Ripmax SU KHOI31 Instruction Manual Book

Instruction Manual book
SPECIFICATION
Wingspan : 1,750 mm 68.9 in.
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Length : 1,730 mm 68.1in.
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Weight : 4.8 kg 10.56 Lbs.
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Radio : 06 channels.
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Servo : 06 servos.
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Engine : 160 cu.in 2 Stroke.
Made in Vietnam.
SUKHOI 31. INSTRUCTION MANUAL.
This instruction manual is designed to help you build a great flying aeroplane. Please read this manual thoroughly before starting assembly of your SUKHOI 31. Use the parts listing below to identify all parts.
WARNING.
Please be aware that this aeroplane is not a toy and if assembled or used incorrectly it is capable of causing injury to people or property. WHEN YOU FLY THIS AEROPLANE YOU ASSUME ALL RISK & RESPONSIBILITY.
If you are inexperienced with basic R/C flight we strongly recommend you contact your R/C supplier and join your local R/C Model Flying Club. R/C Model Flying Clubs offer a variety of training procedures designed to help the new pilot on his way to successful R/C flight. They will also be able to advise on any insurance and safety regulations that may apply.
TOOLS & SUPPLIES NEEDED.
Thick cyanoacrylate glue. 30 minute epoxy. 5 minute epoxy. Hand or electric drill. Assorted drill bits. Modelling knife. Straight edge ruler. 2mm ball driver. Phillips head screwdriver. 220 grit sandpaper. 90° square or builder’s triangle. Wire cutters. Masking tape & T-pins. Thread-lock. Paper towels.
Some more parts.
HARDWARE PACK
COWLING.
Landing gear.....
SUGGESTION.
T o avoid scratching your new airplane, do not unwrap the pieces until they are needed for assembly. Cover your workbench with an old towel or brown paper, both to protect the air­craft and to protect the table. Keep a couple of jars or bowls handy to hold the small parts af­ter you open the bag.
PARTS LISTING.
FUSELAGE ASSEMBLY
(1) Fuselage.
WING ASSEMBLY
(1) Right wing half with pre-installed
aileron.
(1) Left wing half with pre-installed
aileron.
Tail section assembly
(1) Vertical stabilizer with pre-
installed rudder.
(1) Horizontal stabilizer with pre-
installed elevator halves.
2
NOTE.
Please trial fit all the parts. Make sure you have the correct parts and that they fit and are aligned properly before gluing! This will assure proper assembly. made from natural materials, every plane is unique and minor adjustments may have to be made. However, you should find the fit su­perior and assembly simple. The painted and plastic parts used in this kit are fuel proof. However , they are not tolerant of many harsh chemicals including the follow­ing: paint thinner , C/A glue accelerator , C/A glue debonder and acetone. Do not let these chemi­cals come in contact with the colors on the covering and the plastic parts.
SU KHOI 31 ARF is hand
SUKHOI 31. INSTRUCTION MANUAL.
Caution: this model is not a toy!
If you are a beginner to this type of powered model, please ask an experienced model flyer for help and support. If you attempt to operate the model without knowing what you are doing you could easily injure yourself or somebody else. Please keep your safety and well-being in mind at all times.
Important: before you start construction Even if you have already built a large number of RC models please read right through these instructions and check all the kit components against the parts list. We have taken great trouble to keep construction as simple as possible, without making any compromises in the area of safety .
Note regarding the film covering
Minor creases or bubbles may develop in the film covering due to major fluctuations in weather conditions (temperature, humidity etc.); in rare cases you may even find a slight warp in a component. These minor faults are in the nature of film-covered built-up wooden structures, and can easily be corrected using a heat gun, as commonly used for modelling. Creases: Blow warm air over the area
and rub down with a soft cloth.
Wing warp: Hold the panel twisted
gently in the opposite direction to the warp, and apply warm air to remove the creases from the covering.
SAFETY PRECAUTION.
+ This is not a toy + Be sure that no other flyers are using your radio frequency . + Do not smoke near fuel + Store fuel in a cool, dry place, away from children and pets. + Wear safety glasses. +The glow plug clip must be securely attached to the glow plug. + Do not flip the propeller with your fingers. + Keep loose clothing and wires away from the propeller. + Do not start the engine if people are near. Do not stand in line with the side of the propel­ler. + Make engine adjustments from behind the
propeller only. Do not reach around the spin­ning propeller.
