All rights reserved. No part of this publication may be copied or published by means of printing, photocopying, microfilm or otherwise without the prior written consent of RIONED. This restriction also holds for
the corresponding drawings and diagrams.
RIONED has the right to change parts at any time without any prior or direct warning to the client. Also,
the contents of this manual can be changed without any prior warning.
This manual is to be used only for this machine.
For extra information on adjustments, maintenance and repair, please contact the technical department of
your dealer.
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Foreword.
This user’s manual is a manual for the professional user.
This user’s manual has the purpose to control the machine in a safety manner and must be saved with the
machine.
The photos and drawings help you understand the text easier.
First the user’s manual gives you an overview of the most important safety aspects. Then we explain how
the machine is built up and the global working of the machine.
Chapter “Tech nical specifications” gives you information about the working characteristics, performance
under normal use and construction specifications.
“Control” is the next chapter. This chapter explains how to use the machine syst em atically.
In the chapter “Maintenance”, the user can do small maint enance on the machine.
Chapter “Trouble shooting” has the purpose to solve simple defects.
With the “Exploded views” you can order orig inal spare parts, are also useful for mounting, and disassemble
the machine.
Finally gives the chapter “Appendix” information about electrical and/or hydraulic connections.
RIONED thanks you for your purchase of the RIONED drain and sewer-clearing machine. We recommend that you read this manual thoroughly and see that the machine is handled and maintained
in the proper manner. If your machine should give trouble and need servicing, when you want to
order parts, or if you have any questions, contact your RIONED dealer.
The Rioned high-pressure device has been especially designed and manufactured for cleaning
drains, walls, floors, and terraces with cold or hot water . For cleaning drains, s pecial nozzles are included in the delivery; for all other purposes, the spray gun, which is also included, can be used.
This manual contains all the necessary information concerning control and maintenance. If the device is positioned correctly, properly controlled, and regularly maintained, a warranty will be given
according to the general conditions of delivery. However, should it arise that the control and maintenance procedures are not diligently followed, the warranty will become invalid.
Use this machine only for cleaning drains, walls, floors and terraces with cold or hot water and to
drain liquid with or without pollution like sand, stones etc.
Use this machine only outside. If you want to work inside a building you have to ensure that there
is enough ventilation.
During the time that the weather conditions are bad, we recommend that you do not use the machine
(lightning)!
Authorised personnel may only use the machine.
The machine can not be used in an explosive environment.
Fill the clean water tank only with water.
It is strongly forbidden to drain flammable materials, chemicals, and elements with special regula-
tions.
In this manual you will find all necessary information concerning operations and maintaining your
machine. If handled properly, your machine is guaranteed according the general delivery conditions.
1.1 UseThe integrated engine drives the high-pressure pump, the hydraulic pump, and the vacuum pump.
The high-pressure pump receives water from the water tank via the water filter and pressurises it.
The pressure can be continuously adjusted. The pressurised water leaves the machine via the highpressure hose on the reel.
The vacuum pump is connected to the vacuum tank. When this pump creates a vacuum, the tank
gets filled.
The hydraulic pump drives via a hydraulic system the hose reel.
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12/128
2SECURITY
Be responsible for other people when you are working with this machine.
This manual contains instructions for fundamental conditions that must be followed by use and
maintenance of this machine.
That is why it is necessary that authorised and qualified personnel must read the user's manual and
the user’s manual must always be available with the machine. Near the general regulations in this
chapter, you must also follow the security regulations in the other chapters.
2.1 Instruction
indications in this
manual
2.2 Description
security measures
The in this manual containing security instructions, which are dangerous if they are not obeyed, are
marked with general security signs.
Security sign DIN 4844-W9.
•Emergency stop
The machine is equipped with an emergency stop. By operating this stop, the machine will stop immediately. Do not use the button for normal stopping. Only use is when dangerous situations occur.
After use, turn the emergency stop in order to be able to start up again. Make sure the emergency
stop can always be reached.
•Over-pressure valve
Protects the pipe system and reservoir.
•Pressure regulator
The pressure regulator looks to it that the working pressure never gets to high. It functions like a
security valve.
•Security covers
This machine is equipped with several security covers over parts that are rotating. It is forbidden to
remove these security covers during operating this machine. You can only remove them if there is
maintenance on the machine. Stop the machine.
2.3 Personnel
protection outfit
2.4 WarningsOpen the side doors while operating the machine!
12/129
•Protection looking glasses
•Ear protector
•Gloves (Recommended)
•Waterproof clothe.
When working with the machine, keep grate inside the tool box free from obstacles!
T ake care of not exceeding the maximum loading capacity of the vehicle by filling the tanks. Note
that the driver is responsible for this.
It is prohibited to drive with the water tank and vacuum tank full at the same time if the maximum
load weight of the vehicle is crossed!
