Rinstrum 5230 Applications Manual

5230
(Truck Weigher)
Digital Indicator
Applications Manual
5200-604-120
Rinstrum - 5230 Applications Manual 5200-604-120
Page 2
Copyright
All Rights Reserved. No part of this document may be copied, reproduced, republished, uploaded,
posted, transmitted, distributed, stored in or introduced into a retrieval system in any form, or by
any means (electronic, mechanical, photocopying, recording or otherwise) whatsoever without
prior written permission of Rinstrum.
Disclaimer
Rinstrum reserves the right to make changes to the products
contained in this manual in order to improve design, performance or reliability.
The information in this manual is believed to be accurate in all respects at the time of publication,
but is subject to change without notice. Rinstrum assumes no responsibility for any errors or
omissions and disclaims responsibility for any consequences resulting from the use of the
information provided herein.
SPECIAL NOTE
Trade Use of the Rinstrum 5230
This manual may occasionally make reference to Trade Use settings of the 5230. Only properly
marked Trade Certified versions of the 5230 can be used in Legal for Trade applications. Trade
Certification is available only on 5230 units with software Versions 2.0 and above.
Some individual settings may not be legal for trade use. Please check regulations with the
appropriate Weights and Measures Authority.
“Everything should be made as simple as possible, but not simpler.”
- Albert Einstein -
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Table of Contents
1. INTRODUCTION ..................................................................................................................... 4
1.1. Audience ....................................................................................................................... 4
1.2. Scope ............................................................................................................................ 4
1.3. Manuals ......................................................................................................................... 4
2. PRELIMINARY FUNCTIONS ................................................................................................... 5
2.1. Creating IDs Prior to a Transaction ............................................................................... 5
2.1.1. Creating Truck IDs ......................................................................................... 5
2.1.2. Creating Product IDs ...................................................................................... 5
2.1.3. Creating Destination IDs ................................................................................ 6
2.2. Creating IDs During a Transaction ................................................................................ 6
2.3. Altering the Reference ID .............................................................................................. 6
2.4. Printer Setup (Serial Port 2) .......................................................................................... 7
3. SINGLE WEIGHT TICKETING (ONE PASS ONLY) ............................................................... 8
3.1. Operation ...................................................................................................................... 8
3.2. Sample Print Ticket (FIXED.1) ...................................................................................... 8
3.3. Setup (Single Weight Ticketing (One Pass Only)) ........................................................ 9
4. SINGLE WEIGHING (IN-OUT) .............................................................................................. 10
4.1. Operation .................................................................................................................... 10
4.2. Sample Print Tickets (FIXED.1) .................................................................................. 11
4.3. Setup (Single Weighing (In-Out)) ................................................................................ 11
5. SINGLE WEIGHING WITH 7 DAY PRESET TARE (IN-OUT) ............................................... 12
5.1. Operation .................................................................................................................... 12
5.2. Sample Print Ticket (FIXED.1) .................................................................................... 12
5.3. Setup (Single Weighing with 7 Day Preset Tare (In-Out)) .......................................... 13
6. BATCH PROCESS SINGLE WEIGHING (IN-OUT) ............................................................... 14
6.1. Operation .................................................................................................................... 14
6.2. Sample Print Ticket (FIXED.1) .................................................................................... 14
6.3. Setup (Batch Process Single Weighing (In-Out))........................................................ 15
7. MULTIPLE AXLE WEIGHING (IN-OUT) ............................................................................... 16
7.1. Operation .................................................................................................................... 16
7.2. Sample Print Ticket (FIXED.2) .................................................................................... 17
7.3. Setup (Multiple Axle Weighing (In-Out)) ..................................................................... 17
8. VARIABLE AXLE WEIGHING (IN-OUT) ............................................................................... 18
8.1. Operation .................................................................................................................... 18
8.2. Sample Print Ticket (FIXED.3) .................................................................................... 20
8.3. Setup (Variable Axle Weighing (In-Out)) .................................................................... 20
9. AUTOMATIC MULTIPLE AXLE WEIGHING (IN-OUT) ......................................................... 21
9.1. Operation .................................................................................................................... 21
9.2. Sample Print Ticket (FIXED.2) .................................................................................... 23
9.3. Setup (Keypad) ........................................................................................................... 23
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1. Introduction
The 5230 Truck Weighing indicator is designed to handle commonly used truck weighing functions without the need for an expensive data handling printer or the complexity of a PC based system. The dedicated keypad helps with the logical steps to perform required functions required on most sites.
Storing or printing first weights and printing full dockets with Truck, Product and Destination IDs makes the 5230 the ideal indicator for weighbridge controls. An optional 5230 Viewer package is also available to make programming the information into the 5230 easier.
