Rioned Profijet Tier4 STAGE III B User Manual

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USER’S MANUAL

RIONED

TIER4 / STAGE III B ENGINE

Edition: 01

Date: Wednesday 4 January 2017

RIONED

P.O. Box 5070 5004 EB Tilburg The Netherlands Telephone :+31 13 5479100 Telefax : +31 13 5479104

RIONED. This restriction also holds for the corresponding drawings and diagrams. RIONED has the right to change parts at any time without any prior or direct warning

to the client. Also, the contents of this manual can be changed without any prior warning.

This manual is to be used only for this machine. For extra information on adjustments, maintenance and repair, please contact the

technical department of your dealer.

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Foreword

This user’s manual is a manual for the professional user. This user’s manual has the purpose to control the machine in a safety manner and must be saved with the machine. The photos and drawings help you understand the text easier. First the user’s manual gives you an overview of the most important safety aspects. Then we explain how the machine is built up and the global working of the machine. Chapter “Technical specifications” gives you information about the working characteristics, performance under normal use and construction specifications. “Control” is the next chapter. This chapter explains how to use the machine systematically. In the chapter “Maintenance”, the user can do small maintenance on the machine. Chapter “Trouble shooting” has the purpose to solve simple defects. With the “Exploded views” you can order original spare parts, are also useful for mounting, and disassemble the machine. Finally gives the chapter “Appendix” information about electrical and/or hydraulic connections.

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Table of Contents

1 Introduction...............................................................................9

1.1 Use..................................................................................9

2 Security....................................................................................11

2.1 Instruction indications in this manual..................................11

2.2 Descriptions security measures..........................................11

2.3 Personnel protection outfit ................................................11

2.4 Personnel qualification and education .................................11

2.5 Danger that can occur if the security regulations aren’t observed 12

2.6 Working safely ............................................................. ...12

2.7 Security regulations f o r the user and technical service .......... 12

2.8 Security regulations for maintenance, inspection and mounting

activities.........................................................................12

2.9 Making changes and fabricate spare parts...........................12

2.10 Improper use ..................................................................13

3 Technical Specifications ...........................................................15

3.1 General ..........................................................................15

3.2 Engine............................................................................15

3.3 Pump .............................................................................15

4 Construction.............................................................................17

5 eControlPlus.............................................................................21

5.1 Control box:....................................................................21

6 Explanation Graphics (only eControlPlus) ................................23

6.1 Corona...........................................................................24

6.2 Push buttons...................................................................25

6.3 Navigation bullets............................................................27

6.4 Function.........................................................................28

6.5 Tachometer ....................................................................29

6.6 Icons .............................................................................30

7 Control .....................................................................................31

7.1 Check before departure ....................................................31

7.2 Place..............................................................................31

7.3 Hydraulic reel control .......................................................31

7.4 Hose guide .....................................................................32

7.5 Before starting ................................................................32

7.6 Starting the engine ..........................................................33

7.7 Starting the engine at the back of the unit:.........................34

7.8 Unclogging a drain...........................................................36

7.9 Cleaning a wall, terrace or floor. ........................................38

7.10 Stop working............................................. ......................39

7.11 Using the device during periods of frost ..............................39

7.12 Additional preparations when preparing for use: .................. 40

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8 Symbols ...................................................................................41

8.1 Fuel tank........................................................................41

8.2 Frame ............................................................................41

8.3 Pressure gauge................................................................41

8.4 Security sticker ...............................................................42

9 Options.....................................................................................43

9.1 Second HP-hose ..............................................................43

9.2 Pulsator system...............................................................43

9.3 Anti-freeze with anti freeze tank ........................................43

9.4 Water level control...........................................................44

9.5 Working lamp............................................................ ......45

9.6 Suction Ventury ...............................................................45

10 Options eControl ......................................................................47

10.1 ECO mode OFF................................................................48

10.2 ECO versions...................................................................50

10.3 Riomote Control ............................. .................................51

10.4 Management...................................................................55

11 Maintenance.............................................................................57

11.1 Daily maintenance ...........................................................57

11.2 Weekly maintenance ........................................................57

11.3 Minor servicing................................................................57

11.4 Hydraulic system.............................................................58

11.5 Engine Control Module......................................................59

11.6 Extensive periodical maintenance.......................................59

11.7 Maintenance scheme........................................................59

12 Troubleshooting .......................................................................61

13 Exploded Views and Part Lists..................................................65

13.1 Exploded view Pump P55(80L-280B). .................................66

13.2 Part list Pump P55(80L-280B)............................................67

13.3 Pressure regulator ULH 262-2H..........................................68

13.4 Water filter .....................................................................69

14 Appendix ..................................................................................71

14.1 EC declaration Of Conformity For Machinery ........................71

14.2 Sales Managers ...............................................................72

14.3 Dimensions 2 x 300l water tank.........................................73

14.4 Dimensions 2 x 400l water tank.........................................74

15 Errors eControl.........................................................................77

15.1 Emergency stop...............................................................77

15.2 Temperature engine.........................................................77

15.3 Temperature Transmission................................................78

15.4 Temperature Vacuum Pump ..............................................78

15.5 Temperature Heat Exchange .............................................79

15.6 Temperature Hydraulic Oil.................................................79

15.7 Oil level..........................................................................80

15.8 Coolant level...................................................................80

15.9 Battery Charge................................................................81

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15.10 Run Dry..........................................................................81

15.11 Water Level Maximum......................................................82

15.12 Service Interval......................................... ......................82

16 Index .......................................................................................83

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1INTRODUCTION

RIONED wishes to thank you for your purchase of the RIONED drain and sewerclearing machine. We recommend that you read this manual thoroughly and see that the machine is handled and maintained in the proper manner. If your machine should give trouble and need servicing, when you want to order parts, or if you have any questions, contact your RIONED dealer.

The machine is built by :

RIONED

P.O. Box 5070 5004 EB Tilburg The Netherlands Telephone : +31 13 5479100 E-mail : info@rioned.com Internet : www.rioned.com

The Rioned high-pressure device has been especially designed and manufactured for cleaning drains, walls, floors and terraces with cold or hot water. For cleaning drains, special nozzles are included in the delivery; for all other purposes, the spray-gun which is also included, can be used.