It is strongly forbidden to spray on:
•humans
•animals
•Electrical components
Never block a control lever, unless this is mentioned.
Never let the high-pressure hose spray outside a sewer, drain or pipe.
Do not let the machine operate without supervision.
2.5 Personnel
qualification and
education
2.6 Danger that
can occur if the
security regulations
aren’t observed
2.7 Working
safely
2.8 Security
regulations for the
user and technical
service
Personnel that use, maintain, and inspect the machine must have the right qualifications for this job.
Responsibility and authorisation of the personnel and the supervision on the personnel must be em-
bedded. If the knowledge is not present, the user must provide for the necessarily education.
If the security regulations are not observed, danger can occur for personnel and for the environment.
No amends are given if the regulations are not observed.
If the regulations are not observed, this can results in:
•Failure of important functions of the machine.
•Failure of prescribes methods for maintenance.
•Exposure of persons to dangers of electrical or mechanical failures
The in this manual named security prescriptions, the national prescriptions to prevent accidents and
the internal labour, company and security prescriptions must be followed by the user.
•Protections of moving parts (for example couplings) may not be removed if the machine
is working.
•Leakage of dangerous mediums must disposed in a manner that there is no danger for the
personnel and environment. Statutory regulations must be followed.
•Danger caused by electricity must be excluded.
2.9 Security
regulations for
maintenance,
inspection, and
mounting activities
2.10 Making
changes and
fabricate spare
parts
2.11 Improper use The securi ty during working with the machine is only guaranteed if the use of the machine is con-
12/1210
•The user sees to it that qualified technicians do all maintenance, inspection and mounting
activities. They must study the manual thoroughly.
•Maintenance may only be done when the machine is not functioning.
•The in the user’s manual mentioned handling to stop the machine must be notified.
•Directly after maintenance of the machine, all the security and protection facilities must
be functionally.
•Before starting the machine again, you must follow the instructions correctly.
Changes to the machine are only permitted if Rioned has given written authorisation. The use of
original spare parts and accessories are for the safety necessary. Rioned is not responsible for injuries or damages if other spare parts are used.
forming the user’s manual. The limits that are written in chapter “Technical Specifications” and
“Appendix” may never be overstepped.
If the machine does not work or give troubles, it is forbidden to work further with the machine. Telephone your dealer or the technical department of your dealer.
This manual contains all the necessary information concerning control and maintenance. If the de-
vice is positioned correctly, properly controlled, and regularly maintained, a warranty will be given
according to the general conditions of delivery. However, should it arise that the control and maintenance procedures are not diligently followed, the warranty will become invalid.
12/1211
12/1212
3TECHNICAL SPECIFICATIONS
3.1 General
Year of constructions (month/year):12/12
Capacity vacuum tank:1000 l
Capacity water tank:500 l
Dimensions:see chapter 12.6 Dimensions page: 62
Length HP hose:80 m
Diameter HP hose:½” (NW13)
Length supply hose:50 m
Diameter supply hose:5/8” (NW16)
Length suction hose:±30 m
Diameter suction hose:2” (NW50)
Oil hydraulic circuit:HESTIA 46
Quantity:5,5 l
Important!:Replace once a year!
Antifreeze:43 litters
3.2 Engine
Description (symbol)Technical unit(SI unit)
Type : Honda GX690
Engine Type : Air-cooled, 4-Stroke, OHV
Bore x Stroke : 3.1" x 2.8" (78 x 72 mm)
Displacement : 42 cu in (688 cm3)
Compression Ratio : 9.3 : 1
Net Horsepower : 22.3 hp (16.6 kW)
Net Torque: 35.6 lbs ft (48.3 Nm)
PTO Shaft Rotation : Counterclockwise (from PTO shaft side)
Ignition System : Digital CDI with variable ignition timing
Starting System : Shift Type
Carburetor :2-barrel, fuel cut solenoid, inner vent
Lubrication System : Full Pressure
Connecting Rod : Forged Steel
Governor System : Mechanical
Air Cleaner : Dual Element Type/Panel
Exhaust Emissions : Certified for use in all 50 states
Evaporative Emissions : Low permeation hose and purge joint provided
Battery (U,I):12 V, 45 A
Oil : 10W30 API/SF-CC or better
Oil Capacity : 2.2 L
Oil Filter : Automotive Spin-On Style
Dimensions (L x W x H) : 443 mm x 421 mm x 447 mm
Dry Weight : 45.7 kg
12/1213
Type:Kubota V1505
Number of cylinder:4
Bore x stroke (d x l):78 x 78,4 mm (3.07 x 3.09 in.)
Power (P):26,1 kW at 3000 min-1 DIN 70020
Fuel:Diesel
Cooling:Water cooled
Weight (m):110 kg
Battery (U,I):12 V, 45 A
Starter:12 V x 1,2 kW
Oil:10W30 API/SF-CC or better
Quantity:4 l8.5 liq pt (UK), 7 pt (UK)
Normal coolant engine is protected to -28 °C
Special coolant engine is protected to -38 °C
For more information concerning the engine you can find it in the book delivered with this machine.
