USER’S MANUAL
FLEXCOM
Edition: 01
Date: Monday 13 February 2012
RIONED
P.O. Box 5070
5004 EB Tilburg
The Netherlands
Telephone: +31 13 5479100
Fax: +31 13 5479104
© Copyright 02/12 Rioned/RIOR B.V.Tilburg - The Netherlands
All rights reserved. No part of this publication may be copied or published by means
of printing, photocopying, microfilm or otherwise without the prior written consent of
RIONED. This restriction also holds for the corresponding drawings and diagrams.
RIONED has the right to change parts at any time without any prior or direct warning
to the client. Also, the contents of this manual can be changed without any prior warning.
This manual is to be used only for this machine.
For extra information on adjustments, maintenance and repair, please contact the
02/12 2
02/12 3
Foreword.
This user’s manual is a manual for the professional user.
This user’s manual has the purpose to control the machine in a safety manner and
must be saved with the machine.
The photos and drawings help you understand the text easier.
First the user’s manual gives you an overview of the most important safety aspects.
Then we explain how the machine is built up and the global working of the machine.
Chapter “Technical specifications” gives you information about the working characteristics, performance under normal use and construction specifications.
“Control” is the next chapter. This chapter explains how to use the machine systematically.
In the chapter “Maintenance”, the user can do small maintenance on the machine.
Chapter “Trouble shooting” has the purpose to solve simple defects.
With the “Exploded views” you can order original spare parts, are also useful for
mounting, and disassemble the machine.
Finally gives the chapter “Appendix” information about electrical and/or hydraulic
connections.
02/12 4
Table of Contents
1 Introduction ............................................................................... 7
1.1 Use ......................................................................................7
2 Security......................................................................................9
2.1 Instruction indications in this manual........................................9
2.2 Description security measures .................................................9
2.3 Personnel protection outfit ......................................................9
2.4 Warnings ............................................................................ 10
2.5 Personnel qualification and education...................................... 10
2.6 Danger that can occur if the security regulations aren’t observed 10
2.7 Working safely..................................................................... 10
2.8 Security regulations for the user and technical service .............. 11
2.9 Security regulations for maintenance, inspection, and mounting ac-
tivities................................................................................ 11
2.10 Making changes and fabricate spare parts ............................... 11
2.11 Improper use ...................................................................... 11
3 Technical specifications............................................................ 13
3.1 General .............................................................................. 13
3.2 Pump ................................................................................. 13
3.3 Vacuum pump ..................................................................... 13
3.4 Customer service ................................................................. 13
4 Construction............................................................................. 15
5 Control ..................................................................................... 17
5.1 Before starting .................................................................... 17
5.2 Starting the engine .............................................................. 18
5.3 Unclogging a drain ............................................................... 18
5.4 Cleaning a wall, terrace or floor.............................................. 20
5.5 PTO OFF ............................................................................. 22
5.6 Using the device during periods of frost .(no option antifreeze tank
available)............................................................................ 22
5.7 Additional preparations when preparing for use:....................... 23
6 Using the vacuum device.......................................................... 25
6.1 Before use: ......................................................................... 25
6.2 Fill the dirt water tank: ......................................................... 25
6.3 Empty the dirt water tank: .................................................... 25
7 Symbols ...................................................................................27
7.1 Control box ......................................................................... 27
7.2 Pressure gauge.................................................................... 29
7.3 Pressure regulator................................................................ 29
7.4 Valve control ....................................................................... 29
7.5 Security sticker.................................................................... 30
8 Options.....................................................................................31
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8.1 Open and close back cover .................................................... 31
8.2 Dividing wall inside tank ....................................................... 31
8.3 Radio remote control (Riomote 7) .......................................... 31
8.4 Radio remote control (Riomote 9) .......................................... 32
8.5 Hydraulic reel control ........................................................... 32
8.6 Hose guide.......................................................................... 33
8.7 Run dry protection ............................................................... 33
8.8 Pulsator system ................................................................... 34
8.9 Working lamp...................................................................... 34
8.10 Flashing orange light ............................................................ 34
8.11 Using the device during periods of frost (with antifreeze tank) ... 34
9 Riomote remote control (receiver) ........................................... 37
10 Maintenance.............................................................................57
10.1 Daily maintenance ............................................................... 57
10.2 Weekly maintenance ............................................................ 57
10.3 Minor servicing .................................................................... 57
10.4 Hydraulic system ................................................................. 58
10.5 Oil separator ....................................................................... 58
10.6 Clean the vacuum tank ......................................................... 58
10.7 Cleaning the vacuum pump ................................................... 58
10.8 Maintenance vacuum pump ................................................... 58
10.9 Cleaning the float ball at the outside (Siphon).......................... 59
10.10Extensive periodical maintenance.......................................... 59
10.11Maintenance scheme ........................................................... 59
11 Troubleshooting ....................................................................... 61
12 Appendix ..................................................................................65
12.1 EC declaration Of Conformity For Machinery ............................ 65
12.2 Sales Managers ................................................................... 66
12.3 Electric scheme ................................................................... 67
12.4 Electric scheme Riomote ....................................................... 68
12.5 Switch scheme .................................................................... 69
12.6 Air circuit............................................................................ 70
12.7 Hydraulic oil ........................................................................ 70
12.8 Hydraulic scheme PTO .......................................................... 72
12.9 Hydraulic scheme ................................................................ 73
13 Index .......................................................................................75
02/12 6
1INTRODUCTION
RIONED thanks you for your purchase of the RIONED drain and sewer-clearing
machine. We recommend that you read this manual thoroughly and see that
the machine is handled and maintained in the proper manner. If your machine
should give trouble and need servicing, when you want to order parts, or if you
have any questions, contact your RIONED dealer.
