Rioned flexJET+ User Manual

USER’S MANUAL

/

Edition: 08

Date: Wednesday 24 January 2018

RIONED

P.O. Box 5070
5004 EB Tilburg
The Netherlands
Telephone: [phone]
e-mail: [e-mail]
Internet: www.rioned.com

© Copyright 01/18 Rioned/Rior B.V.Tilburg - Netherlands

All rights reserved. No part of this publication may be copied or published by means
of printing, photocopying, microfilm or otherwise without the prior written consent of

RIONED. This restriction also holds for the corresponding drawings and diagrams.
RIONED has the right to change parts at any time without any prior or direct warning

to the client. Also, the contents of this manual can be changed without any prior warn­ing.

This manual is to be used only for this machine.
For extra information on adjustments, maintenance and repair, please contact the

technical department of your dealer.

01/18 2

Foreword

This user’s manual is a manual for the professional user.
This user’s manual has the purpose to control the machine in a safety manner and
must be saved with the machine.
The photos and drawings help you understand the text easier.
First the user’s manual gives you an overview of the most important safety aspects.
Then we explain how the machine is built up and the global working of the machine.
Chapter “T echnical specifications” gives y ou information about the working character­istics, performance under normal use and construction specifications.
“Control” is the next chapter. This chapter explains how to use the machine system­atically.
In the chapter “Maintenance”, the user can do small maintenance on the machine.
Chapter “Trouble shooting” has the purpose to solve simple defects.
With the “Exploded views” you can order original spare parts, are also useful for
mounting, and disassemble the machine.
Finally gives the chapter “Appendix” information about electrical and/or hydraulic

01/18 3

01/18 4

TABLE OF CONTENTS

1 INTRODUCTION..........................................................................3

1.1 Use......................................................................................3

2 SECURITY...................................................................................5

2.1 Instruction indications in this manual........................................5

2.2 Descriptions security measures................................................5

2.3 Personnel protection outfit ......................................................5

2.4 Warnings..............................................................................6

2.5 Personnel qualification and education ....................................... 6

2.6 Danger that can occur if the security regulations aren’t observed .6

2.7 Working safely.......................................................................6

2.8 Security regulations for the user and technical service ................6

2.9 Security regulations for maintenance, inspection and mounting ac-

tivities..................................................................................7

2.10 Making changes and fabricate spare parts.................................7

2.11 Improper use ........................................................................ 7

3 TECHNICAL SPECIFICATION.......................................................9

3.1 General ...............................................................................9

3.2 Engine...............................................................................10

3.3 Pump ................................................................................11

4 CONSTRUCTION .......................................................................13

5 CONTROL..................................................................................17

5.1 Hitching up the trailer...........................................................17

5.2 Check before departure ........................................................18

5.3 Unhitching and setting up .....................................................18

5.4 Control box.........................................................................19

5.5 Radio remote control............................................................19

5.6 Before starting ......................................... ...........................19

5.7 Starting the machine............................................................20

5.8 Unclogging a drain ............................................................ ...26

5.9 Stop spraying:.....................................................................28

5.10 Cleaning a wall, terrace or floor. ............................................29

5.11 Spray with spray lance ................................... ......................31

5.12 Stop the engine...................................................................33

5.13 Ending duties ......................................................................34

5.14 Using the device during periods of frost ..................................34

5.15 Additional preparations when preparing for use:.......................35

6 SYMBOLS..................................................................................37

6.1 Control box.........................................................................37

6.2 Pressure gauge....................................................................39

6.3 Pressure regulator................................................................39

6.4 Security sticker....................................................................40

7 OPTIONS ..................................................................................41

7.1 Hydraulic reel control ...........................................................41

01/18 1

7.2 Hose guide..........................................................................41

7.3 Hour counter...................... .................................................42

7.4 Run dry protection ...............................................................42

7.5 Water level control...............................................................42

7.6 Suction Ventury.................................................. .................43

7.7 2e HP-reel instead of supply reel ............................................44

7.8 Check valve in supply pipe ....................................................44

7.9 License Plate Holders............................................................44

7.10 Working lamp......................................................................44

7.11 Warning beacon...................................................................44

7.12 Pulsator system...................................................................45

7.13 Radio remote control............................................................45

7.14 Radio remote control (Flexmote)............................................47

7.15 Water circuit circulate...........................................................48

8 MAINTENANCE .........................................................................51

8.1 Daily maintenance .............................. .................................51

8.2 Weekly maintenance ............................................................51

8.3 Minor servicing....................................................................51

8.4 Maintenance wheel bearings and wheel nuts............................52

8.5 Check the brake drums and the brakes...................................52

8.6 Replacing lamps in the lighting unit........................................53

8.7 Maintenance remote control ..................................................54

8.8 Hydraulic system .................................................................54

8.9 Extensive periodical maintenance...........................................55

8.10 Maintenance scheme............................................................56

9 TROUBLESHOOTING .................................................................57

10 AUXILIARIES............................................................................61

11 APPENDIX ................................................................................63

11.1 EC declaration Of Conformity For Machinery ...................... ......63

11.2 Contact sales representatives................................................64

11.3 After Sales Service.................................... ...........................64

11.4 Dimension FlexJet................................................................65

11.5 Dimension FlexJet+..............................................................66

11.6 .....................................................Sound level report FlexJet67

11.7 Sound level report FlexJet+................................................ ...68

11.8 COC...................................................................................69

12 INDEX ......................................................................................73

01/18 2

1INTRODUCTION

RIONED wishes to thank you for your purchase of the RIONED drain and sewer­clearing machine. We recommend that you read this manual thoroughly and
see that the machine is handled and maintained in the proper manner. If your
machine should give trouble and need servicing, when you want to order parts,
or if you have any questions, contact your RIONED dealer.

The machine is built by:

RIONED

P.O. Box 5070
5004 EB Tilburg
The Netherlands
Telephone: [phone]
e-mail: [e-mail]
Internet: www.rioned.com

The Rioned high-pressure device has been especially designed and manufac­tured for cleaning drains, walls, floors and terraces with cold or hot water. For
cleaning drains, special nozzles are included in the delivery; for all other pur­poses, the spray-gun which is also included, can be used.

This manual contains all the necessary information concerning control and
maintenance. If the device is positioned correctly, properly controlled, and reg­ularly maintained, a warranty will be given according to the general conditions
of delivery. However, should it arise that t he c o nt rol an d maintenance proce­dures are not diligently followed, the warranty will become invalid.

The machine may only be used by authorized personnel.
The machine can not be used in an explosive environment.
In this manual you will find all necessary information concerning operations and

maintaining your machine. If handled properly, your machine is guaranteed ac­cording the general delivery conditions.

1.1 Use

The integrated engine drives the high-pressure pump via a V-belt. This pump
receives water from the water tank via the water filter and pressurizes it. The
pressure can be continuously adjusted. The pressurized water leaves the ma­chine via the high-pressure hose on the reel.

01/18 3

01/18 4

2SECURITY

Be responsible for other people when you are working with this machine.
This manual contains instructions for fundamental conditions that must be fol-

lowed by use and maintenance of this machine.
That is why it is necessary that a ut h ori se d a nd qualified personnel must read

the user's manual and the user’s manual must always be avai lable with the ma­chine. Near the general regulations in this chapter, you must also follow the se­curity regulations in the other chapters.

2.1 Instruction indications in this manual

The in this manual containing security instructio ns, which are dangerous if they
are not obeyed, are marked with general security signs.

Security sign DIN 4844-W9.

2.2 Descriptions security measures

• Emergency stop

This machine is equipped with an emergency stop. By oper ating the emergency
stop, the machine will stop immediately . Do not use this button for normal stop­ping. Only use it when dangerous situations occur. After use, remove the dan­ger and pull the emergency stop in order to be able to start up again. Make sure
the emergency stop can always be reached.

•Pressure regulator

The pressure regulator ensures that the pressure never gets too high and thus
acts as a safety valve.

• Security covers

This machine is equipped with several securi ty covers over parts that are rotat­ing. It is forbidden to remove these security covers during operating this ma­chine. You can only remove them if there is maintenance on the machine. Stop
the machine.

2.3 Personnel protection outfit

• Protection looking glasses

• Ear protector (recommended)

• Gloves (recommended)

• Water tight clothes (recommended)

01/18 5

2.4 Warnings

It is strongly forbidden to spray on humans and animals.
Fix the control levers never in any way whatsoever, except if it is indicated.
The cover must always remain closed while working with the machine.
Always use the auxiliary coupler during transport of the trailer.
Never drive faster than 80 km/h with the trailer.

2.5 Personnel qualification and education

Personnel that use, maintain and inspect the machine must have the right qual­ifications for this job.

Responsibility and authorisation of the personnel and the supervision on the
personnel must be embedded. If the knowledge is not present, the user must
provide for the necessarily education.

