Rinnai R63LSE2 User Manual

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Page 1

Outdoor Tankless Water Heater

Operation and Installation Manual

R63LSe2 ............ REU-VA2024WD(A)-UC

R75LSe .............. REU-VA2528WD(A)-UC

R94LSe .............. REU-VA2535WD-UC

R98LSe .............. REU-VA3237W-US

R98LSe-ASME ... REU-VA3237W-ASME

Table of Contents...................... 2

Consumer Safety Information ... 4

Operating Instructions ............... 5

Maintenance.............................. 12

Error Codes............................... 13

INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

Do not store or use gasoline or other flammable vapors and

—

liquids in the vicinity of this or any other appliance.

—

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.

•

Do not touch any electrical switch; do not use any phone in your building.

•

Immediately call your gas supplier from a neighbor,s phone. Follow the gas supplier,s instructions. If you cannot reach your gas supplier, call the fire

• department.

Installation Instructions.............. 17

Consumer Support .................... 38

ANS Z21.10.3

•

CSA 4.3

—

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

Page 2

California Proposition 65 lists chemical substances known to the state to cause cancer, birth defects, death, serious illness or other reproductive harm. This product may contain such substances, be their origin from fuel combustion (gas, oil) or components of the product itself.

R98LSe-ASME

This model has been built in accordance with the requirements of the ASME Boiler and Pressure Vessel Code and have received the Certificate of Authorization from the National Board. The heat exchanger on this unit has the NB and HLW stamps

Table of Contents

Specifications ..................................................... 3

Consumer Safety Information

Safety Definitions............................................. 4

Safety Behaviors and Practices ...................... 4

Safety Features ............................................... 4

Description of Operation ................................... 5

Operating Instructions

Features Available on Temperature

Controllers ....................................................... 5

Temperature Controllers - Models................

Setting the Temperature.................................. 8

Temperature Options Without

a Temperature Controller ................................ 8

Temperature Ranges....................................... 9

Setting the Sound Volume(Voice Prompt) ...... 9

Setting the Clock ............................................. 9

Using the Water Smart /Bath Fill Function .... 10

Overview ................................................... 10

Setting the Water Volume ......................... 10

Filling the Tub ........................................... 11

Setting Controller to Mute.............................. 11

Maintenance

Cleaning .................................................... 12

Air Intake and Exhaust.............................. 12

Motors ....................................................... 12

Temperature Controller............................. 12

Lime / Scale Buildup ................................. 12

Snow Accumulation .................................. 12

Visual Inspection of Flame........................ 12

Error Codes

Error Code Table ...................................... 13,14

Troubleshooting for Common Issues ............ 15

Accessing Operating Information .................. 15

Water Quality................................................. 15

Flushi

ng the Heat Exchanger

(Error Code: LC or 00)

........................ 16

6,7

Installation Instructions ....................................17

General Instructions .......................................17

Clearances from Appliance ............................18

Attachment of the Water Heater.....................18

Electrical Connection......................................19

Gas Piping

General Instructions .................................19

Pipe Sizing Procedure - Example ............20

Water Piping

General Instructions .................................21

Pressure Relief Valve...............................21

Freeze Protection.....................................21

Freeze Protection Piping ................................22

Recommended Piping for Basic Installation...23 Recommended Piping for

Circulation Systems........................................24

Optional Piping for Circulation Systems.........25

Flue Terminal Clearances (ANS Z21.10.3 • CSA 4.3

Additional Clearances - Vent Trminal .............28

High Altitude Installations ...............................29

Connecting Multiple Water Heaters................29

Temperature Controller Installation

Location....................................................30

Configurations ..........................................30

Cable Lengths and Size ...........................30

Mounting the Controller............................

Technical Data

Pressure Drop Curve......................................33

Outlet Flow Data.............................................33

Space Heating ................................................34

Dimensions.....................................................35

Ladder Diagram..............................................36

Consumer Support

Warranty Information......................................37

Limited Warranty ..................................... 37, 38

)...................... 26, 27

Operating Instructions ....................................32

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Specifications

Model R63LSe2 R75LSe R94LSe R98LSe

Minimum Gas Consumption Btu/h 15,000 19,000

Maximum Gas Consumption Btu/h 150,000 199,000 180,000 237,000

Hot water capacity (Min - Max) *

Hot water capacity, (45ºF rise)

Default Temperature Setting (no controller) 120º F (49º C)

Temperature Controller Default Setting 104º F (40º C)

Maximum Temp Setting (Commercial **) 160º F (71º C) 185º F (85º C)

Maximum Temp Setting (Residential) see Temperature Ranges for more information

Minimum Temperature Setting 98º F (37º C)

Weight

Efficiency Rating

Noise level 49 dB (A)

Electrical Consumption

By-Pass Control Fixed Electronic

Minimum Gas Supply Pr

essure

Maximum Gas Supply Pressure

Type of Appliance Temperature controlled continuous flow gas hot water system.

Normal 45 W 50 W 55 W 72 W

Standby

Anti-frost Protection

Natural Gas 5.0 inch W.C.

Propane 8.0 inch W.C.

Natural Gas 10.5 inch W.C.

Propane 13.5 inch W.C.

0.6 - 6.3 GPM

(2.3 - 24 L/min)

5.5 GPM

(20.8 L/min)

Selectable at 120º F (49º C) or at 140º F (60º C) 140º F (60º C)

0.6 - 7.5 GPM

(2.3 - 28 L/min) L/min)

6.6 GPM

(25 L/min)

46 lb

(21 kg)

100 W 116 W

0.6 - 9.4 GPM

(2.3 - 35.5

7.4 GPM

(28 L/min)

83.0%

2 W

(2.3 - 37 L/min)

0.6 - 9.8 GPM

R98LSe-

ASME

8.7 GPM

(33 L/min)

55 lb

(25 kg)

Operation With or without temperature controls, mounted in kitchen, bathroom, etc.

Approved Gas Type Natural Gas or Propane - Ensure unit matches gas type it's being installed on.

Connections Gas Supply: 3/4" MNPT, Cold Water Inlet: 3/4" MNPT, Hot Water Outlet: 3/4" MNPT

Ignition System Direct Electronic Ignition

Electric Connections Appliance: AC 120 Volts, 60Hz. Temperature Control: DC 12 Volts (Digital)

Water Temperature Control Simulation Feedforward and Feedback.

