Rittal RIMATRIX5 PMC12, 7857.434 User Manual

Rittal PMC12 UPS-User
Manual
7857.433
7857.434
SINGLE PHASE TRUE ONLINE DOUBLE CONVERSION UPS SYSTEM
4,5 - 6kVA
FRIEDHELM LOH GROUP
R i t t a l GmbH & Co.
KG
Au
f dem Stützelberg D – 3 5 7 4 5 H e r b o r n Deutschland Germany
Email: Info@rittal.de http://www.rittal.com Service -Tel. : (+49) - (0)2772 / 505 - 0 Service - Fax : (+49) - (0)2772 / 505 - 2319
A 38862 03
IT 74e
2
EN
Microsoft Windows is a registered trademark of Microsoft Corporation. Acrobat Reader is a registered trademark of Adobe Systems Incorporated.
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Table of Contents
1.
IMPORTANT SAFETY
INSTRUCTIONS
...................................5
1.1. Documentation Notes ...............................5
1.2. Retention of Documents..........................5
1.3. Symbols Used............................................ 5
1.4. Safety Instructions ....................................5
1.5. Storage Instructions..................................6
2.
PRODUCT INTRODUCTION
...7
2.1. General Characteristics ............................7
2.2. Special Features ........................................7
3.
UPS FUNCTIONAL
DESCRIPTIONS
...................................8
3.1. UPS Front Panel Display...........................8
3.1.1. Symbols on the LCD DisplayPanel......8
3.2. Rear Panel Descriptions .........................10
3.2.1. UPS input and output.........................10
3.2.2. Battery input.......................................10
3.3. Communication Port Explanation.......... 11
3.3.1. EPO (Emergency Power Off) ............11
3.3.2. RS232 Port Descriptions ...................11
4.
INSTALLATION
........................12
4.1. Unpacking ................................................12
4.2. Selecting Installation Position ...............13
4.3. Assembling of the different System
Components.........................................................14
4.3.1. Tower Assembling steps ...................14
4.3.2. Rack installation step.........................15
4.4. Electrical Installation...............................18
5.
OPERATION
..............................19
5.1. Start-Up In Normal Mode ........................19
5.2. Start-up in Battery Mode (Cold Start).....20
5.3. Check Measured Values & Figures
detected by UPS...................................................21
5.4. UPS Default Data and Special Function
Execution ..............................................................22
5.5. UPS Default Settings and their
alternatives ...........................................................24
5.6. UPS Is Off Due to Unknown Reason and
It’s Trouble Shooting ...........................................24
5.7. Shut Off .....................................................25
5.8. Maintenance Bypass Mode .....................25
6.
TROUBLESHOOTING GUIDE
26
6.1. Troubleshooting.......................................26
7.
BUNDLED SOFTWARE
INSTALLATION GUIDE
................... 27
7.1. Hardware Installation...............................27
7.2. Software Installation ................................27
8.
OPTIONAL COMMUNICATION
CARD
.................................................... 27
8.1. SNMP Adapter ..........................................27
8.2. Internal SNMP Adapter ............................28
9.
HOT SWAPPABLE BATTERY
REPLACEMENT
................................29
10. CUSTOMER SERVICE
...........29
11. TECHNICAL DATA
................. 30
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Important Safety Instructions
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1. Important Safety Instructions
1.1. Documentation Notes
The audience for this guide is the technical specialist familiar with the assembly, installation and operation of the PMC12 UPS-System. You should read this operating guide prior to commissioning and store the guide so it is readily accessible for subsequent use. Rittal cannot accept any liability for damage and operational malfunctions that result from the non observance of this guide.
1.2. Retention of Documents
This guide and all associated documents are part of the product. They must be given to the operator of the unit and must be stored so they are available when needed.
1.3. Symbols Used
The following safety and other notes are used in this guide:
Symbol for handling instructions:
This bullet point indicates that you should perform an action.
Safety and other notes:
Danger!
Immediate danger to health and life!
Warning!
Possible danger for the product and the environment!
Note!
Useful information and special features.
1.4. Safety Instructions
1. Assembly and installation of the UPS, in
particular for wiring the enclosures with mains power, may be performed only by a trained electrician. Other tasks asso­ciated with the UPS, such as the as­sembly and installation of system com­ponents with tested standard connec­tors, and the operation and configura­tion of the PMC12 UPS-System may be performed only by instructed personnel.