2.6 Danger that can occur if the security regulations aren’t observed

If the security regulations are not observed, danger can occur for personnel and
for the environment.

No amends are given if the regulations are not observed.
If the regulations are not observed, this can results in:

• Failure of important functions of the machine.

• Failure of prescribes methods for maintenance.

• Exposure of persons to dangers of electrical or mechanical failures

• Danger to the environment due to leakage of hazardous substances.

2.7 Working safely

The in this manual named security prescriptions, the nati onal prescriptions to
prevent accidents and the internal labour, company and security prescriptions
must be followed by the user.

2.8 Security regulations for the user and technical service

• Protections of moving parts (for example couplings) may not be re-

moved if the machine is working.

• Leakage of dangerous mediums must disposed in a manner that there

is no danger for the personnel and environment. Statutory regulations
must be followed.

• Danger caused by electricity must be excluded.

01/18 6

2.9 Security regulations for maintenance, inspection and mounting activities

• The user sees to it that qualified technicians do all maintenance, in-

spection and mounting activities. They must study the manual thor­oughly.

• Maintenance may only be done when the machine is not functioning.

• The in the user’s manual mentioned handling to stop the machine must

be notified.

• The pump must be cleaned if it has pumped fluids that may endanger

health.

• Directly after maintenance of the machine, all the security and protec-

tion facilities must be functionally.

• Before starting the machine again, you must follow the instructions

correctly.

2.10 Making changes and fabricate spare parts

Changes to the machine are only permitted if Rioned has given written author­isation. The use of original spare parts and accessories are for the safety nec­essary. Rioned is not responsible for injuries or damages if other spare parts
are used.

2.11 Improper use

The security during working with the machine is only guaranteed if the use of
the machine is conform the user’s manual. The l imits that are written in chapter
“Technical Specifications” and “Appendix” may never be overstepped.

If the machine does not work or give troubles, it is forbidden to work further
with the machine. Telephone your dealer or the technical departm ent of your
dealer.

This manual contains all the necessary information concerning control and
maintenance. If the device is positioned correctly, properly controlled, and reg­ularly maintained, a warranty will be given according to the general conditions
of delivery. However, should it arise that t he c o nt rol an d maintenance proce­dures are not diligently followed, the warranty will become invalid.

01/18 7

01/18 8

3 TECHNICAL SPECIFICATION

3.1 General

Description (symbol) Unit
Dimension : see chapter 11.4 Dimension FlexJet

page: 65

Weight (dry and without options) (m) : ~340 kg /~ 540 kg (FJ+)
Total weight (without options) (m) : ~ 750 kg / ~1200 kg (FJ+)
Quantity water tank : Max 400 l / Max. 550 l (FJ+)
Supply medium : Water
Maximum temperature medium : 60 °C
Standard colours : Yellow/gray or white/gray
Type tyre : 155R13C 89/91N
Recommended tyre tension : 4,5 bar
Total length high-pressure hose : 40-80 m
Diameter high-pressure hose : 1/2”
Total length supply hose : 35 m
Diameter supply hose : 3/4”-5/8”
Place type plate :

Place chassis number :

Quantity oil tank : 5,5 l
Supply medium oil tank : Hydraulic oil HESTIA 46
Sound level and measure position : see chapter 12 Appendix page: 65
Year of construction (month/year) : 01/18

For more data FlexJet+ see chapter 11.8 COC page: 69

01/18 9

3.2 Engine

Description (symbol) Unit
Type : Vanguard Briggs & Stratton Model

350400

Number of cylinders : 2
Bore x stroke (d x l) : 72 x 70 mm

Displacement (V) : 570 cm
Power (P) : 13,4 kW (18 PK) at 3600
Fuel : Normal of unleaded petrol (Euro 95)
Quantity fuel tank (V) : 13 l (13 . 10

Cooling : Air cooled
Weight (m) : 33,3 kg
Battery (U,I) : 12 V, 45 A
Oil : 10W30 API/SF-CC or better

Quantity oil : 1,7 l (1,7 . 10
Dimensions (l x b x h) : 331 x 406 x 439 mm

Type : Honda GX630
Engine type : Air cooled 4-stroke OHV
Bore x Stroke : 78 x 72 mm
Displacement : 688 CC
Compression ratio : 9.3:1
Power : 20.2 PK (15.1kW)/ 3,600 rpm
Starting system : Electric
Oil capacity : 2,2 litters
Battery : 12 V, 45 A
Oil : 10W30 API/SF-CC
Dimensions (l x b x h) : 405 x 410 x 438 mm
Dry weight : 44,4 kg

3

(0,57 . 10-6m3)

-6m3

)

-6m3

)

1

/

min

Type : Honda GX690
Engine type : Air cooled 4-stroke OHV
Bore x Stroke : 78 x 72 mm
Displacement : 688 CC
Compression ratio : 9.3:1
Power : 22.4 PK (16.5kW)/ 3,600 rpm
Starting system : Electric
Oil capacity : 2,2 litters
Battery : 12 V, 45 A
Oil : 10W30 API/SF-CC
Dimensions (l x b x h) : 429 x 450 x 438 mm
Dry weight : 45,3 kg

For more information concerning the engine you can find it in the book deliv­ered with this machine.

01/18 10

3.3 Pump

Description (symbol) Unit
Type : Speck P30
Number of plungers : 3
Number of valves : 6

Number of revolutions (n) : 1420 min
Maximum pressure (p) : See type plate on frame
Maximum output (V/t) : See type plate on frame
Oil : GX 80W90

Quantity : 0,7 l (0,7 . 10
Weight (m) : 19 kg
Dimensions (l x b x h) : 342 x 282 x 140 mm
Maximum water temperature (T) : 70 °C (343,15 K)

Type : Speck P41
Number of plungers : 3
Number of valves : 6

Number of revolutions (n) : 1200 min
Maximum pressure (p) : See type plate on frame
Maximum output (V/t) : See type plate on frame
Oil : GX 80W90

Quantity (V) : 1 l (1,0 . 10
Weight (m) : 30 kg
Maximum water temperature (t,T) : 80 °C (353,15 K)

-1

-6m3

-1

-6m3

)

)

Type : Speck NP25
Number of plungers : 3
Number of valves : 6

Number of revolutions (n) : 1450 min

-1

Maximum pressure (p) : See type plate on frame
Maximum output (V/t) : See type plate on frame
Oil : GX 80W90

-6m3

Quantity (V) : 0,9 l (0,9 . 10

)
Weight (m) : 17 kg
Maximum water temperature (t,T) : 70 °C (353,15 K)

For more information concerning the pump, you can find it in the pump appen­dix delivered with this machine.

01/18 11

01/18 12

4CONSTRUCTION

19

17

8

4

1

5

2

20

18

This machine contains the following main parts:

1. Tool box

2. Water tank

3. Opening water tank

4. Reel with high-pressure hose

5. Reel with supply hose

6. Valve supply reel

7. High-pressure (HP )-valve

8. Machine cover

9. Control box

10. Pressure regulator

11. Pressure gauge

12. Water filter

13. Supply valve water filter

14. Drain valve

15. Engine

16. Pump

17. Nose wheel support

18. Swing nose wheel support

19. Tow bar

20. Coupling

21. Emergency stop

22. Fuel tank

23. Level indicator fuel tank

24. Battery

01/18 13

2

1 5

12 14

7 48

10 21

22

4

5

2

10

1615

23

01/18 14

24 14 1312 10 11 21

7

24

3 1

6

01/18 15

01/18 16

5 CONTROL

B

A

D

C

E

If you control, maintain or inspect the machine, you must
have the right qualifications for this job. If you do not have
the necessarily knowledge, you may not use the machine.
Further, you must convince yourself that you understand
this manual thoroughly.

5.1 Hitching up the trailer

If you want to drive with the trailer, the trailer must be connected to your ve­hicle.
Proceed as follows:

1. Pull the safety break handle up (Illustration 5.1.1 E).

2. Place the tow bar of the trailer onto the ball of the hitch on your vehi-

cle.

3. Check whether the trailer is more or less horizont a l. If it is not, the

hitch will not be at the required height (heart cone between 38 and 42
cm from the ground) and your car will not b e abl e to t o w th e trailer.

4. If the hitch on the car is at the required height, push the safety lock

(Illustration 5.1.1 B) downwards.

5. Check whether the pin (Illustration 5.1.1 A) for the safety lock is in be-

tween the marks.

6. Attach the safety cable to the eye which has been specially installed

for this purpose. This cable should not be pulled tightly or become
caught in any part.

7. Put the plug for the trailer into the socket on the car. Check whether

the rear lights function properly.

8. Raise the support comp let ely (Illustration 5.1.1 C) and secure it by

turning the bolt (Illustration 5.1.1 D); now the tow bar of the trailer
rests on the ball and hitch on the car.

