIG. 1
Front View Rear View Rear View Front View
Remove Plug Remove Plug Plug Removed Plug Removed
Push valve out
FIG. 2a FIG 2b
6
Monthly Maintenance
Carry out procedures as per daily & monthly maintenance instructions above
Grease the engine/gear reducer with a red synthetic grease
7
Trigger Service
Inspect trigger pin valve by insuring 56 has not come loose. The proper depth should be just
under the valve stem.
If adjustment is necessarym using a fork wrench or tire valve tool, screw the trigger pin 56
into the valve stem. A very small amount of loctite243 is ok around the threaded portion
only.
If the trigger still fails, remove the trigger pin assembly from the valve stem and inspect the
seal around the trigger pin for damage. If damaged, purchase a replacement part. Reassemble according to the previous step.
#55 & #56
8
RK-280-NP12 AIR RIVET NUT TOOL
RK-280-NP12 AIR RIVET NUT TOOL
TECHNICAL
DATA
Index Part # Description
1L
1R
1A
1B
3.
4A
4B
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
Capacity:
Free Speed
Avg. Air Consumption
Operating Air Pressure
Length
Net Weight
Air Inlet
Hose Size (I.D.)
Sound pressure
180101L-B
180101R-B
180704
180714
040725
040713
NN0407B
107602
107601
612714
612717
612711
180703S
180703L
461201
OR0408
919202
OR0711
OR1014
Housing-L
Housing-R
Muffler material
Muffler material
Screw
Screw (4)
Throttle lever nut(5)
Valve Body (2)
Bleeding Valve (2)
Washer (4)
Socket (Lower) (4)
Cap (4)
2x4xL:48 Air Hose-S
2x4xL:79 Air Hose-L
Valve
O-RING (4)
Valve Steam (2)
O-RING (6)
O-RING (5)
Index Part # Description Index Part # Description
17.
18.
19.
21.
22.
23.
26.
27.
28.
29.
31.
32.
33.
34.
35.
36.
37.
107409
180202
OR0306
180702
180201
461601
108102
320101
SP2514
B20626
320302
320301
320305
210304
320303
B20608
320502
½-13, rivet nut in all materials
:
280RPM
:
9.9cfm(280 1/min)
:
90 PSI (6.2 Bar)
:
233 mm
:
1.4 kgs
:
1/4” NPT/PT
:
3/8” (9.5mm) I.D.
:
95 DBA
:
Inlet Plug (5)
Hose Connector S (2)
O-RING (2)
6x8xL:130 Air Hose (2)
Hose Connector Y (2)
Butterfly Trigger
Lock Nut
Motor housing
Spring Pin
Ball Bearing
End Plate
Cylinder
Rotor Blade (6)
Rotor
Front Plate
Ball Bearing
Planet Gear (5)
38.
39.
40.
41.
42.
43.
45.
46.
48.
49.
55.
56.
57.
60.
61.
210503
208104
B26002
208501
208504
RP4015
106506
B26001
RP2005
208105
208507
12C801
S121351
T21024
12C804
Planet cage
Housing
Ball Bearing
Internal Gear
Bushing
Pin (2)
Planet cage
Ball Bearing
Pin
Clamp Housing
Spring
Hexagon Bit ½-13
Bolt ½-13
Thrust Bearing
Nut Anvil M12
03/11/11
SCHEMATIC
Please see the attached document for the parts drawing & parts list.
PARTS LIST
Please see the attached document for the parts drawing & parts list.
Oil Details
The recommended oil for priming is Hyspin VG32 available in 0.51 or one gallon containers, or, you
can use 30W hydraulic oil. Please see safety data below.
Hyspin VG 32 Oil Safety Data
First Aid
SKIN:
Wash thoroughly with soap and water as soon as possible. Casual or short term contact requires no
immediate attention.
INGESTION:
Seek medical attention immediately. DO NOT induce vomiting.
EYES:
Irrigate immediately with water for several minutes. Although NOT a primary irritant, minor irritation
may occur following contact.
Fire
Flash point 232°C. Not classified as flammable.