INSTALLING THE AILERON SERVOS.
1. Install the rubber grommets and brass
eyelets onto the aileron servo.
Caution! do not heat the film more than is absolutely necessary. If the air or the iron is too hot, the film may melt and holes may be formed.
This model is highly pre-fabricated and can be built in a very short time. However, the work which you have to carry out is important and must be done carefully. The model will only be strong and fly well if you complete your tasks competently - so please work slowly and accurately.
When self-tapping screws have to be screwed into wood, apply a little white glue to prevent them shaking loose: just squirt white glue into the hole and fit the screw.
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SUKHOI 31. INSTRUCTION MANUAL.
C/A glue.
Remove the covering.
Bottom of wing.
3. Using the thread as a guide and using
masking tape, tape the servo lead to the end of the thread: carefully pull the thread out. When you have pulled the servo lead out, re­move the masking tape and the servo lead from the thread.
4. Drill 1,5mm pilot holes through the block
of wood for each of the four mounting screws
C/A glue.
provided with the servo. Install servo into ai­leron servo tray as same as picture below.
C/A glue.
2. Using a modeling knife, remove the cov-
ering at possition show below.
Electric wire.
Thread.
5. Using the thread as a guide and using
masking tape, tape the servo lead to the end of the thread: carefully pull the thread out. When you have pulled the servo lead out, re­move the masking tape and the servo lead from the thread.
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SUKHOI 31. INSTRUCTION MANUAL.
Remove the covering.
Bottom side.
Repeat the procedure for the other wing half.
INST ALLING THE AILERON CONTROL HORN.
Remove the covering.
Top side.
3x50mm.
M3 lock nut.
Nilon control clasp.
Control horn of Aileron
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SUKHOI 31. INSTRUCTION MANUAL.
Install aileron control horn as same as picture below .
Control horn.
Repeat the procedure for the other wing half.
INSTALLING THE AILERON
LINKAGES.
Installing the aileron linkages as pictures below.
M3
M3 lock nut
bottom size
C/A ghue.
Attach the clevis to the outer hole in the con­trol horn.
Repeat the procedure for the other wing half.
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SUKHOI 31. INSTRUCTION MANUAL.
INSTALLING THE ENGINE MOUNT.
4x30mm
4x30mm
C/A glue.
FUEL TANK.
INSTALLING THE STOPPER ASSEMBLY
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SUKHOI 31. INSTRUCTION MANUAL.
Vent tube
Fuel pick- up tube
Fuel fill tube
1. The stopper has been pre-assembled at
the factory.
2. Using a modeling knife, cut one length of
silicon fuel line (the length of silicon fuel line is calculated by how the weighted clunk should rest about 8mm away from the rear of the tank and move freely inside the tank). Connect one end of the line to the weighted clunk and the other end to the nylon pick up tube in the stop­per.
3. Carefully bend the second nylon tube up
at a 45 degree angle (using a cigarette lighter). This tube will be the vent tube to the muffler .
4. Carefully bend the third nylon tube down
at a 45 degree angle (using a cigarette lighter). This tube will be vent tube to the fueling valve.
7. Using a modeling knife, cut 3 lengths of
fuel line 150mm long. Connect 2 lines to the 2 vent tubes and 1 line to the fuel pickup tube in the stopper .
8. Feed three lines through the fuel tank
compartment and through the pre-drilled hole in the firewall. Pull the lines out from behind the engine, while guiding the fuel tank into place. Push the fuel tank as far forward as possible, the front of the tank should just about touch the back of the firewall.
When the stopper assembly is installed in the tank, the top of the vent tube should rest just below the top surface of the tank. It should not touch the top of the tank.
5. Test fit the stopper assembly into the
tank. It may be necessary to remove some of the flashing around the tank opening using a modeling knife. If flashing is present, make sure none of it falls into the tank.
6. When satisfied with the alignment of the
stopper assembly tighten the 3mm x 20mm machine screw until the rubber stopper ex­pands and seals the tank opening. Do not over tighten the assembly as this could cause the tank to split.
Blow through one of the lines to ensure the fuel lines have not become kinked inside the fuel tank compartment. Air should flow through easily .
9. To secure the fuel tank in place, apply a
bead of silicon sealer to the forward area of the tank, where it exits the fuselage behind the engine mounting box and to the rear of the tank at the forward bulkhead.
