Rinnai REU-16FUA-E Infinity 16 i Installation And User Manual

Installation and User Manual
REU - 16 FUA - E
“Infinity 16 i”
“Infinity 16 i”
Continuous Flow Water Heater
Important.
CONTENTS
CONTENTS 3
USERS INSTRUCTIONS 4
FEATURES AND BENEFITS 5 IMPORTANT INFORMATION 6 OPERATION WITHOUT REMOTES 8 TEMPERATURE CONTROLS 9 CARING FOR THE INFINITY 15 ERROR MESSAGES 16 RESTARTING THE RINNAI WATER HEATER 18
INSTALLATION INSTRUCTIONS 19
UK INSTALLATION INSTRUCTIONS 20 UNPACKING RINNAI WATER HEATER 21 OPERATION 22 MAIN COMPONENTS 23 INSTALLATION INSTRUCTIONS 25 FLUE REQUIREMENTS 30 TEMPERATURE CONTROLS 34 TESTING 37 GAS PRESSURE SETTING 38 DIP SWITCH SETTING 40 DIMENSIONS 41 TECHNICAL DETAILS 42 FLOW CHART 43 WIRING DIAGRAM 44 DIAGNOSTIC POINTS 45 LETTER OF COMPLIANCE 46 CE CERTIFICATE 47 COMMISSIONING CHECK LIST 48 COMMISSIONING SHEET 49 SERVICE RECORD 50 UK WARRANTY 51 PRODUCT FICHE 52 CONTACT 53
USERS INSTRUCTIONS
The following instructions are designed for the user of the water heater. The user may not install or adjust the appliance in any way that requires the removal of the front cover of the unit. To remove the front cover of the unit you must be certified competent to do so. Information for the Installer is given on page 19.
All work done on this appliance must be done by a qualified gas engineer. A qualified gas engineer must carry an up to date GAS SAFE Registered Gas Installer photo identification card while working on gas appliances. If you are unsure do not be afraid to ask the engineer to show you the card. If you are still not satisfied call GAS SAFE on 0800 408 5500 and verify the engineer’s name with their database. This is for your own safety.
Responsibilities of the USER
The user must abide by all warnings given in this book. The user must only reference the user section of the book, and may not carry out any procedure listed in the installer section. This installation manual should be kept with the appliance for maintenance and user information. The user must have the unit checked and maintained annually by a gas engineer. The user must periodically check the water filter on the inlet to the appliance. The user must not use the appliance in any way that it was not meant to be used. The user may only use the heater as detailed in the User portion of this manual. Interference with a sealed component is not permitted. In case of defect parts only use genuine Rinnai components for replacement. Conversion to other gas types should only be carried out by a qualified installer or a gas distributor according to the practice in the country where the unit is installed. The user must not store or use any flammable vapours or liquids in the vicinity of this or any other appliance. The user should familiarise themselves with the water heaters gas service valve and the main gas valve to the premises.
ATTENTION: air surrounding the water heater, venting and vent termination(s) is used for combustion and must be free of any compounds that cause corrosion of internal components. These include corrosive compounds that are found in aerosol sprays, detergents, bleaches, cleaning solvents, oil based paints/ varnishes, and refrigerants. Therefore Rinnai recommends outdoor models be used for these locations where possible. The water heater, venting and vent termination(s) should not be installed in any areas where the air may contain these corrosive compounds. If it is necessary for a water heater to be located in areas which may contain corrosive compounds, Rinnai strongly recommends the following: Indoor/Internal Water Heaters: * DO NOT install in areas where contaminated air is present * Consider before installation where air has the ability to travel within the building * Where possible, install the water heater in a sealed closet so that it is free of contaminated indoor air * Chemicals that are corrosive in nature should not be stored or used near the water heater Outdoor/External Water Heaters and Vent Terminations of Indoor/Internal Water Heaters: * Install as far away as possible from exhaust vent hoods * Install as far away as possible from air inlet vents. Corrosive fumes may be released through these vents when air is not being brought in through them. * Chemicals that are corrosive in nature should not be stored or used near the water heater or vent termination. Damage and repair due to corrosive compounds in the air is not covered by warranty.
The exhaust outlet may change colour over time due to the condensate in the exhaust gases. This discoloration does not damage the part or its form, fit or function.
Benchmark places responsibilities on both manufacturers and installers. The purpose is to ensure that customers are provided with the correct equipment for their needs, that it is installed, commissioned and serviced in accordance with the manufacturer’s instructions by competent persons and that it meets the requirements of the appropriate Building Regulations. The Benchmark Checklist can be used to demonstrate compliance with Building Regulations
and should be provided to the customer for future reference. Installers are required to carry out installation, commissioning and servicing work in accordance with the Benchmark Code of Practice which is available from the Heating and Hotwater Industry Council who manage and promote the Scheme. Visit www.centralheating.co.uk for more information.