12/1214
3.3 Pump
Description (symbol)Technical unit
Type : Speck P41
Number of plungers : 3
Number of valves : 6
Number of revolutions (n) : 1200 min
-1
Maximum pressure (p) : See type plate on frame
Maximum output (V/t) : See type plate on frame
Oil : GX 80W90
Quantity (V) : 1 l
Weight (m) : 30 kg
Maximum water temperature (t,T) : 80 °C
Type:Speck P45
Maximum pressure (p):See type plate on frame
Maximum output:See type plate on frame
Weight:50 kg
Maximum water temperature:55 °C / 131 °F(328,15 K)
Oil:GX 80W90
For more information concerning the pump, you can find it in the pump appendix delivered with this machine.
3.4 Vacuum pump
Type:MEC 5000
Oil:15W30
Capacity Suction:-0,8 bar (relative)
Capacity Pressure:0,49 bar (relative)
Quantity carter:2,5 l
Oil:15W30
Gear box:SAE 90
Type:Mannesmann SLS 54
Capacity:290 m3/h
Capacity Suction:-0,8 bar (relative)
Capacity Pressure:0,49 bar (relative)
OilSummer Winter
For more information see the vacuum pump enclosure
3.5 Customer service
When ordering spare parts it is recommended to give the following numbers:
Machine number:10005002013128
Article number:22110472000
Follow number:vo38396
12/1215
12/1216
4CONSTRUCTION AND FUNCTIONING
The suction unit contains the following main parts:
1.High-pressure pump
2.Reel with suction hose
3.Water filter
4.Oil tank hydraulic system
5.Control box
6.Dirt water tank (Vacuum tank)
7.Sight glass / level indicator
8.Press valve
9.Suction valve
10.HP Hose on reel (HP =High pressure)
11.Hydraulic reel control
12.HP valve for HP hose on reel
13.Hook
14.Hose guide
15.Pressure gauge
16.Pressure regulator
17.Working lamp
18.Battery
19.Supply pipe water tank
20.Supply valve water filter
21.Syphon
22.Vacuum filter
23.Clear water tank
24.Engine
25.Drain valve “Vacuum tank”
26.Drain valve
27.Vacuum pump
28.Handle suction/pressure
29.Security valve
30.Vacuum meter/pressure gauge
31.Reel with supply hose
32.Valve supply reel
33.Pulsator on/off
34.Emergency stop
35.Vacuum blow off container
36.Receiver (radio remote control)
37.Charger (radio remote control)
38.Suction pipe
39.Suction hose storage reel
40.Supply valve Antifreeze
41.Antifreeze tank
Not included or visible
42.Orange light
43.Oil dropper vacuum pump (only MEC)
44.HP Hose hot water
45.Burner unit hot water
46.Bypass valve
47.Suction hose
48.Bypass valve
(vacuum tank - water tank)
49.
50.Inside filter
51.Fuel tank
52.Manhole clear water tank
53.Float ball protection
54.Cool tank vacuum pump
55.Oil tank vacuum pump
56.Connection circulation system
57.Choice valve
58.Engine start (keyhole)
59.Swing arm (Hydraulic)
60.Fuel tank (Heater)
61.Valve heater on/off
62.Hydraulic cover control
63.Choice valve to use the hydraulic reel control
HP valve for HP hose on swing arm
(Spool valve)
Hydraulic reel- or suction reel control
(Open/Close Cover)
for the big reel or the small reel
12/1217
10
8
13
31
13
17
34
17
14
9
13
8
12/1218
21
22
27
28
29
29
4
24
41
19
23
17
10
12
30
34
5
31
11
12/1219
47
15
7
13
9
8
13
13
31
10
17
25
16
2
24
1
33
3
20
40
12/1220
35
36
37
22
3
20
3
40
32
32
31
31
1
16
15
7
33
12/1221
39
39
38
17
13
39
7
26
12/1222
5CONTROL
If you control, maintain or inspect the machine, you must have the right
qualifications for this job. If you do not have the necessarily knowledge, you may
not use the machine. Further, you must convince yourself that you understand this
manual thoroughly.
It is prohibited to drive with the water tank and vacuum tank full at the same time!
By simultaneously switching on the high pressure pump and vacuum pump, the
pressure regulator should be decreased.
5.1 Before starting 1.Check the oil level in the engine (24), high-pressure pump (1), oil tank hydraulic system
(4) and vacuum pump (27) using the dipsticks. Add oil, if necessary;(see chapter 9 Main-tenance page: 45).
2.Check if there is enough fuel in the fuel tank.
3.Check whether the water filter () is clean. Clean the filter, if necessary.