Water Supply Pressure Minimum Water Pressure: 20 PSI (Recommended 30-80 PSI for maximum performance)

Maximum Water Supply Pressure 150 PSI

Temperature Control Cable Non-Polarized Two Core Cable (Minimum 22 AWG)

Energy Star Qualified No Yes Yes Yes No

* Minimum flow may vary slightly depending on the temperature setting and the inlet water temperature. ** for commercial and hydronic applications requiring higher temperatures.

Rinnai is continually updating and improving products. Therefore, specifications are subject to change without prio

r notice.

The maximum inlet gas pressure must not exceed the value specified by the manufacturer. The minimum value listed is for the purpose of input adjustment.

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Consumer Safety Information

Safety Definitions

This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and

others.

DANGER

WARNING

CAUTION

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It may also be used to alert against unsafe practices.

Safety Behaviors and Practices

WARNING

•

Keep the area around the appliance clear and free from combustible materials, gasoline, and other flammable vapors and liquids.

•

Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

•

Any alteration to the appliance or its controls can be dangerous and will void the warranty.

•

Always check the water temperature before entering a shower or bath.

Safety Features

•

Overheat: The appliance will automatically shut

down when the appliance exceeds a predetermined temperature.

•

Flame Failure: The appliance will automatically

shut down if the burner flame is extinguished.

Power Failure: The appliance will cut off the gas if

•

it loses electrical power.

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Power Surge Fuse: A glass fuse protects against

•

overcurrent. If the fuse blows then all indicator lamps will be off.

Fusible Link: In case the overheat feature does

•

not prevent the temperature from rising then the fusible link will break shutting off the appliance.

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Description of Operation

The Rinnai water heater is one of the most advanced water heaters available. It provides a continuous supply of hot water at a preset temperature. This appliance is direct vent where air is brought in from the outside and combustion gases are exhausted to the outside.

While electricity, water, and gas supplies are connected, the Rinnai water heater produces hot water whenever a hot water tap is open.

Ignition is electronic. There is no pilot light consuming gas while the water heater is not being used. The gas burner lights automatically when the hot water tap is opened and goes out when the tap is closed.

Installation of the temperature controller is highly recommended. The temperature controller can set the

temperature within a specific range and can provide error codes to diagnose any problems.

The temperature of the outgoing hot water is constantly monitored. The Rinnai water heater may adjust the water flow in order to maintain the temperature setting. The water flow may vary from summer to winter due to the difference in ground water temperature.

Operating Instructions

Features Available on Temperature Controllers

The MC-91 temperature controller is supplied with the appliance. Additional functions are available through the

use of optional controllers.

MC-91

Features

MC-100

MCC-91

BC-100

MC-502

Description

Call

Clock

Error Codes

Function

In Use Indicator

ON/OFF Button

Power Save

Priority Button / Indicator

Sound Volume

Temperature Display

Thermostat

Water Smart / Bath Fill Button / Indicator

When a fault is detected an error code flashes at the temperature

Indicates that hot water is being supplied (i.e. a hot water tap is

Used to turn the water heater ON or OFF.

Indicates that this controller is setting the temperature . Priority

Used to adjust the voice prompt volume.

Shows the temperature setting.

Increases or decreases the temperature setting.

Used to select the Water Smart / Bath Fill Function to fill a bath

Sends a short series of beeps to all controllers in the system. It is

not an intercom.

12 hour AM/PM clock.

display on models MC-91, MCC-91, and MC-502; and flashes at the clock display on models MC-100 and BC-100.

Used on this model to set the clock or sound volume.

open)

Allows the temperature controller to be in an energy saving mode.

can be switched to another controller by pressing its Priority Button when no hot water is running.

with a predetermined volume of water.

Used to select the water volume for the Water Smart / Bath Fill

Water Volume

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Function.

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Temperature Controllers - Models

MC-91-1US & MCC-91-1US

Dimensions (inches): 3.5 W x 4.75 H x 0.75 D

The MC-91 controller is the standard temperature controller that is supplied with the water heater. On indoor models it is integrated into the front panel. The MCC-91 controller is for commercial and hydronic applications requiring higher temperatures. When the MCC-91 controller is connected, these higher temperatures are available on all controller models in the system. Refer to the section on temperature ranges.

In Use

Indicator

Priority

Indicator

Temperature

Display

Priority

Button

Thermostat

MC-502RC-1US-S * (Wireless)

Dimensions (inches): 4.33 W x 5.90 H x 1.16 D

Temperature

Display

Thermostat

ON/OFF

Button

ON/OFF

Button

Priority

Indicator

In Use

Indicator

Priority

Button

* Requires the transceiver,

MC-502RC-1US-M, to be connected to the water heater.

Refer to the MC-502RC-1US-S manual and the Wireless Controller Installation Instructions for complete details on features, operation, and installation.

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Temperature Controllers - Models

BC-100V-1US

Dimensions (inches): 8.0 W x 4.125 H x 0.875 D

NOTICE

Priority

Button and

Indicator

Call

Clock

The BC-100V controller is water resistant. Avoid splashing the controller.

In Use

Indicator

Temperature

Display

Water Smart

Bath Fill Indicator

ON/OFF

Button

Water Smart

Bath Fill

Button

Power Save

Water Volume

Thermostat

Dimensions (inches): 5.0 W x 4.75 H x 0.75 D

Sound Volume

In Use

Indicator

Temperature

Display

Clock

Call

MC-100V-1US

Thermostat

Function

Priority Button

and Indicator

ON/OFF

Button

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Setting the Temperature

DANGER

1. Press the “Priority button” on the

temperature controller. The

green Priority light will glow indicating that this controller is controlling the temperature and that the Rinnai water heater is ready to supply hot water.

The priority can only be changed

while no hot water is running.

Hot water can be dangerous, especially for infants or children, the elderly, or infirm. There is hot water scald potential if the thermostat is set too high.

Water temperatures over 125º F (51º C) can cause severe burns or scalding resulting in death.

Hot water can cause first degree burns with exposure for as little as:

3 seconds at 140º F (60º C)

20 seconds at 130º F (54º C)

8 minutes at 120º F (48º C)

Test the temperature of the water before placing a child in the bath or shower.

Do not leave a child or an infirm person in the bath unsupervised.

NOTICE

While any hot water is being provided, the temperature setting can only be adjusted between 98º F and 110º F.

NOTICE

Check local codes for the maximum water temperature setting allowed when used in nursing homes, schools, day care centers, and all other public applications.