The unit is capable of a one only weighing or it can accommodate up to 10 axle weighings. A Variable Multi-Axle option is available to allow for weighings where the number of axles in the first weighing differs from the second weighing. An automatic weighing function has also been included in the 5230 to allow axle weighing to be performed with only one visit to the indicator.
Figure 1: Rinstrum 5230 Digital Indicator
1.1. Audience
This Manual is aimed at the designer or installer who is familiar with the operation and setup of the 5230.
1.2. Scope
This manual provides information on some of the most commonly used functions of a weighbridge operation. It also provides information on how to individualise the system to suit customer requirements.
These examples in this manual represent only a sample of the full capabilities of the 5230 Truck Weigher. Refer to the 5230 Reference Manual for full details on operation and setup.
1.3. Manuals
For more information on the 5230 Truck Weigher, refer to the 5230 Digital Indicator Reference Manual, 5230 Quick Start Manual, 5230 Operator Manual or the 5230 Communications Manual (available from www.rinstum.com).
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2. Preliminary Functions
This section and the following sections in this manual provide information on setting up specific aspects of the most commonly used functions for the 5230 (using the keypad).
It is assumed that the user has knowledge of the 5230 and that some menu options have been previously set (eg. BUILD).
Note: Creating IDs and altering most setup functions of the 5320 can also be performed with the optional Rinstrum 5320 Viewer. The Viewer allows setup and data to be transferred via a computer.
IDs: Truck IDs are required to perform weighing functions. Depending on the requirements, Product and Destination IDs may also be required. The following sections describe methods for creating each ID. The auxiliary display will reflect the type of ID being created (ie. Truck=TRK, Product=PRO or Destination=DST).
Reference Number: In each example the print tickets identify a reference number, (ie. 999999). Refer to Section 2.3 - Altering the Reference ID page 6.
2.1. Creating IDs Prior to a Transaction
2.1.1. Creating Truck IDs
Press and hold the <TRUCK> key for two seconds.
Press and hold the <FIND> key for two seconds.
Enter the ID name from the alphanumeric keypad.
Press the <ACCEPT/OK> key to create the ID.
Another Truck ID can now be created by pressing and holding the <FIND> key for
two seconds or the <ACCEPT/OK> key can be pressed to return to the normal display.
2.1.2. Creating Product IDs
Press and hold the <PRODUCT> key for two seconds.
Press and hold the <FIND> key for two seconds.
Enter the ID name from the alphanumeric keypad.
Press the <ACCEPT/OK> key to create the ID.
Another Product ID can now be created by pressing and holding the <FIND> key
for two seconds or the <ACCEPT/OK> key can be pressed to return to the normal display.
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2.1.3. Creating Destination IDs
Press and hold the <DEST> key for two seconds.
Press and hold the <FIND> key for two seconds.
Enter the ID name from the alphanumeric keypad.
Press the <ACCEPT/OK> key to create the ID.
Another Destination ID can now be created by pressing and holding the <FIND>
key for two seconds or the <ACCEPT/OK> key can be pressed to return to the normal display.
2.2. Creating IDs During a Transaction
During a transaction, when prompted for the Truck (TRK), Product (PRO) or Destination (DST) ID, press and hold the <FIND> key for two seconds.
Enter the ID name from the alphanumeric keypad.
Press the <ACCEPT/OK> key to create the ID and continue with the transaction.
2.3. Altering the Reference ID
Press and hold the <ID> key for two seconds to display REF.ID alternating with the current setting.
Enter the new reference number from the numeric keypad.
Press the <ACCEPT/OK> key to save the reference number.
Press the <ESC/C> key to return to normal operation
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2.4. Printer Setup (Serial Port 2) In each example the printer port SER.P2 has been set to the choices in the following table.
Note: In the examples the PRN.TYP has been set to FIXED.1, FIXED.2 or FIXED.3. Samples of
the different printer tickets using various options accompany each example.
To enter setup press and hold both the <ZERO> and <FIND> keys together for two seconds.
Each press of the <ESC/C> key will go back one step in the menus.
The bottom of the LCD display prompts for key functions (Group, Item, Select, Edit, OK).
In the instructions below the Down Arrow Ü indicates that the button above requires
numerous presses to access the next setup option.