Suitable extinguishing media: CO
, dry powder, foam or water fog. DO NOT use water jets.
2
Environment
WASTE DISPOSAL: Through authorized contractor to a licensed site. May be incinerated. Used
product may be sent for reclamation.
SPILLAGE: Prevent entry into drains, sewers, and water courses. Soak up with absorbent material.
Handling
Wear eye protection, impervious gloves (e.g. of PVC) and a plastic apron. Use in well ventilated
area.
Storage
No special precautions.
9
TROUBLESHOOTING
Item numbers in parentheses refer to assembly drawing part numbers on page 9.
Problem Possible Cause Remedy
Threads will not engage the
rivet nut
Tool will not pull down
rivetnut
Trigger Failure Pilot Valve Stem frozen or clogged
Cannot release rivetnut Threads of rivetnut stripped
Slow cycle Lack of lubrication
Tool fails to operate No air pressure
Wrong Mandrel Size
Worn or Broken Mandrel
RivetNut Thread Failure
Check Rivetnut with capacity of tool
Loose rectangle nut in trigger stem.
Pressure to High
Low air pressure
Build up of dirt inside tool
Damaged trigger valve
A comprehensive tool service and repair program, for details contact your local area sales
representative or call:
Industrial Rivet & Fastener Co
200 Paris Ave
Northvale, NJ 07647
Measure rivetnut thread & pitch
and select appropriate mandrel
Replace Mandrel
Contact Rivetnut manufacture
and inform them of thread pitch
failure
This tool is capable of installing
thin wall rivetnuts only.
The tool capacity is listed on the
parts list.
Perform Weekly Maintenance
Tighten rectangle nut (See
trigger failure)
Replace if neccessary
Reduce Air pressure 80-90 psi
max.
Lubricate tool at air inlet point
Adjust air pressure to within
specification
Connect and adjust to within
specification
Replace
Tighten
10
Warranty Statement:
Industrial Rivet & Fastener Co. Inc. and Zipp Tools (hereinafter “IRF”), hereby warrants to the initial
retail customer and original distributor (“Warrantee”) only that its products will be free from defects
in material and workmanship for a period of 1 year from the purchase date, provided that the
products are used in accordance with “IRF’s” instructions as to maintenance, operation and use.
The said warranty does not extend to goods subjected to misuse, neglect, accident or improper
installation or maintenance or which have been altered or repaired by anyone other than the seller
or its authorized agents.
The warrantee’s only remedy and IRF’s only obligation in the event of a defect or failure in the
products, is that IRF, at its sole option, repair, replace or rework the products, but in no case shall
the cost of the foregoing exceed the invoice price of the products.
This warranty shall be void if any person seeking to make a claim for defective or failed products
fails to notify IRF within 30 days of receipt of evidence that the product is defective or has failed, or
if said person fails to provide IRF with such evidence as is reasonably requested concerning the
effect or failure, including without limitation, evidence of the date of purchase and date of
installation.
This warranty is in lieu of all other warranties, expressed or implied, including
merchantability, or fitness provided for herein. Under no circumstance shall IRF be liable
for incidental or consequential damages arising from the defect or failure in its products.
Seller’s sole obligation under the foregoing warranty will be limited to, at Seller’s option, repair or
replacement of the tool (and shipping to the buyer with transportation charges paid to any place
within the contiguous 48 states). Returned goods will be evaluated by our warranty repair
department and a conclusion will be determined and classified as:
a) Warranty Repair (free of charge)
b) Abuse /Neglect (bench fee and/or hourly rate)
c) Maintenance (Flat Fee)
If inspection by the seller of returned goods shows no breach of the forgoing warranty, Seller’s
regular conditioning charges (as stated above) apply. Upon this conclusion we will either repair the
tool at no cost to you and return it postage paid, or call you to inform you of the repair cost. The
repair will need to be approved in writing before any work is performed.
A comprehensive tool service and repair program, for details contact your local area sales
representative or call:
Industrial Rivet & Fastener Co.
200 Paris Ave
Northvale, NJ 07647
1-800-BUY-RIVET
11
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