4.Check whether the supply valve (20) to the water filter has been opened.
5.Check whether the high-pressure valve (12) at the reel is closed.
6.Fill the water tank via:
•Supply reel (31) and/or
•supply pipe (19).
The maximum water temperature is 55°C
7.Loosen the control wheel of the pressure regulator (16).
8.Screw the attachment onto the high-pressure hose.
aCleaning a wall, a terrace or floor: spray lance gun.
12/1223
bUnclogging of a drain: jet nozzle.
A
B
C
D
5.2 Hydraulic reel
control
By means of pushing the control lever (11) upwards or downwards the high-pressure
hose can be unrolled or rolled up. Due to the proportional functioning of this valve you can also
control the speed of the reel. By putting the lever into the position you can unroll the hose
manually.
Attention!
Never block the lever and always control it with one hand while guiding the highpressure hose by means of the hose guide (14) with the other hand to the required
place.
AWind the hose
BReel locked
CUnwind the hose
DReel “out of gear”
12/1224
5.3 Starting the engine
Emergency stop:
The machine is equipped with an emergency stop. By operating this stop the
machine will stop immediately. Do not use the button for normal stopping. Only
use is when dangerous situations occur. After use, turn the emergency stop in order
to be able to start up again. Make sure the emergency stop can always be reached.
Put on protection looking glasses and ear protectors before starting the machine.
Open the side doors while operating the machine!
When working with the machine, keep grate inside the tool box free from obstacles!
12/1225
Via control box (Diesel engine):
A
B
C
D
E
1.Put the ignition key into the keyhole .
2.Choose “hand control” .
3.Control lights Oil pressure and charging lightens. If not,
then Troubleshooting.
4.Wait 5 seconds!
5.Turn start/stop switchto the right and release it.
Glow spiral lightens, goes off and then the engine starts.
•If the hose has to be repaired, use only the special repair couplings.
12/1229
5.5 Cleaning a wall,
terrace or floor.
Caution!
Before using a spray gun, you must always set the pressure below the maximum
(±the half of the maximum pressure). You must do this before you start the
machine. If the machine is running, the pressure can be increased by turning the
control wheel to his working pressure. Never exceed the maximum pressure that is
marked on the manometer when using the spray gun.
1.Screw the spray gun including in the delivery onto the high-pressure hose. Fasten it by
using the two spanners provided.
2.COMPLETELY unroll the high-pressure hose.
3.Attach the spay lance gun. Secure the quick coupling tightly.
4.Open the HP valve (12).
Start spraying:
1.Push button (Start spraying) on the control box or “HP on”
on the radio remote control.
2.Push button (Throttle open) on the control box or “RPM+”
on the radio remote control.
3.Screw the high-pressure regulator wheel (16) upward on the high-pressure regulator until
the required working pressure is reached. The adjusted pressure can be read from the
pressure gauge (15) on the machine when the spray gun is open.
4.Pull the trigger of the spray gun.
Stop spraying
Release the trigger of the spray gun.
12/1230
5.6 Stop working 1.Press button (Throttle close) or “RPM-” on the radio remote
control.
2.Press button (HP pump off) or “HP off” on the radio remote
control.
3.Close the HP valve.
5.7 Spray gun
with NW 5 hose
5.8 Using the device
during periods of
frost
Instead of the spray lance gun, you can also mount a NW5 hose with small nozzle onto the spray
gun. This set can be used for unclogging small pipes. The water supply can be used for unclogging
via the gun. In this way you can prevent the system from flooding the surroundings.
Turn the pressure regulator under the 150 bar (2175 psi).
The pressure may never exceed the 150 bar (2175 psi).
Always treat the high-pressure hose well!
Your machine may freeze up during a period of frost. A number of safety precautions must be taken.
Additional preparations before departure:
1.Drain the water tank and the water filter.
2.Close the drain valve and mount the filter again.
3.Put 25 l. antifreeze into the water tank.
4.Open the supply valve to the water filter.
5.Start the machine and let it idle.
Note: it is not necessary to attach a gun to the high-pressure control.
6.Open the high-pressure valve.
7.Let the high-pressure pump remove all the water , which is still in the high-pressure hose.
8.Close the high-pressure valve when the antifreeze comes out of the hose.
9.Leave the engine running for some time: to allow all pipes to fill up with antifreeze.
10.Switch off the machine.
Now the machine is ready for departure!
12/1231
5.9 Additional
preparations when
preparing for use:
1.Turn on the machine and let the high-pressure pump drain all antifreeze into the anti-
freeze tank. The antifreeze can be reused.
Ensure that no water is mixed with the antifreeze. If too much water gets into the
antifreeze, it is not suitable for re-use. Dispose the used antifreeze properly, hand
it into a local depot for disposal of industrial waste.
2.Stop the machine and prepare it for use.