Ü
SER.P2 TYPE
Set to PRINT PRINT = Enables printer output
AUTO.LO = Enables auto transmission at
10Hz
OFF = Disables printer output
Save
PRN.OPT
PRN.TYP Set to FIXED.1, FIXED.2 or FIXED.3
Save
BAUD
9600 300, 600, 1200, 2400, 4800, 9600, 19200
Set to PC or Printer Requirements
Save
BITS
N 8 1 - N = None (O = Odd, E = Even)
8 = 8 Data Bits (7 = 7 Data Bits) 1 = 1 Stop Bit (2 = 2 Stop Bits)
- = No DTR Hand Shaking (D = DTR Hand Shaking enabled)
Set to PC or Printer Requirements
Save
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3. Single Weight Ticketing (One Pass Only)
With Single Weight Ticketing the gross weight of a truck is printed but not stored. An option is available to allow for a user defined Print ID to be entered for each weighing (as in
this example). Fixed printouts are available to give details of the transaction (including ID if entered). This function does not allow for Product or Destination.
3.1. Operation
Single Weight Ticketing
The truck drives on the scale.
Press the <PRINT> key.
The unit prompts with ENTER ID. Enter a user defined ID from the alphanumeric keypad
(eg. ABC123).
Press the <ACCEPT/OK> key to accept your choice, print the ticket and return to normal operation.
3.2. Sample Print Ticket (FIXED.1)
UNIT ID : 22 ID : ABC123
DATE : 07-03-03 TIME : 11:24 REFERENCE No.: 999999 SEQUENCE No. : 000080
GROSS WEIGHT : 75.6 t
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3.3. Setup (Single Weight Ticketing (One Pass Only))
To enter setup press and hold both the <ZERO> and <FIND> keys together for two seconds.
Each press of the <ESC/C> key will go back one step in the menus.
The bottom of the LCD display prompts for key functions (Group, Item, Select, Edit, OK).
In the instructions below the Down Arrow Ü indicates that the button above requires
numerous presses to access the next setup option.
BUILD
Ü
TRUCK OPER
Set to N I S - - N = Normal Weighing (A = Automatic)
I = Prompt for ID Print (- = Don’t) S = Single Axle (M = Multiple,
V = Variable)
- = Don’t Print/Totalise Destination (D = Do)
- = Don’t Print/Totalise Product (P = Do)
Save
Ü
UNIT.ID
Set Unit ID to 22 Set the system ID (If 00 ID not printed)
Save
DSTURB
Set to 0.5t Disturbance required to re-arm Printer
Save
TRK.MIN
Set to 0.5t Required minimum weight before
operation
Save
Disturbance/Truck Min may all need to be tuned into the bridge application.
Ü
END
For instructions on printer setup refer to Section 2.4 page 7.
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4. Single Weighing (In-Out)
Single Weighing allows a vehicle to be weighed and the weight stored as a first weight. This first
weight can be printed if required. When the second weight is performed, the difference between the first and second weight is registered as the net weight. The vehicle can be either fully loaded or empty on the first weighing.
Fixed printouts are available to give all details of the transaction. As well as logging the Truck ID, a Product ID and Destination ID can also be logged on the printout. The Totals for Truck, Product and Destination IDs are available on the front display and also through the printer port.
4.1. Operation
First Weighing
Press the <FIRST> key.
Press the <FIND> key and then the first letter of the Truck ID.
Press the <FIND> key to scroll until the code is displayed. (If the truck is commonly used the
first letter is not required. Pressing the find key will scroll through the last 10 trucks.)
Press <ACCEPT/OK> to accept the displayed Truck ID.
The unit displays the current weight and DRIVE ON alternately. (Auxiliary Display = 1ST)
The truck drives on the scale. When the weight is stable, press <ACCEPT/OK>.
Press <PRINT> to store/print the result or press <ACCEPT/OK> to only store the result.
The unit then displays DRIVE OFF. The truck drives off the scale.
Second Weighing
When the truck returns to the scale, press the <SECOND> key.
Press the <FIND> key and then the first letter of the Truck ID.
Press the <FIND> key to scroll until the code is displayed. (If the truck is commonly used the
first letter is not required. Pressing the find key will scroll through the last 10 trucks.)
Press <ACCEPT/OK> to accept the displayed Truck ID.
If Products and/or Destinations are enabled, the unit will prompt for a Product and/or
Destination ID. Find or create the ID(s) and then press <ACCEPT/OK> to continue.
The unit then displays the current weight and DRIVE ON alternately. (Auxiliary Display = 2ND)
The truck drives on the scale. When the weight is stable, press <ACCEPT/OK>.
The unit will display PRINT and then print and store the result.
The unit then displays DRIVE OFF. The truck drives off the scale.