1.1 Use

This manual contains all the necessary information concerning control and maintenance. If the device is positioned correctly, properly controlled, and regularly maintained, a warranty will be given according to the general conditions of delivery. However, should it arise that the control and maintenance procedures are not diligentl y followed, the warranty wil l become invalid.

The machine may only be used by authorized personnel. The machine can not be used in an explosive environment. In this manual you will find all necessary information concerni ng operations and

maintaining your machine. If handled properly, your machine is guaranteed according the general delivery conditions.

The integrated engine drives the high-pressure pump via a V-belt. This pump receives water from the water tank via the water filter and pressurizes it. The pressure can be continuously adjusted. The pressurized water leaves the machine via the high-pressure hose on the reel.

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2SECURITY

Be responsible for other people when you are working with this machine. This manual contains instructions for fundamental conditions that must be

followed by use and maintenance of this machine. That is why it is necessary that authorised and qualified personnel must read

the user's manual and the user’s manual must always be available with the machine. Near the general regulations in this chapter, you must also follow the security regulations in the other chapters.

2.1 Instruction indications in this manual

The in this manual containing security instructions, which are dangerous if they are not obeyed, are marked with general security signs.

Security sign DIN 4844-W9.

2.2 Descriptions security measures

• Emergency stop This machine is equipped with an emerge ncy stop. By operating the emergency stop, the machine will stop immediately. Do not use this button for normal stopping. Only use it when dangerous situations occur. After use, remove the danger and pull the emergency stop in order to be able to start up again. Make sure the emergency stop can always be reached.

• Pressure regulator The pressure regulator looks to it that the working pressure never gets to high. It functions like a secu ri ty va l ve.

•Security covers This machine is equipped with several security covers over parts that are rotating. It is forbidden to remove these security covers during operating this machine. You can only remove them if there is maintenance on the machine. Stop the machine.

2.3 Personnel protection outfit

• Protection looking glasses

• Ear protector

• Gloves (Recommended)

• Work clothing (Recommended)

2.4 Personnel qualification and education

Personnel that use, maintain and inspect the machine must have the right qualifications for this job.

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Responsibility and authorisation of the personnel and the supervision on the personnel must be embedded. If the knowledge is not present, the user must provide for the necessarily education.

2.5 Danger that can occur if the security regulations aren’t observed

If the security regulations are not observed, danger can occur for personnel and for the environment.

No amends are given if the regulations are not observed. If the regulations are not observed, this can results in:

• Failure of important functions of the machine.

• Failure of prescribes methods for maintenance.

• Exposure of persons to dangers of electrical or mechanical failures

2.6 Working safely

The in this manual named security prescriptions, the national prescriptions to prevent accidents and the internal labour, company and security prescriptions must be followed by the user.

2.7 Security regulations for the user and technical service

• Protections of moving parts (for example couplings) may not be removed if the machine is working.

• Leakage of dangerous mediums must disposed in a manner that there is no danger for the personnel and environment. Statutory regulations must be followed.

• Danger caused by electricity must be excluded.

2.8 Security regulations for maintenance, inspection and mounting activities

• The user sees to it that qualified technicians do all maintenance,

inspection and mounting activities. They must study the manual thoroughly.

• Maintenance may only be done when the machine is not functioning.

• The in the user’s manual mentioned handling to stop the machine must

be notified.

• Directly after maintenance of the ma c hi ne, all th e security and

protection facilities must be functionally.

• Before starting the machine again, you must foll ow the instructions

correctly.

2.9 Making changes and fabricate spare parts

Changes to the machine are only permitted if Rioned has given written authorisation. The use of original spare parts and accessories are for the safety necessary. Rioned is not responsible for injuries or damages if other spare parts are used.

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2.10 Improper use

The security during working with the machine is only guaranteed if the use of the machine is conform the user’s manual. The limits that are written in chapter “Technical Specifications” and “Appendix” may never be overstepped.

If the machine does not work or give troubles, it is forbidden to work further with the machine. Telephone your dealer or the technical department of your dealer.

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3 TECHNICAL SPECIFICATIONS

3.1 General

Description (symbol) Unit Dimensions : see chapter 14.3 Dimensions 2 x 300l

water tank page: 73

Quantity standard water tank : 300 l a piece Fill medium : Water (H

Maximum temperature medium : 55 °C (333,15 K) Total length high-pressure hose / diameter : 160 m / ½” (NW13) Total length supply hose / diameter : 35 m / ¾” (NW19) Quantity oil tank : 4,5 l Oil hydraulic : HESTIA 46

Important!:Replace once a year! Max. temperature : 80 °C Pressure regulator : ULH 262-2H Year of construction : See type plate on frame

3.2 Engine

Description (symbol) Technical unit (SI unit) Type : Kubota V2403-CR-TE4B Power (P) : 48,6 kW (65,2 HP)

Fuel : Ultra Low Sulfur Diesel (ULSD)

Less than 15 ppm

Quantity fuel tank : 30 L Cooling : Water cooled Quantity cooling liquid : 7 L Weight (m) : 233 kg Battery (U,I) : 12 V, 63 A Oil : 10W30 API/SF-CC or better Quantity engine oil : 9,5 L

Normal coolant engine is protected to -28 °C Special coolant engine is protected to -38 °C For more information concerning the engine you can find it in the book

delivered with this machine.

3.3 Pump

Description (symbol) Technical unit Type : Speck P55 Maximum pressure (p) : See type plate on frame Maximum output : See type plate on frame Weight (m) :81 Maximum water temperature (T) : 55 °C / 131 °F (328,15 K) Oil : GX 80W90 Quantity pump oil : 4,6 L

For more information concerning the pump, you can find it in the pump appendix delivered with this machine.