2. Press the or buttons to obtain the desired temperature setting.

All hot water sources are able to

NOTICE

If a newly installed unit with a temperature controller has not been powered for at least 6 hours then the temperature will return to the default setting of 104º F (40º C) if power is interrupted.

provide water at this temperature

setting until it is changed again at this or another temperature controller.

NOTICE

There may be a variation between the temperature displayed on the

temperature controller and the

temperature at the tap due to weather conditions or the length of pipe to the water heater.

Temperature Options Without a Temperature Controller

The default temperature setting for this appliance

installed without a temperature controller is 120º F (49º C). If desired the temperature setting can be changed to 140º F (60º C) by adjustment of a dip switch.

Set dip switch 5 to ON to obtain 140º F water temperature setting.

Set dip switch 5 to OFF (default) to obtain 120º F water temperature setting.

WARNING

DO NOT adjust the other dip switches unless specifically instructed to do so.

120º F (49º C) 140º F (60º C)

Switch No.

O F F

Switch No.

O F F

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Temperature Ranges

This water heater will attempt to provide hot water at the temperature setting even when the water flow is varied or when more than 1 tap is in use. The water heater can deliver water at only one temperature setting at a time. The available temperatures for a given model are provided below.

Model

R63LSe2

R75LSe

R94LSe R98LSe

R98LSe-ASME

Temp in Celsius ºC 37 38 39 40 41 42 43 46 49

* Re-setting the Maximum Temperature If the model name on the side of the water heater ends with

units have a default maximum temperature of 120º F (49º C) and an option to increase the maximum temperature to 140 ºF (60 ºC). Temperature settings from 125-140 ºF (52-60 ºC) are available by setting dip switch 6 to ON in the SW1 bank of 8 dip switches.

Units with model names ending in

** MCC-91 Temperature Controller These settings require the MCC-91 controller. When the MCC-91 controller is connected, these higher

temperatures are available on all controller models in the system. Use of an MCC-91 controller in a residential dwelling will reduce the warranty coverage to that of a commercial warranty application.

The MCC-91 controller is intended for commercial and hydronic applications only. If an MCC-91 controller is used in a residential dwelling for a hydronics application, a mixing valve must also be installed to limit the potable hot water temperature to a safe temperature. Water temperatures over 125º F (51º C) can cause severe burns or scalding. Refer to the Danger Alert on water temperatures. Rinnai shall not, in any event, be liable for damages resulting from such misuse or misapplication.

98 100 102 104 106 108 110 115 120

“-US” have a default maximum temperature of 140 ºF (60 ºC).

Temperature Settings Available (ºF)

125 * 130* 135* 140* 150

125* 130* 135* 140* 150

52 * 54 * 57

“-UC” (ex. “REU-VA2535WD-UC”), then these

60 * 66

160

185

Suggested temperatures are

Kitchen 120 Shower 98 Bath Fill 102

To change the temperature scale from Celsius to Fahrenheit or vice versa, press and hold the 5 seconds while the water heater is OFF.

ºF (49º C)

º - 110º F (37º - 43º C)

º - 110º F (39º - 43º C)

These temperatures are suggestions only.

A temperature lower than 98 obtained at the tap by mixing with cold water.

º F (37º C) can be

“On/Off“ button for

Setting the Sound Volume (Voice Prompt)

MC-100V Press the “Function” button to

adjust the voice prompt volume. The default sound volume is set to Medium. Each subsequent press of the

or button cycles through the volume levels in the order below.

Medium Volume

(default)

VA Series Outdoor LS Manual 9

High Volume

Off Volume

(beep)

BC-100V Press the “Sound Vol.” button to

adjust the voice prompt volume. The default sound volume is set to Medium. Each subsequent press of the button cycles through the volume levels in the order below.

Off Sound

(no beep)

Low Volume

Page 10

Using the Water Smart / Bath Fill Function

Overview

This function is exclusive to the BC-100V temperature

controller. The bath fill function allows the consumer to fill a tub with a preset volume of water at a preset temperature. This is done by pressing the bath fill button on the BC-100V controller while no hot water is flowing and then opening only the hot water tap. The water heater will cease the hot water flow when the preset volume has been reached. The hot water tap should then be closed and the bath fill button pressed.

The temperature settings for the bath fill function are limited to those in the table below.

Bath Fill Temperature Settings Available

ºF 98 100 102 104 106 108 110 115 120

ºC 37 38 39 40 41 42 43 46 49

NOTICE

Power

Loss

NOTICE

Multiple

Water

Heaters

NOTICE

Anti-scald

Fixtures

If power is lost during the bath fill function, the water heater will shut down but the water will continue to flow. When power returns, the water shuts off and Error Code 03 appears on the controller.

If power is lost after the bath has filled but before the bath fill function button is de-selected, then the water will not flow during the power loss or after the power is returned. Once power returns, close the hot water tap and de-select the bath fill function. No error code appears.

The bath fill function will not work properly if it is connected to multiple water heaters. The tub will overfill because the bath fill function is not able to measure the water volume when connected to multiple water heaters.

Do not use with single handle fixtures that have anti-scald features built into them. These fixtures allow a predetermined amount of cold water which is not taken into account by the bath fill function.

Setting the Water Volume

The default volume is set to 25 gallons. The volume can be set between 10 and 120 gallons.

1. Press the “Priority button” on the

temperature controller. The green

Priority light will glow indicating that this controller is controlling the temperature and that the Rinnai water heater is ready to supply hot water.

2. Press the “Temp” or buttons to obtain the desired temperature setting.

3. Press the “Water Vol.” or buttons to obtain the desired water volume in gallons.

NOTICE

To Prevent

Over Filling

Be careful not to overfill the bath. An average bath volume is 60 gallons. When filling the bath using this function for the first time:

•

Monitor and remain by the bath while the water is running.

Use a low bath fill volume less

•

than 25 gallons

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Page 11

Using the Water Smart / Bath Fill Function

Filling the Tub

ON!

HOT

COLD

1. Press the “Water Smart / Bath Fill” button once. The button will illuminate, a tone will sound, and the word “Bath” will appear next to the temperature setting.

2. The voice prompt will announce “The hot water system is ready. Open the hot water tap.” Open the hot water tap. The “In Use” indicator will illuminate on all controllers. The hot water will begin to flow.