The machine is built by:
RIONED
P.O. Box 5070
5004 EB Tilburg
The Netherlands
Telephone: +31 13 5479100
Telefax: +31 13 5479104
The Rioned high-pressure device has been especially designed and manufactured for cleaning drains, walls, floors, and terraces with cold or hot water. For
cleaning drains, special nozzles are included in the delivery; for all other purposes, the spray gun, which is also included, can be used.
This manual contains all the necessary information concerning control and
maintenance. If the device is positioned correctly, properly controlled, and regularly maintained, a warranty will be given according to the general conditions
of delivery. However, should it arise that the control and maintenance procedures are not diligently followed, the warranty will become invalid.
Use this machine only for cleaning drains, walls, floors and terraces with cold
or hot water and to drain liquid with or without pollution like sand, stones etc.
Use this machine only outside. If you want to work inside a building to have to
ensure that there is enough ventilation.
During the time that the weather conditions are bad, we recommend that you
do not use the machine (lightning)!
Authorised personnel may only use the machine.
The machine can not be used in an explosive environment.
Fill the clean water tank only with water.
It is strongly forbidden to drain flammable materials, chemicals, and elements
with special regulations.
In this manual you will find all necessary information concerning operations and
maintaining your machine. If handled properly, your machine is guaranteed according the general delivery conditions.
1.1 Use
The integrated engine drives the high-pressure pump, the hydraulic pump, and
the vacuum pump via a hydraulic system.
The high-pressure pump receives water from the water tank via the water filter
and pressurises it. The pressure can be continuously adjusted. The pressurised
water leaves the machine via the high-pressure hose on the reel.
02/12 7
The vacuum pump is connected to the vacuum tank. When this pump creates
a vacuum, the tank gets filled.
The hydraulic pump drives via a hydraulic system the hose reel.
02/12 8
2SECURITY
Be responsible for other people when you are working with this machine.
This manual contains instructions for fundamental conditions that must be followed by use and maintenance of this machine.
That is why it is necessary that authorised and qualified personnel must read
the user's manual and the user’s manual must always be available with the machine. Near the general regulations in this chapter, you must also follow the security regulations in the other chapters.
2.1 Instruction indications in this manual
The in this manual containing security instructions, which are dangerous if they
are not obeyed, are marked with general security signs.
Security sign DIN 4844-W9.
2.2 Description security measures
• Emergency stop
The machine is equipped with an emergency stop. By operating this stop, the
machine will stop immediately. Do not use the button for normal stopping. Only
use is when dangerous situations occur. After use, turn the emergency stop in
order to be able to start up again. Make sure the emergency stop can always
be reached.
•Over-pressure valve
Protects the pipe system and reservoir.
• Pressure regulator
The pressure regulator looks to it that the working pressure never gets to high.
It functions like a security valve.
•Security covers
This machine is equipped with several security covers over parts that are rotating. It is forbidden to remove these security covers during operating this machine. You can only remove them if there is maintenance on the machine. Stop
the machine.
2.3 Personnel protection outfit
• Ear protector
• Protection looking glasses
• Gloves (Recommended)
• Waterproof work clothing (Recommended)
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2.4 Warnings
• Spray boots by use of spray gun (Recommended)
It is prohibited to drive with the water tank and vacuum tank full at the same
time when the maximum allowed load of the vehicle is overstepped.!
Never block the control levers in any way, otherwise mentioned.
Put the personnel protection outfit on BEFORE you start the machine.
Ensure that the spraying nozzle does not leave the drain.
Before using a spray gun, you must always set the pressure below the maximum (±the half of the maximum pressure). You must do this before you start
the machine.
Never exceed the maximum pressure that is marked on the manometer when
using the spray gun.
After use of the high-pressure circuit depressurise it.
Look out for electric connections and other electric components if you are
cleaning with a spray gun!
Never let the high-pressure hose spray outside a sewer, drain or pipe.
Do not let the machine operate without supervision.
Never stands between the tank and the tank cover unless there are precautions
to prevent closing the tank cover.
Never stand behind the tank cover when it is opened or closed.
2.5 Personnel qualification and education
Personnel that use, maintain, and inspect the machine must have the right
qualifications for this job.
Responsibility and authorisation of the personnel and the supervision on the
personnel must be embedded. If the knowledge is not present, the user must
provide for the necessarily education.
2.6 Danger that can occur if the security regulations aren’t observed
If the security regulations are not observed, danger can occur for personnel and
for the environment.
No amends are given if the regulations are not observed.
If the regulations are not observed, this can results in:
• Failure of important functions of the machine.
• Failure of prescribes methods for maintenance.
• Exposure of persons to dangers of electrical or mechanical failures
2.7 Working safely
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The in this manual named security prescriptions, the national prescriptions to
prevent accidents and the internal labour, company and security prescriptions
must be followed by the user.
2.8 Security regulations for the user and technical service
• Protections of moving parts (for example couplings) may not be removed if the machine is working.
• Leakage of dangerous mediums must disposed in a manner that there
is no danger for the personnel and environment. Statutory regulations
must be followed.
• Danger caused by electricity must be excluded.
2.9 Security regulations for maintenance, inspection, and mounting activities
• The user sees to it that qualified technicians do all maintenance, inspection and mounting activities. They must study the manual thoroughly.
• Maintenance may only be done when the machine is not functioning.
• The in the user’s manual mentioned handling to stop the machine must
be notified.
• Directly after maintenance of the machine, all the security and protection facilities must be functionally.