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4CONSTRUCTION

The high-pressure machine contains the following main parts:

1. High-pressure hose on reel

2. Supply hose on real

3. Valve supply hose

4. Control box

5. Hose holder

6. Hose guide

7. High-pressure (HP) valve

8. Supply pipe

9. Water filter

10. Drain valve

11. Pressure regulator

12. Pressure gauge

13. Hydraulic reel control

14. Swivel locking device (3x)

15. Reel locking device

16. Valve water filter

17. Pump

18. Oil reservoir

19. Connection supply hose

20. Level indication water tank

21. Water tank

22. Fuel tank

23. Engine

24. Battery

25. ECM (Engine Control Module)

see chapter 11.5 Engine Control Module page: 59

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5.1 Control box:

30 32

35 40 38

29 31

5 eControlPlus

26. Corona

27. Navigation bullets

28. Function

29. Tachometer

30. Pointer

31. ECO Mode

32. Icons Left

33. Icons Right

34. Engine LED

35. Engine symbol

36. High Pressure LED

37. High Pressure symbol

38. Vacuum LED

39. Vacuum symbol

40. Navigator

41. Emergency Stop

42. Key (Off-Manual-Riomote)

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6 Explanation Graphics (only eControlPlus)

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6.1 Corona

Error applicable

Set to Riomote Control

Diesel engine: Pre Heat, Petrol engine: no function Run dry or error Oil level

Switched OFF by the Eco Start/ Stop-system

The Corona is OFF (grey) unless:

• The Control Unit is:

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6.2 Push buttons

When system is switched ON with the key (42), and are lighted.

regardless Manual Control or Riomote Control.

In case of “Run Dry”, is blinking with 1 ON/OFF cycle per second.

(see chapter 15.10 "Run Dry" page.: 81)

is lighted on machines featuring a vacuum functionality.

are lighted when the corresponding functionality is active,

Engine LED symbol starts blinking when engine stops in ECO mode.

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6.3 Navigation bullets

The navigation bullet (27) has two general states:

• Passive (Grey)

• Active (Blue)

Depending on the user’s location in the menu, one of them is on display or, in case of a pop-up, all navigation bullets disappear.

Features in navigation bullets are in specified order, if applicable:

• Error

• Home

• Pulsator

• Hose Reel

• Spray Bar

• Eco Mode

• Management

The Error-navigation-icon is only visible and can only be navigated to when an error is applicable, otherwise the icon is hidden.

• Error passive (Grey)

• Error active (Blue)

The first icon, representing Home , is always visible and can always be navigated to.

The next four bullets, representing:

•Pulsator

• Hose Reel

•Spray Bar

•Eco Mode

are only visible when the corresponding feature is available on the machine. When a feature is not available on the machine, its bullet does not show, and

the user navigates to the next item in line. The last item, the Management-navigation-icon, is always visible and can al-

ways be navigated to.

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6.4 Function

A function (28) has two general states:

• Passive (Grey)

• Active (Blue)

Depending on the user’s location in the menu, one of them is on display or, in case of a pop-up, all navigation bullets disappear.

Regardless if a function is active, possible settings on display should always i ndicate its current status.

(32, 33).

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6.5 Tachometer

The tachometer (29) has two general states:

• Passive (default)

• Passive (eco)

• Active (default)

• Active (eco)

Depending on the user’s location in the menu, one of them is on display. The pointer which indicates the engine’s RPM should always display the current

RPM. If the machine features Eco Mode the current status is always visible by having

the Eco-icon on display.

Push button shortly to go back to Tachometer from all menu’s.

Throttle control is also accessible via the home button.

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6.6 Icons

The icons always display the current status of the corresponding feature, regardless “Manual Control” or “Riomote Control”.

Since the “Hose Reel” and “Spray Bar” are never used simultaneously, they share the same designated area on screen.

•Pulsator on

•Reel down

•Reel up

•Spray bar on

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7 CONTROL

If you control, maintain or inspect the machine, you must have the right qualifications for this job. If you do not have the necessarily knowledge, you may not use the machine. Further, you must convince yourself that you understand this manual thoroughly.

7.1 Check before departure

Before you drive away with the vehicle, check the following:

1. Is the high-pressure hose been inserted into the hose holder and se-

cured with the securing pin?

2. Is the high-pressure hose reel locked?

3. Is the supply hose been connected to the GK coupling?

4. Is the supply hose reel locked by means of the reel lock?

5. Are the tyre tensions of the vehicle enough?

6. At temperatures below the freezing point: has the water tank been

emptied and the piping system drained and flushed with antifreeze?

The vehicle is now ready for departure.

7.2 Place

1. Put the vehicle at the desired place and pull the hand brake.

2. Block, by use on a hill, the wheels of the vehicle with a wedge.

3. Mark the working area according to the local concerning rules.

7.3 Hydraulic reel control

By means of pushing the control lever upwards or downwards the high-pressure hose can be unrolled or rolled up. Due to the proportional

functioning of this valve you can also control the speed of the reel. By putting the lever into the position you can unroll the hose manually.

Attention! Never block the lever and always control it with one hand while guiding the high-pressure hose by means of the hose guide with the other hand to the required place.

A Wind the hose

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B Reel locked

C Unwind the hose D Reel “out of gear”

7.4 Hose guide

Purpose:

To guide the HP hose into the sewer. To wind the HP hose on the reel drum. To keep the hose clean.

Use:

• Put the end of the hose through the opening of the hose guide.

• By moving the hose guide to the right and left, you can wind the HP

hose fluently on the reel drum.

• After use, put the hose guide to the left and vertical in the clip.

7.5 Before starting

1. Check the oil level in the engine (23), the oil reservoir (18) and high-

pressure pump (17) using the dipsticks. Add oil, if necessary; (see

chapter 3 Technical Specifications page: 15).

2. Check the level of the fuel in the fuel tank (22). Add fuel if necessary.

3. Check whether the water filter (9) is clean. Clean the filter, if

necessary; see (see chapter 11.1 Daily maintenance page: 57).

4. Check whether the high-pressure valve (7) on the ree l is closed.

5. Check whether the yellow valve (16) on the water filter has been

opened.

6. Fill the water tank.

This can be done in several ways: aManually:

The water tank can be filled with water trough the manhole on the water tank.

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b By the supply hose.

Couple the supply hose (2) onto a water tap an open the water tap an the supply valve.

c Through the supply pipe (8).

Connect a supply hose to the supply pipe. Open the water tap and supply valve.

d Through a suction ventury (option). see chapter 9.6 Suction

Ventury page: 45

The maximum water temperature is 55 °C (131 °F).

7. Turn the control wheel (11) of the pressure regulator counte r

clockwise.