12/1232
6USING THE VACUUM DEVICE
MEC
SLS
6.1 UseUse the vacuum system only for cleaning sewers and tanks (see chapter 1 Introduction page: 7).
6.2 Before use:1.Close the suction valve (9) and press valve (8).
2.Clean the syphon (21).
3.Clean the float ball protection in the vacuum tank (dirt and functioning) always before
use.
4.Empty the vacuum blow off container (35).
5.Check the oil level of the vacuum pump (27) and engine (24). Fill, if necessary.
6.Check the liquid in the cooling tank (54) (Not for type SLS and MEC pumps).
7.Couple the Suction hose at the suction valve (9) or use the suction pipe (38).
8.Set the handle (28) of the vacuum pump (27) to “Suck”.
6.3 Fill the dirt wa-
ter tank:
12/1233
1.Put the end of the suction hose/pipe into the dirt.
2.Star t th e e ngine (see chapter 5.3 Starting the engine page: 25).
3.Press button (vacuum on) at the control box or button “VAC on”
on the transmitter.
4.Push button (Throttle open) on the control box or “RPM+”
on the radio
5.Check the vacuum/pressure gauge (30) (max. -0,8 bar).
Check the oil dropper (43) on the vacuum pump. The dropper must give 7-10 drops/
min. (only MEC).
6.Open the suction valve (9) or “Valve open” at the remote control.
The vacuum tank gets filled.
Remark!
The vacuum pump is protected against overheating and will, incase of overheating,
be shut off automatically. (not necessary on WPT vacuum pumps!)
Remark!
Within the tank there is a float ball security mounted which closes as soon as the
tank is full. This is visible in the sight glasses of the vacuum tank.
7.Close the suction valve (9) when the vacuum tank is full, (see sight glass (7) or level in-
dicator).
6.4 Empty the dirt
water tank:
8.Press button (Throttle close) or “RPM-” on the radio remote
control
9.Press button (vacuum on) at the control box or button “VAC off”
on the transmitter.
10.Stop the engine with the start/stop switch .
1.Fasten a hose onto the press valve (8).
2.Place the end of the hose where the substance must come out.
3.Open the press valve (8). (substance come out now!)
4.Star t th e e ngine (see chapter 5.3 Starting the engine page: 25).
5.Set the handle (28) of the vacuum pump to position “Press”.
6.Press button at the control box or button “VAC on” on the
transmitter.
Let the vacuum pump press all the dirt out of the tank (max. 0.5 bar.)
At 0,5 bar the overpressure security (29) has to open. In case the tank is not pressed empty, the
12/1234
connection in the vacuum tank in front of the valve is blocked with sand or stones.
7.Press button (Throttle close) or “RPM-” on the radio remote
control
8.Press button at the control box or button “VAC off” on the
transmitter.
9.Stop the engine, press button or “Stop” transmitter.
10.Open the suction valve (9) for remaining pressure.
11.Check the float ball protection in the vacuum tank (dirt and functioning).
12/1235
12/1236
7STICKERS AND SYMBOLS
Engine start/stop.
Engine glow.
Signal lamp “Charging” (Burns if there is no charge to the battery).
Signal lamp “Oil pressure” (Burns if there is not enough oil in the engine).
12 V accessories.
Vacuum pump ON
Vacuum pump OFF
Run dry protection
12/1237
Throttle open
Throttle close
HP ON (Start spraying)
HP OFF (Stop spraying)
“Hand” or “Radio remote” control
Signal lamp “Radio remote control” on
Back plate “Emergency stop”
12/1238
7.1 Pressure gauge
Working area
Danger zone
Maximum allowed pressure
Less pressure
More pressure
7.2 Pressure
regulator
7.3 Valve controlOpen and close valve:
12/1239
7.4 Security sticker
12/1240
8OPTIONS
Off
8.1 Hour counterThis machine is equipped with an hour counter.
The hour counter indicates the number of working hours that the machine has worked.
8.2 Pulsator system Purpose: With less water use, quicker to the stoppage.
Construction:
The high-pressure pump has three cylinders. By normal use the three cylinders follows each other
continuously. This gives a fluent volume stream. To stop one stroke, you get a pulsating water
stream.
Control:
To close or open the 3-way valve, you start or stop the pulsator.
Handle to the left-Pulsator on
Handle to the right-Pulsator off
Use:
Use the pulsator system only to get quicker to the
stoppage. Stop the pulsator when you are to the stoppage.
Reel out with the hydraulic control and not touch the HP
hose while the Riopulse is on!
Use the machine mentioned earlier in this user's manual.
8.3 Working lamp Control:
By means of switch you can turn the working lamp ON and OFF.
8.4 Anti-freeze with
anti freeze tank
Your high-pressure device may freeze up during a period of frost. A number of safety precautions
must be taken.
Additional preparations before departure:
1.Drain the water tank by opening the drain valve.
2.When all water has been removed/drained, you remove the water filter.