Illustration 5.1.1

01/18 17

5.2 Check before departure

Before you drive away with the vehicle, check the following:

1. Are the supports at its full height and locked? (Option)

2. Is the high-pressure hose (4) been inserted into the hose holder and

secured with the securing pin.

3. Is the high-pressure hose reel (4) locked by means of the reel lock or

is the hydraulic reel control handle been put into position “O” (fixed).

4. Is the supply hose (5) been connected to the GK coupling.

5. Is the supply hose reel locked by means of the reel lock.

6. Is the tyre tension of the trailer enough.

7. Do the brakes function adequately (only FlexJet+).

8. Empty the water tank.

9. In case of frost, flush pipes with antifreeze!

Warning!
Never drive faster than the maximum speed for trailers!

The trailer is now ready for transport.

5.3 Unhitching and setting up

1. Place the trailer in position.

2. Block, by use on a slope, the wheels with a wedge.

3. Lower the support completely and secure in place (option).

4. Disconnect the plug for the rear lights.

5. Release the safety cable from the eye.

6. Unhitch the trailer from the car. Pull up the handle on the tow bar and

then slant towards the front.

7. Lower the two support legs and lock them by turning the clamping

bolts. See to it that the trailer is more or less level.

8. Pull the hand brake of the trailer and lower the nose wheel somewhat

in order to increase the stabil ity of the trailer.

9. Mark the working area according the local regulations.

01/18 18

5.4 Control box

J

B

F

C

D

H

I

G

E

A

i

A Emergency stop
BOil pressure
CHP open / Start spraying
D Throttle open
E Hour counter
FCharging
GRun dry protection
H HP close / Stop spraying
I Throttle close
J Ignition key

5.5 Radio remote control

1. Put the 7-pins plug into the socket.

Attention!
When the 7-pin plug is into the connector, the functions of
the control box will fall off. Nevertheless remains the
emergency stop switch working.

5.6 Before starting

1. Check the oil level in the engine (15), oil reservoir (option) and high-

pressure pump (16) using the dipsticks. Add oil, if necessary.

2. Add fuel in the fuel tank (22).

3. Check whether the water filter (12) is clean. Clean the filter, if neces-

sary; see “Maintenance”.

4. Check whether the high-pressure valve (7) on the reel is closed.

5. Check whether the supply valve (13) to the water filter (12) has been

6. Fill the water tank.

opened.
This can be done in several ways:

a Via the supply hose (5).

Unlock the supply reel and couple the end of the supply hose onto
a water tap. Open the water tap and the supply valve.

b Manually:

The water tank (3) can be filled with water via the manhole on
the water tank.

01/18 19

The maximum water temperature is 60 °C (140 °F).

7. Turn the control wheel of the pressure regulator (10) counter clock-

wise.

8. Screw the appropriate attachment onto the high-pressure hose.

a Unclogging of a drain: jet nozzle

b Cleaning a wall, a terrace or floor: spray lance gun

5.7 Starting the machine

Emergency stop:
The machine is equipped with an emergency stop. By
operating this stop the machine will stop immediately.

01/18 20

• Do not use the button for normal stopping.

• Only use is when dangerous situations occur.

• After use, turn the emergency stop in order to be able to start up

again.

• Make sure the emergency stop can always be reached.

01/18 21

Oil Alert lamp petrol engine:

Execution: B&S Honda 20hp Honda 24hp

Switch: Pressure Level Level
Standard, without

control box

Standard, with con­trol box.

5-channel remote
(small print).

Oil alert engine lamp
lights when “ignition
on”.

Lamp goes out with
running engine.

No pressure: lamp
burns; engine falls off.

Lamp burns with
“Ignition on”.

Lamp goes out with
running engine.

No pressure: lamp
burns; engine falls off.
Scheme 005.000.280

Lamp is off at “ignition
on”

Lamp goes out with
running engine.

No pressure: lamp
burns; engine falls off.
Scheme 005.000.394

Lamp is off at “igni­tion on”

Lamp is off with run­ning engine.

Lamp burns with low
oil level; engine falls
off.

Lamp is off at “igni­tion on”

Lamp is off with run­ning engine.

No pressure: lamp
burns; engine does
not falls off.
Scheme 005.000.274

Lamp is off at “igni­tion on”

Lamp is off with run­ning engine.

Lamp burns with low
oil level; HP close,
throttle close, engine
does not falls off
(equal with run dry).
Scheme 005.000.395

not applicable

not applicable

not applicable

Lamp is off at “igni­tion on”

Lamp is off with run­ning engine.

Lamp burns at low oi l
level; engine does
not falls off.
Scheme 005.000.274

Lamp is off at “igni­tion on”

Lamp is off with run­ning engine.

Lamp burns with low
oil level; HP close,
throttle close, engine
does not falls off
(equal with run dry).
Scheme 005.000.395

Execution: B&S Honda

Switch: Pressure Level Level
Standard, with-

out control box.

Standard, with
control box.

Ignition on:

(Oil alert on engine)

Engine runs: not applicable

Low oil level:

Engine stop

Ignition on:

Engine runs:

Low oil level: Engine stop

20hp

No engine
stop

Honda 24hp

not applicable

not applicable

No engine stop

01/18 22

Execution: B&S Honda

20hp

Honda 24hp

5-channel
remote (small
print).

Ignition on:

Engine runs:

Low oil level:

Engine stop HP close;

throttle
close;
No engine
stop

HP close;
throttle close;
No engine stop

Start the engine.

Important!
If the machine has run out of water, ensure that the hose
is unwound before pressurising!

Starting on engine (B&S)

1. Pull the choke handle.

Tip!
The choke is not needed if the engine or outside temperature is hot.

2. Start de engine.

• With the pull cord.

a Turn the key a quarter turn clockwise.
b Pull the starter cord slowly until resistance is felt.
c Pull the cord rapidly to av oid kickback.

Caution!
Do not allow the starter grip is gripping to the engine. Move
it quietly back to prevent damage to the starter.

• With electric starter

01/18 23

a Turn the ignition key to the right and keeps him there until the

A

B
C

D

E

engine starts.

Caution!
Do not use the electric starter for more than 15 seconds.
You will damage the starter.

If the engine refuses to start, release the ignition start button and wait 1 min­ute to start again.

Let the ignition key go back to position “RUN” when the engine starts.

3. Let the engine warm up. After 3 minutes warming up the machine is

ready for use.

4. Close the choke if needed.
For a more detailed description see the enclosed engine book or Internet site:

(http://www5.briggsandstratton.com/eu/en/pdf/owners_manual/100/

278389WST_--GB.pdf)

Starting on engine (Honda)

A Throttle handle
B Choke
C Ignition
D Hour counter
E Oil alert warning light

1. If the fuel tank is equipped with a valve, be

sure the fuel valve is in the OPEN or ON po­sition before attempting to start the engine.

2. To start a cold engine, pull the choke knob

out to the CLOSED position.

3. Move the throttle lever away from the MIN.

position, about 1/3 of the way toward the
MAX. position.

4. Turn the engine switch to the ON position.

5. Operate the starter.

6. Turn the engine switch to the START position, and hold it there until

the engine starts.
If the engine fails to start within 5 seconds, release the engine switch,
and wait at least 10 seconds before operating the starter again.

7. When the engine starts, release the engine switch, allowing it to return

to the ON position.

8. Warm up the engine for 2 or 3 minutes. If the choke knob was pulled

to the CLOSED position to start the engine, gradually push it to the
OPEN position as the engine warms up.

For a more detailed description see enclosed engine book or Internet site.
(http://engines.honda.com/pdf/manuals/00X37Z6L6010.pdf)

01/18 24

Starting on control box:

A

B

C

1

1. Insert the key into the ignition (A).

2. Turn the key one turn to the right.

3. Check the indicator lights “Oil pressure” (B)

and “Battery” (C) light.

4. Turn the key (A) further and release the key

once the engine starts.

Starting with Riomote transmitter (optional):

5. Press button 1 in (Engine starts).

Use, if necessary, the choke!

01/18 25

5.8 Unclogging a drain

i

C

D

Attention!
Ensure that the spraying nozzle does not leave the drain!
Water under high-pressure may cause severe injuries!

1. Screw a suitable nozz le ont o the high-pressure hose.

2. Unwind the hose (see chapter7.1 " H yd raulic reel control" page.: 41).

3. Put the nozzle into the drain that is to be cleaned.

4. Screw the high-pressure regulator (10) fully open (right).

• Use an input guide support and / or a “Hose inlet guid­ance rolls” to protect the outer jacket of the HD-tube
against damage.