8. Screw the appropriate attachment onto the high-pressure hose.

a Unclogging of a drain: jet nozzle

b Cleaning a wall, a terrace or floor: spray lance gun

7.6 Starting the engine

Emergency stop: The machine is equipped with an emergency stop. By operating this stop the machine will stop immediately. Do not use the button for normal stopping. Only use is when dangerous situations occur or during maintenance. After use, turn the emergency stop in order to be able to start up again. Make sure the emergency stop can always be reached.

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Put on protection looking glasses and ear protectors before

starting the machine.

Start the machine. Proceed as follows:

7.7 Starting the engine at the back of the unit:

Position key control box:

• Insert key:

• Position 1 (manual control):

• Position 2 (remote control):

7.7.1 Start engine manually:

1. Put the key into the keyhole.

2. Turn the key to position 1 “Manual Control ON”.

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• “Work safe” is displayed for 2 seconds.

•Icon “Manual control ON” is displayed for 2 seconds.

• Then the main menu is displayed

• ECO mode is standard always active if option “ECO Start/

Stop” or “ECO Stop” is available.

3. Check the error icon.

If the error icon is visible, then go to

see chapter 15 Errors eControl page: 77.

Go further if the error icon is not visible.

4. Push the engine button (35) 2 seconds.

•“Pre Heat” and “Corona-orange” lightens for 5 seconds

(By petrol engine has the “Pre heat” no function!)

•Engine starts

• When the engine runs the “Engine LED” (

•“Engine ON” is displayed for 2 seconds.

• Then the main menu is displayed

34) lightens blue

5. Increase (+ clockwise) or decrease (- counterclock-

wise) RPM by turning the Navigator (40).

6. Push the Navigator (40) for “Navigation bullet” menu.

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Let the engine warm up. After 3 minutes the machine is ready for use.

7.8 Unclogging a drain

1. Screw a suitable nozzle onto the high-pressure hose.

2. Put the hose through the hose guide (6) for safety manners.

3. Unwind the hose a little.

4. Put the nozzle into the drain that is to be cleaned.

5. Screw the pressure regulator (11) fully open (right).

6. Open the high-pressure valve (7).

7.8.1 Start spraying:

By eControl:

1. Press button “High Pressure ON” (37)

• Water sprays out of the nozzle at the end of the hose.

•“High Pressure LED” (36) lightens blue.

•“High Pressure” on display for 2 seconds.

• Then the main menu is displayed after 5 seconds.

2. Increase or decreas e RP M by turning the Navigator.

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The hose will now unwind and work its way into the drain.

3. Check that the water drains away. When the blockage has been

cleared, continue to flush for a while. At the same time wind the hose up slowly.

Important! Rewind hose onto reel under pressure to avoid crushing. If machine has run out of water, ensure hose is unwound before pressurizing.

7.8.2 Stop spraying:

By eControl:

1. Press button “High Pressure OFF” (37)

•“High Pressure LED” extinguishes.

•“High Pressure OFF” on display for 2 seconds.

• Water stops spraying out of the nozzle at the end of the hose.

• Engine RPM decreases.

Treat the high-pressure hose carefully:

• Always clean it after use.

• Ensure that no sharp objects are near the hose.

• Ensure that no traffic crosses the hose.

• If the hose has to be repaired, use only the special repair couplings.

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Attention! Ensure that the spraying nozzle does not leave the drain! Water under high-pressure may cause severe injuries!

7.9 Cleaning a wall, terrace or floor.

Caution! Before using a spray gun, you must always set the pressure below the maximum (±the half of the maximum pressure). You must do this before you start the machine. If the machine is running, the pressure can be increased by turning the control wheel to his working pressure. Never exceed the maximum pressure that is marked on the manometer when using the spray gun.

1. Screw the spray gun including in the delivery onto the high-pressure

hose. Fasten it by using the two spanners provided.

2. COMPLETELY unroll the high-pressure hose.

3. Attach the spay lance gun. Secure the quick coupling tightly.

4. Open the HP valve (7).

Start spraying by eControl:

1. Press button “High Pressure ON” (37)

2. Throttle up via turning the Navigator (40) clockwise.

3. Screw the high-pressure regulator (11) wheel upward on the high-

pressure regulator until the required working pressure is reached. The

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adjusted pressure can be read from the pressure gauge (12) on the machine when the spray gun is open.

4. Pull the trigger of the spray gun.

Stop spraying

Release the trigger of the spray gun.

7.10 Stop working

1. HP pump off and throttle down:

Press button “Stop spraying”

2. Close the HP valve (7) near the HP reel.

3. Stop the engine:

Push button “Engine ON” for more then 1 second

4. Check that the water drains away. When the blockage

has been cleared, continue to flush for a while. At the same time wind the hose up slowly.

7.11 Using the device during periods of frost

Your machine may freeze up during a period of frost. A number of safety precautions must be taken.

Additional preparations before departure:

1. Drain (10) the water tank and unscrew the water filter cap (9).

2. Close the drain valve and mount the filter cap again.

3. Put 25 l. antifreeze into the water tank.

4. Open the supply valve (16) to the water filter.

5. Start the machine and let it idle.

Note: it is not necessary to attach a gun to the high-pressure control.

6. Open the high-pressure valve (7).

7. Let the high-pressure pump remove all the water, which is still in the

high-pressure hose.

8. Close the high-pressure valve (7) when the antifreeze comes out of the

hose.

9. Leave the engine running for some time: to allow all pipes to fill up with

antifreeze.

10. Switch off the machine. Now the machine is ready for departure!

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7.12 Additional preparations when preparing for use:

1. Turn on the machine and let the high-pressure pump drain all anti-

freeze into the anti-freeze tank. The antifreeze can be reused.

Ensure that no water is mixed with the antifreeze. If too much water gets into the antifreeze, it is not suitable for re-use. Dispose the used antifreeze properly, hand it into a local depot for disposal of industrial waste.

2. Stop the machine and prepare it for use.

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8SYMBOLS

Ultra Low Sulfur Diesel

Switch to

regenerate the Engine

Working area

Danger zone

Maximum allowed pressure

8.1 Fuel tank

8.2 Frame

8.3 Pressure gauge

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8.4 Security sticker

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9OPTIONS

9.1 Second HP-hose

Purpose:

Most used in smaller sewers/pipes or with spray-gun. Position: The second hose reel can be mounted at the machine instead of the supply reel

hose. Total length 2e high-pressure hose can differ from, 50 m and higher.