NOTICE

To Stop the Bath Fill Before it Finishes

To stop the water flow during the Bath Fill function, press the “Water Smart / Bath Fill” button. The button will flash and the voice prompt will announce, “Hot water is not available. Turn off all hot water taps and push the Bath Fill button.” Follow the voice prompt instructions.

ON!

HOT

COLD

3. When the preset volume of water has been produced then

the water flow will cease

•

the “Water Smart / Bath Fill”

•

button will flash

a tone will sound

•

the voice prompt will

•

announce, “Bath fill is complete. Turn off the bath hot water tap and push the Bath Fill button.”

4. Turn off the bath hot water tap and push the Bath Fill button. The water heater will not allow hot water to flow from any source until the “Water Smart / Bath Fill” button is pushed. The button light will go out and the word “Bath” will disappear from the display.

NOTICE

When

Other Taps

Are Open

During the bath fill function, any hot water flowed at other locations, subtracts from the total amount of water for the bath. For example if the bath fill function is set for 50 gallons and 5 gallons of hot water are used at other locations during the fill period then the bath will only fill with 45 gallons.

Setting Controller to Mute

Models MC-91 and MCC-91

To eliminate the beeps when keys are pressed or to turn the beeps back on, press and hold both the and buttons until a beep is heard (approximately 5 seconds).

Setting the Clock

MC-100V Press the “Function” button twice within 10 seconds to set the clock. Press the or

button to reach the desired time. The clock on the BC-100V automatically shows

the time which has been set on the MC-100V.

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Page 12

Maintenance

WARNING

Turn off the electrical power supply, the manual gas valve and the manual water control valve whenever servicing the unit.

Repairs should be performed by a qualified service technician. The appliance should be inspected annually by a qualified service technician. Verify proper operation after servicing.

Cleaning

It is imperative that control compartments, burners, and circulating air passage ways of the appliance be kept clean.

Clean as follows:

1. Turn off and disconnect electrical power. Allow to cool.

2. Remove and clean the water inlet filter.

3. Remove the front panel by removing 4 screws.

4. Use pressurized air to remove dust from the main burner, heat exchanger, and fan blades. Do not use a wet cloth or spray cleaners on the burner. Do not use volatile substances such as benzene and thinners. They may ignite or fade the paint.

Snow Accumulation

Keep the area around flue terminal free of snow and ice. The appliance will not function properly if the intake air or exhaust is impeded (blocked or partially blocked) by obstructions.

Visual Inspection of Flame

The burner must flame evenly over the entire surface when operating correctly. The flame must burn with a clear, blue, stable flame. See the parts breakdown of the burner for the location of the view ports.

The flame pattern should be as shown in the figures below.

5. Use soft dry cloth to wipe cabinet.

Air Intake and Exhaust

The air intake and exhaust should be inspected at least annually for blockages or damage.

Motors

Motors are permanently lubricated and do not need periodic lubrication. Keep fan and motor free of dust and dirt by cleaning annually.

Temperature Controller

Use a soft damp cloth to clean the temperature controller. Do not use solvents.

Lime/Scale Buildup

If you receive Error Code “LC”, refer to the procedure,

Flushing the Heat Exchanger. Refer to the section on Water Quality to see if your water needs to be treated

or conditioned. (When checking maintenance code history “00” is substituted for “LC”.)

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Page 13

Error Codes

The Rinnai water heater has the ability to check its own operation continuously. If a fault occurs, an error code

will flash on the Display of the temperature controller. This assists with diagnosing the fault and may enable you to overcome a problem without a service call. Please identify the code displayed when inquiring about service.

WARNING

Some of the checks below may need to be done by a qualified service technician. Call a service technician for any remedy that involves gas or electricity. Call a service technician if you have any doubt or reservation about performing the remedy yourself.

Error Code Table

Error Fault Remedy

No burner operation during freeze protection mode

Power interruption during Bath fill (Water will not flow when power returns).

Air Supply or Exhaust Blockage

No Ignition Check that the gas is turned on at the water heater, gas meter, or cylinder.

Flame Failure Check that the gas is turned on at the water heater and gas meter. Check for

Service Call

Turn off all hot water taps. Press ON/OFF twice.

Check that nothing is blocking the inlet or exhaust. Ensure condensation collar was installed correctly. Verify dip switches are set properly. Check fan for blockage.

Ensure gas type and pressure is correct. Ensure gas line, meter, and/or regulator is sized properly. Bleed all air from gas lines. Verify dip switches are set properly. Ensure appliance is properly grounded. Disconnect EZConnect™ or MSA controls to isolate the problem. Ensure igniter is operational. Check igniter wiring harness for damage. Check gas solenoid valves for open or short circuits. Remove burner cover and ensure all burners are properly seated. Remove burner plate and inspect burner surface for condensation or debris.

obstructions in the flue outlet. Ensure gas line, meter, and/or regulator is sized properly. Ensure gas type and pressure is correct. Bleed all air from gas lines. Ensure proper Rinnai venting material was installed. Ensure condensation collar was installed properly. Ensure vent length is within limits. Verify dip switches are set properly. Ensure appliance is properly grounded. Disconnect keypad. Disconnect EZConnect™ or MSA controls to isolate the problem. Check power supply for loose connections. Check power supply for proper voltage and voltage drops. Ensure flame rod wire is connected. Check flame rod for carbon build-up. Disconnect and re-connect all wiring harnesses on unit and PC board. Check for DC shorts at components. Check gas solenoid valves for open or short circuits. Remove burner plate and inspect burner surface for condensation or debris.

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Page 14

Error Code Table

Error Fault Remedy

No code

Thermal Fuse Check gas type of unit and ensure it matches gas type being used.

Check for restrictions in air flow around unit and vent terminal. Check for low water flow in a circulating system causing short-cycling. Ensure dip switches are set to the proper position. Check for foreign materials in combustion chamber and/or exhaust piping. Check heat exchanger for cracks and/or separations. Check heat exchanger surface for hot spots which indicate blockage due to scale build

up. Refer to instructions in manual for flushing heat exchanger. Measure resistance of safety circuit. Ensure high fire and low fire manifold pressure is correct. Check for improper conversion of product.

Over Temperature Warning

Outgoing Water Temperature Sensor Fault

Heat Exchanger Outgoing Temperature Sensor Fault

Combustion Air Temperature Sensor Fault

Modulating Solenoid Valve Signal Abnormal Combustion Fan Failure

Water Flow Faulty

(does not stop flow properly) SV0, SV1, SV2, and

SV3 Solenoid Valve Circuit Fault

Flame Sensing Device Fault

Scale Build-up in Heat Exchanger (when checking maintenance code history “00” is substituted for “LC”)

Nothing happens when water flow is activated.