2. Do not open the case, as there are no serviceable parts inside. Your warranty will be void.
3. Do not try to repair the unit yourself; contact your local supplier or your war­ranty will be void.
4. If liquids are spilt onto the UPS or for­eign objects dropped into the unit, the warranty will be null and void.
5. Do not install the UPS in an environ­ment with sparks, smoke or gas.
6. This UPS is equipped with an EMI filter. To prevent potential leakage current hazard, ensure that the AC main supply is securely grounded.
7. This UPS is designed to be installed and commissioned in a sheltered, con­trolled environment as follows:
- Operating temperature 0-40°C and 30-90% non-condensing humidity.
- Always avoid contact with direct sunlight.
- Do not install the UPS in inflammable or hazardous environment.
- Dusty, corrosive and salty envi­ronments can do damage to any UPS.
- Install the UPS indoors as it is not designed for installation out­doors.
8. To prevent any overheating of the UPS, keep all ventilation openings free from obstruction, and do not place anything on top of the UPS. Keep the UPS rear panel 20 cm away from the wall or other obstructions.
9. The battery will discharge naturally if the system is unused for any length of time.
10. Install the UPS away from objects that give off excessive heat and areas that are excessively wet.
11. Always switch off the UPS and discon­nect the batteries when relocating the UPS.
12. It should be recharged every 2-3 months if unused. If this is not done, then the warranty will be null and void. When installed and being used, the batteries will be automatically recharged and kept in top condition.
13. Make sure that the AC main supply outlet is correctly grounded.
14. Please ensure that the input voltage of the UPS matches the utility supply volt­age. Use a certified input power cable
Important Safety Instructions
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with the correct plugs and sockets for the appropriate voltage system.
15. Observe the valid regulations for the electrical installation for the country in which the unit is installed and operated, and the national regulations for accident prevention. Also observe any company­internal regulations (work, operating and safety regulations).
16. Use only genuine or recommended parts and accessories. The use of other parts can void the liability for any resulting consequences.
1.5. Proper Use
This UPS is designed for providing power to IT systems. A use different from that described here is considered to be an improper use. Rittal cannot accept any liability for damage resulting from the improper use or the non-observance of this guide. The guides for the used accessories may apply. Rittal prohibits the use for life-preserving applications (such as the use in hospitals or the direct patient care). Rittal expressly does not sell its products for such applications. Rittal will not accept any responsibility if a UPS is used in this area.
1.6. Storage Instructions
For extended storage in moderate climate, the batteries should be charged for 12 hours at 3 month intervals by connecting the UPS to the utility supply and switch on input breaker lo­cated at UPS rear panel. Repeat this procedure every 2 months if the storage ambient temperature is above 30°C.
Product Introduction
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2. Product Introduction
2.1. General Characteristics
The double-conversion technology in accordance with the specification VFI-SS 111 guarantees the power supply to connected terminal devices with a pure sinusoidal voltage.
1. The ultra-efficient PWM technology achieves a high efficiency for an almost sinusoidal output voltage. The high crest factor of the converter filters any switch-on current peaks without the loading needing to be modified.
2. A fully digitalised control circuit provides a high level of protection and enables future upgrade. In-built communication capability enhances its ability for remote control and monitoring.
3. The multi-functional LCD/LED panel will display various status of the UPS. The LED display may show UPS working status, Utility Status and UPS Abnormal status, whilst the LCD display may show Input/Output Voltage, Frequency, Load Status, Inner cabinet temperature, and Abnormal Phenomenon.
4. To protect the unit from overloading, it automatically switches to bypass mode in 160 seconds~ 40ms (which value is correct?) if loading is at 105%~ 150% of rating and in case of overloading at 150% of rating, it switches to bypass mode immediately. It will automatically switch back to inverter mode once overload condition ceases.
5. If a short-circuit occurs at the output, the UPS switches the system into standby operation. The UPS issues an audiovisual alarm and automatically interrupts the current output until the short-circuit has been corrected manually.
6. Should the unit become overheated, the internal thermal switch will detect the heat and switch to bypass mode and vice versa.
7. Maintenance-free sealed-type battery minimises after-sales service.
8. The maintenance bypass switch provides easy and safe troubleshooting or maintenance function when the utility is normal.
2.2. Special Features
The transformer-free converter technology with a housing that can be mounted in a rack or used as floor-standing enclosure allows the UPS to be integrated even in environments with restricted space.
1. The UPS is equipped with an intelligent microprocessor-based controller and offers a flexible configuration capability with remote communication and comprehensive overload protection.