9.2 Pulsator system

Purpose: With less water use, quicker to the stoppage. Construction:

The high-pressure pump has three cylinders. By normal use the three cylinders follows each other continuously. This gives a fluent volume stream. To stop one stroke, you get a pulsating water stream.

Control: To close or open the 3-way valve, you start or stop the pulsator.

• Handle to the left-Pulsator on

• Handle to the right-Pulsator off Use: Use the pulsator system only to get quicker to the stoppage. Stop the pulsator

when you are to the stoppage. Reel out with the hydraulic control and not touch the HP hose while the Riopulse

is on! Use the machine mentioned earlier in this user's manual.

9.3 Anti-freeze with anti freeze tank

Your high-pressure device may freeze up during a period of frost. A number of safety precautions must be taken.

Additional preparations before departure:

1. Drain the water tank by opening the drain valve.

2. When all water has been removed/drained, you remove the water

filter.

3. Clean the filter and mount it in opposite order.

4. Close the drain valve.

5. Fill the anti-freeze tank with antifreeze.

6. Remove the nozzle/gun from the HP hose.

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7. Open the antifreeze valve.

8. Press the overrun button and start the engine.

9. Check if the HP-valve on the machine is open.

10. Push button HP ON on the control box.

11. Let the high-pressure pump remove all the water, which is still in the

high-pressure hose and pump.

12. Close the high-pressure valve or push button HP OFF, when anti freeze

flows out of the HP hose (watch the colour of the water).

13. Connect the HP-hose (with special connection) to the supply hose.

14. Open the supply valve.

15. Close the HP valve, when anti freeze flows out of the supply hose

(watch the colour of the water).

16. Next you connect the hose onto the anti-freeze tank (top).

17. Open the HP-valve again an let the pump sends all anti freeze to the

anti-freeze tank.

18. Close the high-pressure valve.

19. Switch off the machine.

20. Disconnect the hose and the special coupling an clean up.

Make sure that the HP and the supply hose are locked and tightened. Now the machine is ready for departure!

Antifreeze can be recycled. Ensure that not too much water is mixed with the antifreeze. If too much water

gets into the antifreeze, it is not suitable for re-use. Dispose the used antifreeze properly, hand it into a local depot for disposal of industrial waste.

9.4 Water level control

Purpose: Continuously working with the machine Functioning:

A floating switch is build in the water tank. This switch controls the solenoid at the supply pipe. Is the water level to high, the solenoid closes. Is the water level to low, the solenoid opens. You are al ways sure of water during working with the machine.

Installation:

• Couple a supply hose on to the coupling of the supply pi pe or use the

supply hose.

• Open the water tap.

• Switch on the level control .

Now the water tank gets filled with water. Stop filling the water tank:

• Close the water tap.

• Switch off the level control .

01/17 44

• Depressurize the supply pipe. Press the button.

HP-hose

• Uncouple the supply hose.

9.5 Working lamp

Control:

By means of switch you can turn the working lamp ON and OFF.

9.6 Suction Ventury

Use: The suction ventury takes care that you can pump dirt and/or liquid out of reservoirs.

Preparations:

You must always check if there is enough water in the water tank.

Use:

• Connect the HP hose onto the coupling of the suction ventury (see

illustration A).

• Place the suction ventury in a reservoir.

• Place the transparent hose there where the dirt must come.

• Check if the HP valve (7) to the HP hose is closed.

• Start the machine.

01/17 45

• Switch on the high-pressure p um p , i f necessary.

• Open the HP valve (7). Stop suction:

•Close the handle of the high-pressure valve.

• Stop the machine. Uncouple the HP hose.

01/17 46

10 Options eControl

01/17 47

10.1 ECO mode OFF

To change the ECO mode, the engine must run! ECO mode is standard always ON if function is available on machine.

1. Turn the Navigator (40) clockwise and set the

2. Push the Navigator to activate the function.

• Navigation bullet extinguishes.

• Eco Mode icon lightens green.

navigation bullet to position 5 “Eco Mode”.

3. Turn the Navigator counterclockwise.

•Eco Mode is “OFF”.

4. Push the Navigator to deactivate the function.

01/17 48

• “Eco Mode” icon extinguishes

• Navigation bullet lightens blue

• “Eco Mode” icon disappears

5. Wait 2 seconds!

• “Hours Total” is displayed.

01/17 49

10.2 ECO versions

The ECO mode has two versions:

1. ECO Start/Stop

2. ECO Stop

10.2.1 ECO Start/Stop behaviour:

Stop:

• Press “High pressure OFF”:

a Water stops spraying b RPM engine decreases. c Engine stops after 30 seconds if no activity takes place.

Start:

• Press “High pressure ON”:

a Engine starts, if necessary. b Water comes out of the HP hose.

• Increase RPM for more pressure and water.

• Press “Engine Start”.

• Press “High pressure ON”

a Water comes out of the HP hose.

• Increase RPM for more pressure and water.

10.2.2 ECO Stop behaviour:

Stop:

• Press “High pressure OFF”:

a Water stops spraying b RPM engine decreases. c Engine stops after 30 seconds if no activity takes place.

Start:

• Press “Engine Start”.

• Press “High pressure ON”

a Water comes out of the HP hose.

• Increase RPM for more pressure and water.

01/17 50

10.3 Riomote Control

Purpose: To operate the high-pressure machine from a distance.

10.3.1 Emergency stop test

Check before working with the Riomote Control if the emergency stop works well. Proceed as follows:

1. Put the key into the keyhole.

2. Turn the key to position 2 “Radio Control ON”.

• “Work safe” is displayed for 2 seconds.

•Icon “Riomote control ON” displayed continuously.

• Corona is coloured blue and is blinking.

(see chapter 6.1 "Corona" page.: 24)

• Switch the Riomote Control on .

• Press until corona stops blinking.

• Corona is coloured blue continuously when the Riomote con-

trol has contact with the receiver.

01/17 51

10.3.2 Battery

• Start the engine1. by means of button “START”.

• Push the “STOP” button .

The machine has to cut off now.

If this is not the case it is not allowed to work with the Riomote Control. Contact your supplier.

If the indication on the Riomote Control starts burning it's indicates that the battery must be changed with a new fully loaded battery.

If the battery isn't changed the Riomote Control switches off in a short time. Reload empty batteries.