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4.2. Sample Print Tickets (FIXED.1)
FIRST WEIGHING UNIT ID : 22 TRUCK : 350BMC
DATE : 06-03-03 TIME : 14:57 REFERENCE No.: 999999 SEQUENCE No. : 000054
1ST WEIGHT : 58.2 t
SECOND WEIGHING UNIT ID : 22 TRUCK : 350BMC PRODUCT : CEMENT DESTINATION : S CITY
DATE : 06-03-03 TIME : 14:58 REFERENCE No.: 999999 SEQUENCE No. : 000055
1ST WEIGHT : 58.2 t
2ND WEIGHT : 167.6 t
NET WEIGHT : 109.4 t
4.3. Setup (Single Weighing (In-Out))
To enter setup press and hold both the <ZERO> and <FIND> keys together for two seconds.
Each press of the <ESC/C> key will go back one step in the menus.
The bottom of the LCD display prompts for key functions (Group, Item, Select, Edit, OK).
In the instructions below the Down Arrow Ü indicates that the button above requires
numerous presses to access the next setup option.
BUILD
Ü
TRUCK OPER
Set to N - S D P N = Normal Weighing (A = Automatic)
- = Don’t Prompt for ID Print (I = Do) S = Single Axle (M = Multiple,
V = Variable) D = Print/Totalise Destination (- = Don’t) P = Print/Totalise Product (- = Don’t)
Save
Ü
UNIT.ID
Set Unit ID to 22 Set Unit ID (If 00 ID is not printed)
Save
DSTURB
Set to 0.5t Disturbance required to re-arm Printer
Save
TRK.MIN
Set to 0.5t Required minimum weight before
operation
Save
Disturbance/Truck Min may all need to be tuned into the bridge application.
Ü
END
For instructions on printer setup refer to Section 2.4 page 7.
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5. Single Weighing with 7 Day Preset Tare (In-Out)
A Single Weighing with Preset Tare allows the weight of a vehicle to be entered via the keypad. The weight is stored as a first weight preset tare and can be set to expire after a selectable time frame. With a preset tare weighing, only a second weighing is required with the loaded vehicle.
Fixed printouts are available to give all details of the transaction. As well as logging the Truck ID, a Product ID, Destination ID and Preset Tare can also be logged on the printout. The Totals for Truck, Product and Destination IDs are available on the front display and also through the printer port.
It is advisable to check with local authorities to ensure the preset tare functionality is legal for trade use.
5.1. Operation
Preset Tare Weighing
Press the <SECOND> key.
Press the <FIND> key and then the first letter of the Truck ID.
Press the <FIND> key to scroll until the code is displayed. (If the truck is commonly used the
first letter is not required. Pressing the find key will scroll through the last 10 trucks.)
Press <ACCEPT/OK> to accept displayed Truck ID.
If Products and/or Destinations are enabled, the unit will prompt for a Product and/or
Destination ID. Find or create the ID(s) and then press <ACCEPT/OK> to continue.
The unit displays six digits where the preset tare weight can be entered. (Auxiliary Display = PT) Enter the weight to be used for the preset tare and press <ACCEPT/OK>.
The unit displays the current weight and DRIVE ON alternately. (Auxiliary Display = 2ND)
The truck drives on the scale. When the weight is stable, press <ACCEPT/OK>.
Press <PRINT> to store/print the result or press <ACCEPT/OK> to only store the result.
The unit then displays DRIVE OFF. The truck drives off the scale.
5.2. Sample Print Ticket (FIXED.1)
UNIT ID : 22 TRUCK : 350BMC PRODUCT : CEMENT DESTINATION : S CITY
DATE : 07-03-03 TIME : 11:19 REFERENCE No.: 999999 SEQUENCE No. : 000076
GROSS WEIGHT : 37.6 t
TARE WEIGHT : 2.7 t PT
NET WEIGHT : 34.9 t
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5.3. Setup (Single Weighing with 7 Day Preset Tare (In-Out))
To enter setup press and hold both the <ZERO> and <FIND> keys together for two seconds.
Each press of the <ESC/C> key will go back one step in the menus.
The bottom of the LCD display prompts for key functions (Group, Item, Select, Edit, OK).
In the instructions below the Down Arrow Ü indicates that the button above requires
numerous presses to access the next setup option.
BUILD
Ü
TRUCK OPER
Set to N - S D P N = Normal Weighing (A = Automatic)
- = Don’t Prompt for ID Print (I = Do) S = Single Axle (M = Multiple,
V = Variable) D = Print/Totalise Destination (- = Don’t) P = Print/Totalise Product (- = Don’t)
Save
TAR.EXP
Set to 7 Days Tare Expiry
IMMED, 7 Days, 14 Days, Never
Save
UNIT.ID
Set Unit ID to 22 Set Unit ID (If 00 ID is not printed)
Save
DSTURB
Set to 0.5t Disturbance required to re-arm Printer
Save
TRK.MIN
Set to 0.5t Required minimum weight before
operation
Save
Tare Expire/Disturbance/Truck Min may all need to be tuned into the bridge application.