3.Clean the filter and mount it in opposite order.
4.Close the drain valve.
5.Fill the anti-freeze tank with antifreeze.
6.Remove the nozzle/gun from the HP hose.
7.Open the antifreeze valve.
8.Press th e overrun button and start the engine.
9.Check if the HP-valve on the machine is open.
10.Push button on the control box.
12/1241
11.Let the high-pressure pump remove all the water, which is still in the high-pressure hose
and pump.
12.Close the high-pressure valve or push button, when anti freeze flows out of the HP hose
(watch the colour of the water).
13.Connect the HP-hose (with special connection) to the supply hose.
14.Open the supply valve.
15.Close the HP valve, when anti freeze flows out of the supply hose (watch the colour of
the water).
16.Next you connect the hose onto the anti-freeze tank (top).
17.Open the HP-valve again an let the pump sends all anti freeze to the anti-freeze tank.
18.Close the high-pressure valve.
19.Switch off the machine.
20.Disconnect the hose and the special coupling an clean up.
Make sure that the HP and the supply hose are locked and tightened. Now the machine is ready for
departure!
Antifreeze can be recycled.
Ensure that not too much water is mixed with the antifreeze. If too much water gets into the
antifreeze, it is not suitable for re-use. Dispose the used antifreeze properly, hand it into a local depot
for disposal of industrial waste.
8.5 Radio remote
control type
Riomote
Purpose: To operate the high-pressure machine from a distance.
To operate the transmitter
Check before working with the transmitter if the emergency stop works well. Proceed as follows:
•Switch on control box at “Radiographic operating” .
•Switch the transmitter on .
•Start the engine by means of button “START”.
•Push the “STOP” button .
The machine has to cut off now
If this is not the case it is not allowed to work with the transmitter. Contact your
supplier.
12/1242
If the indication on the transmitter starts burning it´s indicates that the battery must
be changed with a new fully loaded battery.
If the battery is not changed the transmitter switches off in a short time.
Reload empty batteries.
Functions:
1.Start the engine (only 7 channel version)
2.Stop the engine (only 7 channel version)
3.High-pressure pump on (start spraying)
4.High-pressure pump off (stop spraying)
5.Open gas of the engine
6.Close gas of the engine
Trouble shooting
•Every system is checked on high quality before leaving the
factory. If any disturbances would appear, check the part “trouble
shooting”
8.6 Hose guidePurpose:
To guide safely the HP hose into the sewer.
To wind the HP hose safely on the reel drum.
Use:
•Put the end of the hose through the opening of the hose guide.
•By moving the hose guide to the right and left, you can wind the HP hose fluently on the
•After use, lock the support.
Advantage
•No dirty hands
•Hose lives longer
•More freedom of movement
•Security
•Hose stays cleaner.
reel drum.
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8.7 Run dry protection
The run-dry protection has the purpose to protect the high-pressure pump.
Functioning:
If the water level in the tank is too low, the run-dry protection activates.
Cancelling:
Fill the water tank. (Supply hose, Fill opening, Supply pipe...)
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9MAINTENANCE
Attention!
Always stop the engine first and depressurize the system before serving or
repairing the machine.
To depressurize the system, you open the HP valve. If the spray lance gun is
attached you must also pull the trigger.
To depressurize the vacuum tank, you open the suction valve.
9.1 Daily maintenance
9.2 Weekly maintenance
1.Oil level
Check all oil levels once a week. Add oil, if necessary.
If an oil level has dropped, this implies a leak in the system. In which case, check all gaskets, couplings, and (hydraulic) pipes in the system. Immediately repair damage and fill the system with the
correct oil.
Mark!
During the settling-in period, the oil consumption of the engine can be more than
usually.
2.Cleaning water filter:
aClose the supply valve in the suction pipe.
bOpen the drain valve.
cUnscrew cap from the filter piece.
dClean the filter and concerning parts.
eAfter cleaning, assemble the parts in opposite order.
fOpen the supply valve.
gCheck for leakage.
1.Cleaning:
Clean the carriage weekly. Use car shampoo and plenty of water. Especially when salt
has been sprinkled, it is strongly advised to clean the machine often and more thoroughly.
9.3 Minor servicing Minor servicing must be carried out EVERY 250 WORKING HOURS (or at least once every 6
months) and includes the following parts of the machine:
1.Drive
•Servicing the engine
aChange the oil in the engine (Super 15W40 SF CC or equivalent).
bRenew the oil filter, if fitted.
cClean the air filter.
dRenew the fuel filter.
eCheck the condition of the battery.
fCheck the torque of the attachment bolts for the engine; tighten them, if necessary.
For more information concerning the engine, you can find it in the book delivered with this machine.
2.Carriage:
Lubricate all mechanical moving parts in the system. Check that all nuts and bolts have
been correctly tightened.