• Before starting the machine again, you must follow the instructions
correctly.
2.10 Making changes and fabricate spare parts
Changes to the machine are only permitted if Rioned has given written authorisation. The use of original spare parts and accessories is for the safety necessary. Rioned is not responsible for injuries or damages if other spare parts are
used.
2.11 Improper use
The security during working with the machine is only guaranteed if the use of
the machine is conforming the user’s manual. The limits that are written in
chapter “Technical Specifications” and “Appendix” may never be overstepped.
If the machine does not work or give troubles, it is forbidden to work further
with the machine. Telephone your dealer or the technical department of your
dealer.
This manual contains all the necessary information concerning control and
maintenance. If the device is positioned correctly, properly controlled, and regularly maintained, a warranty will be given according to the general conditions
of delivery. However, should it arise that the control and maintenance procedures are not diligently followed, the warranty will become invalid.
02/12 11
02/12 12
3 TECHNICAL SPECIFICATIONS
3.1 General Year of constructions (month/year) : See type plate on frame
Dimensions :
Capacity vacuum/water tank : 3000 l (1200 Dirt/1800 Clean)
Colour : Gray RAL 7015
White W31
Black MM512
Blue 5017
Length HP hose : 100 m
Diameter HP hose : 1/2” (NW13)
Length supply hose : 35 m
Diameter supply hose : 3/4” (NW19)
Length suction reel hose : 30 m
Diameter suction reel hose : 2”
Oil hydraulic : HESTIA 46
Important! : Replace once a year!
Capacity : ±50 l
Capacity anti freeze tank : -
3.2 Pump Type : Speck P45
Number of plungers : 3
Number of valves : 6
Maximum pressure (p) : 250 bar
Maximum output : 60 l/min.
Weight (m) : 50 kg
Maximum water temperature (T) : 60 °C
Oil : GX 80W90
Quantity : 3,5 l
3.3 Vacuum pump
3.4 Customer service
Type : SLS 54V
Capacity : 290 m3/h
Capacity Suction : -0,8 bar (relative)
Capacity Pressure : 0,49 bar (relative)
Oil SummerWinter
: Essolub HDX 40Essolub HDX
30
: Esso-motor oil 40Esso-motor
oil 30
: Shell Rotella SX 40Shell Rim-
ula X 30
When ordering spare parts it is recommended to give the following numbers:
Machine number : 120018002011(178-185)
Article number : 22.110.431.000
Follow number : vo28623 - 28630
02/12 13
02/12 14
4CONSTRUCTION
The suction unit contains the following main
parts:
1. High-pressure hose on reel
2. Control box
3. Vacuum/manometer
4. Hydraulic reel control
5. High-pressure (HP) valve
6. Locking device swivel arm
7. Suction reel
8. Press valve
9. Suction valve
10. Pressure regulator
11. Hose guide
12. Pressure gauge
13. Syphon
14. Security valve
15. Oil tank hydraulic system
16. Vacuum pump
17. High-pressure pump
18. Water filter
19. Water level indicator
20. Handle Suction/Press vacuum tank
21. Emergency stop
22. Supply reel water tank
23. Supply pipe water tank
24. PTO Switch
25. Receiver radio remote control
26. Charger battery for transmitter
27. Clamping bolts
28. Flashing orange light
29. Locking device suction reel
30. Sight glass
31. Suction hose
Options not present or visible:
32. Switch box
33. Oil tank vacuum pump
34. Tank cooling water vacuum pump
35. Oil separator
36. Pulsator On/Off
37. Working lamp
38. Oil collector vacuum pump
39. Spooling valve vacuum tank
40. Choose valve Reel above/below
41. Anti freeze tank
42. Oil filter
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1
7
22
3
12
30
8
9
31
28
28
2
4
11
6
5
21
10
12
17
20
16
13
18
14
15
25
26
19
23
24
02/12 16
5 CONTROL
Emergency stop:
The machine is equipped with an emergency stop. By operating this
stop the machine will stop immediately. Do not use the button for
normal stopping. Only use is when dangerous situations occur. After
use, turn the emergency stop in order to be able to start up again. Make
sure the emergency stop can always be reached.
It is prohibited to drive with the water tank and vacuum tank full at the
same time!
5.1 Before starting
1. Check the oil level in the high-pressure pumps ( High-pressure pump),
2. Check whether the water filter ( Water filter) is clean. Clean the filter,
3. Check whether the high-pressure valves on the reels are closed.
4. Check whether the supply valve to the water filter has been opened.
5. Check whether the drain valve is closed.
6. Fill the water tank.
vacuum pump ( Vacuum pump) and oil tank ( Oil tank hydraulic sys-
tem) using the dipsticks. Add oil, if necessary; see “Maintenance”.
if necessary; see “Maintenance”.
a Via the supply hose (option):
Unlock the supply reel and couple the end of the supply hose onto
a water tap. Open the water tap.
b Via the supply pipe (option):
Connect a supply hose to the supply pipe. Open the water tap.
Switch on the level control (option).
cManually:
The water tank can be filled with water via the manhole on the
water tank.
The maximum water temperature is 60°C
7. Loosen the control wheel of the pressure regulator.
8. Screw the appropriate attachment onto the high-pressure hose.
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5.2 Starting the engine
a Unclogging of a drain: jet nozzle
b Cleaning a wall, a terrace or floor: spray lance gun
Cabin:
1. Push the clutch pedal.
2. Start the engine. Do not start the engine longer than 10 seconds!
3. Put the vehicle in fifth gear.
4. Put the machine after 6 seconds into the Pow-
5. Release the clutch-pedal.
Let the engine warm up. After 3 minutes the machine
is ready for use.
