Rittal SK3237.100, SK3237.110, SK3237.124, SK3238.100, SK3238.110 Assemble And Operating Instructions

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Montage-, Installations- und Bedienungsanleitung Assembly and operating instructions Notice d’emploi, d’installation et de montage Montage- en bedieningshandleiding Montage- och hanteringsanvisning Istruzioni di montaggio e funzionamento Instrucciones de montaje y funcionamiento
SK 3237.xxx SK 3238.xxx SK 3239.xxx SK 3240.xxx
SK 3241.xxx SK 3243.xxx SK 3244.xxx SK 3245.xxx
Rittal fan-and-filter unit assembly and operating instructions 3
EN
Contents
1 Notes on documentation . . . . . . 4
1.1 Other applicable
documents . . . . . . . . . . . . . . . . 4
1.2 Storing the documents . . . . . . 4
1.3 Symbols used . . . . . . . . . . . . . 4
2 Safety notes . . . . . . . . . . . . . . . . 5
3 Device description. . . . . . . . . . . 5
3.1 Functional description . . . . . . 5
3.1.1 How it works . . . . . . . . . . . . . . . 5
3.1.2 Control. . . . . . . . . . . . . . . . . . . . 6
3.1.3 Safety equipment . . . . . . . . . . . 6
3.1.4 Filter mats . . . . . . . . . . . . . . . . . 6
3.2 Proper use . . . . . . . . . . . . . . . . 6
3.3 Scope of supply . . . . . . . . . . . 6
4 Assembly and connection . . . . 7
4.1 Choosing the installation
site . . . . . . . . . . . . . . . . . . . . . 7
4.2 Assembly instructions . . . . . . 7
4.2.1 General . . . . . . . . . . . . . . . . . . . 7
4.2.2 Layout of the components
in the enclosure. . . . . . . . . . . . . 7
4.3 Fitting the fan-and-filter unit
or outlet filter . . . . . . . . . . . . . . 7
4.3.1 Cutting out the enclosure . . . . . 7
4.3.2 Fitting the fan-and-filter unit . . . 7
4.4 Notes on electrical
installation . . . . . . . . . . . . . . . 8
4.4.1 Connection data . . . . . . . . . . . . 8
4.4.2 Overvoltage protection and
supply line load. . . . . . . . . . . . . 8
4.4.3 PE conductor connection . . . . . 8
5 Carrying out the electrical
installation . . . . . . . . . . . . . . . . . 9
5.1 Installing the power supply . . 9
5.2 Rotating the voltage
connection . . . . . . . . . . . . . . . 9
5.3 Changing the direction
of airflow . . . . . . . . . . . . . . . . . 9
6 Commissioning . . . . . . . . . . . . 10
6.1 Properties . . . . . . . . . . . . . . . 10
7 Changing the filter. . . . . . . . . . 10
7.1 Installing the filter media . . . 10
8
Inspection and maintenance
. . 11
8.1 General . . . . . . . . . . . . . . . . . 11
9 Storage and disposal . . . . . . . 11
10 Technical specifications. . . . . 12
11 Cut-out/drilling dimensions . . 16
12 EMC fan/outlet filter. . . . . . . . . 17
13 Connection diagrams . . . . . . . 18
14 EC declaration
of conformity . . . . . . . . . . . . . . 20
1 Notes on documentation
4 Rittal fan-and-filter unit assembly and operating instructions
EN
1 Notes on documentation
These assembly instructions are aimed at tradespersons who are familiar with as­sembly and installation of the fan-and-filter unit, and at trained specialists who are familiar with operation of the fan-and-filter unit.
1.1 Other applicable documents
There is one set of instructions for the unit types described here:
– Assembly, installation and operating in-
structions enclosed with the unit as a printed document and/or on CD-ROM.
We cannot accept any liability for damage associated with failure to observe these instructions. The instructions for the acces­sories used should also be observed where applicable.
1.2 Storing the documents
These instructions and all associated doc­uments are part of the product. They must be given to the plant operator. The opera­tor is responsible for storage of the docu­ments so they are readily available when needed.
1.3 Symbols used
Please observe the following safety in­structions and other notes in this guide:
Symbol for an instructed action:
• The bullet point indicates that you should perform an action.
Safety and other notes:
Danger! Immediate danger to life
and limb!
Caution! Potential threat to the product
and its environment.
Note:
Useful information and special features.
2 Safety notes
Rittal fan-and-filter unit assembly and operating instructions 5
EN
2 Safety notes
Please observe the following general safe­ty notes when assembling and operating the unit:
– Assembly, installation and servicing may
only be performed by properly trained specialists.
– Do not obstruct the air inlet and outlet of
the fan-and-filter unit inside and outside the enclosure (see also section “4.2.2 Layout of the components in the enclo­sure”, page 7).
– The heat loss of the components in-
stalled in the enclosure must not ex­ceed the specific air throughput of the fan-and-filter unit.
– Fan-and-filter units must always be in-
stalled on vertical panels (door or walls).
– The louvres must always have their
opening pointing downwards.
– Use only original spare parts and acces-
sories.
– Do not make any changes to the fan-
and-filter unit other than those de­scribed in these and other applicable instructions.
– The fan-and-filter unit must only be con-
nected to the mains with the system de-energised. Connect the pre-fuse specified on the rating plate.
– Changes to the direction of airflow must
only be carried out with the system de­energised.
– Changes to the positioning of the mains
connection must only be carried out with the system de-energised.
– Never insert your fingers into the rotat-
ing fan wheel.
– Electrical connection and any repairs
may only be carried out by authorised specialist personnel.