3.Pump system
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•Cleaning the high-pressure control:
When the high-pressure valve has been closed, the pressure gauge should not indicate
any pressure. Similarly, if the spray gun is connected and closed, the pressure gauge
should not indicate any pressure. If the pressure gauge does indicate a pressure, this implies a leakage in the system or that the one-way valve may be dirty or damaged. In which
case stop the machine, unscrew the hose coupling and clean or replace the one-way valve.
Also, check the condition of the O-ring and gasket.
Regularly clean the high-pressure control. Carefully remove all dirt! Proper maintenance
will increase the service life of this part.
•Changing the pump oil:
Change the pump oil in the high-pressure pump after every 250 working hours (or at least
once a year).
For more information concerning the pump, you can find it in the enclosure delivered with this machine.
9.4 Vacuum filterDrain the liquid regularly.
Catch it in a bucket and dispose it in a
proper way.
9.5 Vacuum blow
off container
Drain the container regularly.
Catch it in a bucket and dispose it in a
proper way.
12/1246
9.6 Hydraulic
Minimum
Maximum
C
BA
D
A
B
D
system
Important!
You have to renew the hydraulic oil at least ones a year!
Only use oil HESTIA 46.
Order number Rioned 71-003-500-046
Check, every time before use, if the level of the oil is sufficient.
Proceed as follows:
1.Stop the machine.
2.Be aware that the machine is standing horizontal.
3.Take the dipstick (A) out of the oil tank (B).
4.Clean the dipstick with a tissue.
5.Put the dipstick into the oil tank.
6.Take the dipstick back and watch at the dipstick if the oil is between maximum a
minimum (C).
7.Fill oil, if necessary.
8.Fasten the dipstick onto the oil tank.
9.Start the engine and let it turn for about 5 minutes.
10.Stop the machine and repeat point 2 until 8.
9.7 Cleaning the
vacuum pump
9.8 Maintenance
vacuum pump
12/1247
See the user’s manual of the vacuum pump.
See the user’s manual of the vacuum pump
The most causes of early failure are:
•Overheating;
•No lubrication
•Dirt in the pump;
•Working in the red danger zone (pressure gauge);
•Rust;
•Running dry;
•Suction of sand or dust;
9.9 Cleaning the
float ball (Siphon)
Unscrew the cover, drain the water
and clean the float ball.
9.10 Extensive periodical maintenance
9.11 Maintenance
scheme
Have the high-pressure machine checked and maintained from time to time by the technical service
of Rioned. In this way, long life and quality will be guaranteed.
Interval
Check oil levels:Every time before use
Cleaning water filter:Every time before use and with strong pollution.
Cleaning carriage:weekly or with strong pollution.
Service engine:Every 250 working hours or at least once every six
month
Lubricate moving parts:Every 250 working hours or at least once every six
month
Cleaning pressure regulator:Every 250 working hours or at least once every six
month
Renew HP pump oil:Every 250 working hours or once a year
Renew oil hydraulic system:Once a year
Decalcify suction valves:Once a year
Decalcify pressure valves:Once a year
Puncture nozzle holes: Every 50 working hours
Replace all parts immediately if there is wastage or defect.
12/1248
10TROUBLESHOOTING
FailureReasonSolution
Engine does not start or stops abruptly. Machine has run out of fuelAdd fuel
Main or secondary fuse blownReplace the defect fuse and restart engine. If
problem repeats, contact your dealer
Battery voltage too low.Load or replace.
Emergency stop activatedTurn the emergency stop in order to be able to
start up again
The high-pressure pump does not produce the required pressure.
Pressure varies.Water level in tank too lowStop the engine, refill the tank and restart engine
Water tank emptyFill the water tank
Supply valve to water filter closed. Open the supply valve
Water filter clogged.Stop the machine and clean the water filter
Air in high-pressure pumpAllow the machine to run a few minutes. The
failure will normally disappear. If not, contact
the service department of your dealer
Suction valves blockedCarefully loosen the valves and descale them, if
necessary
Suction valves worn out.Contact the service department of your dealer.
Water supply valve not sufficiently openedOpen the supply valve completely
Water filter clogged.Stop the machine and clean the filter
Pump sucks airStop the machine and check all hoses and cou-
plings for leakage
Nozzle cloggedStop the machine and clean the nozzle (clean the
nozzle holes)
Pressure valves dirty or wornStop the machine. Check the condition of the
pressure valves. Clean or replace them
Pump gasket worn outStop the machine and replace gasket
Ceramic plungers in the pump damagedContact your dealer
Pressure control clogged or internally damaged.Contact your dealer.