2. A large 184 V ~ 288 V input voltage range permits an undervoltage and overvoltage correction without unnecessary battery discharge and so ensures an increased battery lifetime.
3. The cold start function ensures that the UPS can be switched on even when no mains voltage is present (see chapter
5.2).
4. An optimum battery management system analyses the charging state of the battery in order to maximise the battery lifetime.
5. The "Active Power Factor Correction (PFC)" control function keeps the "Input Power Factor (PF)" of the UPS to a value > 0.99. This allows an excellent energy efficiency to be attained.
6. Selectable bypass input voltage tolerance (high/low sensitivity) ensures that the consumers are not supplied with undervoltage or overvoltage during bypass operation. The selectable voltage ranges are:
(i) low sensitivity: 184 ~ 260 V (ii) high sensitivity: 194 ~260 V.
7. Fixed selectable output voltages (220/230/240) to satisfy the requirements for different voltage systems.
8. The UPS satisfies all relevant EMC regulations.
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3. UPS Functional Descriptions
3.1. UPS Front Panel Display
LCD Display
Green LED steadily lights up to indicate that
the utility input voltage is within the window; the LED flashes flickeringly to indicate that the utility input voltage is within the acceptable window.
Green LED lights up to indicate Bypass
Input is normal.
Green LED lights up to indicate the UPS
has the capability to run under redundancy mode.
UPS is working under ECO (Economic,
Line-interactive) mode.
UPS Fault or Abnormal
UPS On/Alarm Silence
UPS OFF Switch
Special functions log in/out
Go to next page
Go to previous page or change the setting
of the UPS.
To re-confirm the change of UPS Setting
3.1.1. Symbols on the LCD
DisplayPanel
Item Symbol Description
1
LINE
Utility or Bypass Source
2
Battery Low
3
Battery Abnormal
4 UPS Overloading
5
UPS
Working in
Service Mode1
6
A Blackout Transfer occurred in UPS Output
7
Bypass Input Abnormal, UPS fails to transfer to bypass, Bypass Abnormal at ECO mode
8
Utility Input Abnormal
9
OFF
UPS Shutoff
10
LINE OFF
UPS Abnormal Lock
11 UPS Flow Chart
12
4 Digit Measurement Display
13
Indicates the item desired to be measured
14
UPS ON Switch or Alarm Silence
15
UPS OFF Switch
1
The specified modes include Normal mode, ECO mode,
CVCF mode, etc..
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16
Previous Page or Setting Change
17
Next Page
18
Special Function Log in /out
19
Enter or Reconfirmed
20
Utility Input Normal LED
21
Utility Input Normal LED
22
UPS under Redundancy Mode
23
UPS under ECO Mode
24
UPS Fault or Abnormal Warning LED
25
EPO
Emergency Power Off
26
Er05
Battery Weak or Dead
27
Er06
Output Short Circuit
28
Er10
Inverter Over­current
29
Er11
UPS Overheat
30
Er12
UPS Output Overloading
31
Er15
Wrong Procedure to Enter Maintenance Mode
32
Er16
Output Parameters Set Error in Parallel System
33
Er17
ID Numbers are in conflict in Parallel System or ID number Error in
single unit
34
Er21
Parallel communication error (communication wire disconnected or failure to find ID1 UPS ) in parallel system
35
Er24
CVCF mode with Bypass input
36
Er27
The UPS must be operated in normal mode in parallel
37
Er28
Bypass Overload Time out and cut off output
38
Er31
The settings of both control board and driver board are not matched each other
39
Er**
Other Error Code
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3.2. Rear Panel Descriptions
A Terminal Resistor for Parallel function B RS232 Port C EPO Port D Utility Input Breaker E CAN Bus Connection Port for Parallel System F External Battery Connector G Cooling Fan H Utility Input &UPS Output Power Connector
I Customer Options Slot J Slot
3.2.1. UPS input and output
3.2.2. Battery input
Model Maximum
Current
Conductor
Section
4,5 kVA 24 A 4 mm²
6 kVA 32 A 4 mm²
Model Maximum
Current
Conductor
Section
4,5 kVA 25 A
AWG #10,
6 mm²
6 kVA 25 A
AWG #10,
6 mm²
B
A
C
D
G
I
E F
H
J
1 L in 2 N in
PE 3 L
out
4 N
out
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3.3. Communication Port Explanation
The Communication port on the UPS provides true RS232 type communication with the UPS software to remotely monitor the power and UPS status.