3 Device description
Depending on the model chosen, your fan­and-filter unit may vary in appearance from the illustrations contained in these instruc­tions. However, the functions are identical in principle.
Fig. 1: Device description
Key
1 Function logo
(to release the louvred grille) 2 Louvred grille 3 Filter box with filter mat 4 Fan housing 5 Variable electrical connection
3.1 Functional description
The fan-and-filter unit in conjunction with the corresponding outlet filter(s) is used to dissipate heat loss from enclosures and ventilate the enclosure, thereby protecting temperature-sensitive components. This is achieved via the direct infeed of ambient air, the temperature of which must be less than the admissible enclosure interior tem­perature. The system is fitted into pre­pared cut-outs in the door or walls of the enclosure.
3.1.1 How it works
The fan-and-filter unit is comprised of the following four main
components: Fan mo-
tor, filter box
, louvred grille with function
logo and filter medium.
1
2
3
4
5
3 Device description
6 Rittal fan-and-filter unit assembly and operating instructions
EN
3.1.2 Control
Rittal fan-and-filter units may be controlled more efficiently
using a thermostat (Model No. SK 3110.000), digital temperature display (Model No. SK 3114.200), tem­perature-dependent speed control (Model No. SK 3120.200) and/or hygrostat (Model No. SK 3118.000). Control unit (Model No. SK 3235.440) for fan-and-filter unit SK 3245.xxx only.
3.1.3 Safety equipment
The fan is equipped with thermal winding protection devices for protection against excess current and even, in some cases, against overtemperature. For rotary cur­rent fans, the winding protection is located in the star earthing of the motor.
3.1.4 Filter mats
The fan-and-filter unit/outlet filter is sup­plied with a standard filter mat already installed. Depending on the incidence of dust, you will need to replace the filter mat from time to time.
In order to increase the protection catego­ry, and in the case of dust with a grain size of < 10 µm, we recommend the use of fine filter mats.
3.2 Proper use
Rittal fan-and-filter units were developed and designed in accordance with the state of the art and the recognised rules governing technical safety. Nevertheless, if used improperly, they may pose a threat to life and limb or cause damage to prop­erty. The unit is only intended for ventilat­ing enclosures and electronic cases. Any other use is deemed improper. The manu­facturer will not be liable for any damages caused as a result of improper use, or for incorrect assembly, installation or use. All risk is borne solely by the user.
Proper usage also includes the observa­tion of all valid documents and compli­ance with the inspection and servicing conditions.
3.3 Scope of supply
The fan is supplied in a packaging unit in a fully assembled state and ready to con­nect. Please check the scope of supply for com­pleteness.
Tab. 1: Scope of supply
Note:
The air throughput volume will be reduced. Special filter mats are required for EMC fan-and-filter units (see accessories).
Qty. Description
1 Fan-and-filter unit
4
1
– Mounting screws
(not for SK 3237.1xx to SK 3239.1xx)
– Assembly, installation and
operating instructions
1 Drilling template, self-adhesive
4 Assembly and connection
Rittal fan-and-filter unit assembly and operating instructions 7
EN
4 Assembly and connection
4.1 Choosing the installation site
When choosing the installation site for the enclosure, please observe the following:
– The site for the enclosure, and hence
the arrangement of the fan-and-filter unit, must be carefully selected so as to ensure good ventilation.
– The site must be free from excessive dirt
and moisture.
– The ambient temperature must be lower
than the permissible enclosure interior temperature.
– The mains connection data as stated
on the rating plate of the unit must be guaranteed.
4.2 Assembly instructions
4.2.1 General
– Check that the packaging does not show
any signs of damage. Packaging dam­age may be the cause of a subsequent functional failure.
– The fan-and-filter unit and outlet filter
must always be mounted on an enclo­sure in order to ensure air exchange.
– The enclosure must be sealed on all
sides (IP 54). If the enclosure has a leak, unfiltered, contaminated air may enter the enclosure, depending on the direc­tion of airflow of the fan.
4.2.2 Layout of the components
in the enclosure
Exercise particular caution with the airflow from the blowers of built-in components. For installation, it is important to ensure that the airflows of fans and built-in com­ponents do not have a negative influence on one another (air short-circuit).
The corresponding minimum distances between the fan and component must be observed in order to ensure unhindered air circulation.
4.3 Fitting the fan-and-filter unit or outlet filter
The fan-and-filter unit or outlet filter is mounted on a vertical panel of the enclo­sure:
• For this purpose, the appropriate door,
side or rear panel must be cut out using
the supplied drilling template. The fan-and-filter unit is generally fitted in the lower part of the enclosure, and the outlet filter in the upper part.
4.3.1 Cutting out the enclosure
• Stick the supplied self-adhesive drilling
template to the envisaged position on
the door, side or rear panel of the enclo-
sure. There are dimensioning lines on the drill­ing plate for the cut-out and for the holes required for mounting and securing the fan, depending on the metal thickness (cf. also Fig. 8 and Fig. 9, page 16).
• Make the cut-outs including the line
width as per the drilling template.
Deburr the cut-outs.
4.3.2 Fitting the fan-and-filter unit
• The fan may be fitted without tools, by
simply snapping into the preconfigured
mounting cut-out.
• However, if the metal thickness is great-
er than 3 mm, the fan will need to be
screw-fastened. To this end, remove the
louvred grille in order to gain access to
the lower mounting holes.
Note:
The outlet filter should be at least the same size as the fan-and-filter unit.
Risk of injury! Carefully deburr all cut-outs
to prevent injuries caused by sharp edges.
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