Servo If blank screen is present on temperature control then the flow control has shorted out.

Check for restrictions in air flow around unit and vent terminal. Check for low water flow in a circulating system causing short-cycling. Check for foreign materials in combustion chamber and/or exhaust piping. Check for clogged heat exchanger. Check sensor wiring for damage. Measure resistance of sensor. Clean sensor of scale build up. Replace sensor. Check sensor wiring for damage. Measure resistance of sensor. Clean sensor of scale build up. Replace sensor. Check for restrictions in air flow around unit and vent terminal. Check sensor wiring for damage. Measure resistance of sensor. Clean sensor of scale build up. Ensure fan blade is tight on motor shaft and is in good condition. Replace sensor. Check modulating gas solenoid valve wiring harness for loose or damage terminals. Measure resistance of valve coil. Ensure fan will turn freely. Check wiring harness to motor for damaged and/or loose connections. Measure resistance of motor winding.

Unplug flow control. If temperature lights up and unit starts operating then replace flow control assembly.

Check wiring harness to all solenoids for damage and/or loose connections. Measure resistance of each solenoid valve coil.

Ensure flame rod is touching flame when unit fires. Check all wiring to flame rod for damage. Remove flame rod and check for carbon build-up; clean with sand paper. Check inside burner chamber for any foreign material blocking flame at flame rod. Measure micro amp output of sensor circuit with flame present. Replace flame rod. Flush heat exchanger. Refer to instructions in manual. Replace heat exchanger. NOTE: The LC code is the only error code that will allow the unit to keep running. The display will alternate between the LC code and the temperature setting. The controller will continue to beep. The LC code will reset if power is turned off and then on.

Clean inlet water supply filter. On new installations ensure hot and cold water lines are not reversed. Check for bleed over. Isolate unit from building by turning off hot water line to building.

Isolate the circulating system if present. Open your pressure relief valve; if unit

fires, there is bleed over in your plumbing. Ensure you have at least the minimum flow rate required to fire unit. Ensure turbine spins freely. Measure the resistance of the water flow control sensor. Check for DC shorts at components

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Page 15

Trouble Shooting for Common Issues

I don,t have any hot water when I open the tap.

Make sure there is gas, water, and electricity to the Rinnai water heater (power is turned on and the gas is turned on)

When I was using the hot water, the water got cold.

If you adjusted the flow from the tap to lessen it, you may have gone below the minimum flow required. The Rinnai Water Heater Requires a minimum flow rate to operate. (See the specification page for the flow rate of your model.) Decrease the temperature setting at the temperature controller or increase the water flow.

White smoke comes out of the exhaust.

During colder weather when the exhaust temperature is much hotter than the outside air, the exhaust fumes condense producing water vapor.

When I open a hot tap, I do not immediately get hot water.

Hot water must travel through your plumbing from the Rinnai water heater to the faucet. The time period for hot water to reach your fixture is determined by the amount of water in the plumbing system between the water heater and the fixture, water pressure, and the flow rate of the fixture.

After I turn off the hot water tap, the fan on the Rinnai water heater continues to run.

The fan is designed to continue running for a short time after the flow of water stops. This is to ensure constant water temperatures during rapid starting and stopping, as well as exhausting any residual gas flue products from the unit.

Accessing Operating Information

Models MC-91 and MCC-91

To display the most recent error codes press and hold the “On/Off” button for 2 seconds. While holding the “On/ Off” button press the button. The last 9 error codes will flash one after the other. To exit this mode press the “On/Off” and button as before.

To display the water flow through the water heater press and hold the button for 2 seconds and without releasing the button press the “On/Off” button.

To display the outlet water temperature press and hold the button for 2 seconds and without releasing the button press the “On/Off” button.

Water Quality

Consideration of care for your water heater should include evaluation of water quality. If the water quality exceeds the target levels provided in the table, you may want to treat or condition the water.

* Source: Part 143 National Secondary Drinking Water Regulations

Total Hardness Up to 200 mg / L

Aluminum * Up to 0.2 mg / L

Chlorides * Up to 250 mg / L

Copper * Up to 1.0 mg / L

Iron * Up to 0.3 mg / L

Manganese * Up to 0.05 mg / L

pH * 6.5 to 8.5

TDS (Total Dissolved Solids) *

Maximum Level

Up to 500 mg / L

Zinc * Up to 5 mg / L

VA Series Outdoor LS Manual 15

Page 16

Flushing the Heat Exchange (Error Code: LC or 00)

An “LC” or “00” error code indicates the unit is beginning to lime up and must be flushed. Failure to flush the appliance will cause damage to the heat exchanger. Damage caused by lime buildup is not covered by the unit’s warranty. After flushing, reset the LC fault code by turning off the power to the unit and turning the power back on.

1. Disconnect electrical power to the water heater.

2. Close the shutoff valves on both the hot water and cold water lines (V3 and V4).

3. Connect pump outlet hose (H1) to the cold water line at service valve (V2).

4. Connect drain hose (H3) to service valve (V1).

5. Pour approximately 4 gallons of virgin, food grade, white vinegar or citric acid into pail.

6. Place the drain hose (H3) and the hose (H2) to the pump

Rinnai

Water Heater

inlet into the cleaning solution.

7. Open both service valves (V1 and V2) on the hot water and cold water lines.

8. Operate the pump and allow the cleaning solution to circulate through the water heater for at least 45 minutes.

9. Turn off the pump.

10. Rinse the cleaning solution from the water heater as follows:

a. remove the free end of the drain hose (H3) from the pail b. close service valve, (V2), and open shutoff valve, (V4). Do

not open shutoff valve, (V3).

c. allow water to flow through the water heater for 5 minutes

d. close service valve, (V1), and open shutoff valve, (V3).

11. Disconnect all hoses.

12. With (V4) closed, remove the in-line filter at the cold water inlet and clean out any residue. Place filter back into unit

and open (V4).

13. Restore electrical power to the water heater.

5gallonpailof virgin,food grade, white vinegar (or virgin,

food grade, citric acid).

Circulating Pump

KEY

3/4" Ball Valve

3/4" Union

Check Valve

Pressure Relief Valve

Pressure Regulator

Circulating Pump

Boiler Drain Valve

Solenoid Valve

16 VA Series Outdoor LS Manual

Page 17

Installation Instructions

Only properly trained and qualified installers should install this appliance. The warranty may be voided due to improper installation or installation by a nonqualified installer.