5.3 Unclogging a drain
1. Screw a suitable nozzle onto the high-pressure hose.
2. Put the hose through the hose guide for safety manners (see
3. Unwind the hose (see chapter8.5 "Hydraulic reel control" page.: 32).
4. Put the nozzle into the drain that is to be cleaned.
5. Open the high-pressure valve.
6. Screw the high-pressure regulator fully open (right).
er Take Off (PTO).
chapter8.6 "Hose guide" page.: 33).
7. Put the key into the keyhole .
02/12 18
8. Choose “Radio” control or “Hand” control.
Start spraying:
• Control on machine:
a Press button (HP pump On).
b Press button (Throttle open).
• Control by remote control:
a Press button (HP pump on).
b Press button (Throttle Open).
The hose will now unwind and work its way into the drain.
9. Check that the water drains away. When the blockage has been
cleared, continue to flush for a while. At the same time wind the hose
up slowly.
02/12 19
Important!
Rewind hose onto reel under pressure to avoid crushing.
If machine has run out of water, ensure hose is unwound before
pressurising.
Attention!
Ensure that the spraying nozzle does not leave the drain! Water under
high-pressure may cause severe injuries!
Stop spraying:
• Control on machine:
a Press button (Throttle close).
b Press button (HP pump off).
• Control by remote control:
a Press button (Throttle close).
b Press button (HP pump off).
Treat the high-pressure hose carefully:
• Always clean it after use.
• Ensure that no sharp objects are near the hose.
• Ensure that no traffic crosses the hose.
• If the hose has to be repaired, use only the special repair couplings.
5.4 Cleaning a wall, terrace or floor.
02/12 20
Caution!
Before using a spray gun, you must always set the pressure below the
maximum (±the half of the maximum pressure). You must do this
before you start the machine. If the machine is running, the pressure
can be increased by turning the control wheel to his working pressure.
Never exceed the maximum pressure that is marked on the manometer
when using the spray gun.
1. Screw the spray gun including in the delivery onto the high-pressure
hose.
Fasten it by using the two spanners provided.
2. COMPLETELY unroll the high-pressure hose (see chapter8.5 "Hydraulic
reel control" page.: 32).
3. Attach the spay lance gun. Secure the quick coupling tightly.
4. Check if the HP valve is open.
5. Press button (HP pump On).
6. Press button (Throttle open).
7. Screw the high-pressure regulator wheel upward on the high-pressure
regulator until the required working pressure is reached. The adjusted
pressure can be read from the pressure gauge on the machine when
the spray gun is open.
8. Pull the trigger of the spray gun.
Stop spraying
1. Release the trigger of the spray gun.
02/12 21
Stop working
• Control on machine:
a Press button (Throttle close).
b Press button (HP pump off).
• Control by remote control:
a Press button (Throttle close).
b Press button (HP pump off).
5.5 PTO OFF
• If available, put the switch at the control box in position
“O” and remove the (ignition) key.
• Push the clutch pedal (Cabin)
• Turn the PTO to position “off”.
•Put the vehicle in free gear!
• Release the clutch pedal.
Now you can drive with the vehicle.
5.6 Using the device during periods of frost (no option antifreeze tank available)
Your machine may freeze up during a period of frost. A number of safety precautions must be taken.
Additional preparations before departure:
1. Drain the water tank and the water filter.
2. Close the drain valve and mount the filter again.
3. Put enough antifreeze into the water tank.
4. Open the high-pressure valve.
5. Start the machine and let it run.
Note: it is not necessary to attach either a nozzle or a gun to the highpressure control.
02/12 22
6. Let the high-pressure pump remove all the water, which is still in the
high-pressure hose.
7. Close the high-pressure valve when anti freeze come out of the hose.
8. Leave the engine running for some time: to allow all pipes to fill up with
antifreeze.
Only with option supply hose:
9. Uncouple the supply hose.
10. Connect the high-pressure hose to the supply hose using the special
GK hose coupling.
11. Open the high-pressure valve and let the high-pressure pump fill the
fill hose with antifreeze.
12. Switch off the machine.
Now the machine is ready for departure!
5.7 Additional preparations when preparing for use:
1. Turn on the machine and let the high-pressure pump drain all anti-
freeze into a jerry can. The antifreeze can be reused. Ensure that no
water is mixed with the antifreeze. If water gets into the antifreeze, it
is not suitable for re-use. Dispose the used antifreeze properly, hand
it into a local depot for disposal of industrial waste.
2. Stop the machine and prepare it for use.
02/12 23
02/12 24
6.1 Before use:
6 USING THE VACUUM DEVICE
It is forbidden to drive with a vacuum tank and water tank that is
completely full.
The maximum allowed load is overstepped.
Before you are going to drive, one of the two tanks must always be
empty.
Use the vacuum system only for cleaning sewers and tanks (see chapter1 "In-
troduction" page.: 7).
1. Close the suction valve ( Suction valve) and press valve ( Press valve).
2. Clean the siphon ( Syphon).
3. Check regularly if the inside siphon is clean. Clean it if dirty.
4. Check the oil level of the vacuum pump.
5. Check if the vacuum tank cover is closed and all bolts are tightened.
6. Fasten the suction hose at the suction valve,
or use the suction reel with hose.
7. Push the handle of the vacuum pump. (Suction)
6.2 Fill the dirt water tank:
1. Put the end of the suction hose into the dirt.
2. Switch the vacuum pump on, press con-
trol box or with the Riomote remote control.