IF YOU SMELL GAS
Isolate the gas supply and get out of the building. Do not try to light any appliance. Do
not turn any light or other electrical switch on or off. Do not use any telephone in the
building. Call your gas engineer from a safe location and follow their instructions. If
you cannot reach your gas engineer ring the following: National Grid 0800 111 999
Congratulations on purchasing the Technologically Advanced, Temperature Controlled, Rinnai Hot Water System.
The Rinnai Infinity 16i will NEVER RUN OUT of hot water. As long as electricity, water, and gas supplies are connected, hot water is available when hot water taps are open.
Built into the main micro-processor is the facility to LIMIT THE MAXIMUM TEMPERATURE of the hot water supplied. The water temperature may be set to various temperatures. This is particularly useful when the hot water unit is installed where young children or the infirm may be using the hot water. If required, the temperature can be changed via the control pad on the front of the unit or with a localised controller. For further information, please contact Rinnai.
Rinnai Infinity internal units are powered flue appliances. This makes them COMPACT, saving both floor and wall space.
The temperature of outgoing hot water is CONSTANTLY MONITORED by a BUILT- IN SENSOR. If the temperature of the outgoing hot water rises to more than 55°C the burner is shut OFF and only turned ON again when the temperature falls to below the selected temperature.
The burner lights automatically when the hot water tap is opened, and extinguishes when the tap is closed. IGNITION IS ELECTRONIC, so there is no pilot light. When the hot water tap is off, no gas is used.
The 16i has a built in controller on the front of the unit for easy control. Two additional external temperature controllers can be mounted remotely from the heater. This offers
the following additional features: Localised temperature setting. Diagnostic message. Error Codes.
Temperatures selected at the controllers are retained in the SYSTEM MEMORY
when the controller gives up priority or the system is turned off. Temperatures over
550C will revert to 550C when power and/or priority is regained.
Operating NOISE LEVEL IS VERY LOW.
ERROR MESSAGES ARE DISPLAYED on the Temperature Controllers, assisting
with service.
FROST PROTECTION device built in as standard.
FEATURES AND BENEFITS
Excessively hot water is dangerous, especially for young children and the infirm. The water heater allows you to control the temperature of your hot water to safe levels.
Do stay with children whenever they are in the bathroom.
Do take them out of the bathroom if you need to answer the phone or door.
Do test the temperature of the water with your elbow before placing your child in the bath.
Do make sure that the tap is turned off tightly.
Do consider setting your Rinnai Infinity at a maximum temperature of 50
0
C.
Do install a child proof tap cover OR,
Do install a child resistant tap.
Do not leave a toddler in the care of another small child. The older child may not have safely set the temperature.
IMPORTANT INFORMATION
Water temperature over 50ºC can cause severe burns instantly or even death from scalding.
Children, disabled and the elderly are at the highest risk of being scalded by excessively hot water.
Always test the temperature of the water before bathing or showering.
Burns from hot water taps can result in very severe injuries to young children.
Hot water at 65°C can severely burn a child in less than half a second. At 50°C it takes five minutes.
Burns can occur when children are exposed directly to hot water or when they are placed into a bath which is too hot.
DO
Consider child—resistant taps or inexpensive tap covers, both
of which prevent a child’s hand from turning on the tap.
Consider reducing the temperature of the water supplied to the hot tap to 50
0
C.
This approach can be extremely valuable because it requires a one time action for a long term reduction in risks of scalds. This type of automatic protection is important during times when a parent or carer has been distracted.
DO
NOT
IMPORTANT INFORMATION
Always check water temperature before use.
Refer to warning about hot water on page 16 for important safety information.
Hot water may go cold without warning at very low water flows (less than 3 l/min.)
The Infinity 16i controls the water tem­perature automatically. For high tempera­tures it may reduce the flow. The water from the hot tap may be reduced after the temperature shown on the remote control is raised. The water flow may also vary with the temperature of the incoming water supply.
Keep flammable materials, trees, shrubs, chemicals, etc. away from the flue outlet.
Do not touch the flue outlet. Do not insert objects into the flue outlet.
On cold days steam may be discharged from the flue outlet. This is normal, do not be alarmed. It does not indicate a fault.
OFF
If freezing temperatures are expected, turn off the water and gas, and drain the water heater.
1. Water Off
2. Gas Off
3. Drain Water
If the power is left on the Automatic Frost Protection will prevent the unit from Freezing. Frost protection is standard on all units.
Drain
Gas
Drain
Water
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Rinnai Infinity products have no pilot light and operate automatically as soon as a hot water tap is opened.