The function buttons on the transmitter can be different as shown in the next paragraphs! Look at the symbols on the transmitter for the actual functions!

not with 5 channel Riomote

01/17 52

10.3.3 Functions 5 channel Riomote Control:

2 1

1. Throttle down

2. Throttle up

3. Stop spraying

4. Start spraying

5. Emergency stop

10.3.4 Functions 7 channel Riomote Control:

1. Throttle down

2. Throttle up

3. Stop spraying

4. Start spraying

5. Stop the engine

6. Start the engine

7. Emergency stop

10.3.5 Functions 9 channel Riomote Control:

1. Throttle down

2. Throttle up

3. Stop spraying

4. Start spraying

5. Stop the engine

6. Start the engine

7. Wind the HP hose

8. Unwind the HP hose

9. Emergency stop

01/17 53

10.3.6 Functions 11 channel Riomote Control:

1. Throttle down

2. Throttle up

3. Stop spraying

4. Start spraying

5. Stop the engine

6. Start the engine

7. Wind the HP hose

8. Unwind the HP hose

9. Emergency stop

10. Pulsator on

11. Pulsator off

10.3.7 Functions 13 channel Riomote Control:

1. Throttle down

2. Throttle up

3. Stop spraying

4. Start spraying

5. Stop the engine

6. Start the engine

7. Wind the HP hose

8. Unwind the HP hose

9. Emergency stop

10. Pulsator off

11. Pulsator on

12. Vacuum Off

13. Vacuum On

01/17 54

10.4 Management

1. Turn the Navigator (40) clockwise and set the

2. Push the Navigator to activate the function.

• Navigation bullet extinguishes.

• Management underline lightens.

1. Software version.

• Press Navigator shows actual software settings

• Press again Navigator to leave this menu. (Scroll down)

2. Service interval

• Press Navigator shows actual:

• Press Navigator again to leave this menu.

navigation bullet to position 6 “Management”.

a days till service. b hours till service.

Scroll to “Back” and press on Navigator to go back to the navigation bullets.

01/17 55

01/17 56

11 MAINTENANCE

Attention! Always stop the engine first and depressurize the system before serving or repairing the machine. To depressurize the system, you open the HP valve. If the spray lance gun is attached you must also pull the trigger.

11.1 Daily maintenance

1. Oil level

Check all oil levels once a week. Add oil, if necessary. If an oil level has dropped, this implies a leak in the system. In which case, check all gaskets, couplings, and (hydraulic) pipes in the sys tem. Immediately repair damage and fill the system with the correct oil.

Mark! During the settling-in period, the oil consumption can be more than usually.

2. Cleaning water filter:

a Close the yellow valve on the water filter. b Unscrew cap from the filter piece. c Clean the filter and concerning parts.

see chapter 13.4 Water filter page: 69

d After cleaning, assemble the parts in

opposite order. e Open the yellow valve. fCheck for leakage.

11.2 Weekly maintenance

1. Cleaning:

Clean the carriage weekly.

11.3 Minor servicing

Minor servicing must be carried out EVERY 250 WORKING HOURS (or at least once every 6 months) and includes the following parts of the machine:

1. Drive

• Servicing the engine a Change the oil in the engine (Super 15W40 SF CC or eq uivalent). b Renew the oil filter, if fitted. c Clean the air filter. d Renew the fuel filter. e Check the tension of the V-belt; increase tension, if necessary.

01/17 57

f Check the cond ition of the battery. g Check the torque of the attachment bolts for the engine; tighten

them, if necessary.

For more information concerning the engine, you can find it in the book delivered with this machine.

2. Carriage: Lubricate all mechanical moving parts in the system. Check that all nuts and bolts have been correctly tightened.

3. Pump system

• Cleaning the high-pressure control: When the high-pressure valve has been closed, the pressure gauge should not indicate any pressure. Similarly, if the spray gun is connected and closed, the pressure gauge should not indicate any pressure. If the pressure gauge does indicate a pressure, this implies a leakage in the system or that the one-way valve may be dirty or damaged. In which case stop the machine, unscrew the hose coupling and clean or replace the one-way valve. Also, check the condition of the O-ring and gasket. Regularly clean the high-pressure control. Carefully remove all dirt! Proper maintenance will increase the service life of this part.

• Changing the pump oil: Change the pump oil in the high-pressure pump after every 250 working hours (or at least once a year).

For more information concerning the pump, you can find it in the enclosure delivered with this machine.

11.4 Hydraulic system

Renew oil hydraulic reel steering

Important! You have to renew the hydraulic oil at least ones a year!

Only use oil HESTIA 46. Order number Rioned 71-003-500-046 Check, every time before use, if the level of the oil is sufficient.

Proceed as follows:

1. Stop the machine.

2. Be aware that the machine is standing horizontal.

3. Take the dipstick (A) out of the oil tank (B).

4. Clean the dipstick with a tissue.

5. Put the dipstick into the oil tank.

6. Take the dipstick back and watch at the dipstick if the oil is between

maximum a minimum (C).

7. Fill oil, if necessary.

8. Fasten the dipsti c k on to t he oi l t a nk .

9. Start the engine and let it turn for about 5 minutes.

01/17 58

10. Stop the machine and repeat point 2 until 8.

Minimu

Maximu

To let the oil out of the reservoir you unscrew plug D. Catch the oil in a bucket.

11.5 Engine Control Module

If the ECM (25) ask for “Regen Needed” proceed as follows:

1. Turn the switch to position “Parking”

2. Press Y at the ECM

For more information about the ECM see the product manual ECM delivered with this machine.

11.6 Extensive periodical maintenance

Have the high-pressure machine checked and maintained from time to time by the technical service of Rioned. In this way, long life and quality will be guaranteed.

11.7 Maintenance scheme

Interval

Check oil levels : Every time before use Cleaning water filter : Every time before use and with strong

pollution.

01/17 59

Cleaning carriage : weekly or with strong pollution. Service engine : Every 250 working hours or at least once

every six month

Lubricate moving parts : Every 250 working hours or at least once

every six month

Cleaning pressure regulator : Every 250 working hours or at least once

every six month Renew pump oil : Every 250 working hours or once a year Renew oil hydraulic system : Once a year Decalcify suction valves : Once a year Decalcify pressure valves : Once a year Puncture nozzle holes : Every 50 working hours

Replace all parts immediately if there is wastage or defect.