Ü
END
For instructions on printer setup refer to Section 2.4 page 7.
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6. Batch Process Single Weighing (In-Out)
With Batch Process Single Weighing the batching is performed directly on the weighbridge. The operation allows a truck to be tared off and, via the optional outputs, a silo can be controlled to dump a specified amount of product into a truck while it is still on the weighbridge.
Fixed printouts are available to give all details of the transaction. As well as logging the Truck ID, a Product ID and Destination ID can also be logged on the printout. The Totals for Truck, Product and Destination IDs are available on the front display and also through the printer port.
6.1. Operation
Batch Process Weighing
The truck should be on the scale.
Press the <REMOTE> key (previously defined in Setup as a FILL input) .
Press the <FIND> key and then the first letter of the Truck ID. (Auxiliary Display = TRK)
Press the <FIND> key to scroll until the code is displayed. (If the truck is commonly used the
first letter is not required. Pressing the find key will scroll through the last 10 trucks.)
Press <ACCEPT/OK> to accept displayed Truck ID.
If Products and/or Destinations are enabled, the unit will prompt for a Product and/or
Destination ID. Find or create the ID(s) and then press <ACCEPT/OK> to continue.
Enter the slow fill target for Setpoint 1 using the numeric keypad. (Auxiliary Display = TGT)
Press <ACCEPT/OK> to accept the target weight.
The FILL prompt will flash on the display, alternating with the current weight.
Press the <REMOTE> key (FILL input) again. This starts the fill process (assuming interlocks
are in place and the minimum weight is on the scale).
The message FIRST STORED displays to indicate the truck weight has been stored. The accepted IDs will then flash on the display, alternating with the current weight.
The filling procedure runs and the Range/Output Display will reflect the current configuration.
To pause the batch operation press the <REMOTE> key (FILL input). The message PAUSE
OPER displays alternately with the last accepted ID and the current weight. Another press of the same <REMOTE> key will restart the operation.
To abort the batch operation, press the <ESC/C> key for two seconds.
6.2. Sample Print Ticket (FIXED.1)
TRUCK : 350BMC PRODUCT : CEMENT DESTINATION : S CITY
DATE : 06-03-03 TIME : 15:37 REFERENCE No.: 999999 SEQUENCE No. : 000059
1ST WEIGHT : 2.5 t
2ND WEIGHT : 12.9 t NET WEIGHT : 10.4 t
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6.3. Setup (Batch Process Single Weighing (In-Out))
To enter setup press and hold both the <ZERO> and <FIND> keys together for two seconds.
Each press of the <ESC/C> key will go back one step in the menus.
The bottom of the LCD display prompts for key functions (Group, Item, Select, Edit, OK).
In the instructions below the Down Arrow Ü indicates that the button above requires
numerous presses to access the next setup option.
BUILD
Ü
SPEC
Ü
FUNCTN
REM 1 FILL
Save
Ü
AUX.DSP
Set to FILL.PC FILL.PC = Fill Percentage
TIME = Current Time
Save
TRUCK OPER
Set to N - S D P N = Normal Weighing (A = Automatic)
- = Don’t Prompt for ID Print (I = Do) S = Single Axle (M = Multiple,
V = Variable) D = Print/Totalise Destination (- = Don’t) P = Print/Totalise Product (- = Don’t)
Save
Ü
UNIT.ID
00 (Default) Set Unit ID (If 00 ID is not printed)
Save
DSTURB
Set to 0.5t Disturbance required to re-arm Printer
Save
TRK.MIN
Set to 0.5t Required minimum weight before
operation
Save
Ü
Disturbance/Truck Min may all need to be tuned into the bridge application. SET.PTS SET.TYP
SETP 1 SLOW
Save
Set to N _ _ S - N = Net (G = Gross)
_ = Not Used _ = Not Used S = Single Beep (D = Double, - = None)
- = No Jogging (J = Auto Jogging)
Save
GEN.OPT
OPTION E D -
E = Pause on Error D = Delay before Fill
- = One Feeder Only
(All speeds together)
Save
IN.FLT
IN.FLT 1 Set in-flight compensation
(Note: Not auto in-flight)
Save
Ü
END
For instructions on printer setup refer to Section 2.4 page 7.
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7. Multiple Axle Weighing (In-Out)
A Multiple Axle Weighing allows up to 10 axles of a vehicle to be weighed and the weights stored as a first weight. These weights can be printed if required. With the first and second weighings, the number axles on the vehicle must be the same. When the second weighing is performed, the difference between the first and second weight is registered as the net weight. The vehicle can be either fully loaded or empty on the first weighing.