Control

1. Open the high-pressure valve.

2. Screw the pressure regulator fully to the right.

Control on machine with control box:

3. Press button C (HP pump On).

4. Press button D (Throttle open).

01/18 26

Control by Riomote remote control (option):

3
5

1
2

3

4

5

5. Press button 3 or (HP pump on).

6. Press button 5 or (Throttle Open).

Via the Flexmote remote (option):

7. Press short button 2 (HD on).

8. Press long button 2 (Gas open).

The hose will now unwind and work its way into the drain.

01/18 27

9. Check that the water drains away. When the blockage has been

cleared, continue to flush for a while. A t the same time wind the hose
up slowly.

Important!

B

F

C

D

A

H

I

6

4

Rewind hose onto reel under pressure to avoid crushing.
If machine has run out of water, ensure hose is unwound
before pressurising.

5.9 Stop spraying:

Control on machine:

1. Press button I (Throttle close).

2. Press button H (HP pump off).

Control by Riomote remote control:

3. Press button 6 (Throttle close).

4. Press button 4 (HP pump off).

01/18 28

Via the Flexmote remote (option):

1
2

3

4

5

5. Press button 3 (Throttle close and HD off).

6. Close the High-pressure valve.

Treat the high-pressure hose carefully:

• Always clean it after use.

• Ensure that no sharp objects are near the hose.

• Ensure that no traffic crosses the hose.

• If the hose has to be repaired, use on ly t h e s p ec ia l repair couplings.

5.10 Cleaning a wall, terrace or floor.

Caution!
Before using a spray gun, you must always set the pressure
below the maximum (±the half of the maximum pressure).

• You mus t do this before you start the machine.

• If the machine is running, the pressure can be increased by turning the

control wheel to his working pressure.

• Never exceed the maximum pressure that is marked on the manome-

ter when using the spray gun.

Before cleaning:

1. Screw the spray gun including in the delivery onto the high-pressure

hose. Fasten it by using the two spanners provided.

2. COMPLETELY unroll the high-pressure hose.

3. Attach the spay lance gun. Secure the quick coupling tightly.

4. Open the HP valve.

01/18 29

Control:

C

D

3
5

Control on machine with control box:

5. Press button C (HP pump On).

6. Press button D (Throttle open).

Control by Riomote remote control (option):

7. Press button 3 or (HP pump on).

8. Press button 5 or (Throttle Open).

01/18 30

Via the Flexmote remote (option):

1
2

3

4

5

B

F

C

D

A

H

I

9. Press short button 2 (HD on).

10. Press long button 2 (Gas open).

5.11 Spray with spray lance

1. Screw the high-pressure regulator wheel upward on the high-pressure

regulator until the required working pressure is reached.

- The adjusted pressure can be read from the pressure gauge on the
machine when the spray gun is open.

2. Aim the lance at the surface.

3. Pull the trigger of the spray gun. Release the trigger and the spraying

stops.

Stop working:

Via de control box:

1. Press button I in (Throttle close).

2. Press button H in (HP off/stop spraying).

01/18 31

Via the Riomote transmitter (option):

6

4

1
2

3

4

5

3. Press button 6 (Throttle close).

4. Press button 4 (HP off/stop spraying).

Via the Flexmote transmitter (option):

5. Press button 2 (Throttle close and HP off/

stop spraying).

6. Close the HP valve.

Mark!
Pull the trigger of the spray gun once more to depressurise the HP
hose.

Instead of the spray lance gun, you can also mount a NW5 hose wi th small noz­zle onto the spray gun. This set can be used for unclogging small pipes. The
water supply can be used for unclogging via the gun. In this way you can pre­vent the system from flooding the surroundings.

01/18 32

Always treat the high-pressure hose well!

A

B

C

2

2

Illustration:
Spray gun with
NW 5 hose

5.12 Stop the engine

With the control box:

1. Turn the ignition key fully to the left.

With the Riomote transmitter (option):

1. Press button 2 (Engine stop).

01/18 33

5.13 Ending duties

At the end of the duties you proceed as follows:

1. Stop the engine.

2. Tidy up the HP reel.

aClose the HP valve.
b Wind up the HP hose.
c Lock the HP hose in the hose holder.
d Lock the HP reel (position “O”).
e Lock the hose guide.

3. Tidy up the supply hose.
a Close all water taps.
b Close the supply tap.
c Uncouple the supply hose.
d Wind the supply hose.
e Couple the end of the supply hose to the frame.
f Lock the supply reel.

4. Tidy up all accessories.

5. Tidy up the remote control.

6. Drain the water that is still left in the water tank by means of the draw-

off tap.

7. Couple the trailer to your car.

The trailer can now be moved.

5.14 Using the device during periods of frost

Your high-pressure device may freeze up during a period of frost. A number of
safety precautions must be taken.

Additional preparations before departure:

1. Drain the water tank and the water filter.

2. Close the drain valve and mount the filter again.

3. Put approximate 30 litre of antifreeze into the anti freeze tank.

4. Open the anti freeze valve.

5. Open the high-pressure valve.

6. Start the mac hine and let it idle.

Note: it is not necessary to attach either a nozzle or a gun to the high­pressure control.

7. Push button (Start spraying) on the control box.

8. Let the high-p ressure pump remove all the water, whic h is still in the

high-pressure hose.

9. Close the high-pressure valve when anti freeze comes out of the hose
(wait for the blue colour of the antifreeze).

10. Leave the engine running for some time: to al low all pipes to fill up with
antifreeze.

01/18 34

11. Push button (Stop spraying) on the control box and close
the HP valve.

12. Connect the high-pressure hose to the water fill hose using a special
GK hose coupling.

13. Push button (Start spraying) on the cont rol box and open
the HP valve.

14. Let the high-pressure pump fill the supply hose with antifreeze.

15. Push button (Stop spraying) on the control box and close

the HP-valve.

16. Switch off the machine.

Now the machine is ready for departure!

5.15 Additional preparations when preparing for use:

1. Connect the high-pressure hose at the antifreeze tank.

2. Turn on the machine and let the high-pressure pump drain all anti-

freeze into the antifreeze tank.
The antifreeze can be reused. Ensure that no water is mixed with the
antifreeze. If water gets into the antifreeze, it is not suitable for re-use.
Dispose the used antifreeze properly , hand it into a local depot for dis­posal of industrial waste.

3. Stop the machine and prepare it for use.

01/18 35

01/18 36

6SYMBOLS

6.1 Control box

Engine start.

Engine stop.

Start spraying (HP pump ON)

Stop spraying (HP pump OFF)

Throttle open (more water and more pressure)

Throttle close (less water and less pressure)

Signal lamp “Charging” (Burns if there is no charge to the bat-

tery).

01/18 37

engine).

warmed up).

Signal lamp “Oil pressure” (Burns if there is not enough oil in the

Signal lamp “Glowing” (Burns when the glo w spiral in the engine is

Run dry protection

12 volt accessories

Radio remote control

Cable remote control on.

Hand control on.

01/18 38

“Hand” or “Radio remote” control

Working area

Danger zone

Maximum allowed pressure

Less pressure

More pressure

Signal lamp “Temperature engine to high”

6.2 Pressure gauge

Back plate “Emergency stop”

6.3 Pressure regulator

01/18 39

6.4 Security sticker

01/18 40

7OPTIONS

7.1 Hydraulic reel control

By means of pushing the control lever upwards or downwards the high-pres­sure hose can be unrolled or rolled up. Due to the proportional functioning of
this valve you can also control the speed of the reel. By putting the lever into
the position you can unroll the hose manually.

Attention!
Never block the lever and always control it with one hand
while guiding the high-pressure hose by means of the hose
guide with the other hand to the required place.

A Wind the hose
B Reel locked
C Unwind the hose
D Reel “out of gear”
E Reel rotates faster
F Reel rotates slower

7.2 Hose guide

Purpose:

To guide the HP hose into the sewer.
To wind the HP hose on the reel drum.

Use:

• Only use the hose guide in his lower position (horizontal).

• Put the end of the hose through the opening of the hose guide.

• By moving the hose guide to the right and left, you can wind the HP
hose fluently on the reel drum.

• After use, put the hose guide vertical and lock the support. Clamp the
hose guide.

Advantage

•No dirty hands

• Hose lives longer

• More freedom of movement

•Security

• Hose stays cleaner

01/18 41

7.3 Hour counter

B

F

C

D

H

A

G

This machine is equipped with an hour counter.
The weight of the machine is shown by means of an hour counter. The hour
counter indicates the number of working hours that the machine has worked.

7.4 Run dry protection

Purpose:

The run-dry protection has the purpose to protect the high-pressure pump

Functioning:

If the water level in the tank is too low, the run-dry prot ec ti on ac ti vates.
(The valve closes and the throttle is turned back. Engine idles)

Cancelling:

Fill the water tank. (Supply hose, Fill opening, Supply pipe...)

Bridge:

Press button G continuously during starting the
engine.