01/17 60

12 TROUBLESHOOTING

Failure Reason Solution

Engine does not start or stops abruptly.

The high-pressure pump does not produce the required pressure.

Machine has run out of fuel Add fuel Main or secondary fuse blown Replace the defect fuse and restart

engine. If problem repeats, contact

your dealer Battery voltage too low. Load or replace. Emergency stop activated T urn the emergency stop in order to be

T oo less water in w ater tank (for cooling system)

Cooling water-level too low Fill the cooling system at the expan-

Temperature of cooling water too high Let the machine cool down Water tank empty Fill the water tank Supply valve to water filter closed. Open the supply valve Water filter clogged. Stop the machine and clean the water

Air in high-pressure pump Allow the machine to run a few min-

able to start up again

Fill the water tank and let the machine

cool down. After that one can start the

machine again.

sion tank until the right level.

filter

utes. The failure will normally disap-

pear. If not, contact the service

department of your dealer Suction valves blocked Carefully loosen the valves and

descale them, if necessary V-belt not sufficiently tightened Tighten the V-belt; replace if neces-

sary Suction valves worn out. Contact the service department of

your dealer.

01/17 61

Failure Reason Solution

Pressure varies. Water level in tank too low Stop the engine, refill the tank and

restart engine

Hydraulic reel does not wind the hose

Water supply valve not sufficiently opened

Water filter clogged. Stop the machine and clean the filter

Pump sucks air Stop the machine and check all hoses

Nozzle clogged Stop the machine and clean the nozzle

Pressure valves dirty or worn Stop the machine. Check the conditi on

Pump gasket worn out Stop the machine and replace gasket V-belts for the pump slip Stop the machine and tighten the belts Ceramic plungers in the pump damaged Contact your dealer Pressure control clogged or internally

damaged. Handle not on right position Put the handle into the right position Hydraulic tank almost empty Refill the tank. Check the system on

Attachment bolt for control lever of hydraulic system loosened

Open the supply valve completely

and couplings for leakage

(clean the nozzle holes)

of the pressure valves. Clean or

replace them

Contact your dealer.

leakage

fasten the bolt and put the lever into

the correct position

No reaction by switching in transmitter

Warning signal after short working time

Working pressure set too low Increase the working pressure, if pos-

sible Return filter hydraulic tank dirty Switch off the machine and clean the

return filter Hydraulic system damaged Contact your dealer No current Load battery

Use new battery

Control contact points on dirt and dust

Check fuses

Contact your supplier by repeating dis-

turbances Transmitter is not on Put transmitter on (sign in) Transmitter out of reach from receiver Put the machines closer on. Put trans-

mitter closer Battery empty / defect Load or replace Battery not loaded or defect Change battery complete

Check if the charging works well

Check battery points / clean it

Use other battery

T ransmitter indications are good but functions are not executed

Emergency stop pushed in Unlock emergency stop Receiver has no current Check / replace fuses No radio connection Check functions of control lights

01/17 62

Failure Reason Solution

Certain functions are not executed

Receiver is faulty Contact your supplier Interruption in electric circuit Check all plugs. Plug in and push.

Check control lights if functions are

indicated

01/17 63

01/17 64

13 EXPLODED VIEWS AND PART LISTS

01/17 65

13.1 Exploded view Pump P55(80L-280B).

D1763 0709S

01/17 66

13.2 Part list Pump P55(80L-280B).

D1763 0709S

Ersatzteilverzeichnis P55/80-250G Best.-Nr.: 00.5935 Spare Parts List Code Nr.

Lfd. Nr. Stückzahl Best.-Nr. Benennung Description Item No. No. Off Code No.

1 1 01.0709 Antriebsgehäuse Crankcase 2 1 00.2914 Ölauffüllstopfen kpl. Oil Filler Plug Assy 3 1 00.2416 Ölschauglas Oil Sight Glas 4 1 03.0266 Getriebedeckel Crankcase Cover 5 1 06.1224 O-Ring zu 4 O-Ring for 4 8 1 00.0520 Ölmeßstab kpl. Oil Dipstick Assy 9 1 06.0053 O-Ring zu 8 O-Ring for 8 10 4 21.0388 Innensechskantschraube Inner Hexagon Screw 11 4 07.3196 Federring Spring Ring 12 1 07.1001 Stopfen G3/4 Plug G3/4 13 1 06.0350 Dichtung Gasket 14 2 03.0269 Lagerdeckel Bearing Cover o15 2 06.0714 Radialwellendichtring Radial Shaft Sea o16 2 06.0605 O-Ring zu 14 O-Ring for 14 17 8 21.0394 Sechskantschraube Hexagon Screw 18 8 07.3196 Federring Spring Washer 20 2 05.0127 Kegelrollenlager Taper Roller Bearing 20A 1-5 07.1998 Paßscheibe Fitting Disc 21 1 07.3147 Wellenschutz Shaft Protector 22 1 11.0646 Kurbelwelle Crankshaft 23 1 07.2759 Paßfeder Fitting Key 24 3 00.4227 Gleitlagerpleuel kpl. Connecting Rod Assy 25 3 00.4228 Kreuzkopf kpl. Crosshead / Plunger Assy 28 3 11.0648 Kreuzkopfbolzen Crosshead Pin 29A 3 07.0745 Zentrierhülse Centring Sleeve 29B 3 11.0245 Plungerrohr Plunger Pipe 29C 3 07.0744 Spannschraube Tensioning Screw 29D 3 06.0467 Cu-Dichtring Copper Ring 30 3 07.3148 Ölabstreifer Oil Scraper 30A 3 07.5056 Scheibe für Ölabstreifer Disc for Oil Scraper o31 3 06.1225 Radialwellendichtring Radial Shaft Seal 35 3 07.4502 Dichtungshülse Seal Sleeve o35B 3 06.1177 O-Ring zu 35 O-Ring for 35 o36 3 06.1221 Nutring Grooved Ring 37 3 07.3339 Dichtungskassette Seal Case o37A 3 06.0735 O-Ring O-Ring o37B 3 06.0582 O-Ring O-Ring 39 3 07.0784 Druckring zu 40 Pressure Ring for 40 o40 6 06.0242 Manschette Sleeve 41 3 07.0785 Stützring zu 40 Support Ring for 40 42 3 07.0791 Spannfeder Tension Spring 43 1 01.0900 Ventilgehäuse Valve Casing 44 6 06.0107 O-Ring O-Ring 46 6 00.1868 Ventil kpl. Valve Assy 46A 6 07.2456 Ventilsitz Valve Seat 46B 6 07.2482 Ventilplatte Valve Plate 46C 6 07.2473 Ventilfeder Valve Spring 46D 6 07.2511 Abstandsrohr Spacer Pipe 47 3 07.4501 Abstandsring Spacer Ring 48 3 07.4500 Stopfen Plug 48A 12 21.0388 Innensechskantschraube Inner Hexagon Screw 48B 3 06.0253 O-Ring O-Ring 48C 3 07.3464 Druckfeder Tension Spring 49 8 21.0395 Innensechskantschraube Inner Hexagon Screw 52 1 07.3211 Scheibe für Kurbelwelle Disc for Crankshaft 53 1 21.0394 Sechskantschraube Hexagon Screw 54 1 07.3160 Stopfen G1 Plug G1 55 2 07.3162 Stopfen G1 1/2 Plug G1 1/2 56 1 07.1628 Ringschraube Eye Bolt 1 00.4395 Antrieb kpl. Crankcase Assy (1-29A/30/31/49/52/53/56) (1-29A/30/31 /49/52/53/56) 1 00.5936 Pumpenkopf kpl. (43-48C/54/55) Pumphead Assy (43-48C/54/55) 1 00.5937 Plungerwechselsatz (29B-D/35-42) Plunger Replacement Kit (29B-D/35-42)  1 14.0744 Rep. Satz Ventile Valve Repair Kit o 1 14.0743 Rep. Satz Dichtungen Seal Repair Kit