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SUKHOI 31. INSTRUCTION MANUAL.
Do not secure the tank into place perma­nently until after balancing the airplane. You may need to remove the tank to mount the battery in the fuel tank compartment.
INSTALLING THE ENGINE-
THROTTLE.
Locate the long piece of wire used for the throttle pushrod. One end of the wire has been pre-bend in to a “Z” bend at the factory. This “Z” bend should be inserted into the throttle arm of the engine when the engine is fitted onto the engine mount. Fit the engine to the engine mount using the screws provided.
Fuel tank.
14.5 cm.
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SUKHOI 31. INSTRUCTION MANUAL.
Pushrod wire.
4 x30mm.
Secure.
Right side.
COWLING.
1. Slide the fiberglass cowl over the en- gine and line up the back edge of the cowl with the marks you made on the fuselage.
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Left side.
SUKHOI 31. INSTRUCTION MANUAL.
2. While keeping the back edge of the cowl flush with the marks, align the front of the cowl with the crankshaft of the engine. The front of the cowl should be positioned so the crankshaft is in nearly the middle of the cowl opening. Hold the cowl firmly in place using pieces of masking tape.
Right side.
Trim and cut.
Trim and
3 x 12mm.
Bottom side.
Bottom side.
3. Slide the cowl back over the engine and secure it in place using four wood screws. See picture below.
4. Install the muffler and muffler extension onto the engine and make the cutout in the cowl for muffler clearance. Connect the fuel and pressure lines to the carburetor, muffler and fuel filler valve.
INSTALLING THE SPINNER.
3 x 12mm.
Install the spinner backplate, propeller and spinner cone. The spinner cone is held in place using two 3mm x 12mm wood screws.
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SUKHOI 31. INSTRUCTION MANUAL.
Secure.
MAIN GEAR INSTALATION.
PARTS REQUIRED
1. Assemble and mounting the wheel pants as shown in the following pictures.
Repeat the procedure for the other wheel pant .
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2. A drop of C/A glue on the wheel collar screws will help keep them from coming lose during operation. Repeat the process for the other wheel.
SUKHOI 31. INSTRUCTION MANUAL.
INST ALLING THE MAIN LANDING GEAR.
1. The blind nuts are already mounted inside the fuselage.
2. The holes in the landing gear should be to accept the mounting bolts.
3. Using the hardware provided, mount the main landing gear to the fuselage.
MOUNTING THE TAIL WHEEL
BRACKET.
Landing gear.
Secure.
3x12mm
1. Set the tail wheel assembly in place
on the plywood plate. The pivot point of the tail wheel wire should be even with the rud­der hinge line and the tail wheel bracket should be centered on the plywood plate.
2. Using a pen, mark the locations of
the two mounting screws. Remove the tail wheel bracket and drill 1mm pilot holes at the locations marked.
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SUKHOI 31. INSTRUCTION MANUAL.
Secure.
ELEVATOR INSTALLATION
SERVO INSTALLATION
1. Install the rubber grommets and brass
collets into the elevator servo. Test fit the servo into the servo tray .
2. Mount the servo to the tray using the
mounting screws provided with your radio system.
Remove the covering
elevator servo left side
elevator servo right side
HORIZONT AL ST ABILIZER INST ALLA TION.
Horizontal stabilize installation . See picture below.
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T op elevator .
SUKHOI 31. INSTRUCTION MANUAL.
1. Using a modeling knife, cut away the
covering from the fuselage for the stabilizer
C/A glue.
and remove it.
C/A glue.
2. Draw a center line onto the horizontal
stabilizer. Then put the horizontal into the fuse large.
Center line.
Top elivator
C/A glue.
3. Mark the shape of the vertical on the left
and right sides onto the horizontal stabilizer using a felt-tip pen
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SUKHOI 31. INSTRUCTION MANUAL.
Check to mark sure the wing and stabi­lizer are paralell. If they are not, lightly sand the opening in the fuselage for the stabilizer until the stabilizer is paralell to the wing.
5. When you are sure that everything is
aligned correctly, mix up a generous amount
Bottom side.
4. Remove the stabilizer. Using the lines
you just drew as a guide, carefully remove the covering from between them using a modeling knife.