Use this function for:

• Suction ventury.
The water is used for creating a vacuum in
the ventury and thereby suck the surface
water.

• Frost protection.
The last remaining water is pum p ed out o f
the water tank.

7.5 Water level control

Purpose:

Continuously working with the machine

01/18 42

Functioning:

A floating switch is built in the water tank. This switch controls the solenoid at
the supply pipe. Is the water level t o high, the solenoid closes. Is the w ater lev-

el to low, the solenoid opens. Y ou are alwa ys sure of water during working with
the machine.

Installation:

1. Couple a supply hose on to the coupling of

the supply pipe or use the supply hose.

2. Open the water tap.

3. Switch on the level co ntrol.

Now the water tank gets fille d with water.

Stop filling the water tank:

1. Close the water tap.

2. Switch off the level control.

3. Depressurize the supply pipe. Press the

button.

4. Uncouple the supply hose.

7.6 Suction Ventury

Purpose:

The suction ventury takes care that you can pump dirt and/or liq uid out of res­ervoirs.

Operation:

The water in the water tank is pumped through the ventury. In the ventury
forms a vacuum. This vacuum causes the surface water is sucked up. All the
water mixes and ends up in the water tank

Preparations:

You must always check if there is enough w ater in the water tank. If this is not
the case the ventury never works.

Use:

1. Connect the coupling of the HP hose onto the coupling of the suction

ventury.

2. Place the basket of the suction hose in the surface water.

3. Open the tap.

4. Turn on the high pressure pump.

01/18 43

The water tank is filled now with surface water.

Suction stop:

1. HP pump off.

2. Close the tap.

3. Disconnect the suction hose and store it.

7.7 2e HP-reel instead of supply reel

The operation of a second high-pressure hose reel is equal to that of a high­pressure hose reel. Only the technical specifications may be different. The use
of both high pressure hoses at the same time is possible, however, this has
consequences for the output.

7.8 Check valve in supply pipe

The check valve prevents, during the filling of the water tank, that water can
flow back into the water mains.

7.9 License Plate Holders

Lets you easily change the license plate.

7.10 Working lamp

Control:

By means of switch you can turn the working lamp ON and OFF.

7.11 Warning beacon

By turning the switch to position “I” the beacon begins to work. If

you turn it to position “O” the operation of the beacon stops.

01/18 44

7.12 Pulsator system

Pump

Water tank

Engine/Pump
ompartment

Purpose: With less water use, quicker to the stoppage.
Construction:

The high-pressure pump has three cylinders. By normal use the three cylinders
follows each other continuously . This gives a fluent v olume stream. T o stop one
stroke, you get a pulsating water stream.

Control:

1. Unlock the HP reel.

2. Do not let the engi ne idle.

3. Open or close the handle to start or stop the pulsator.

7.13 Radio remote control

Use:

Use the pulsator system only to get quicker to the stoppage. Stop the pulsator
when you are to the stoppage.

Use the machine mentioned earlier in this user's manual.
If you have an electric pulsator the control is as follows:

- Switch to the right is on.

- Switch to the left is off.

Purpose: To operate the high-pressure machine from a distance.

To operate the transmitter

Check before working with the transmitter if the emergency stop works well.
Proceed as follows:

01/18 45

• Insert the 7-pin plug into the
contact.

• Switch on control box at

“Radiographic operating” .

• Switch the transmitter on .

• Start the engine by means of button “START”.

•Push the “STOP” button .

The machine has to cut off now

If this is not the case it is not allowed to work with the
transmitter. Contact your supplier.

If the indication on the transmit ter starts burning it´s indicates that
the battery must be changed with a new fully loaded battery.

If the battery isn't changed the transmitter switches off in a short time.
Reload empty batteries.
Functions:

01/18 46

1. Start the engine

1

2
3
5

6

8

4

7

9

1
2

3

4

5

2. Stop the engine

3. High-pressure pump on (start spraying)

4. High-pressure pump off (stop spraying)

5. Open gas of the engine

6. Close gas of the engine

7. Emergency stop

8. Transmitter on/off

9. Indication ligh t b a tt ery

Trouble shooting

• Every system is checked on high quality
before leaving the factory. If any
disturbances would appear, check the part
“trouble shooting”

7.14 Radio remote control (Flexmote)

Purpose: To control the machine remotely.

Key features:

Transmitter activate and hold the “ON” button a half second.
Transmitter deactivation: hold the “OFF” button for half a second.

The emergency stop button is always active, so in panic situations no time is
lost!

Standard keys are not simultaneously activated.

Control transmitter.

Transmitter features:

1. Emergency stop.

2. Push button briefly: HP open.

Long press: More throttle.

3. HP close and throttle close.

4. Transmitter on.

5. Transmitter close.

Check before working with the transmitter if the
emergency stop works well.

Proceed as follows:

1. Insert the 7-pin plug into the contact.

2. Transmitter on (4).

01/18 47

3. Start the engine

4. Transmitter off (1).

The machine has to cut off now.

If this is not the case it is not allowed to work with the transmitter.
Contact your supplier.

Technical specification:

Receiver:

Voltage : 8-38 Vdc
Fuse : 10 A (fast)(5*20mm) glass fuse integrat-

ed
Current consumption : 15 mA
Max. Output rated current : 4A (met 24 Vdc) per output
Cable length : 2.5 meters
IP classification : IP-68 (fully waterproof)
Transmitter : Range up to 350 meters
Operating Frequency : 868 MHz
fully waterproof : Integrated
Power Consumption Standby : 2 µA.
Power consumption during transmission : 5 mA (max.)
Replace Battery Indicator : When LED flashes slowly when transmit-

Battery type : 1 piece, 9V 600 mAh
Continuous battery life : 100 hour
Normal battery life : 2 years
Impact resistant : Tot 2 meter
IP classification : IP-65 (splash proof)

Change battery at transmitter:

Carefully open the casing so that the ribbon cable between the upper and lower
house is not damaged. Alternatively, you can disconnect the ribbon cable
through the upper part of connector vertically to contract, pushing the flat cable
is released. Now replace the battery. Plug ribbon cable back in and press the
connector down. Close the case, make sure the ribbon cable is not kinked.
Screw the cover back on.

7.15 Water circuit circulate

ting, battery

On the water tank, there are two connectors to connect the ends of the high­pressure hoses to the fixed link. Using this option is for the prevention of freez­ing of the water circuit.

Use:

1. Start the engine and let it idle.

01/18 48

2. Couple the HP hose onto the water circuit circulation connection on the

water tank.

3. Open the HP tap.
The water circulates now through the pipes.

01/18 49

01/18 50

8 MAINTENANCE

Attention!
Always stop the engine first and depressurize the system before
serving or repairing the machine.
To depressurize the system, you open the HP valve. If the spray lance
gun is attached you must also pull the trigger.

8.1 Daily maintenance

1. Oil level

Check all oil levels once a week. Add oil, if necessary.
If an oil level has dropped, this implies a leak in the system. In which case,
check all gaskets, couplings, and (hydra ulic) pipes in the system. Immediately
repair damage and fill the system with the correct oil.

Mark!
During the settling-in period, the oil consumption of the engine
can be more than usually.

2. Cleaning water filter:

a Close the supply valve in the suction pipe.
b Unscrew cap from the filter piece.
c Clean the filter and concerning parts.
d After cleaning, assemble the parts in opposite order
e Open supply valve.
f Check for leakage.

8.2 Weekly maintenance

Cleaning:
Clean the carriage weekly. Use car shampoo and plenty of water.

Especially when there is sprinkled s a lt on the road is the advise to clean the
trailer more often.

8.3 Minor servicing

Minor servicing must be carried out EVERY 250 WORKING HOURS (or at least
once every 6 months) and includes the following parts of the machine:

1. Drive

• Servicing the engine

a Change the oil in the engine (see chapter3.2 "Engine" page.: 10).
b Renew the oil filter, if fitted.
c Clean the air filter.
d Renew the fuel filter.
e Check the tension of the V-belt; increase tension, if necessary.
f Check the condition of the battery.

01/18 51

g Check the torque of the attachment bolts for the engine; tighten

them, if necessary.

For more information concerning the engine, you can find it in the book deliv­ered with this machine.

2. Carriage:

Lubricate all mechanical moving parts in the system. Check that all
nuts and bolts have been correctly tightened.

3. Pump system

• Cleaning the high-pressure control:

When the high-pressure valve has been closed, the pressure gauge
should not indicate any pressure. Similarly, if the spray gun is connect­ed and closed, the pressure gauge should not indicate any pressure. If
the pressure gauge does indicate a pressure, this implies a leakage in
the system or that the one-way valve may be dirty or damaged. In
which case stop the machine, unscrew the hose coupling and clean or
replace the one-way valve. Also, check the condition of the O-ring and
gasket.
Regularly clean the high-pressure control. Carefully remove all dirt!
Proper maintenance will increase the service life of this part.