Bei Bestellung von Ersatzteilen bitte Bestell-Nr., Pumpen-Nr. und -type angeben When ordering please state Code No., Pump Model and Pump Serial No.

01/17 67

13.3 Pressure regulator ULH 262-2H

01/17 68

13.4 Wa ter filter

Order number: 39450500688

01/17 69

01/17 70

14 APPENDIX

• is in compliance with the Machinery Directive (2006/42/EC);

• is in conformity with the provisions

of the following other EEC directives: 2014/30/EG 

• the following harmonized standards have been

applied:



NEN-EN-ISO 12100:2010, NEN-EN-ISO 13850:2015,  NEN-EN-ISO 13857, NEN-EN-349, EN 60204-1

Tilburg, The Netherlands, Friday 12 August 2016

J.Pieters Managing Director

14.1 EC declaration Of Conformity For Machinery

RIOR B.V. / RIONED Centaurusweg 45, Tilburg, The Netherlands,

Herewith declares that:

High pressure device RIONED ProfiJet,

Machine number:

01/17 71

14.2 Sales Managers

D.Maas Centaurusweg 5015 TC Tilburg Tel.: +31 13-547 91 00

Hans de Laat  Tel. 06-54973081 Area Sales Manager Centaurusweg 45 5015 TC Tilburg Tel.: +31 13-547 91 00

REPAIR

THE NETHERLANDS

Rioned Centaurusweg 45 5015 TC Tilburg Tel.: +31 13-547 91 00

EXPORT

01/17 72

14.3 Dimensions 2 x 300l water tank

A A

B B

C C

D D

E E

F F

Prod. no.:

Drawn by:

sh.Sh.

Description:

Treatment:

Material

number:

Unless indicated otherwise

see

Rioned standard sheet

manufactured parts and:

Checked by:

File:

Material:

Date:

Centaurusweg 45, 5015 TC Tilburg

Tel.: 013-5479100 e: info@rioned.com

Drawing no.:

12,5

This drawing is the property of Rior B.V. / Rioned and

may not ber eproducedwithout her consent, nor given

to third parties.

Sizes in mm

Linear sizes (except welding : 0-150: ±0,5 150-2000: ±1)

0,5-6: ±0,1 6-3 0: ±0,2 30-120: ±0,3 120-40 0: ±0,5

400-1000: ±0,8 1000-2000: ±1,2 2000-4000: ±2,0

WWW.RIONED.COM

3,2

Kubota Tier4

4-5-2016

Marc

C:\VaultWorkspace\ Inventor\R&D\Prof iJet Tier4\Profijet Vi to Transporter Kubota T ier4 motor.iam

Fold: R internal =

material

thickness

Break

corners and

edges

ProfiJet spec V2403CR-P55- 2x300Ltr

1383

1218

1736

502

01/17 73

14.4 Dimensions 2 x 400l water tank

A A

B B

C C

D D

E E

F F

Prod. no.:

Drawn by:

sh.Sh.

Description:

Treatment:

Material

number:

Unless indicated otherwise

see

Rioned standard sheet

manufactured parts and:

Checked by:

File:

Material:

Date:

Centaurusweg 45, 5015 TC Tilburg

Tel.: 013-5479100 e: info@rioned.com

Drawing no.:

12,5

This drawing is the property of Rior B.V. / Rioned and

may not ber eproducedwithout her consent, nor given

to third parties.

Sizes in mm

Linear sizes (except welding : 0-150: ±0,5 150-2000: ±1)

0,5-6: ±0,1 6-3 0: ±0,2 30-120: ±0,3 120-40 0: ±0,5

400-1000: ±0,8 1000-2000: ±1,2 2000-4000: ±2,0

WWW.RIONED.COM

3,2

Offerte PJ T4

4-5-2016

Marc

C:\VaultWorkspace\ Inventor\R&D\Prof iJet Tier4\Profijet Vi to Transporter Kubota T ier4 motor.iam

Fold: R internal =

material

thickness

Break

corners and

edges

ProfiJet T4 V2403CR-P55- 2x400Ltr

1459

1736

502

1155

01/17 74

01/17 75

01/17 76

15 Errors eControl

15.1 Emergency stop

A pop-up notifies the user that Emergency Stop is pushed. Engine, High Pressure, Vacuum, Pulsator, Hose Reel and/or Spray Bar are

switched OFF. Eco Mode is switched ON. The user can only restart operation by releasing (rotate) the Emergency Stop.