3. Check the vacuum/manometer (max. -0,8 bar).
4. Check the oil dropper (Only MEC 5000). The dropper
must give 7-10 drops/min.
5. Open the suction valve.
Caution!
The vacuum pump is protected against overheating and will be shut off
automatically.
6.3 Empty the dirt water tank:
1. Fasten a suction hose onto the press valve.
2. Place the end of the suction hose where the substance must come out.
3. Open the press valve.
4. Put the handle of the vacuum pump to position “Press”.
02/12 25
5. Switch the vacuum pump on, press or use the Riomote re-
mote control.
Let the vacuum pump press all the dirt out of the tank (max. 0.5 bar.)
6. Switch the vacuum pump off, press or use the Riomote re-
mote control.
7. Open the suction valve for remaining pressure.
8. Open the tank cover.
9. Clean the vacuum tank.
10. Check the float ball protection in the vacuum tank (dirt and function-
ing).
11. Close the tank cover.
02/12 26
7.1 Control box
7SYMBOLS
Engine stop.
Signal lamp “Charging” (Burns if there is no charge to the bat-
tery).
engine).
Signal lamp “Oil pressure” (Burns if there is not enough oil in the
12 V accessories.
Vacuum pump ON
Vacuum pump OFF
Run dry protection
02/12 27
Throttle open
Throttle close
HP ON (Start spraying)
HP OFF (Stop spraying)
“Hand” or “Radio remote” control
Hand control
Radio remote control
Back plate “Emergency stop”
02/12 28
7.2 Pressure gauge
Working area
Danger zone
Maximum allowed pressure
Less pressure
More pressure
7.3 Pressure regulator
7.4 Valve control
Open and close valve:
02/12 29
7.5 Security sticker
02/12 30
8OPTIONS
1
2
3
8.1 Open and close back cover
Operating procedure
Open
1. Unlock clamps under
with lever (1)
2. Unlock clamps above
and open cover with lever (2).
Close
1. Close the cover and the
clamps above with lever
(2)
2. Close the clamps under with lever (1)
8.2 Dividing wall inside tank
Move the wall with lever (3)
8.3 Radio remote control (Riomote 7)
Purpose: To operate the high-pressure machine from a distance.
To operate the transmitter
Check before working with the transmitter if the emergency stop works well.
Proceed as follows:
• Switch on control box at “Radiographic operating”
.
• Switch the transmitter on .
02/12 31
• Start the engine by means of button “START”.
Pulse ON
Pulse OFF
•Push the “STOP” button .
The machine has to cut off now
If this is not the case it is not allowed to work with the transmitter.
Contact your supplier.
If the indication on the transmitter starts burning it´s indicates that
the battery must be changed with a new fully loaded battery.
If the battery isn't changed the transmitter switches off in a short time.
Reload empty batteries.
Functions 7-channel:
1. Vacuum On
2. Vacuum Off
3. High-pressure pump on (start spraying)
4. High-pressure pump off (stop spraying)
5. Open gas of the engine
6. Close gas of the engine
Trouble shooting
• Every system is checked on high quality before leaving
the factory. If any disturbances would appear, check the
part “trouble shooting”
8.4 Radio remote control (Riomote 9)
Functions 9-channel:
1. Vacuum on
2. Vacuum off
3. High-pressure pump on (start spray-
ing)
4. High-pressure pump off (stop spray-
ing)
5. Open gas of the engine
6. Close gas of the engine
7. Riopulse on
8. Riopulse off
8.5 Hydraulic reel control
By means of using the control lever the high-pressure hose can be unrolled or
rolled up. Due to the proportional functioning of this valve you can also control
02/12 32
the speed of the reel. By putting the lever into position manual, you can unroll
A
B
C
D
FE
the hose manually.
Attention!
Never block the lever and always control it with one hand while guiding
the high-pressure hose by means of the hose guide with the other hand
to the required place.
Functions:
Handle:
A Wind the hose
B Reel locked
C Unwind the hose
D Reel “out of
gear”
Control wheel:
E Reel rotates
faster
F Reel rotates
slower
8.6 Hose guide
Purpose:
To guide safely the HP hose into the sewer.
To wind the HP hose safely on the reel drum.
Use:
• Put the end of the hose through the opening of the hose guide.
• By moving the hose guide to the right and left, you can wind the HP
hose fluently on the reel drum.
• After use, lock the support.
Advantage
• No dirty hands
• Hose lives longer
• More freedom of movement
•Security
• Hose stays cleaner.
8.7 Run dry protection
02/12 33
The run-dry protection has the purpose to protect the high-pressure pump.
Functioning:
If the water level in the tank is too low, the run-dry protection activates.
Cancelling:
Fill the water tank. (Supply hose, Fill opening, Supply pipe...)
8.8 Pulsator system
Purpose: With less water use, quicker to the stoppage.
Construction:
The high-pressure pump has three cylinders. By normal use the three cylinders
follows each other continuously. This gives a fluent volume stream. To stop one
stroke, you get a pulsating water stream.
Control:
To close or open the 3-way valve, you start or stop the pulsator.
Use:
Use the pulsator system only to get quicker to the stoppage. Stop the pulsator
when you are to the stoppage.
Use the machine mentioned earlier in this user's manual.
8.9 Working lamp
By means of switch you can turn the working lamp ON and OFF.
8.10 Flashing orange light
By means of switch you can turn the working lamp ON and OFF.
8.11 Using the device during periods of frost (with antifreeze tank)
Your machine may freeze up during a period of frost. A number of safety precautions must be taken.