• Changing the pump oil:

Change the pump oil in the high-pressure pump after every 1000
working hours (or at least once a year).

For more information concerning the pump, you can find it in the enclosure de­livered with this machine.

8.4 Maintenance wheel bearings and wheel nuts.

After the first 50-100 km the wheel nuts must be checked on a good seat. If
the seat is not good, pull the wheel nuts with a torque setting of 110Nm.
Aluminium rims: 100Nm!

After every 5000 km this must be repeated. Also, check the play on the bear­ings.
If there is any play on the bearings, we recommend advising our service de­partment.

Supply the wheel nave after every 10000-km with new grease. Advise our s er­vice department. Y ou can combine thi s with a thoroughly service maintenance
of your machine.

8.5 Check the brake drums and the brakes.

Proceed as follows:

1. Disconnect the brake cables and hose and check that the brakes oper-

ate smoothly.

2. Rotate the brake drum in the normal direction and fasten the adjusting

nut until the brake drum starts rubbing. Then rewind the nut approx.
one third of a turn.

3. Connect the brake cables and fasten them on the brake horizon with a

safety nut (when the hand brake has been operated, the br ake horizon
has to be below the main frame).

4. Attach the brake hose to the brak e horizon and lock it by means of two

safety nuts.

01/18 52

5. T ension the brak e rod. Turn it clockwise until the hinged lever touches

A

B

the brake cylinder without clearance.

6. Lock the brake rod by turning the lock nut against the fork of the brake

rod.

7. Check the functioning of the brakes by means of a brake test.

8. Check the brakes on overheating (= brakes over tightened).

9. If the brakes become overheated, readjust the brake system once

more.

8.6 Replacing lamps in the lighting unit

If the bulbs burn than these are hot and also their environment. Turn
off the lights and let them cool down before replacing it.

• Always turn off the lights and turn off the ignition before you replacing

bulb lights .

• Never hold the glass bulbs with your fingers.

• Always replace a defective bulb with a new one of the same type.

• Before replacing a light bulb, check it if it’s operates correctly.

• The back cover must be removed to place of the defected bulbs.

• Fog and reverse lamp can be replaced without removing the back cov-

er!

Proceed as follows:

1. Screw off the back cover at point A

and also in some models at point B
(2x).

2. Remove the back cover.

• Optionally, the connector plug can

also be detach.

3. Place the cover on the ground.

4. Replace the defective bulb(s).

5. Assemble everything in reverse se-

quence.

01/18 53

• Ensure that the clamp plate is verti-

cally stated before the cover is
placed back.

6. Check the operation of the rear

lights.

•Indicators

•Brake lights

•Tail

•Fog

•Reversing light

• License plate light

8.7 Maintenance remote control

The remote is virtually maintenance free, however, the following points must
be observed:

• Protect the transmitter from water / moisture.

• Do not clean the transmitter and receiver with a pressure washer or

other atomizing device.

• Charging and discharging the transmitter regularly.

• Disconnect the plug of the receiver regularly, otherwise it gets stuck

with the result that there is interference.

8.8 Hydraulic system

Renew oil

Important!
You have to renew the environment friendly hydraulic oil at least ones
a year!

Only use oil HESTIA 46.
Order number Rioned 71-003-500-046
Check, every time before use, if the level of the oil is sufficient.

Proceed as follows:

1. Stop the machine.

2. Be aware that the machine is standing horizontal.

3. Take the dipstick (A) out of the oil tank (B).

4. Clean the dipstick with a tissue.

5. Put the dipstick into the oil tank.

6. Take the dipstick back and watch at the dipstick if the oil is between

maximum a minimum (C).

7. Fill oil, if necessary .

8. Fasten the dipstick onto the oil tank.

9. Start the engine and let it turn for about 5 minutes.

01/18 54

10. Stop the machine and repeat point 2 until 8.

Mini-

Maxi-

C

BA

A

B

8.9 Extensive periodical maintenance

Have the high-pressure machine checked and maintained from time t o time by
the technical service of Rioned. In this way, long life and quality will be guar­anteed.

01/18 55

8.10 Maintenance scheme

Interval

Check oil levels : Every time before use
Cleaning water filter : Every time before use and with strong

Cleaning carriage : weekly or with strong pollution.
Service engine : Every 250 working hours or at least once

Lubricate moving parts : Every 250 working hours or at least once

Cleaning pressure regulator : Every 250 working hours or at least once

Wheel nuts : Pull every 5000 km
Wheel nave : After every 10.000 km supply with new

pollution.

every six month

every six month

every six month

grease

Renew pump oil : Every 1000 working hours or once a

year
Renew oil hydraulic system : Once a year
Decalcify suction valves : Once a year
Decalcify pressure valves : Once a year
Puncture nozzle holes : Every 50 working hours

Replace all parts immediately if there is wastage or defect.

01/18 56

9TROUBLESHOOTING

Failure Reason Solution

Engine does not start or stops
abruptly.

The high-pressure pump does
not produce the required pres­sure.

Machine has run out of fuel Add fuel
Main or secondary fuse blown Replace the defect fuse and restart

engine. If problem repeats, contact

your dealer
Battery voltage too low. Load or replace.
Air in fuel line Drain the engine
Emergency stop activated T urn the emergency stop in order to be

able to start up again
Water tank empty Fill the water tank
Supply valve to water filter closed. Open the supply valve
Water filter clogged. Stop the machine and clean the water

filter
Air in high-pressure pump Allow the machine to run a few min-

utes. The failure will normally disap-

pear. If not, contact the service

department of your dealer
Suction valves blocked Carefully loosen the valves and des-

cale them, if necessary
V-belt not sufficiently tightened Tighten the V-belt; replace if neces-

sary
Suction valves worn out. Contact the service department of

your dealer.

Pressure varies. Water level in tank too low Stop the engine, refill the tank and

restart engine

Water supply valve not sufficiently
opened

Water filter clogged. Stop the machine and clean the filter

Pump sucks air Stop the machine and check all hoses

Nozzle clogged Stop the machine and clean the nozzle

Pressure valves dirty or worn Stop the machine. Check the condition

Pump gasket worn out Stop the machine and replace gasket
V-belts for the pump slip Stop the machine and tighten the belts
Ceramic plungers in the pump damaged Contact your dealer
Pressure control clogged or internally

damaged.

Open the supply valve completely

and couplings for leakage

(clean the nozzle holes)

of the pressure valves. Clean or

replace them

Contact your dealer.

01/18 57

Failure Reason Solution

Hydraulic reel does not wind the
hose

No reaction by switching in
transmitter

Handle not on right position Put the handle into the right position
Hydraulic tank almost empty Refill the tank. Check the system on

leakage
Drive chain not sufficiently tighten Tighten the chain
Attachment bolt for control lever of

hydraulic system loosened
Working pressure set too low Increase the working pressure, if pos-

Return filter hydraulic tank dirty Switch off the machine and clean the

Hydraulic system damaged Contact your dealer
No current Load battery

Tr ansmitter is not on Put button 0/1 to position I
Transmitter out of reach from receiver Put the machines closer on. Put trans-

fasten the bolt and put the lever into

the correct position

sible

return filter

Use new battery

Control contact points on dirt and dust

Check fuses

Contact your supplier by repeating dis-

turbances

mitter closer

Warning signal after short
working time

T ransmitter indications are good
but functions are not executed

Certain functions are not exe­cuted

Insufficient braking effect Excessive backlash in brake system Re-adjust brake system by Rioned

Battery empty / defect Load or replace

Battery not loaded or defect Charge battery complete

Check if the plug is connected and if

the contact is on.

Check if the charging works well

Check battery points / clean it

Use other battery
Emergency stop pushed in Unlock emergency stop
Receiver has no current Check / replace fuses
No radio connection Check functions of control lights
Receiver is faulty Contact your supplier

Interruption in electric circuit Check all plugs. Plug in and push.