When cutting through the covering to remove it, cut with only enough pressure to only cut through the covering it’s self. Cutting into the balsa structure may weaken it. This could lead to possible fail­ure during flight
of 30 minute epoxy. Apply a thin layer to the top and bottom of the stabilizer mounting area and to the stabilizer mounting platform sides in the fuselage. Slide the stabilizer in place and re-align. Double check all of your meas­urements one more time before the epoxy cures. Remove any excess epoxy using a paper towel and rubbing alcohol and hold the stabilizer in place with T -pins or masking tape.
Bottom side.
Epoxy glue.
Remove covering.
C/A glue.
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C/A glue.
SUKHOI 31. INSTRUCTION MANUAL.
6. After the epoxy has fully cured, removethe masking tape or T-pins used to hold the stabilizer in place and carefully inspect the glue joints. Use more epoxy to fill in any gaps that were not filled previously and clean up the excess using a paper towel and
rubbing alcohol.
ELEVATOR CONTROL HORN
PUSHROD INSTALLATION.
Elevator control horn install as same as the way of aileron control horn. Please see pic­tures below.
M3 lock nut.
3mm x 40mm.
Nilon control clasp.
Control horn of elevator.
Remover covering.
Bottom side.
Bottom side.
Elevator control horn.
Elevator control horn.
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SUKHOI 31. INSTRUCTION MANUAL.
ELEVATOR PUSHDROD
INSTALLATION
Elevator pushrod install as same as the way of aileron pushrod.
Left side.
VERTICAL INSTALLATION.
Vertical stabilizer installation
See picture below.
Right side.
Elevator pushrod.
Bottom side.
Elevator pushrod.
Hinge.
1. Using a modeling knife cut away the
covering from the end of fuselage for the rud­der hinge.
C/A glue.
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C/A glue.
Top side.
SUKHOI 31. INSTRUCTION MANUAL.
Also carefully remove the covering from
the horizontal fin as below the lines which you drew as same picture below.
Remove covering.
Hinge slot.
2. Put the rudder into the fuselage as same as picture below.
3. Mark the shape of the vertical on the left
and right side of the rudder using a felt-tip pen.
Mark line
4. Now, remove the rudder and using a
modeling knife, carefully cut just inside the marked lines and remove the film of the rud­der. Just as you did with the horizont al stabi­lizer, make sure you only press hard enough to cut the film, not the balsa rudder.
Epoxy glue.
Remove covering.
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SUKHOI 31. INSTRUCTION MANUAL.
RUDDER PUSHROD INSTALLATION.
1. Rudder pushrod install as same as the way of aileron control horn.
2. Rudder push - pull system install as same as picture below.
M3 clevis ( 4pcs for push - pull system ).
M3 lock nut.
Rudder push-pull system install as sams as picture below
C/A glue.
6) When you are sure that everything is a
aligned correctly, mix up a generous amount of 30 minute epoxy. Apply a thin layer to the slot in the mounting platform and to the verti­cal stabilizer mounting area. Apply epoxy to the lower rudder hinge. Set the stabilizer in place and re-align. Double check all of your measurements once more before the epoxy cures. Remove any excess epoxy using a paper towel and rubbing alcohol and hold the stabilizer in place with T -pins or masking tape. Allow the epoxy to fully cure before proceed­ing.
RUDDER CONTROL HORN INSTALLA-
TION.
Rudder control horn install as same as the way of aileron control horn. Please see pic­tures below.
Remove covering.
C/A glue.
3mmx60mm.
Nilon control clasp.
M3 lock nut.
Control horn of Rudder.
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SUKHOI 31. INSTRUCTION MANUAL.
Elevator pushrod.
Rudder cable.
Cut.
Elevator pushrod.
Rudder push - pull cable
Rudder cable.
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SUKHOI 31. INSTRUCTION MANUAL.
3. Secure the tail wheel bracket in place
using three 3mm x 12mm wood screws. Be careful not to overtighten the screws.
Conector.
Rudder cable.
3X12mm
Servo arm.
After inst alling the adjustable metal connec­tor apply a small drop of thin C/A to the bot­tom nut. This will prevent the connector from loosening during flight.
secure.
Secure
INST ALLING THE THROTTLE PUSHROD.
Install one adjustable metal connector through the third hole out from the center of one servo arm, enlarge the hole in the servo arm using a 2mm drill bit to accommodate the servo connector. Remove the excess material from the arm.