Fixed printouts are available to give all details of the transaction. As well as logging the Truck ID, a Product ID, Destination ID and axle weights can also be logged on the printout. The Totals for Truck, Product and Destination IDs are available on the front display and also through the printer port.
7.1. Operation
First Weighing
Press the <FIRST> key.
Press the <FIND> key and then the first letter of the Truck ID.
Press the <FIND> key to scroll until the code is displayed. (If the truck is commonly used the
first letter is not required. Pressing the find key will scroll through the last 10 trucks.)
Press <ACCEPT/OK> to accept displayed Truck ID.
Enter the number of axles (maximum 10) from the numeric keypad. (Auxiliary Display = AXL)
In the case of split weighing, enter the number of weighings required to obtain a total weight.
Press <ACCEPT/OK> to accept the displayed number of axles.
The unit then displays the current weight and AXLE 1 alternately.
(Auxiliary Display = 1-n where n equals the total number of axles)
The truck drives on the scale to the first axle. When the weight is stable, press <ACCEPT/OK>.
The truck drives on the scale to the next axle. When the weight is stable, press <ACCEPT/OK>. Continue until all weighings are accepted.
Press <PRINT> to store/print the result or press <ACCEPT/OK> to only store the result.
The unit then displays DRIVE OFF. The truck drives off the scale.
Second Weighing
When the truck returns to the scale, press the <SECOND> key.
Press the <FIND> key and then the first letter of the Truck ID.
Press the <FIND> key to scroll until the code is displayed. (If the truck is commonly used the
first letter is not required. Pressing the find key will scroll through the last 10 trucks.)
Press <ACCEPT/OK> to accept displayed Truck ID.
If Products and/or Destinations are enabled, the unit will prompt for a Product and/or
Destination ID. Find or create the ID(s) and then press <ACCEPT/OK> to continue.
The unit then displays the current weight and AXLE 1 alternately. (Auxiliary Display = 1-n where n equals the total number of axles)
The truck drives on the scale to the first axle. When the weight is stable, press <ACCEPT/OK>.
The truck drives on the scale to the next axle. When the weight is stable, press <ACCEPT/OK>. Continue until all weighings are accepted.
The unit will display PRINT and then print and store the result.
The unit then displays DRIVE OFF. The truck drives off the scale.
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7.2. Sample Print Ticket (FIXED.2)
FIRST WEIGHING
TRUCK : 350BMC
DATE : 06-03-03 TIME : 15:51 REFERENCE No.: 999999 SEQUENCE No. : 000061
AXLE 1 : 2.2 t AXLE 2 : 3.2 t AXLE 3 : 4.9 t
1ST WEIGHT : 10.3 t
SECOND WEIGHING TRUCK : 350BMC PRODUCT : COAL DESTINATION : N CITY
DATE : 06-03-03 TIME : 15:54 REFERENCE No.: 999999 SEQUENCE No. : 000062
AXLE 1 : 2.5 t AXLE 2 : 4.4 t AXLE 3 : 7.3 t
1ST WEIGHT : 10.3 t
2ND WEIGHT : 14.2 t
NET WEIGHT : 3.9 t
7.3. Setup (Multiple Axle Weighing (In-Out))
To enter setup press and hold both the <ZERO> and <FIND> keys together for two seconds.
Each press of the <ESC/C> key will go back one step in the menus.
The bottom of the LCD display prompts for key functions (Group, Item, Select, Edit, OK).
In the instructions below the Down Arrow Ü indicates that the button above requires
numerous presses to access the next setup option.
BUILD
Ü
TRUCK OPER
Set to N - M D P N = Normal Weighing (A = Automatic)
- = Don’t Prompt for ID Print (I = Do) M = Multiple Axle (S = Single,
V = Variable) D = Print/Totalise Destination (- = Don’t) P = Print/Totalise Product (- = Don’t)
Save
Ü
UNIT.ID
00 (Default) Set Unit ID (If 00 ID is not printed)
Save
DSTURB
Set to 0.5t Disturbance required to re-arm Printer
Save
TRK.MIN
Set to 0.5t Required minimum weight before
operation
Save
Disturbance/Truck Min may all need to be tuned into the bridge application.
Ü
END
For instructions on printer setup refer to Section 2.4 page 7.
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8. Variable Axle Weighing (In-Out)
A Variable Axle Weighing allows up to 10 axles of a vehicle to be weighed and the weights stored as a first weight. These weights can be printed if required. With the first and second weighings, the number axles on the vehicle may be different (eg. due to retractable axles, or in the case of logging industries, where the boggy is carried on the back of the prime mover when not loaded). When the second weighing is performed, the difference between the first and second weight is registered as the net weight. The vehicle can be either fully loaded or empty on the first weighing.