Check control lights if functions are

indicated

Brake linings not “run in” Actuate hand-brake lever slightly;

drive 2-3 kilo meters
Brake linings glazed, oily or damaged Replace brake shoes completely; clean

braking areas in the brake drums
Overrunning hitch hard to operate Grease overrunning hitch
Brake linkage is jammed or deformed Eliminate cause
Brake cables rusted or kinked Replace cables

01/18 58

Failure Reason Solution

Brake reacts by jerks Excessive backlash in brake system Re-adjust brake system by Rioned

Trailer is braked unilaterally

Trailer is already braked when
the accelerator pedal is
released

Reverse driving hard to accom­plish, or even impossible

Braking action of hand-brake
insufficient

Shock absorber of overrunning hitch
defective

Backmat brake shoe is jammed in the
brake shoe holder

Wheel brakes are actuated unilaterally Re-adjust brake system by Rioned
Brake lining not run in Actuate hand-brake lever slightly;

Brake glassy, soiled or damaged by oil Replace brake shoes completely; clean

Overrunning hitch is stiff Grease overrunning hitch

Backmat-blocks clamped in brake-shoe
holders

Shock absorber of overrunning hitch
defective

Brake system adjusted too tightly Re-adjust brake system by Rioned
Cables pre-loaded Re-adjust brake system by Rioned
Backmat brake shoe is jammed in the

brake shoe holder
Incorrect settings Re-adjust brake system by Rioned

Replace shock absorber

Replace completely brake shoes with

brake shoe holders

drive 2-3 kilo meters

braking areas in the brake drums

Replace completely brake shoes with

brake-shoe holders

Replace shock absorber

Replace completely brake shoes with

brake shoe holders

Actuate hand-brake lever as far as

possible

Wheel brakes get hot Brake system incorrectly set Re-adjust brake system by Rioned

Overrunning hitch hard to operate Grease overrunning hitch
Brake linkage is jammed or deformed Eliminate cause
Brake cables rusty or kinked Replace cables

Ball coupling does not rest on
ball

Backmat brake shoe is jammed in the
brake shoe holder

Brake system adjusted too tightly Re-adjust brake system by Rioned
Wheel brakes dirty Clean
Reversing lever of overrunning hitch is

jammed
Spring-type actuator is pre-loaded in

zero position; nut is turned too far
Handbrake lever not or only partially

released
Coupling dirty the inside Clean and grease thoroughly
Ball of towing vehicle too big Check ball diameter:

Replace completely brake shoes with

brake shoe holders

Remove reversing lever, clean it and

grease it with Molykote

Re-adjust brake system by Rioned

Set handbrake lever into zero-position

The ball on the car must exceed 50

mm in diameter when new, and it

must be ø49,5 mm. - If the ball diame-

ter decreases to less than 49,0 mm,

the ball has to be replaced.

The ball must be perfectly spherical

01/18 59

01/18 60

Illustration 10.1
Fork spanners.

10 AUXILIARIES

With this machine are some auxiliaries standard delivered.:

1. Two fork spanners ( Illustration 10.1) for mount and dismount the
spray gun.

Illustration 10.2
Nozzle open and
blind.

2. Two nozzles ( Illustration 10.2).
These nozzles are mounted at the end of the high-pressure hose. Con­nect always the O-ring on the screw thread of the high-pressure hose.
Than screw the “nozzle open” on the high-pressure hose. After the un-

glogging change “nozzle open” with “nozzle blind” to rinse.

01/18 61

Illustration 10.3
Spray gun with
lance

3. One spray gun with lance( Illustration 10.3).
Mount the spray-gun at the end of the high-pressure hose. It is used
to spray facades, pavements and floors clean. Connect always the O­ring over the screw thread of the high-pressure hose. Mount the spray-

gun on them high-pressure hose by means of the fork spanners.

4. One users manual

5. One engine book

6. One pomp enclosure

01/18 62

11 APPENDIX

• is in compliance with the Machinery Directive 
(2006/42/EC and 2007/46/EC);

• is in conformity with the provisions

of the following other EEC direc­tives: 
2014/30/EC 

• the following harmonized standards have been

applied:



NEN-EN-ISO 12100:2010, NEN-EN-ISO 13850:2015, 
NEN-EN-ISO 13857, NEN-EN-349, EN 60204-1

Tilburg, The Netherlands, Friday 19 February 2016

J.Pieters
Managing Director

11.1 EC declaration Of Conformity For Machinery

RIOR B.V. / RIONED
Centaurusweg 45, Tilburg,The Netherlands,

Herewith declares that:
High pressure device RIONED FlexJet/FlexJet+,

01/18 63

11.2 Contact sales representatives

EXPORT
D.Maas / H. de Laat

Area Sales Manager, Rior B.V. / Rioned
[e-mail]
www.rioned.com
Centaurusweg 45
5015 TC Tilburg
Tel.: [phone]

11.3 After Sales Service

Rioned
Centaurusweg 45
5015 TC Tilburg
Tel.: [phone]

01/18 64

11.4 Dimension FlexJet

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

E E

F F

Prod. no.:

Getek.:

Hoeken en

kanten

breken.

bl.Blad

v.

Benaming:

Behandeling:

Artikelnummer:

Tenzij anders aangegeve n

zie Rioned normblad

maakdelen en:

Gecontr.:

File:

Materiaal:

Datum:

Centaurusweg 45, 5015 TC Tilburg

Tel.: [phone] Fax: [phone]

Tek.no.:

12,5

Deze tekening is eigendom van Rior B.V. / Rioned en

mag zonder haar toestemming niet vermenigvuldigd,

noch aan derden terinzage gegeven worden.

Zetten:

R inwendig =

materiaal dikte

Maten in mm

Lineaire maten: (uitzondering laswerk: 0-150: ±0,5 150-2000: ±1)

0,5-6: ±0,1 6-3 0: ±0,2 30-120: ±0,3 120-40 0: ±0,5

400-1000: ±0,8 1000-2000: ±1,2 2000-4000: ±2,0

WWW.RIONED.COM

3,2

053xxx

01

20-5-2011

Marc

C:\VaultWorkspace\Inventor\R&D\HD50-MultiJet 2011\HD50\frame hd50.iam

1

A2

1

20053xxx

FlexJet

1375

1

3

2

0

2815

01/18 65

11.5 Dimension FlexJet+

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

E E

F F

Prod. no.:

Drawn by:

sh.Sh.

of

Description:

Treatment:

Material

number:

Unless indicated otherwise

see

Rioned standard sheet

manufactured parts and:

Checked by:

File:

Material:

Date:

Centaurusweg 45, 5015 TC Tilburg

Tel.: [phone] e: [e-mail]

Drawing no.:

12,5

This drawing is the property of Rior B.V. / Rioned and

may not ber eproducedwithout her consent, nor given

to third parties.

Sizes in mm

Linear sizes (except welding : 0-150: ±0,5 150-2000: ±1)

0,5-6: ±0,1 6-3 0: ±0,2 30-120: ±0,3 120-40 0: ±0,5

400-1000: ±0,8 1000-2000: ±1,2 2000-4000: ±2,0

WWW.RIONED.COM

3,2

053xxx

02

20-5-2011

Ronald

E:\VaultWorkspace\Inventor\20\20053054000.iam

3

A2

3

Fold: R internal =

material

thickness

Break

corners and

edges

.

FlexJet+

1

3

3

0

3170

1940

1

4

1

0

01/18 66

11.6 Sound level report FlexJet

Resultaten geluidsmetingen ter bepaling van optredende geluidsniveaus

rondom de machine op de werkplek.

Datum: 11-10-2011

Gemeten door: Ronald Kurvers

Meetinstrument: CEL-269 Digitale Integrerende Geluidsniveaum eter

volgens IEC 651 type 2, ANSI S1.4 type 2A en BS 5969 type 2

Impuls geluidsniveaumeter volgens IEC 651 type 2I

Integrerende geluidsniveaumeter volgens IEC 804, BS 6698

Dynamisch bereik 70 dB

Nauwkeurigheid: ± 1 dB (onder referentiecondities)

Frequentiebereik (+0,5/-3 dB): tenminste 10 Hz tot 25 kHz voor alle bereiken

Meetbereik:

Instelling Frequentieweging Weergavenbereik Bereik primaire lineariteit (IEC 651)

A LO (laag) A 30-100 dB 33 – 86 dB

A HI (hoog) A 65-135 dB 68 – 121 dB

C LO (laag) C 30-100 dB 33 – 86 dB

C HI (hoog) C 65-135 dB 68 – 121 dB

Richtgevoeligheid:

Binnen de grenzen van IEC 651

Microfoontype:

Elektreet (CEL), ¼”, voor gepolariseerd, circa 10 m V/Pa, vast bevestigd aan meter. De microfoon voldoet aan de

geldende normen (type 2) voor zowel vrije veldmetingen als rondomgevoelige m etingen.

Instellingen geluidsmeter tijdens het meten.

Mode: Leq

Range: A HI

Response: (F)ast

Controles

Batterijspanning: 4 Volt

Gebruik windbol:

Meter gekalibreerd

voor meting:

Gemeten machine: FlexJet

Motor: Honda

Pomp: Speck P30

Meetposities: Alle meetpunten bevinden zich op "gemiddelde oorhoogt e": 1,60 m boven de grond.

De metingen zijn verricht op de aangegeven afstand van een pand, hetgeen represent atief mag worden

genoemd voor de te verwachten werkomstandigheden bij gebruik van deze mac hine.

De bedieningsplaats van de machine is gelokaliseerd t ussen meetpunt E en meetpunt F.