With optional interface cards, including R2E(2nd RS232 plus EPO), RSE(RS485 plus EPO), USE(USB plus EPO), DCE(Dry Contact plus EPO), as well as SNMP/ card, you may combine them according to your demand. However, the R2E card, RSE card and USE card are prohibited to be used simultaneously.
The bundled UPS software is compatible with many operating systems such as Windows 98, & 2000, ME, NT and XP. For other applications like Novell, NetWare, Unix, Linux, please contact your local distributor for a proper solution.
When the optional interface cards are used with onboard RS232 port for communication, the shutdown command for the DCE card & also the EPO signals will get the highest priority in control command, then the SNMP/WEB card, then R2E, RSE and USE get the lowest priority.
Highest Priority (in descending order),
1) EPO input port
2) Optional Interface card
3) RS232
3.3.1. EPO (Emergency Power Off)
The Pin assignments of the EPO Input port are:
1 2
1 EPO+ 2 Ground
To enable the EPO function, please short Pin 1 & 2.
3.3.2. RS232 Port Descriptions
The RS232 interface shall be set as follows:
Baud Rate 2400 bps Data Length 8 bits Stop Bit 1 bit Parity None
The Pin Assignments of the true RS232 port are illustrated as follows:
Pin 3: RS232 Rx Pin 2: RS232 Tx Pin 5: Ground
1
2
3
4
5
6
7
8
9
Installation
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4. Installation
Warning!
Please thoroughly read the Safety Instructions (chapter 1.4) before installing the UPS
4.1. Unpacking
Inspect the delivery conditions of the UPS upon receipt and notify the freight forwarder and the dealer in case of any visible damage of the packing of the product
The packaging is recyclable; save it for reuse or dispose it properly.
Remove the UPS from the carton box.
Check the package contents. Standard
contents shall include:
-
1 set of Users Manual
-
1 set of UPS communication software with RS232 cable
-
1 set of accessories pack
A1 A2
A3
S1 S2
S3
S4
B1 B2
C1 C2
B3 R1
R2
option Include in
Battery Module
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4.2. Selecting Installation Position
Warning! The UPS is heavy.
Select a location sturdy enough to handle the UPS weight. To ensure proper operation and long operating life, always position the UPS according to the following criteria:
Keep minimum 30cm (12 inches) distance clearance from the rear panel of the UPS to avoid any obstructions.
Do not block the air-flow to the ventilation louvers of the unit.
Please ensure the installation site is free from excessive dust and the ambient temperature and humidity should be within the specified limits.
Do not place the UPS in a dusty or corrosive environment or near any flammable objects.
This UPS is not designed for outdoor use.
C
0
0
C
40
0
Relative Humidly (non condensing) 30%~90%
30 cm
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4.3. Assembling of the different
System Components
4.3.1. Tower Assembling steps
4.3.1.1. Power Module + Battery Module
Step1: Mounting of Foot Cover and Power Module
S3
Installation
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Step2: Installation of Power Module and Battery Module
4.3.2. Rack installation step
4.3.2.1. Power Module+ Battery Module
Step1: Mounting of Ear Handle
S1
A3
S3
B1
B2
S4
B1
B3
S4
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Step2: Installation of Ear Cover to Power and Battery Module
Step3: Installation of Rail to Rack
Step4: Installation Battery Module to Rail
R1
R2
S3
S3
Installation
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Step5: Installation Power Module
Installation
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4.4. Electrical Installation
Connect the UPS with the parallel hot swap chassis (DK7857.443 or DK7857.444), the external bypass (DK7857.441) or with installation cable DK7857.446. Please make sure, that the parallel hot swap chassis, the external bypass or the installation cable is installed correctly. For further information please read the manual of DK7857.443/DK7857.444, DK7857.441 or DK7857446.
Danger!
Before starting the installation, please make sure the grounding is connected properly.
Make sure Utility breaker, UPS’ Utility breaker is On “Off” position.
Warning!
Make sure the voltage of Utility matches with the input voltage window of the UPS.
Operation
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5. Operation
5.1. Start-Up In Normal Mode
Connect the Utility to the parallel hot swap chassis or the installation cable. Switch on the Power Breaker of the distribution panel and the breakers of the UPS’ Utility and Bypass Inputs, and then the UPS starts up. Green LEDs & light up to show the Utility and Bypass Inputs are normal and the LCD display with parallel function will illustrate Fig. A1, Fig. A2 to Fig. B. Otherwise the LCD display will illustrate from Fig. A2 to Fig. B.