Additional preparations before departure:
1. Drain the water tank and the water filter.
2. Close the drain valve and mount the filter again.
3. Put enough antifreeze into the antifreeze tank.
4. Mount the coupling on the pump and open the valves.
02/12 34
5. Open the high-pressure valve.
6. Start the machine and let it idle.
Note: it is not necessary to attach either a nozzle or a gun to the highpressure control.
7. Let the high-pressure pump remove all the water, which is still in the
high-pressure hose.
8. Close the high-pressure valve when anti freeze comes out of the HP-
hose (Watch the colour).
9. Leave the engine running for some time to allow all pipes to fill up with
antifreeze.
Return the antifreeze into the antifreeze tank
1. Couple the return hose on the HP hose.
2. Open the high-pressure valve and return hose valve.
3. Start the machine.
4. Let the high-pressure pump fill the antifreeze tank with the remaining
antifreeze.
Warning:
The pump is not run dry protected!
5. Switch off the machine immediately in case no more antifreeze is
pumped into the antifreeze tank.
02/12 35
02/12 36
9 RIOMOTE REMOTE CONTROL (RECEIVER)
02/12 37
02/12 38
02/12 39
02/12 40
02/12 41
02/12 42
02/12 43
02/12 44
02/12 45
02/12 46
02/12 47
02/12 48
02/12 49
02/12 50
02/12 51
02/12 52
02/12 53
02/12 54
02/12 55
02/12 56
10 MAINTENANCE
Attention!
Always stop the engine first and depressurize the system before
serving or repairing the machine.
To depressurize the system, you open the HP valve. If the spray
lance gun is attached you must also pull the trigger.
10.1 Daily maintenance
10.2 Weekly maintenance
1. Oil level
Check all oil levels once a week. Add oil, if necessary.
If an oil level has dropped, this implies a leak in the system. In which case,
check all gaskets, couplings, and (hydraulic) pipes in the system. Immediately
repair damage and fill the system with the correct oil.
Mark!
During the settling-in period, the oil consumption can be more
than usually.
2. Cleaning water filter:
a Close the supply valve in the suction pipe.
b Unscrew cap from the filter piece.
c Clean the filter and concerning parts.
d After cleaning, assemble the parts in opposite order.
eOpen supply valve.
fCheck for leakage.
1. Cleaning:
Clean the carriage weekly. Use car shampoo and plenty of water.
10.3 Minor servicing
02/12 57
Minor servicing must be carried out EVERY 250 WORKING HOURS (or at least
once every 6 months) and includes the following parts of the machine:
1. Carriage:
Lubricate all mechanical moving parts in the system. Check that all
nuts and bolts have been correctly tightened.
2. Pump system
• Cleaning the high-pressure control:
When the high-pressure valve has been closed, the pressure gauge
should not indicate any pressure. Similarly, if the spray gun is connected and closed, the pressure gauge should not indicate any pressure. If
the pressure gauge does indicate a pressure, this implies a leakage in
the system or that the one-way valve may be dirty or damaged. In
which case stop the machine, unscrew the hose coupling and clean or
replace the one-way valve. Also, check the condition of the O-ring and
gasket.
Regularly clean the high-pressure control. Carefully remove all dirt!
Proper maintenance will increase the service life of this part.
• Changing the pump oil:
Change the pump oil in the high-pressure pump after every 250 working hours (or at least once a year).
For more information concerning the pump, you can find it in the enclosure delivered with this machine.
10.4 Hydraulic system
Renew oil
Important!
You have to renew the hydraulic oil at least ones a year!
Only use oil HESTIA 46.
Order number Rioned 71003500046
Check, every time before use, if the level of the oil is sufficient.
Proceed as follows:
1. Stop the machine.
2. Be aware that the machine is standing horizontal.
3. Take the dipstick out of the oil tank.
4. Clean the dipstick with a tissue.
5. Put the dipstick into the oil tank.
6. Take the dipstick back and watch at the dipstick if the oil is between
maximum a minimum.
7. Fill oil, if necessary.
8. Fasten the dipstick onto the oil tank.
9. Start the engine and let it turn for about 5 minutes.
10. Stop the machine and repeat point 2 until 8.
10.5 Oil separator
10.6 Clean the vacuum tank
10.7 Cleaning the vacuum pump
10.8 Maintenance vacuum
pump
Drain the oil regularly. See sight glass ( Oil separator) or use the suction reel with hose.
Before cleaning the dirt water tank always drain the tank.
1. Open the back cover, unscrew the clamping bolts ( Clamping bolts);
2. Clean the vacuum tank;
3. Clean all pipes;
4. Clean the float ball;
5. Close the cover.
If the vacuum pump has sucked dirt water or dung you have to clean the pump
with diesel oil. Uncouple the suction hose from the vacuum pump and fill the
pump with 1/21 diesel oil. Then, after cleaning, fill the pump with 60 - 70 gram
clean diesel oil.
If you don't need the pump for a long period:
• Dissemble the hose between the vacuum tank and vacuum pump;
• Clean all parts;
• Shut the pump hermetically (inlet and outlet).
• Check ones a year the overload valve on functioning;
• You can check this when you let the vacuum pump press. The pressure
gauge may never come above the 0,8 bar.
• Change the pump blades if they are 10-15% damaged;
• Check the blades ones a year or every 600 hours;
• Spool the oil tank ones a year;
• Spool the pump house every time after a long period of stoppage;
• Clean the protection of the vacuum pump ones a month;
02/12 58
• Check regularly the oil level.
The most causes of early failure are:
•Overheating;
• No lubrication
• Dirt in the pump;
• Working in the red danger zone (pressure gauge);
•Rust;
• Running dry;
• Suction of sand or dust;
Let the pump suck in some diesel when he is not in use.