Rinnai highly recommends all installers attend a product knowledge class. For information on a Rinnai Training Course or for questions on installation call 1 800-621-9419.

R63LSe2 ................. REU-VA2024WD(A)-UC

R75LSe ................... REU-VA2528WD(A)-UC

R94LSe ................... REU-VA2535WD-UC

R98LSe ................... REU-VA3237W-US

R98LSe-ASME ........ REU-VA3237W-ASME

General Instructions

Follow the installation in structions and those in the

WARNING

Do not use substitute materials.

Use only parts certified with the appliance.

This appliance must be installed by a state qualified

•

or licensed contractor. It is the responsibility of the person having the water heater installed to ensure the installing contractor has proper licenses and permits for installing water heaters in your location. Rinnai highly recommends that installers attend a product knowledge class to ensure customer satisfaction and warranty coverage. Failure to comply with state and local codes pertaining to water heater installations may void the warranty.

•

This appliance is not to be installed indoors.

•

A qualified installer or service technician should install the appliance, inspect it, and leak test it before use.

•

The installation must conform with local codes or, in the absence of local codes, with the National Fuel

Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1.

•

The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical

Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.

•

The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa) (13.84 in W.C.).

•

Maintenance section for adequate combustion and ventilation air.

•

The appliance should be located in an area where water leakage of the unit or connections will not result in damage to the area adjacent to the appliance or to lower floors of the structure. When such locations cannot be avoided, it is recommended that a suitable drain pan, adequately drained, be installed under the appliance. The pan must not restrict combustion air flow.

•

The flow of combustion and ventilation air shall not be obstructed.

•

This appliance is not suitable for use in an application such as a pool or spa heater that uses chemically treated water . (This appliance is suitable for filling large or whirlpool bath tubs with potable water.)

•

If a water heater is installed in a cosed water supply system, such as one having a backflow preventer in the cold water supply line, means shall be provided to control thermal expansion. Contact the water supplier or local plumbing inspector on how to control this situation.

•

Should overheating occur or the gas supply fail to shut off, turn off the manual gas control valve to the appliance.

•

Keep the air intake location free of chemicals such as chlorine or bleach that produce fumes. These fumes can damage components and reduce the life of your appliance.

•

The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa) (13.84 in W.C.).

VA Series Outdoor LS Manual 17

Page 18

Clearances from Appliance

to top

Combustibles

Top of Heater

Back of Heater

Front (Panel)

Front (Exhaust)

Sides of Heater

Floor/ Ground

* The clearance for servicing is 24 inches in front of the water heater

12 inches (305 mm)

0 (zero) 0 (zero)

24 inches (610mm)

6 inches (152 mm)

12 inches (305 mm)

to Non-

Combustibles

2 inches (51 mm)

* 0 (zero)

24 inches (610 mm)

1/8 inches (3.2 mm)

2 inches (51 mm)

to side

to front

to floor/ground

Attachment of the Water Heater

1. Identify the installation location and confirm that

the installation will meet all required clearances.

2. Securely attach the water heater to the wall using

any of the holes in the wall installation brackets which are at the top and bottom of the water heater. Ensure that the attachment strength is sufficient to support the weight. Refer to the weight of the water heater in the Specifications section.

wall installation

brackets

18 VA Series Outdoor LS Manual

Page 19

Electrical Connection

The water heater must be electrically grounded in accordance with local codes or in the absence of local codes with the most recent edition of the National Electrical Code, ANSI/NFPA 70. In Canada, all electrical wiring should be in accordance with local

TERMINALS

CONTROLS

FOR

codes and the Canadian Electrical Code, CSA C22.1 Part 1. Do not rely on the gas or water piping to ground the water heater. A screw is provided in the junction box for the grounding connection.

The water heater requires 120 VAC, 60 Hz power from a properly grounded circuit.

A disconnect switch must be provided and installed for the incoming 120 VAC power. It should be a type that is suitable for outdoor use. Check the National Electrical Code, ANSI/NFPA 70 and your local codes for a proper switch type to use in your area.

The wiring diagram is located on the Technical Sheet attached to the inside of the front cover.

120V Wiring

black wire:Hot Leg white wire:Neutral

Ground Connection Screw

OFF

Disconnect Switch

Gas Piping

General Instructions

A manual gas control valve must be placed in the

•

gas supply line to the Rinnai water heater. A union can be used on the connection above the shut off valve for the future servicing or disconnection of the unit.

Check the type of gas and the gas inlet pressure

•

before connecting the Rinnai water heater. If the Rinnai water heater is not of the gas type that the building is supplied with, DO NOT connect the water heater. Contact the dealer for the proper unit to match the gas type.

Check the gas supply pressure immediately

•

upstream at a location provided by the gas company. Supplied gas pressure must be within the limits shown in the Specifications section.

Before placing the appliance in operation all joints

•

including the heater must be checked for gas tightness by means of leak detector solution, soap and water, or an equivalent nonflammable solution,

as applicable. (Since some leak test solutions, including soap and water, may cause corrosion or stress cracking, the piping shall be rinsed with water after testing, unless it has been determined that the leak test solution is non-corrosive.)

Always use approved connectors to connect the unit

•

to the gas line. Always purge the gas line of any debris before connection to the water heater.

The gas supply line shall be gas tight, sized, and so

•

installed as to provide a supply of gas sufficient to meet the maximum demand of the heater and all other gas consuming appliances at the location without loss of pressure.

Any compound used on the threaded joint of the gas

•

piping shall be a type which resists the action of liquefied petroleum gas (propane / LPG).

Refer to an approved pipe sizing chart if in doubt

•

about the size of the gas line.

VA Series Outdoor LS Manual 19

Page 20

Gas Piping

Pipe Sizing Procedure - Example

The gas supply must be capable of handling the entire gas load at the location. Gas line sizing is based on gas type, the pressure drop in the system, the gas pressure supplied, and gas line type. Refer to the National Fuel Gas Code, NFPA 54, for proper gas line sizing. The below information is provided as an example.

1. Determine the cubic feet per hour of gas required by dividing the gas input (on the rating plate) by the heating

value of the gas (available from the local gas company). The gas input needs to include all gas products at the location and the maximum BTU usage at full load when all gas products are in use.