Fig. A1
Fig. A2
Fig. B
The UPS is on Bypass Mode now and it will proceed to self-test automatically. If there is no abnormal message it means the pre­startup of the UPS is successful and the charger starts to charge the batteries.
Press the UPS On Switch for approx. 3 seconds, then the Buzzer sounds twice and the LCD display changes from Fig. B to Fig. C.
Fig. C
Then, the UPS is under self-test mode again, the LCD display will illustrate from Fig. C to Fig. D and remain approx. 4 seconds under battery mode, then illustrate from Fig. E1 to Fig. F if the self-test is successful.
Fig. D: It shows “test”
Operation
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Fig. E1: It shows “OK” in self-test
Fig. E2: It shows “Fail” in self-test
Fig. F: It shows “220Vac” in Utility Input
In case of failure in self-test, the LCD display will illustrate from Fig. D to Fig. E2, then an error code or error status will be shown on the screen.
Note!
Your start-up operation of the UPS is completed. Make sure the UPS is plugged onto the wall receptacle for charging at least 8 hours and the batteries of the UPS are fully charged.
5.2. Start-up in Battery Mode (Cold
Start)
Note!
Make sure the UPS you have has already been installed with at least 1 set(20pcs) of 12V/7AH or 12V/5AH batteries.
Push the UPS On Switch
once for
approx. 5 seconds to awake the UPS,
and then the buzzer sounds twice. The LCD display will illustrate from Fig. A to Fig. G, and keep awake for approx. 15 seconds.
Press the UPS On Switch
of the UPS again for about 3 seconds till the LCD display illustrates from Fig. G to Fig. H, then the UPS will be in self-test Mode. The UPS may offer energy to the output in a minute, and the LCD display illustrates as Fig. I. In case of failure in pushing the UPS On Switch in 10 seconds, the UPS will automatically turn off. You then have to go through step in this chapter once again.
Fig. G: It shows “Off”, which means the UPS pre-start is successful
Fig. H: It shows Utility input is “0” and Utility Abnormal
Fig. I
Operation
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5.3. Check Measured Values & Figures detected by UPS
If you would like to check the measured values & figures detected by the UPS, please
use scroll down and scroll up key pads. When you use scroll down key pad, the LCD display will illustrate as Fig. C(Voltage from Utility Input) Fig. I1(Voltage from Bypass Input) Fig. J(Frequency from Utility Input) Fig. K(Frequency from Bypass Input) Fig. L(UPS Output Voltage) Fig. M(UPS Output Frequency) Fig. N(UPS Output Load %)Fig. O(UPS Battery Voltage) Fig. P(UPS Inner Temperature).
Fig. I1: It shows voltage comes from Bypass Input
Fig. J: frequency from Utility Input
Fig. K: It shows frequency from Bypass Input
Fig. L:
It shows UPS output Voltage
Fig. M: It shows UPS output frequency
Fig. N: It shows UPS output load level(%)
Fig. O: It shows Battery Voltage
Fig. P: It shows UPS Inner Temperature
Operation
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5.4. UPS Default Data and Special Function Execution
After the UPS completes start up, press key pad to change the LCD display
screen to Fig. Q1.
Fig. Q1: It shows buzzer “On”
Fig. Q: It shows buzzer “Off”
Press key pad to scroll down the
screen and check the UPS settings. The LCD display will subsequently show: Fig. Q1 (buzzer) Fig. R1 (Self-test) Fig. S1 (Bypass Voltage Windows) Fig. T (Output Frequency Synchronization Window) Fig. U (Inverter Output Voltage) Fig. V1 (UPS Operation Mode) Fig. W (Output Voltage Micro Tune Value) Fig. X (UPS Id) Fig. Y (No. of UPS in Parallel).
Fig. R1: It shows self-test is NOT “on”
Fig. R2: It shows self-test is “On”
Fig. S1: It shows Bypass Voltage is adjusted to narrow tolerance
Fig. S2: It shows bypass voltage is adjusted to wider tolerance
Fig. T: It shows Frequency Window is +/-3Hz
Fig. U: It shows inverter output voltage
Operation
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Fig. V1: It shows the UPS is operated in
“normal mode”
Fig. V2: It shows the UPS is operated in “Eco mode”
Fig. V3: It shows the UPS is operated in “CVCF 50Hz mode”
Note!