10.9 Cleaning the float ball at the outside (Siphon)
10.10 Extensive periodical
maintenance
10.11 Maintenance scheme
Unscrew the cover ( Syphon) or use the suction reel with hose, drain the water
and clean the float ball.
Have the high-pressure machine checked and maintained from time to time by
the technical service of Rioned. In this way, long life and quality will be guaranteed.
Interval
Check oil levels : Every time before use
Cleaning water filter : Every time before use and with strong
pollution.
Cleaning carriage : weekly or with strong pollution.
Lubricate moving parts : Every 250 working hours or at least once
every six month
Cleaning pressure regulator : Every 250 working hours or at least once
every six month
Renew HP pump oil : Every 250 working hours or once a year
Renew oil hydraulic system : Once a year
Decalcify suction valves : Once a year
Decalcify pressure valves : Once a year
Puncture nozzle holes : Every 50 working hours
Replace all parts immediately if there is wastage or defect.
02/12 59
02/12 60
11 TROUBLESHOOTING
Failure Reason Solution
The high-pressure pump does
not produce the required pressure.
Pressure varies. Water level in tank too low Stop the engine, refill the tank and
Water tank empty Fill the water tank
Supply valve to water filter closed. Open the supply valve
Water filter clogged. Stop the machine and clean the water
filter
Air in high-pressure pump Allow the machine to run a few min-
utes. The failure will normally disappear. If not, contact the service
department of your dealer
Suction valves blocked Carefully loosen the valves and
descale them, if necessary
Suction valves worn out. Contact the service department of
Water supply valve not sufficiently
opened
Water filter clogged. Stop the machine and clean the filter
Pump sucks air Stop the machine and check all hoses
your dealer.
restart engine
Open the supply valve completely
and couplings for leakage
Nozzle clogged Stop the machine and clean the nozzle
(clean the nozzle holes)
Pressure valves dirty or worn Stop the machine. Check the condition
Pump gasket worn out Stop the machine and replace gasket
Ceramic plungers in the pump damaged Contact your dealer
Pressure control clogged or internally
damaged.
of the pressure valves. Clean or
replace them
Contact your dealer.
02/12 61
Failure Reason Solution
Hydraulic reel does not wind the
hose
No suction of the vacuum pump Switch doesn’t supply current to mag-
Handle not on right position Put the handle into the right position
Hydraulic tank almost empty Refill the tank. Check the system on
Drive chain not sufficiently tightened Tighten the chain
Attachment bolt for control lever of
hydraulic system loosened
Working pressure set too low Increase the working pressure, if pos-
Return filter hydraulic tank dirty Switch off the machine and clean the
Hydraulic system damaged Contact your dealer
net coupling
Magnet coupling doesn’t work Contact your dealer
Vacuum valve or press valve in open
position
leakage
Fasten the bolt and put the lever into
the correct position
sible
return filter
Contact your dealer
Close the valve
No reaction by switching in
transmitter
Lever vacuum valve suction/pressure in
wrong position
Clamp bolts not well-fastened Fasten the bolts
Float ball protection dirty or stacked Clean or loose the ball
Still pressure in tank Open the vacuum valve
Oil separator not drained Drain the oil separator
Oil in the pump Press, at low speed of revolution, the
Vacuum pump too hot or not greased
sufficiently and blades of the pump
stuck or burned
Bad cleanness of float ball protection Clean again and press out the dirt, if
Dirt reached the pump and blades stuck
off.
No current Load battery
Put the lever in the right position
oil out of the pump
Contact your dealer
necessary.
Contact your dealer.
Use new battery
Control contact points on dirt and dust
Check fuses
Contact your supplier by repeating disturbances
Transmitter is not on Put button 0/1 to position I
Transmitter out of reach from receiver Put the machines closer on. Put trans-
mitter closer
02/12 62
Failure Reason Solution
Warning signal after short
working time
Transmitter indications are good
but functions are not executed
Certain functions are not executed
Battery empty / defect Load or replace
Battery not loaded or defect Change battery complete
Check if the charging works well
Check battery points / clean it
Use other battery
Emergency stop pushed in Unlock emergency stop
Receiver has no current Check / replace fuses
No radio connection Check functions of control lights
Receiver is faulty Contact your supplier
Interruption in electric circuit Check all plugs. Plug in and push.
Check control lights if functions are
indicated
02/12 63
02/12 64
12 APPENDIX
i
s in compliance with the Machinery Directive (2006/42/EC);
is in conformity with the provisions of the following other EEC directives:
2004/108/EC
the following harmonized standards have been applied:
NEN-EN-ISO 12100-1, NEN-EN
-ISO 12100-2, NEN-EN-ISO 13
850,
NEN-EN-ISO 13857, NEN-EN-349, EN 60204-1
Til
burg, The Netherlands, Thursday 28 January 2010
J.Pieters
Managing Director
12.1 EC declaration Of Conformity For Machinery
RIOR B.V. / RIONED
Centaurusweg 45, Tilburg, The Netherlands,
Herewith declares that:
High pressure device RIONED FlexCom,
02/12 65
12.2 Sales Managers
EXPORT
D.Maas / H. de Laat
Centaurusweg
5015 TC Tilburg
Tel.: +31 13-547 91 00
Fax: +31 13-547 91 04
REPAIR
THE NETHERLANDS
Rioned
Centaurusweg 45
5015 TC Tilburg
Tel.: +31 13-547 91 00
Fax: +31 13-547 91 04
02/12 66
12.3 Electric scheme
02/12 67
12.4 Electric scheme Riomote
02/12 68
12.5 Switch scheme
02/12 69
12.6 Air circuit
12.7 Hydraulic oil
02/12 70
Important!