Gas Input of Rinnai water heater (BTU / HR)

Cubic Feet per Hour (CFH) =

/ HR.

)

/ HR of propane gas

Heating Value of Gas (BTU / FT

2. Use the table for your gas type to find the pipe size required for your cubic feet per hour of gas and your pipe

length.

Example: The heating value of propane gas for your location is 2516 BTU / FT

is 199,000 BTU/HR. Additional appliances at the location require 75,000 BTU/HR. Therefore the cubic feet per hour = (199,000+75,000) / 2516 = 108.9 FT If the pipe length is 100 ft then the 3/4 inch pipe size capable of supplying 197 FT

will be adequate.

. The gas input of the R94LSe

Pipe Sizing Table - Natural Gas

cubic feet per hour Schedule 40 Metallic Pipe

Inlet Pressure: less than 2 psi (55 inches W.C.) Pressure Drop: 0.3 inches W.C. Specific Gravity: 0.60

Length

100

3/4 1 1 1/4 1 1/2

273 1060 1580

188 1090

151 873

129 747

114 662

104 600

95 368 552

89 343 514

83 322 482

79 304 455

Schedule 40 Metallic Pipe

Pipe Size (inches)

514

353

284

243

215

195

179

167

157

148

726

583

499

442

400

Pipe Sizing Table - Propane Gas

cubic feet per hour

Inlet Pressure: 11.0 inches W.C. Pressure Drop: 0.5 inches W.C. Specific Gravity: 1.50

Length

100

125

150

1/2 3/4 1 1 1/4

291 1150 2350

200 1620

160 1300

137 1110

122 985

110 892

101 821

94 372 763

89 349 716

84 330 677

Pipe Size (inches)

608

418

336

287

255

231

212

197

185

175

787

632

541

480

434

400

125

150

175

200

20 VA Series Outdoor LS Manual

70 269 403

63 244 366

58 224 336

131

119

109

102

175

200

209 313

74 292 600

155

140 265 543

Page 21

Water Piping

General Instructions

A manual water control valve must be placed in the

••

water inlet connection to the Rinnai water heater before it is connected to the water line. Unions may be used on both the hot and cold water lines for future servicing and disconnection of the unit.

The piping (including soldering materials) and

•

components connected to this appliance must be approved for use in potable water systems.

•

Purge the water line to remove all debris and air. Debris will damage the Rinnai water heater.

Toxic chemicals such as those used for boiler water treatment are not to be introduced to the potable water used for space heating.

If the appliance will be used as a potable water

•

source, it must not be connected to a system that was previously used with a nonpotable water heating appliance.

Ensure that the water filter on the Rinnai water

•

heater is clean and installed.

Pressure Relief Valve

An approved pressure relief valve is required by the

•

American National Standard (ANSI Z21.10.3) / Canadian Standard (CSA 4.3) for all water heating

systems.

The relief valve must comply with the standard for

•

Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems ANSI Z21.22 and/or the standard Temperature, Pressure, Temperature and Pressure Relief Valves and Vacuum Relief Valves, CAN1-4.4.

The relief valve must be rated up to 150 psi and to at

•

least the maximum BTU/hr of the appliance.

•

The discharge from the pressure relief valve should be piped to the ground or into a drain system to prevent exposure or possible burn hazards to humans or other plant or animal life. Follow local codes. Water discharged from the relief valve could cause severe burns instantly, scalds, or death.

The pressure relief valve must be manually operated

•

once a year to check for correct operation.

The relief valve should be added to the hot water

•

outlet line according to the manufacturer,s instructions. DO NOT place any other type valve or shut off device between the relief valve and the water heater.

Do not plug the relief valve and do not install any

•

reducing fittings or other restrictions in the relief line. The relief line should allow for complete drainage of the valve and the line.

If a relief valve discharges periodically, this may be

•

due to thermal expansion in a closed water supply system. Contact the water supplier or local plumbing inspector on how to correct this situation. Do not plug the relief valve.

Neither Rinnai nor the American National Standard

•

(ANSI Z21.10.3) / Canadian Standard (CSA 4.3)

requires a combination temperature and pressure relief valve for this appliance. However local codes may require a combination temperature and pressure relief valve.

Freeze Protection

The freeze protection features include electrical heating elements and intermittent firing of the burner. Freeze protection may be disabled if electricity or gas is not supplied, or if there is an error preventing the water heater from functioning. Loss of freeze protection may result in water damage from a burst heat exchanger or water lines.

The installation of auto drain down solenoid valves is optional. However, Rinnai strongly recommends that these valves be installed to prevent damage from freezing in case the normal freeze protection should become disabled. Any product damage due to freezing will not be covered by the warranty.

In addition, the solenoid valves should be connected electrically to a surge protector with terminals. This allows the solenoid valves to operate if the water heater is disabled due to an error code.

VA Series Outdoor LS Manual 21

The solenoid valves and surge protector with terminals are available for purchase at Rinnai.

NOTICE

cold line

If the water heater is not going to be used during a period of possible freezing weather, it is recommended that the water inside the water heater be drained.

Manually drain the water:

1. Shut off cold water supply.

2. Open hot water tap

water filter

or open hot water drain valve.

3. Remove filter to drain the cold water.

Page 22

Freeze Protection Piping

Vacuum

NOTICE

Breaker

Warranty does not cover damage due to freezing.

The unit may be drained manually. However, Rinnai highly recommends that drain down solenoid valves be installed that will automatically drain the unit if power is lost. Rinnai also recommends the installation

Rinnai

Water Heater

of a surge protector with terminals that attaches to the PC board in the unit and allows the solenoid valves to operate if the unit is disabled due to an error code.

When the electrical power to the water heater fails, the 3/4” solenoid valve closes (stopping the flow of water into the heater) and the 1/2” solenoid valve opens (allowing the water heater and associated piping to drain. Ensure that you run the drain for the solenoids to the outside environment to prevent discharging water inside the building causing water damage.

NOTE:

Heat trace ALL water pipe and fittings located outside home (attic, crawl space) or building structure. (ALL water pipe and fittings shown above the dashed line in the drawing.)

NOTE:

ALL pipe and fittings shown below dashed line should be located inside home or building structure.

The vacuum breaker line should be located inside the building structure.