If you want to set a frequency converter, it must be done by a qualified technician.
Fig. V4: It shows the UPS is operated in “CVCF 60Hz mode”
Note!
If you want to set a frequency converter, it must be done by a qualified technician.
Fig. W: It shows Output Voltage Adjustment % from 0% to 3% or -0% to -3%
Fig. X: It shows UPS Identification Number
Fig. Y: It shows the UPS is the 1st of the
parallel systems
Press scroll up key pad to execute special functions. The functions includes buzzer ON (as Fig. Q1), or buzzer OFF (as Fig. Q2, Alarm silence for UPS Warning) and self-test OFF (As Fig. R1) or self-test ON. (as Fig. R2. UPS will execute battery test for 10 seconds. If the self-test is successful, it will show as Fig. E1; otherwise, it will show as Fig. E2 & error message at the same time.)
Operation
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5.5. UPS Default Settings and their alternatives
Make sure the UPS is not “On” yet. Press On Switch and scroll down key
pads simultaneously for approx. 3 seconds, the buzzer will sound twice, the LCD display screen shows as Fig. Q1, then the UPS is under setting mode.
To scroll down the LCD screen, you may refer to Chapter 5.4.
Except for Buzzer (as Fig. Q1 & Q2) and Self-test (as Fig. R1 & R2), all the remaning default settings may be changed by pressing
scroll up key pad. Fig. S1 and S2 show the bypass input
acceptable window, it can be 184 VAC ~ 260 VAC or 195 VAC ~ 260 VAC.
Fig. T shows the bypass frequency window of the Inverter Output, the acceptable setting values are ±3 Hz and ±1 Hz. Fig. U shows the acceptable Inverter Output Voltage, of which voltage is 200Vac, 208Vac, 220Vac, 230Vac, or 240Vac.
Fig. V1, V2, V3 and V4 show the operation modes of the UPS, of which the alternatives are Online, Eco(Economic) mode, fixed 50 Hz Output or fixed 60 Hz Output.
Fig. W shows the adjustments of the Inverter Output, which may be calibrated as 0%, +1%, -1%, +2%, -2%, +3%, or -3%.
Fig. X shows a specified address & position of the UPS when the UPS is in Parallel mode. The settable numbers are from 1st to 4th.
Fig. Y shows the total number of UPS in parallel. The settable numbers are from 1 to
4.
When all the setting changes are done, you have to press enter key Pad to save all
the changes when the LCD screen shows as Fig. Z, then, the LCD screen will show as Fig. AA to complete the setting changes. If you don’t want to change those settings, you may
press “OFF” key pads for 5 seconds, then the LCD screen turns to Fig. AA directly, which means your setting changes are invalid.
Fig. Z: Please press Enter key to save data.
Fig. AA: It shows the UPS is locked
Turn Off the breaker of Utility Input. Your Setting changes are complete.
5.6. UPS Is Off Due to Unknown Reason and It’s Trouble Shooting
If there is a serious abnormal condition the UPS will lock it itself in “OFF” position as shown in Fig. AA and an abnormal message will show on the LCD screen
After 3 seconds, all messages will be locked except Bypass messages(LED &
LCD ). In cases where the Utility is abnormal after the UPS is locked, the LED
will be extinguished and the LCD will
be shown on the LCD screen. To release the UPS lock, please complete
the following:
Check those error messages recorded.
Check Chapter 3.1.1 to trouble shoot the problem of the UPS.
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Otherwise, consult your local distributor for service.
Press Off key pad for 5 seconds and buzzer will sound twice.
Turn Off the Breaker of Utility Input.
The UPS lock problem is solved now, but you should consult with your Local distributor to make sure the error message shown is solved.
5.7. Shut Off
Press Off key pad for about 5 seconds, the Inverter output will be turned off, then the output load is supplied by Bypass loop and the LCD screen shows as Fig. B.
Turn Off the breaker of Utility Input.
The UPS is turned off completely.
5.8. Maintenance Bypass Mode
Note!
A Non-authorised technician is not allowed to operate the following procedures. If there is any damage
under unauthorised condition, your
warranty will be void immediately.
Press the Off key pad for approx. 5 seconds, the LCD screen shows as Fig. B and the UPS output is in bypass mode.
Release the cover of the CAM Switch(Maintenance Bypass Switch) first, then turn on the CAM Switch to “Bypass” mode, and at the right-hand upper Corner of the LCD screen will show sign.
