Rinnai Ember Series, RDV600N, RDV700N, RDV700L, RDV600L Installation Manual

Installation guide
Ember
Models: RDV600N/RDV600L RDV700N/RDV700L
Important:
Appliance must be installed with a Rinnai approved flue system.
- Manufacturer’s installation instructions
- AS/NZS 5601 Gas Installations
Installation, servicing and repair shall be carried out only by authorised personnel.
Warning
Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life.
For more information about buying, using, and servicing of Rinnai appliances call: 0800 RINNAI (0800 746 624).
Rinnai New Zealand Limited 105 Pavilion Drive, Mangere, Auckland PO Box 53177, Auckland Airport, Auckland 2150
Phone: (09) 257 3800 Email: info@rinnai.co.nz Web: www.rinnai.co.nz www.youtube.com/rinnainz www.facebook.com/rinnainz
cnt:
Before you start .......................................................... 4
Ember specification ...................................................5
Dimensions .................................................................6
Gas and electrical supply ............................................ 8
Enclosure dimensions ................................................9
Clearances from combustibles ................................... 10
TV installation .............................................................12
Ember masonry installation overview ........................14
Ember mock chimney installation overview .............. 16
Installing the zero clearance frame ............................18
Attaching the flexi flues to the spigot plate ...............19
Burn media installation ............................................... 20
Adding the glass and vermiculite ...............................21
Log set installation .....................................................22
Stone set installation ..................................................24
Commissioning ..........................................................26
Installing the frame.....................................................27
Test operation and lighting sequence ........................28
Installation checklist and customer handover ...........28
Wiring diagram ........................................................... 29
Ember flueing ............................................................. 30
Flueing options ...........................................................32
Horizontal terminations (mock chimney) .................. 33
Vertical terminations (mock chimney).......................34
Vertical termination (masonry chimney) ...................35
Horizontal termination (masonry chimney) ..............36
Flue kits and components ..........................................37
Ember specicationBefore you start
Unpack the appliance and components and check for damage. DO NOT install any damaged items. Check all components have been supplied and that you have the correct gas type.
Read these instructions to get an overview of the steps required before starting the installation. Failure to follow these instructions could cause a malfunction of the appliance. This could result in serious injury and/or property damage.
Ensure the flue termination will meet the required flue clearances as shown in AS/NZS 5601.1 before installation.
Item Masonry installation Mock chimney installation
Ember 600 Ember 700 Ember 600 Ember 700
Engine
The Ember engine comes with; remote control (batteries inserted), operation and installation guides, granule packs, rockwool, crushed glass, vermiculite, and flexible gas connection.
4-sided or 3-sided frame
Zero clearance frame
A must-have for mock chimney installations as it gives automatic clearances to combustibles and is critical for keeping the installation square.
Infill panel (if needed)
Infill panel only needed if the cavity is slightly larger than the framepanel will cover the gap behind the fire and 3-sided frame.
700 Masonry frame
Wider masonry frame for the Ember 700, designed to cover a larger cavity opening.
Burn media
Masonry flue components
Mock chimney flue components
Option of a log or stone setensure you have the correct set before starting, they are different for each model.
Flexi flue components for a vertical or horizontal chimney termination
Flue components for a vertical or horizontal termination.
Ember 600 specification summary
Input = 12-23 MJ/h Output = 2.5-5.0* kW Efficiency = 77% (on high) Heating area = up to 85 m
2
**
Gas type = NG or ULPG
Ember 700 specification summary
Input = 14-27 MJ/h Output = 3-6.0* kW Efficiency = 77% (on high) Heating area = up to 99 m
2
**
Gas type = NG or ULPG
A direct vent inbuilt gas fireplace with a glass front and convection fan, pushing warm air from the top of the appliance. Operated with an infra-red remote control.
Different burn media and frame options available.
* Will vary according to gas type and flue configuration. ** Will vary depending on geographical location in NZ.
Suitability
Suitable for masonry installations and installations into a mock chimney, in open plan areas and living rooms.
Data plate
Located on the lower RHS of the base panel in front of the gas control.