Fixed printouts are available to give all details of the transaction. As well as logging the Truck ID, a Product ID, Destination ID and axle weights can also be logged on the printout. The Totals for Truck, Product and Destination IDs are available on the front display and also through the printer port.
8.1. Operation
First Weighing
Press the <FIRST> key.
Press the <FIND> key and then the first letter of the Truck ID.
Press the <FIND> key to scroll until the code is displayed. (If the truck is commonly used the
first letter is not required. Pressing the find key will scroll through the last 10 trucks.)
Press <ACCEPT/OK> to accept displayed Truck ID.
Enter the number of axles (maximum 10) from the numeric keypad. (Auxiliary Display = AXL)
In the case of split weighing, enter the number of weighings required to obtain a total weight.
Press <ACCEPT/OK> to accept the displayed number of axles.
The unit then displays the current weight and AXLE 1 alternately.
(Auxiliary Display = 1-n where n equals the total number of axles)
The truck drives on the scale to the first axle. When the weight is stable, press <ACCEPT/OK>.
The truck drives on the scale to the next axle. When the weight is stable, press <ACCEPT/OK>. Continue until all weighings are accepted.
Press <PRINT> to store/print the result or press <ACCEPT/OK> to only store the result.
The unit then displays DRIVE OFF. The truck drives off the scale.
Second Weighing
When the truck returns to the scale, press the <SECOND> key.
Press the <FIND> key and then the first letter of the Truck ID.
Press the <FIND> key to scroll until the code is displayed. (If the truck is commonly used the
first letter is not required. Pressing the find key will scroll through the last 10 trucks.)
Press <ACCEPT/OK> to accept displayed Truck ID.
If Products and/or Destinations are enabled, the unit will prompt for a Product and/or
Destination ID. Find or create the ID(s) and then press <ACCEPT/OK> to continue.
Enter the number of axles (maximum 10) from the numeric keypad. (Auxiliary Display = AXL) In the case of split weighing, enter the number of weighings required to obtain a total weight.
Press <ACCEPT/OK> to accept the displayed number of axles.
The unit then displays the current weight and AXLE 1 alternately.
(Auxiliary Display = 1-n where n equals the total number of axles)
The truck drives on the scale to the first axle. When the weight is stable, press <ACCEPT/OK>.
The truck drives on the scale to the next axle. When the weight is stable, press <ACCEPT/OK>. Continue until all weighings are accepted.
The unit will display PRINT and then print and store the result.
The unit then displays DRIVE OFF. The truck drives off the scale.
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8.2. Sample Print Ticket (FIXED.3)
FIRST WEIGHING
TRUCK : 350BMC
DATE : 07-03-03 TIME : 09:57 REFERENCE No.: 999999 SEQUENCE No. : 000074
AXLE 1 : 3.5 t AXLE 2 : 4.1 t
1ST WEIGHT : 7.6 t
SECOND WEIGHING TRUCK : 350BMC PRODUCT : COAL DESTINATION : N CITY
DATE : 07-03-03 TIME : 09:59 REFERENCE No.: 999999 SEQUENCE No. : 000075
1ST WEIGHT : 7.6 t
2ND WEIGHT : 19.9 t
NET WEIGHT : 12.3 t
8.3. Setup (Variable Axle Weighing (In-Out))
To enter setup press and hold both the <ZERO> and <FIND> keys together for two seconds.
Each press of the <ESC/C> key will go back one step in the menus.
The bottom of the LCD display prompts for key functions (Group, Item, Select, Edit, OK).
In the instructions below the Down Arrow Ü indicates that the button above requires
numerous presses to access the next setup option.
BUILD
Ü
TRUCK OPER
Set to N - V D P N = Normal Weighing (A = Automatic)
- = Don’t Prompt for ID Print (I = Do) V = Variable Axle (S = Single,
M = Multiple) D = Print/Totalise Destination (- = Don’t) P = Print/Totalise Product (- = Don’t)
Save
Ü
UNIT.ID
00 (Default) Set Unit ID (If 00 ID is not printed)
Save
DSTURB
Set to 0.5t Disturbance required to re-arm Printer
Save
TRK.MIN
Set to 0.5t Required minimum weight before
operation
Save
Disturbance/Truck Min may all need to be tuned into the bridge application.
Ü
END
For instructions on printer setup refer to Section 2.4 page 7.
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9. Automatic Multiple Axle Weighing (In-Out)
An Automatic Multiple Axle Weighing allows up to 10 axles of a vehicle to be weighed and stored automatically with only one visit to the indicator at the axle scales. Either an alarm or an alphanumeric remote display is required to indicate to the driver that the print has been accepted and to move forward to the next axle. (When the 5230 is in automatic weight accept mode, the 6500 is the most appropriate remote display unit.) When the second weighing is performed, the difference between the first and second weight is registered as the net weight. The vehicle can be either fully loaded or empty on the first weighing.