Cut.
Throttle pushrod.
INSTALLING THE SWITCH.
1. Cut out the switch hole using a
modeling knife. Use a 2mm drill bit and drill out the two mounting holes through the fuse­lage side.
2. Secure the switch in place using the
two machine screws provided with the radio system.
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SUKHOI 31. INSTRUCTION MANUAL.
2. Wrap the receiver and battery pack in
the protective foam to protect them from vi­bration. Use a rubber band or masking tape to hold the foam in place.
3. Position the battery pack and receiver
behind the fuel tank. Use two tie wraps to hold the battery and receiver securely in place. As pictures below. Do not permanently secure the receiver and battery until after balancing the model.
4. Using a 2mm drill bit, drill a hole through
the side of the fuselage, near the receiver, for the antenna to exit.
Tie wrap.
Switch
INST ALLING THE RECEIVER AND BA TTERY.
1. Plug the servo leads and the switch
lead into the receiver. Y ou may want to plug an aileron extension into the receiver to make plugging in the aileron servo lead easier when you are installing the wing . Plug the battery pack lead into the switch.
Recever
Tie warp for battery
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SUKHOI 31. INSTRUCTION MANUAL.
Battery
WING A TTACHMENT.
1. Using a modeling knife, remove the cov-
ering fuselage.
2. Locate the aluminium wing dihedral brace.
)***Test fit the aluminium tube dihedral brace into each wing haft. The brace should slide in easily . If not, use 220 grit sand around the edges and ends of the brace until it fits properly.
Wing bolt.
Secure the wing and fuse large through wing bolt as picture below.
Wing bolt.
3. Test fit the dihedral brace into fuse- lage.
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SUKHOI 31. INSTRUCTION MANUAL.
BALANCING.
1) It is critical that your airplane be bal-
anced correctly . Improper balance will cause your plane to lose control and crash. THE CENTER OF GRAVITY IS LOCATED 120MM BACK FROM THE LEADING EDGE OF THE WING .
2) Mount the wing to the fuselage. Using a
couple of pieces of masking tape, place them on the top side of the wing 120 mm back from the leading edge, at the fuselage sides.
3. Turn the airplane upside down. Place
Installing the canopy as same as picture below
your fingers on the masking tape and care­fully lift the plane .
Accurately mark the balance point on the top of the wing on both sides of the fuselage. The balance point is located 120mm back from the leading edge. This is the balance point at which your model should balance for your first flights. Later , you may wish to experiment by shifting the balance up to 10mm forward or back to change the flying characteristics. Moving the balance forward may improve the smoothness and arrow- like tracking, but it may then require more speed for take off and make it more difficult to slow down for landing. Moving the balance aft makes the model more agile with a lighter and snappier ”feel”. In any case, please start at the loca­tion we recommend .
Secure the canopy frame.
With the wing attached to the fuselage, all parts of the model installed ( ready to fly), and empty fuel tanks, hold the model at the marked balance point with the stabilizer level.
Lift the model. If the tail drops when you lift, the model is “tail heavy” and you must add weigh* to the nose. If the nose drops, it is “nose heavy” and you must add weight* to the tail to balance.
*If possible, first attempt to balance the model by changing the position of the receiver bat­tery and receiver. If you are unable to obt ain good balance by doing so, then it will be nec­essary to add weight to the nose or tail to achieve the proper balance point.
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SUKHOI 31. INSTRUCTION MANUAL.
CG
120mm
CONTROL THROWS.
1) We highly recommend setting up a
plane using the control throws listed.
2) The control throws should be meas-
ured at the widest point of each control sur­face.
3) Check to be sure the control surfaces
move in the correct directions.
Ailerons : 30mm up 30mm down Elevator : 30mm up 30mm down Rudder : 35mm right 35mm left
30 30
Ailerons Control
30 30
35 35
PRE-FLIGHT CHECK.
1) Completely charge your transmitter and
receiver batteries before your first day of fly­ing.
2) Check every bolt and every glue joint in
your plane to ensure that everything is tight and well bonded.
3) Double check the balance of the
airplane.
4) Check the control surface.
5) Check the receiver antenna . It should
be fully extended and not coiled up inside the fuselage.
6) Properly balance the propeller .
We wish you enjoy.
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SUKHOI 31. INSTRUCTION MANUAL.
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