Convection fan
120 V AC 50 Hz 2-speed centrifugal blower.
Lighting
Halogen lamps 240 V 25 W x 2.
Gas connection
Brass ½ “ BSPT male fitting, the gas supply terminates inside the heaterlower right hand side of the appliance.
Ignition
230-240 V AC 50 Hz high voltage electronic spark generation unit.
Installation considerations
Room sizesmaller rooms will heat up quickly, and due to the efficiency of the appliance, the Ember will turn to a low flame setting once the set temperature has been reached.
For efficient performance Rinnai recommends installing the fire as close to the floor as possible. If the unit is installed higher up the wall the movement of air from the convection fan, depending on the room configuration, could create draughts.
Noise level: 37-45 dB(A)
Flueing: Masonry
Colinear flexi flue, air intake Ø 75 mm, exhaust Ø 100 mm. Appliance must be installed with a Rinnai Ember flue system.
Flueing: Mock chimney
Colinear (air intake Ø 75 mm, exhaust Ø 100 mm) to coaxial direct vent flueing (inner Ø 100 mm, outer Ø 170 mm). Appliance must be installed with a Rinnai Ember flue system.
Electrical
This heater has a 1.5 m power cord with a three pin plug supplied. The power cord passes through a slot in the back left hand corner of the appliance.
High = 110 W
Standby = <1W
Safety devices
Flame failure sensing system, pressure relief, overheat safety switch, air temperature sensor, thermal fuse, overcurrent fuse, and spark detector.
Temperature control
34 mm
Once the unit is turned on the infra-red remote* is used to control the flame height and heat output.
136 mm
If the remote is not used the Ember will automatically modulate between the
23
burner settings to maintain the default set temperature of 22 °C.
* Temperature sensor is located in the bottom of the remote
depth - 11 mm
Weights
Ember 600 = 51 kg
Ember 700 = 55 kg
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Dimensions (mm)
26
Ember 600 with 4-sided frame (mock chimney installations) Ember 700 with 4-sided frame (mock chimney installations)
644
580
640
540 mm
Viewable glass
dimensions, same
for both 600
500 mm
models
26
380
590
18
287
644
680
740
640 mm
Viewable glass
dimensions, same
for both 700
500 mm
models
380
590
18
312
Ember 600 with 3-sided frame (masonry installations or mock chimney installations with a hearth)
790
infill panel
380
590
18
287
618
580
640
695
95 95600
Ember 700 with 3-sided frame (masonry installations or mock chimney installations with a hearth)
618
680
740
890
infill panel
695
95 95
700
380
590
658
92.5 92.5
18
312
825
masonry
frame
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Gas supply
993
Enclosure dimensions
Gas pipe sizing must consider the gas input to this appliance, as well as other gas appliances in the premises. The gas supply termination is inside the heater, and enters from the lower right hand side of the appliance.
Purging the gas supply
Foreign materials and debris such as swarf, filings etc. must be purged from the gas supply. Failure to do so may cause damage to the control valve causing it to malfunction.
Gas connection
A small spanner has been provided, located in the commissioning pouch on top of the PCB cover, to help with the gas connection as space is quite tight. Please return the spanner to the pouch when finished.
The use of a rubber hose for any gas connection to a fixed appliance is not authorised by the manufacturer.
The Ember must be positioned within the enclosure on a flat level surface that allows free movement of the appliance. The enclosure must be capable of supporting 1.5 times the weight of the Ember.
Masonry
Actual chimney size needs to be at least 200 x 200 mm for the two flexi flues to fit down the chimney.
600 700
W-width
Infill panel* Masonry frame*
H-height
Infill panel* Masonry frame*
600 mm 600-750 mm N/A
600 mm 600-675 mm N/A
700 mm 700-850 mm 700-785 mm
600 mm 600-675 mm 600-638 mm
Mock chimney
600 700
W-width 700 mm 800 mm
H-height 700 mm 700 mm
D-depth 400 mm min. 400 mm min.
Framing dimensions above are before the zero clearance frame is fitted.
approx. 320 mm
Electrical supply
The Ember is fitted with a 1.5 m power cord and 3-pin plug. The power cord passes through a slot in the back left hand corner of the appliance.