You have to renew the environment friendly hydraulic oil ones a
year.
Description
Hydraulic oil is an environment friendly oil based on vegetable oil. By use of
natural vegetable oil, the hydraulic oil is neutral for the environment and is biologically decomposable. When spilling some oil, the ground as well the around
water are less damaged by contamination.
Characteristics
It is possible to use the oil for a wide temperature range by having of good viscosity from different temperatures.
The good lubrication characters take care of protection against wastage.
If this oil should be used, one have to remind that the standing time of this oil
is shorter than the standing time of a premium mineral hydraulic oil.
The quick connect couplings can get stocked in consequence of the resinification of spilled oil. It's recommended to remove the spilled oil as soon as possible.
This oil meets the requirements of the lubrication technical characteristics, like
they are being stated in DIN 51 524, part two for HPL hydraulic oils.
This oil goes well together with elastomer, which is made of nitrorubber, polyacrylate, silicone and epihydrogen chloride.
Use
This oil is universal as hydraulic oil and is very suitable for use in hydraulic installations, which are being used often in environmental areas, like: close to
rivers and lakes in water catchments areas in the wood construction
Precautionary measures
The mixing with motor oils has a negative influence for quality of this oil; consequences: formation of foam and obstruction of filters.
Hygiene and health
This oil is a safe product, but too much and long contact with skin is bad and
one also have to take care of personal hygiene. If some more information is
needed with regards to toxicology or the safety of petroleum products please
do not hesitate to contact us.
02/12 71
12.8 Hydraulic scheme PTO
noch aan derden ter inzage gegeven worden.
Materiaal:
Artikelnummer:
Getek.:
Datum:
Prod. no.:1
Behandeling:
bl.
v.
1
Gecontr.:
Blad
Tek.no.:
Maten in mm
Zetten:
R inwendig =
materiaal dikte
breken.
kanten
Hoeken en
12,5
3,2
maakdelen en:
Rioned normblad
Centaurusweg 45, 5015 TC Tilburg
zie
Tenzij anders aangegeven
Benaming:
Fax: 013-5479104
Tel.: 013-5479100
mag zonder haar toestemming niet vermenigvuldigd,
Deze tekening is eigendom van Rior B.V. / Rioned en
An Affiliate of Spartan Tool L.L.C.
02/12 72
12.9 Hydraulic scheme
02/12 73
02/12 74
13 INDEX
A
accessories ................... 11
antifreeze
appropriate attachment
article number
attention
authorised personnel
B
built by .......................... 7
C
..........22, 23, 34
.. 17
............... 13
...........20, 33, 57
........ 7
float ball
follow number
forbidden
foreword
fundamental conditions
....................... 59
............... 13
........................ 7
.........................4
..... 9
G
general conditions of delivery
................................ 11
general delivery conditions
general security signs
gloves
............................ 9
7
....... 9
H
hygiene and health ........ 71
I
O
oil dropper .................... 25
oil level
oil level
oil pressure
ordering spare parts
original spare parts
overheating
over-pressure valve
......................... 57
......................... 17
................... 27
....... 13
........ 11
................... 59
..........9
P
precautionary measures .. 71
pressure regulator
professional user
protection facilities
protection looking glasses
pump blades
pump system
puncture nozzle holes
............ 9
..............4
......... 11
.9
................. 58
................ 57
..... 59
cabin ........................... 18
carriage
caution
ceramic plunger
changing the pump oil
characteristics
charging
chemicals
cleaning
copyright
........................ 57
....................21, 25
............. 61
.... 57
............... 71
....................... 27
....................... 7
....................... 57
........................ 2
D
danger zone .................. 59
decalcify pressure valves
decalcify suction valves
dipstick
dipsticks
dust
........................ 58
....................... 17
............................. 59
59
.. 59
E
emergency stop ... 9, 17, 28
explosive environment
exposure
...................... 10
...... 7
F
failure .......................... 61
failure
flammable material
.......................... 10
.......... 7
important ..........13, 58, 71
injuries
interval
................... 11, 20
......................... 59
K
key .............................. 18
keyhole
........................ 18
L
lightning ......................... 7
M
machine number ............ 13
magnet coupling
main parts
manhole
manually
mark
maximum water temperature
mechanical failures
....................... 17
...................... 17
............................ 57
................................ 17
............ 62
.................... 15
........ 10
N
nozzle .......................... 61
nozzle
.................... 18, 20
Q
qualifications ................. 10
qualified personnel
quick coupling
...........9
............... 21
R
reason .......................... 61
responsible
rioned
rioned
run dry protection
rust
.............................. 59
......................9
............................7
.... 2, 11, 58, 59, 65
.......... 27
S
sales managers .............. 66
sand
............................. 59
security covers
security regulations
security sign
sharp objects
signal lamp
solution
spanners
special repair couplings
speed of the reel
spray lance gun
spray gun
start spraying
........................ 61
................ 9
..........9
....................9
................. 20
................... 27
....................... 21
... 20
............ 33
............. 18
..................... 21
................ 19
02/12 75
stop spraying
stop working
stoppage
supply pipe
...................... 58
................... 17
...........20, 21
................. 22
V
vegetable oil ................. 71
ventilation
...................... 7
wastage
weather conditions
........................ 71
Y
...........7
T
traffic ........................... 20
transmitter
trigger
................... 62
.......................... 21
W
warning signal ............... 63
warranty
....................... 11
year of constructions ...... 13
02/12 76
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