Turn off the UPS Utility breaker as well as the Bypass Input Breaker, you can now carry out UPS maintenance .
To repeat 1.1, you may put the UPS back to normal working mode, then turn back the CAM switch to “INV” mode, fasten back the cover and repeat 1.1 The UPS will switch back to inverter mode.
It is required to go through 5.8 first, then go through 5.8 If you skip 5.8, the UPS will alert for 10 seconds to warn that the procedure is abnormal, which may damage the UPS due to uncertain utility status. The UPS will switch back to Inverter mode immediately if you turn the CAM switch back to “INV”.
Troubleshooting Guide
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6. Troubleshooting Guide
6.1. Troubleshooting
When the UPS malfunctions during operation, you may check the following:
a. Is the input and output wiring correct? b. Is the input voltage of the Utility within the input window of the UPS?
In case of problems or if symptoms still exist, please carry out the following steps. If the problem persists, please contact your local distributor for help.
Situation Check Items Solution
UPS Red Fault LED
lights up:
Check the error code
shown on the LCD
screen
1.Er05, &
2.Er0
6, Er10, Er12,
Er28 &
3.EPO
4.Er11
5.Er15
6.Er16, Er27
7. Er21
8.Er24
9.other error code
1.
Check to see if the battery
connection is properly done, then
re-
charge the batteries for 8 hours
to see whether the UPS may
backup normally; otherwise,
consult your local distributor right
away.
2. Remove some uncritical load at
the UPS output
end. If any
damage of the coating of AC
power cord, please replace a new
one.
3. Remove the short circuit
occurred at the EPO terminal.
4. Remove the objects blocked on the ventilation holes.
5. Make sure the UPS is operated
normally. If it is on CVCF mod
e,
you have to turn off and turn on
the UPS again.
6. All of the
parameters except ID
Number in the parallel UPS must
be same. Please refer chapter 5.5 to set them again
7. Reconnect the RJ-
45 wire or set
a UPS with ID=1.
8. W
hen the UPS is on CVCF
mode, it is prohibited to have
bypass input. You have to turn off
the UPS and bypass input and re­start the UPS.
9. Consult your local distributor
for
help.
UPS fails to offer
battery backup or its
back up time is
shorter than its
calculation.
If the backup time is still too short
after 8
hours of charge, please
contact your local distributor
for
battery replacement.
UPS locks itself and
it can not be turned
off.
Please refer to chapter 5.6
to
troubl
e shoot the problem;
otherwise, consult your local
distributor for help.
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7. Bundled Software Installation Guide
7.1. Hardware Installation
1. Connect the male connector of RS232
cable to the UPS communication port.
2. Connect the female connector of the
RS232 cable to a dedicated RS232 port of the Computer.
3. For optional interface cards, please refer
to Chapter 8 for more details.
7.2. Software Installation
Please install the Software which is on the enclosed CD or visit our website
www.rimatrix5.com and for download from
UPS software
http://www.rimatrix5.com/service_support/do wnloads.asp
8. Optional Communication Card
The Simple Network Management Protocol (SNMP) is a worldwide-standardized communication-protocol. It is used to monitor any device in the network via simple control language. The UPS-Management Software also provides its data in this SNMP format with its internal software agent. The operating system you are using must support the SNMP protocol. We offer our software with SNMP functionality for Novell, OS/2, all Windows running on INTEL and ALPHA, DEC VMS, Apple. Two types of SNMP interfaces with identical functionality are available: an external SNMP-Adapter (Box) and an internal SNMP­Card. Both can manage a parallel system (N modules) and return either global values ­which are consistent for the whole parallel system - or specific values from the single modules.
8.1. SNMP Adapter
The adapter may be configured via Telnet, HTTP (Web-Browser) or serial connection (Terminal). For normal operation at least one network connection (Ethernet) is required.
The SNMP adapter can be used, utilising the RCCMD send function, for an automatic net­work wide shut down or just for informing connected users. The shut down procedure can be initiated on a low residual battery autonomy time (downtime) or by a countdown timer which is started at the beginning of the alarm. A shut down is therefore possible without extra input from the operator, and is fully software controlled.
EPO
G
DC36V
AC
O U T P U T21
UPS
Ethernet
External SNMP-Adapter
Internal SNMP-Card
Optional Communication Card
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EN
8.2. Internal SNMP Adapter
The Internal SNMP-Card can be inserted into the appropriate slot of the PMC12. This adapter communicates via the serial port of the UPS and makes a direct multiple server
shut down possible without additional SNMP management software.