The burner ignites with electronic ignition and the flame extinguishes as soon as water flowing through the appliance stops.
Turn On by opening the hot water tap
The Rinnai Infinity 16i water heater has a built in controller on the front cover for adjusting the temperature. Additional remote controllers are available to locate near the points of use, and give precise digital temperature control.
Controllers can be easily added at any time after installation.
OTE
OPERATION WITHOUT REMOTES
HOT COLD
TEMPERATURE CONTROLS
The purpose of a Temperature Controller is to enable the user to have complete control over the hot water supply. Used correctly, the Infinity will supply hot water at the temperature selected, even when the water flow is varied, or when more than one tap is used. Adjustments to the operation of your hot water unit can be made with any of the Temperature Controllers. Each Temperature Controller can be individually programmed.
Up to three Temperature Controllers can be fitted with the Infinity 16i. One of these controllers comes as standard mounted on the water heater. Additional Temperature Controllers are an optional extra.
The controllers have temperature selection, water flow volume, and water supply temperature functions.
Various water temperatures (°C) can be selected as follows:
35, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 50, 55, 60
0
C
75
0
C can be set on the dip switches.
When the remote is turned on the temperature will default to 400C.
While the hot water is running, the maximum selectable temperature will be 48°C. This provides additional safety for the consumer.
Suggested temperatures are:
Kitchen 50°C - 60°C; Bathroom 39°C - 43°C
These temperatures are suggested starting points for selection. You may find higher or lower temperatures are more comfortable. Maintaining lower temperatures helps to save energy. To obtain water temperatures lower than 35°C simply add cold water.
Up to three controllers can be used for one Infinity 16i. When multiple temperature controllers are used the only remote that can change the temperature is the one with priority. This is shown by the lit priority indicator. When the Kitchen Controller has priority the other remote’s priority indicator will go out. When the Bathroom Controller has priority the other remote’s priority indicator will flash. A different remote can only take priority of the system by pushing the priority button when the priority lamp is out. This means that while the Bathroom Controller has priority no one else can alter the temperature.
To take priority with the Kitchen Controller from the Bathroom Controller the priority button on Bathroom Controller must be pressed to give priority away.
The temperature selected by the controller with priority will be available to all outlets.
Remote temperature controllers are a feature that provides control over the water temperature. The Rinnai Infinity 16i water heater can be operated with 1, 2, or 3 temperature controllers. The controller MC-45-SR-EU comes as standard with this water heater installed into the front panel.
NOTE: Each time a button is pressed, a BEEP will sound. The BEEP sound can be muted by depressing the Temperature Controller Up and Down buttons simultaneously for more than 3 seconds until the controller beeps. This can be done for each Temperature Controller. To return to original settings, repeat this step.
TEMPERATURE CONTROLS - OPERATING
Digital Monitor
Indicates the tem­perature selected.
Error message
flashes in the event
of a fault.
Priority Button
Used to transfer con-
trol between tem-
perature controllers.
The controller with
priority has command
of the hot water de-
livery temperature.
Priority Indicator
Indicates that the controller has com­mand of the system
(glowing,) or that the
system is free to take
command of (off.)
ON / OFF Button
Used to switch hot
water system on
and off.
Temperature
Buttons
Used to select hot
water delivery
temperature.
TEMPERATURE CONTROLS - OPERATING
Using the Temperature Controllers.
Press the ON/OFF button on a temperature controller. The system will become active, the temperature will default to 400C and the controller that turned the system on will have priority. The temperature setting on the controller will light up.
Adjusting Temperature
Simply press the Hot Water Temperature Up or Down arrow button until the desired temperature is displayed on the digital display.
To operate the heater, simply turn any hot water tap on. This will automatically light the burner providing hot water. The red IN USE indicator will glow amber on the temperature controller.
Caution: Always check water temperature before use.
Note:
With the hot water tap open a temperature of 500C or higher can not be selected. For safety reasons temperature ‘priority’ cannot be transferred between controllers when a hot water tap is open.
COOLER
HOTTER
Using 2 or more Temperature Controllers.
Switching the system ON.
The hot water system and all controllers can be switched ON and OFF from any controller by pressing the ON/OFF button as shown. When the system is turned ON the water temperature display will be lit.
During normal operation the system is left ON. Do not push the ON/OFF button when water is running.
Ensure the system is switched On by verifying the temperature display is lit. Ensure the controller has priority by verifying the ON LED indicator is lit. If it is not then press the Priority button once. This gives the local controller priority of temperature over the system.
Select the desired temperature using the TEMP. SELECTOR buttons. The selected temperature will be displayed on all controller displays. This is the water temperature which will be supplied from the heater.
TEMPERATURE CONTROLS - OPERATING
Open the hot water tap. The appliance will be activated and the IN USE indica­tor will be lit.