Fixed printouts are available to give all details of the transaction. As well as logging the Truck ID, a Product ID, Destination ID and axle weights can also be logged on the printout. The Totals for Truck, Product and Destination IDs are available on the front display and also through the printer port.
9.1. Operation
First Weighing
Press the <FIRST> key.
Press the <FIND> key and then the first letter of the Truck ID.
Press the <FIND> key to scroll until the code is displayed. (If the truck is commonly used the
first letter is not required. Pressing the find key will scroll through the last 10 trucks.)
Press <ACCEPT/OK> to accept displayed Truck ID.
Enter the number of axles (maximum 10) from the numeric keypad. (Auxiliary Display = AXL)
In the case of split weighing, enter the number of weighings required to obtain a total weight.
Press <ACCEPT/OK> to accept the displayed number of axles.
The unit then displays the current weight and AXLE 1 alternately.
(Auxiliary Display = 1-n where n equals the total number of axles)
The truck drives on the scale to the first axle. After a period of no motion, the weight will be automatically accepted and AXLE 2 will display.
The truck drives on to the next axle. After a period of no motion, the weight will be automatically accepted. Continue until all weighings are accepted.
The unit then displays PRINT and then DRIVE OFF when all weighings are complete. The truck drives off the scale.
Second Weighing
When the truck returns to the scale, press the <SECOND> key.
Press the <FIND> key and then the first letter of the Truck ID. (Auxiliary Display = TRK)
Press the <FIND> key to scroll until the code is displayed. (If the truck is commonly used the
first letter is not required. Pressing the find key will scroll through the last 10 trucks.)
Press <ACCEPT/OK> to accept displayed Truck ID.
If Products and/or Destinations are enabled, the unit will prompt for a Product and/or
Destination ID. Find or create the ID(s) and then press <ACCEPT/OK> to continue.
Enter the number of axles (maximum 10) from the numeric keypad (Auxiliary Display = AXL). In the case of split weighing, enter the number of weighings required to obtain a total weight.
Press <ACCEPT/OK> to accept the displayed number of axles.
The unit then displays the current weight and AXLE 1 alternately.
(Auxiliary Display = 1-n (where n equals the total number of axles)
The truck drives on the scale to the first axle. After a period of no motion, the weight will be automatically accepted and AXLE 2 will display.
The truck drives on to the next axle. After a period of no motion, the weight will be automatically accepted. Continue until all weighings are accepted.
The unit will display PRINT and then print and store the result.
The unit then displays DRIVE OFF. The truck drives off the scale.
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9.2. Sample Print Ticket (FIXED.2)
FIRST WEIGHING
TRUCK : 350BMC
DATE : 07-03-03 TIME : 09:35 REFERENCE No.: 999999 SEQUENCE No. : 000072
AXLE 1 : 4.2 t AXLE 2 : 6.4 t AXLE 3 : 9.1 t
1ST WEIGHT : 19.7 t
SECOND WEIGHING TRUCK : 350BMC PRODUCT : COAL DESTINATION : N CITY
DATE : 07-03-03 TIME : 09:36 REFERENCE No.: 999999 SEQUENCE No. : 000073
AXLE 1 : 9.1 t AXLE 2 : 13.5 t AXLE 3 : 18.9 t
1ST WEIGHT : 19.7 t
2ND WEIGHT : 41.5 t
NET WEIGHT : 21.8 t
9.3. Setup (Keypad)
To enter setup press and hold both the <ZERO> and <FIND> keys together for two seconds.
Each press of the <ESC/C> key will go back one step in the menus.
The bottom of the LCD display prompts for key functions (Group, Item, Select, Edit, OK).
In the instructions below the Down Arrow Ü indicates that the button above requires
numerous presses to access the next setup option.
BUILD
Ü
TRUCK OPER
Set to A - M D P A = Automatic Weighing (N = Normal)
- = Don’t Prompt for ID Print (I = Do) M = Multiple Axle (S = Single,
V = Variable) D = Print/Totalise Destination (- = Don’t) P = Print/Totalise Product (- = Don’t)
Save
Ü
UNIT.ID
00 (Default) Set Unit ID (If 00 ID is not printed)
Save
DSTURB
Set to 0.5t Disturbance required to re-arm Printer
Save
TRK.MIN
Set to 0.5t Required minimum weight before
operation
Save
Disturbance/Truck Min may all need to be tuned into the bridge application.
Ü
END
For instructions on printer setup refer to Section 2.4 page 7.
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Notes:
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Notes:
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