For detailed information please see Software Manual provided with the PMC-Software CD ROM.RCCMD - Remote Console Command module for a multi-server shutdown. This stand-alone software module is designed to receive and execute a command issued by a remote device. Thanks to RCCMD it is possible to execute a shutdown in an heterogeneous multiplatform network. The new release RCCMD2 is an application available for all Operating Systems, analogous to PMC-Software. Our SNMP Interfaces are compatible to RCCMD.
Hot Swappable Battery Replacement
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9. Hot Swappable Battery Replacement
1. Unscrew the flange of the battery bank front panel as indicated in Step 1.
2. Remove the front panel as indicated in Step 2.
3. Remove the screw of the battery pack as shown in Step 3.
4. Unplug the hot swappable battery connectors as shown in Step 4.
5. Remove the battery packs from the battery bank as shown in Step 5.
10. Customer Service
If you have any technical questions or questions concerning our product spectrum, contact the following service address:
Tel.: +49 (0)2772/505-1855 http://www.rimatrix5.com E-mail: info@rittal.de
Technical Data
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30
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11. Technical Data
Model 4,5 kVA 6 kVA INPUT
Voltage Window 160~280 VAC* Frequency 45 ~ 65 Hz Phase/Wire Single, Line + Neutral + Ground Power Factor Up to 0.99 at 100% Linear Load Current THD <6% at 100% Linear Load
OUTPUT
Voltage Window 220/230/240 VAC Selectable Voltage Adjustment
0%; ±1%; ±2%; ±3%
Voltage Regulation
±2% Capacity 4500 VA/3150 W 6000 VA/4200 W Rated Power Factor 0.7 Lagging
Wave Form
Sine Wave, THD<3%(no load to full Linear
load) Frequency Stability ±0.2%(Free Running) Frequency Regulation ±1%; ±3% Transfer Time 0ms Efficiency(AC to AC, Normal)
Up to 90%
Efficiency(AC to AC, ECO)
Up to 97% Autonomy at load 50% 100% 50% 100% 1 Battery 20 Min. 9 Min. 18 Min. 8 Min. 2 Batteries 48 Min. 23 Min. 45 Min. 20 Min. 3 Batteries 95 Min. 39 Min. 74 Min. 33 Min. DC Start Yes
BATTERY
Type
Sealed Lead Acid Maintenance Free
12 V / 7 AH Quantity 20 pcs Voltage 240 VDC
Recharge Time 4 hours to 90%
DISPLAY
Status On LED + LCD
Line Mode, Backup Mode, ECO Mode, Bypass Supply, Battery Low, Battery Bad/Disconnect, Overload, Transferring with interruption & UPS Fault.
Readings on LCD
Input Voltage, Input Frequency, Output
Voltage, Output Frequency, Load Percentage,
Battery Voltage & Inner Temperature.
Self-Diagnostics
Upon Power-on, Front Panel Setting & Software Control, 24-hour routine checking
ALARMS
Audible and Visual
Line Failure, Battery Low, Transfer to Bypass,
System Fault Conditions
PHYSICAL
Dimensions(WxDxH)mm 440x88x660(UPS Module)
Input/Output Connection Hardwire
External Battery Connection
Plug-in & Play
Net Weight(Kgs) 24(UPS Module)
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Battery Bank Dimensions
Convertible(Rack/Tower)
BBC20J0007(20pcs 12V/7AH)
440x133x660(3U)
Battery Bank Net Weight
Convertible(Rack/Tower)
BBC20J0007 w/o bat./with bat.
18 kg/ 68 kgs ENVIRONMENT Operating Temperature 0° C to 40° C
Temperature Warning
The battery design life is based on a
temperature of 25° C. Ambient
temperature above this range will reduce
battery life.
Altitude
0~2000 m up to 40° C,
3000 m up to 35° C Humidity 90% RH Maximum, Non-Condensing Noise <50 dB (at 1 meter) COMPUTER INTERFACE Interface Type Standard RS232 Interface, USB & EPO Communication Slots SNMP/WEB Card SAFETY CONFORMANCE Quality Assurance ISO9001 Certified Company Safety Standard EN62040-1, UL1778
EMC Standard
EN62040-2, EN61000-3-2, EN61000-3-3,
FCC Class A
Marks
CE, WEEE
* (160~176Vac at <75% load)
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