When temperatures 500C and above are chosen the High Temp lamp will be lit.
Bathroom temperatures should be no more than 500C.
Using hot water.
COOLER
HOTTER
Note
To turn off your hot water system.
Additional safety features.
During normal operation the system is left on.
To turn the system off simply press the ON/OFF button on any temperature controller (where fitted). This will shut the water heater down completely including the temperature controller digital display.
The Digital Monitor will go out.
If hot water taps are opened when the Rinnai Infinity is off, cold water will flow from the taps.
If the system is to be left off over the winter be sure to drain it down if there is a possibility of freezing temperatures.
Whilst the hot water tap is open, the following safety features apply:
Temperature selection cannot be transferred.
If a temperature of 500C or higher selected, and the temperature is decreased to below 500C, and then raised again the maximum available temperature will be 500C.
Other controllers are unable to change the delivery temperature of the water.
The temperature of the outgoing water is constantly monitored by a built in sensor. If the temperature of the outgoing hot water rises to more than 3ºC above the selected temperature shown on the digital display, or the preset limit if controllers are not fitted, the burner will automatically go out. The amber operation indicator will also go out. The burner will ignite again once the outgoing hot water temperature falls to that shown on the digital display (or the pre-set limit of the Rinnai Infinity heater).
TEMPERATURE CONTROLS - OPERATING
ON/OFF
Do not push the ON/OFF button on the Master controller after transferring priority of temperature selection to a Secondary controller as the system will shut down.
Do Not Turn OFF the Master Controller
Temperature priority can not be switched to another controller when the water is flowing through the water heater.
Depending on the weather conditions and the length of the pipe between the heater and the tap in use, there may be a variation between the temperature dis­played at the controller and the tempera­ture at the tap.
Do not clean the control with solvents or detergents. Use only a soft damp cloth.
If a temperature 500C or higher has been selected on a controller and priority of tem­perature selection is transferred to another controller, then back again, the temperature on the controller will automatically drop to 50(or 42)ºC. If the set point is 50(or 42)
0
C or
less it will not alter. This is a safety feature.
First Another First Controller Controller Controller
TEMPERATURE CONTROLS - INFORMATION
Controller 1 in use
Controller 2 cannot take
priority
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CARING FOR THE INFINITY
Maintenance
Even if there does not seem to be a problem with the water heater it is required in the UK that all gas appliances are serviced every year by a certified gas engineer. This is to ensure continued safety of the gas appliance. If you need a recommended service engineer contact Rinnai or your supplier.
Care
When the appliance casing, operation panel, and remote controls surfaces become dirty gently wipe them clean with a soft, damp cloth. Do not use detergents on these parts.
The inlet pipe has a water filter which needs to be checked occasionally. This can be removed by isolating the water, and unscrewing the filter. The plug must be removed first, followed by the filter. The filter is attached to the plug with a bayonet fitting.
ERROR MESSAGES
Rinnai water heaters have the ability to check their own operation continuously. If a fault occurs, an error code will flash on the Digital Display if you have temperature controllers installed. This assists with diagnosing the fault, and may enable you to overcome a problem without a service call. Please quote the code displayed when enquiring about service. Some of these remedies can not be checked by the user because they require the front to be taken off of the unit. They are included so that you can give the information to the gas engineer.
* In all cases, you may be able to clear the Error code by turning the hot water tap OFF, then ON again. If this does not clear the error, try pushing the On/Off button OFF then ON again. If the Error Code still remains contact Rinnai or your nearest service agent for advice. ** Faults caused by insufficient gas/water supply or gas/water quality and installation errors are not covered by the manufacturer’s warranty.
Regular maintenance should be performed by a competent person in accordance with the local regulations at least once annually.
Code
Displayed
ydemeR tluaF
- Noticeable reduction in water flow
Inlet water filter needs to be cleaned.
10
Not enough combustion air Check for physical blockages around
air intake or exhaust. Check combus-
tion fan.
11
No Ignition / Gas supply Check gas valves, gas supply and
ignition unit.
12
Flame failure / Earth Leakage Check gas valves and gas supply.
Check flame rod.
Check earth wire lead.
Check remote control.
14
High flame safety device Check overheat circuit
16
Over temperature warning Modulating control valve problem or
water flow control valve problem
32
Outgoing water temperature
sensor faulty
Check Hot Water Thermistor and wire
34
Combustion Air temperature
sensor faulty
Check Air Intake Thermistor and wire
61
Combustion fan failure Check Combustion Fan
71
Micro-processor failure or Sole-
noid circuit failure
Check solenoids and pcb.
72
Flame rod circuit error Check flame rod and pcb.
52
Gas modulating valve faulty Check gas modulating valve and pcb.
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