Hydraulic reel does not wind the hoseHandle not on right positionPut the handle into the right position
Hydraulic tank almost emptyRefill the tank. Check the system on leakage
Attachment bolt for control lever of hydraulic system loosened
Working pressure set too lowIncrease the working pressure, if possible
Return filter hydraulic tank dirtySwitch off the machine and clean the return filter
Hydraulic system damagedContact your dealer
fasten the bolt and put the lever into the correct
position
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FailureReasonSolution
No suction of the vacuum pumpSwitch doesn’t supply current to magnet couplingContact your dealer
Magnet coupling doesn’t workContact your dealer
Vacuum valve or press valve in open positionClose the valve
Lever vacuum valve suction/pressure in wrong
position
Clamp bolts not well-fastenedFasten the bolts
Float ball protection dirty or stackedClean or loose the ball
Still pressure in tankOpen the vacuum valve
Oil separator not drainedDrain the oil separator
Oil in the pumpPress, at low speed of revolution, the oil out of
Vacuum pump too hot or not greased sufficiently
and blades of the pump stuck or burned
Bad cleanness of float ball protectionClean again and press out the dirt, if necessary.
Dirt reached the pump and blades stuck off.Contact your dealer.
No reaction by switching in transmitterNo currentLoad battery
Transmitter is not on Put button 0/1 to position I
Put the lever in the right position
the pump
Contact your dealer
Use new battery
Control contact points on dirt and dust
Check fuses
Contact your supplier by repeating disturbances
Transmitter out of reach from receiverPut the machines closer on. Put transmitter closer
Warning signal after short working timeBattery empty / defectLoad or replace
Battery not loaded or defectChange battery complete
Check if the charging works well
Check battery points / clean it
Use other battery
Transmitter indications are good but
functions are not executed
Certain functions are not executedReceiver is faulty Contact your supplier
Emergency stop pushed inUnlock emergency stop
Receiver has no currentCheck / replace fuses
No radio connectionCheck functions of control light s
Interruption in electric circuitCheck all plugs. Plug in an d push. Check control
21 67-262-101-00207-2788Guide Plug
*2A1 67-262-101-10206-1131Guide ring
*31 67-262-101-00306-0255O-Ring
51 67-262-101-00511-0477Pis ton Rod
*61 67-262-101 -00606-1129O-Ring for 5
*71 67-262-101 -00700-6113S upport Ring for 6
81 67-262-101-00807-1064Pis ton Body
*91 67-262-101-00906-0071Sleeve
*101 67-262-101-01007-0591Sl eeve Support Ri ng
*111 67-262-101-0 1107-1920Ball
*121 67-262-101-01207-0637Spring for Bypass Valve
*12A2 67-262-101-11207-1061Valve Body
132 67 -262-101-01307-3006V al ve Plug
*141 67-262-101-01407-3005Val ve Plat e
*14C2 67-262-101-31406-0496O-Ring
*14D1 67-262-101-41407-1941Spri ng for Kick-Back Valve
1521 67-262-101-01507-1662Spri ng Plate 120 bar
1519 67-262-101-01507-1523Spri ng Plate 280 bar
1523 67-262-101-01507-2899Spri ng Plate 40 bar
161 67 -262-101-01607-2167S pacer Sleeve
171 67 -262-101-01707-2165Hex agon Nut Self Lock i n g
181 67-262-101-01807-1076Disc
194 67-262-101-01907-1058Plug
*19A4 67-262-101-11906-0245O-Ring for 19
Important!
You have to renew the environment friendly hydraulic oil ones a year.
Description
Hydraulic oil is an environment friendly oil based on vegetable oil. By use of natural vegetable oil,
the hydraulic oil is neutral for the environment and is biologically decomposable. When spilling
some oil, the ground as well the around water are less damaged by contamination.
Characteristics
It is possible to use the oil for a wide temperature range by having of good viscosity from different
temperatures.
The good lubrication characters take care of protection against wastage.
If this oil should be used, one have to remind that the standing time of this oil is shorter than the
standing time of a premium mineral hydraulic oil.
The quick connect couplings can get stocked in consequence of the resinification of spilled oil. It's
recommended to remove the spilled oil as soon as possible.
This oil meets the requirements of the lubrication technical characteristics, like they are being stated
in DIN 51 524, part two for HPL hydraulic oils.
This oil goes well together with elastomer, which is made of nitrorubber, polyacrylate, silicone and
epihydrogen chloride.
Use
This oil is universal as hydraulic oil and is very suitable for use in hydraulic installations, which are
being used often in environmental areas, like: close to rivers and lakes in water catchments areas in
the wood construction
Precautionary measures
The mixing with motor oils has a negative influence for quality of this oil; consequences: formation
of foam and obstruction of filters.
Hygiene and health
This oil is a safe product, but too much and long contact with skin is bad and one also have to take
care of personal hygiene. If some more information is needed with regards to toxicology or the safety of petroleum products please do not hesitate to contact us.
12/1261
12.6 Dimensions
12/1262
13INDEX
A
accessories....................................10
antifreeze
article number
attention
authorised personnel
B
built by...........................................7