The connection is either direct wired* or connected to a power point within the cavity. This must be connected to a dedicated earthed power point. The electric isolation switch must be accessible after the appliance has been installed.
The fire must not be located immediately below a socket outlet (potential fire hazard).
If the supply cord is damaged, it must be replaced by a licensed tradesperson. This must be a genuine replacement part available from Rinnai.
* Consult a qualified electrician if direct wiring is required as it must comply with AS/NZS 5601 and AS/NZS 3000 and other relevant local regulations
D-depth 400 mm min. 400 mm min.
* Enclosure dimensions can be larger if using an infill panel or a masonry frame.
Corner installations
702 min.
Ember 600
25
1404
For mock chimney installations the Ember MUST BE installed with the Ember Zero Clearance frame, which gives the required clearances to combustibles.
752 min.
Ember 700
25
1063
1504
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Clearances from combustibles

Glass width
Clearance Clearance
A
c
B-
mantel depth
400 mm
400 mm 400 mm
1000 mm
The clearances listed below, measured from the edge of the glass, are minimum clearances unless otherwise stated.
The below diagrams are to assist people in determining the clearance area around the Ember without having the unit on site. The 4-sided frame is shown as this is the frame used in mock chimney installations, which typically have mantels and surrounds made of combustible material. The 4-sided frame sits approximately 26 mm below the engine, refer dimension diagrams.
While the heater is operating
The appliance must not be installed where curtains or other combustible materials could come into contact with the heater. The 400 mm side clearance includes side walls. The 1000 mm clearance is in front of the fire.
Floor protection
Heat from this fire may over time affect the appearance of some materials used for flooring, such as, carpet, vinyl, cork or timber. This may be amplified if the air contains cooking vapours or cigarette smoke. To avoid this occurring, it is recommended that a mat be placed in front of the appliance.
Mantels and surrounds
Combustible mantels and surrounds require clearance from the unit to minimise the risk of fire. Mantels and surrounds, made of combustible materials such as wood, are allowed providing they are outside the minimum clearances shown.
Ember 600 4-sided frame
1340
Minimum above fire
570 400
Clearance Clearance
Glass width
Ember 700 4-sided frame
1440
Minimum above fire
540400 400
Distance off the floor could be 0-400 mm.
Hearths
A hearth is not necessary but can be used for decorative purposes or protection of sensitive flooring if required. A hearth must not obscure the front of the fire or obstruct the fire in any way (including the frame around the fire).
Wall surface above the fire
The temperature of the wall surface directly above the fire may get warm and distort paint finishes, or distort vinyl wall coverings. For durability of surfaces, please contact the manufacturer for their specification.
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A Mantel needs to be a min. of 400 mm away from the
edge of the glass.
B Max. mantel depth at 400 mm (A) is 250 mm max.
C Surround needs to be a minimum of 400 mm away
from the edge of the glass.
For every 50 mm of added mantel depth there must be an additional 100 mm of clearance from the edge of the glass. For example:
Mantel depth A: clearance required 300 mm 500 mm 350 mm 600 mm 400 mm 700 mm
570 400
640400 400
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TV installation

The Ember has a fan that distributes warm air from the top of the appliance out into the room. As warm air is dispersed outwards, as opposed to directly upwards, installation of a TV may be an option.
The diagram shows recommended clearances when installing a TV directly above the Ember, or into a recess. All dimensions are in millimetres.
400 mm dimension
The 400 mm dimension is the minimum clearance required to a mantel. The image adjacent shows the dimension from the edge of the frame, in the case of the Ember the 400 mm dimension is to be taken from the edge of the glass.
At least the depth of the TV
400 mm minimum
Installation
Installation, servicing and repair shall be carried out only by authorised personnel.
Always check with the TV manufacturer
It is up to the owner to check the TV installation with the TV manufacturersome have warranty conditions that state a TV is not to be installed above a fireplace.
Rinnai does not accept any responsibility for damage to a TV resulting from the use of this information.
400 mm minimum
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