Meetresultaten:

geluidsniveau (dB)

Opmerking: vo37427

H

G A C

2m

B

2m

D

E F

J

Omgevingsgeluid met machine uitgeschakeld 65

Positie Omschrijving Stationair Werkdruk belast

A Rechts, op 2 m afstand van de machine. 67.2 88.8

B Voor, op 2 m afstand van de machine. 71.2 93.0

C Links, op 2 m afstand van de machine. 66.3 89.1

D Achter, op 2 m afstand van de machine. 65.2 68.5

E Bedieningsplek links 65.4 86.9

F Bedieningsplek rechts 65.7 87.7

G Rechts, op een straal van 7 m hart machine 60.1 81.3

H Voor, op een straal van 7 m hart machine 62.2 84.7

I Links, op een straal van 7 m hart machine 60.1 82.8

J Achter, op een straal van 7 m hart machine 56.8 80.2

2m 2m

1m

I

R=7m

01/18 67

11.7 Sound level report FlexJet+

Resultaten geluidsmetingen ter bepaling van optredende geluidsniveaus

rondom de machine op de werkplek.

Datum: 11-10-2011

Gemeten door: Marc Soethout

Meetinstrument: CEL-269 Digital e Integrerende Geluidsniveaumeter

volgens IEC 651 type 2, ANSI S1.4 type 2A en BS 5969 type 2

Impuls geluidsniveaumeter volgens IEC 651 type 2I

Integrerende geluidsniveaumeter volgens IEC 804, BS 6698

Dynamisch bereik 70 dB

Nauwkeurigheid: ± 1 dB (onder referentiecondities)

Frequentiebereik (+0,5/-3 dB): tenminste 10 Hz tot 25 kHz voor alle bereiken

Meetbereik:

Instelling Frequentieweging Weergavenbereik Bereik primaire lineariteit (IEC 651)

A LO (laag) A 30-100 dB 33 – 86 dB

A HI (hoog) A 65-135 dB 68 – 121 dB

C LO (laag) C 30-100 dB 33 – 86 dB

C HI (hoog) C 65-135 dB 68 – 121 dB

Richtgevoeligheid:

Binnen de grenzen van IEC 651

Microfoontype:

Elektreet (CEL), ¼”, voor gepolariseerd, circa 10 m V/Pa, vast bevestigd aan meter. De microfoon voldoet aan de

geldende normen (type 2) voor zowel vrije veldmetingen als rondomgevoelige m etingen.

Instellingen geluidsmeter tijdens het meten.

Mode: Leq

Range: A LO

Response: (F)ast

Controles

Batterijspanning: 4 Volt

Gebruik windbol:

Meter gekalibreerd

voor meting:

Gemeten machine: FlexJet+

Motor: Honda QXE 620 20 PK

Pomp: Speck P30

Meetposities: Alle meetpunten bevinden zich op "gem iddelde oorhoogte": 1,60 m boven de grond.

De metingen zijn verricht op de aangegeven afstand van een pand, hetgeen represent atief mag worden

genoemd voor de te verwachten werkomstandigheden bij gebruik van deze machi ne.

De bedieningsplaats van de machine is gelokaliseerd t ussen meetpunt E en meetpunt F.

Meetresultaten:

geluidsniveau (dB)

Opmerking: vo26235

H

B

2m

G A C

2m

D

J

E F

Omgevingsgeluid met machine uitgeschakeld 58

Positie Omschrijving Stationair Werkdruk belast

A Rechts, op 2 m afstand van de machine. 64.4 85.5

B Voor, op 2 m afstand van de machine. 67.0 86.1

C Links, op 2 m afstand van de machine. 66.4 86.8

D Achter, op 2 m afstand van de machine. 65.2 84.8

E Bedieningsplek links 68.4 86.3

F Bedieningsplek rechts 68.0 86.6

G Rechts, op een straal van 7 m hart machine 64.0 79.7

H Voor, op een straal van 7 m hart machine 64.4 78.3

I Links, op een straal van 7 m hart machine 64.1 79.6

J Achter, op een straal van 7 m hart machine 61.0 79.0

2m 2m

1m

I

R=7m

01/18 68

11.8 COC

States having right/left hand traffic and using

EC CERTIFICATE OF CONFORMITY

COMPLETE VEHICLES

PART I

The undersigned: Twan Schellekens
Function: Manager Customer Service
hereby certifies that the vehicle

0.1. Make ((Trade name of manufacturer): Rioned

0.2. Type: FLEXJET+
Variant: A
Version: -

0.2.1. Commercial name: FLEXJET+

0.4. Vehicle category: O2

0.5. Name and address of manufacturer: Rioned

0.6. Location of the statutory plates: left, left beam behind axle
Method of attachment glued
Location of the vehicle identification number : right, right beam behind axle

0.9 Name and address of the manufacturer’s
representative:

0.10 Vehicle identification number: XL9HP530017009339

conforms in all respects to the type described in
approval: e4*2007/46*0514*01
issued on: 17/11/2014

and can be permanently registered in Member

metric/imperial units for the speedometer.
Place: Tilburg

Date: 24/01/2018

Signature:

Centaurusweg 45
5015 TC
Tilburg (The Netherlands)

-

01/18 69

p

p

General construction characteristics

1. Number of axles: … and wheels: … 1 / 2

1.1 Number and position of axles with twin wheels: -

Main dimensions

4. Wheelbase: 2220 mm

4.1 Axle spacin g: -

5. Length: 3170 mm

6. Width: 1410 mm

7. Height: 1330 mm

10. Di stance between the centre of the coupling device and the rear
end of the vehi cle:

11. Length of the loading area: -mm

12. Rear overhang: 920 mm

Masses

13. Mass of the vehicle in running order: 420 kg

13.1 Distribution of this mass amongst the axles: 390 kg

13.2 Actual mass of the vehicle: 420 kg

16. Technically permissible maximum masses:

16.1 Technically permissible maximum laden mass: 1200 kg

16.2 Technically permissible mass on each axle: 1350 kg

16.3 Technically permissible mass on each axle group: -

19. Techni cally permissible maximum static mass on the coupling

oint of a semi-trailer or centre-axle trailer:

Maximum speed

29. Maximum speed : 140 km/h

Axles and suspension

30.1 Track of each steered axle: 1200 mm

30.2 Track of all other axles: -

31. Posi tion of retractable axle(s): -

32. Posi tion of loadable axle(s): -

34. Axle(s) fitted with air suspension or equivalent: no

35. Tyre/wheel/rim combination: 155R13 C, 89/91N, 4½Jx13H2

Brakes

36. Trailer brake connections: mechanical

Bodywork

38. Code for bodywork: DC

Coupling device

44. Approval number or approval mark of coupling device: E1-55R-01-0159

45.1 Characteristics values: D:14,95kN / V:- / S:120kg / U:-

Miscellaneous

50. Type-approved according to the design requirements for
trans

orting dangerous goods:

yes/class(es):…………………………./

51. For special purpose vehicles: designation in accordance with
Annex II Section 5:

52. Remarks: -

3140 mm

100 kg

no

-

01/18 70

01/18 71

01/18 72

12 INDEX

H

R

A

accessories ..................... 7

antifreeze
antifreeze tank
attention

..................... 35

.............. 35

.................26, 41

C

caution ......................... 29

change battery at transmitter

................................ 48

copyright

........................ 2

D

decalcify pressure valves 56
decalcify suction valves

.. 56

hestia 46 ...................... 54

hitch

............................ 17

I

injuries ...........................7

L

looking glasses ................5

M

main parts .................... 13

mark

...................... 32, 51

maximum water temperature

................................ 20

mechanical failures

..........6

O

renew oil .......................54

responsibility
responsible
riomote
rioned

........................2, 7

...................6

......................5

............. 27, 28, 30

S

safety break handle ........17

safety cable
safety lock
sales managers
security covers
servicing the engine
sharp objects
signal lamp
special repair couplings
start de machine
start spraying
stop spraying
stop working

...................17

....................17

.............. 64

................5

.......51

.................29

...................37

... 29

............ 23

................37

........... 28, 37

.................31

T

E

ear protector ................... 5

emergency stop
engine start
engine stop
exposure

........................ 6

......... 5, 39

.................. 37

................... 37

F

failure ............................ 6

flexmote

......27, 29, 31, 32

G

general security signs ....... 5

gloves

............................5

oil level ........................ 51

original spare parts

..........7

P

pin ............................... 17

pressure regulator
protection facilities
protection looking glasses
puncture nozzle holes

........... 5

........... 7

.5

..... 56

Q

qualifications ...................6

technical specification .....48

the machine is built by
tow bar
traffic
transmitter
trouble shooting

.........................17

...........................29

....................58

............. 47

......3

W

warning ........................18

warning signal
warranty
water tight clothes
weight

............................9

...............58

.........................7

...........5

01/18 73

01/18 74