KEY

3/4" Ball Valve

3/4" Union

Check Valve

Pressure Relief Valve

Pressure Regulator

Circulating Pump

Boiler Drain Valve

Solenoid Valve

Minimum 3/4" Hot Water

Supply Line

1/2" Minimum Normally Open Solenoid Valve

This is not an engineered drawing, it is intended only as a guide and not as a replacement for professionally engineered project drawings. This drawing is not intended to describe a complete system, it is up to the contractor/engineer to determine the necessary components for and configuration of the particular system being installed. The drawing does not imply compliance with local building code requirements. It is the engineer/contractor responsiblity to ensure the installation is in accordance with all local building codes. Confer with local building officials before installation.

3/4" Minimum Normally Closed Solenoid Valve

Route to Floor Drain

22 VA Series Outdoor LS Manual

Page 23

Recommended Piping for Basic Installation

Rinnai

Water Heater

Rinnai Equipment List

Rinnai Water Heaters

RIK-KIT (Optional) (3/4" Fittings Include: 2Unions, 2 Ball Valves, 2Drain Valves and 1Pressure Relief Valve.)

QTY

3/4" Hot Water Supply Line

ForBuilding Fixtures

3/4" Ball Valve

3/4" Union

Check Valve

Pressure Relief Valve

KEY

Pressure Regulator

Circulating Pump

Boiler Drain Valve

Solenoid Valve

This is not an engineered drawing, it is intended only as a guide and not as a replacement for professionally engineered project drawings. This drawing is not intended to describe a complete system, it is up to thecontractor/engineer to determine the necessary components forand configuration of the particular system being installed. The drawing does not imply compliance with local building code requirements. It is the engineer/contractor responsiblityto ensure theinstallationisinaccordance with all local building codes. Confer with local building officials before installation.

VA Series Outdoor LS Manual 23

Page 24

Recommended Piping for Circulation Systems

Notes:

PLEASE NOTE FOR RESIDENTIAL AND COMMERCIAL APPLICATIONS, THIS PIPING ARRANGEMENT MAINTAINSFULL

WARRANTY

Rinnai

Water Heater

For this application:

Pump should be controlled by an Aquastat, Timer or Combination Aquastat and Timer.

Pump to be sized to maintain circulation loop temperature.

A minimum of 3 GPM flow is recommended for the circulation system.

The pump should be sized to overcome the pressure loss through the Rinnai water heater, supply and return plumbing. Refer ence the Rinnai Hot Water System Design Manual, Pump Sizing for Circulation.

Pump to be of bronze or stainless construc tion.

Minimum 3/4" Cold Water Supply Line

Tank Water Heater to be Sized for Heat Loss of Circulation Loop.

Rinnai Equipment List

Rinnai Water Heaters

RIK-KIT (Optional) (3/4" Fittings Include: 2Unions, 2 Ball Valves, 2Drain Valvesand 1Pressure Relief Valve.)

Building Supply

QTY

IMPORTANT: Connect the building return line to the hot water supply line as close as possible to the Rinnai Water Heater.

KEY

3/4" Ball Valve

3/4" Union

Check Valve

Pressure Relief Valve

Pressure Regulator

Circulating Pump

Boiler Drain Valve

Solenoid Valve

Electric Water

24 VA Series Outdoor LS Manual

Heater

Building

Fixtures

Page 25

Optional Piping for Circulation Systems

PLEASE NOTE THIS PIPING

ARRANGEMENT REDUCES

RESIDENTIAL AND COMMERCIAL

WARRANTY TO THE FOLLOWING:

3Years On Heat Exchanger

3YearsOnParts

(Full warranty will be maintained if an

on-demand recirculation

system is incorporated.

Refer to the Limited Warranty.)

For this application:

Pump should be controlled by an Aquastat, Timer or Combination Aquastat and Timer.

Pump to be sized to maintain circulation loop temperature.

A minimum of 3 GPM flow is recommended for the circulation system.

The pump should be sized to overcome the pressure loss through the Rinnai water heater, supply and return plumbing. Reference the Rinnai Hot Water System Design Manual, Pump Sizing for Circulation.

Pump to be of bronze or stainless construc tion.

Rinnai

Water Heater

Rinnai Equipment List

Rinnai Water Heaters

RIK-KIT (Optional) (3/4" Fittings Include: 2 Unions, 2 Ball Valves, 2Drain Valves and 1Pressure Relief Valve.)

QTY

Note:

Water heater outlet temperature cannot be adjusted when circulation pump is running.

Minimum 3/4" Hot Water

Supply Line

3/4" Ball Valve

3/4" Union

Check Valve

Pressure Relief Valve

Minimum 3/4" Cold Water Supply Line

(Optional) 2-6 Gallon Storage Tank

(To eliminate cold water sandwich effect caused by frequent On/Off operation)

KEY

Pressure Regulator

Circulating Pump

Boiler Drain Valve

Solenoid Valve

VA Series Outdoor LS Manual 25

Page 26

Flue Terminal Clearances (ANS Z21.10.3 • CSA 4.3)

VENT TERMINAL AIR SUPPLY INLET

CLOSED

FIXED

OPERABLE

CLOSED

FIXED

OPERABLE

AREA WHERE

TERMINAL IS NOT

PERMITTED

26 VA Series Outdoor LS Manual

Page 27

Flue Terminal Clearances (ANS Z21.10.3 • CSA 4.3)

B149.1, clearances are

in accordance with local

installation codes and

the requirements of the

A vent shall not

terminate directly above

a sidewalk or paved

driveway that is located

between two single

family dwellings and

serves both dwellings.

Permitted only if

veranda, porch, deck, or

balcony is fully open on

a minimum of two sides

beneath the floor.

For clearances not

specified in ANSI

Z223.1/NFPA 54 or CSA

gas supplier.

horizontally

within 10 feet (3 m)

3 feet (91 cm) above if

12 inches (30 cm) 12 inches (30 cm)

Canadian Installations US Installations

Description

Clearance above grade, veranda, porch,

36 inches (91 cm) 12 inches (30 cm)

deck, or balcony

Clearance to window or door that may be

opened

* *

above the meter/

height 15 feet (4.5 m)

3 feet (91 cm) within a

Clearance to each side of center line

Vertical clearance to ventilated soffit,

located above the terminal within a

horizontal distance of 2 feet (61 cm) from

the center line of the terminal

extended above meter/regulator assembly

regulator assembly

to any other appliance

6 feet (1.83 m)

Clearance to a mechanical air supply inlet

36 inches (91 cm) 12 inches (30 cm)

Clearance to nonmechanical air supply

inlet to building or the combustion air inlet

7 feet (2.13 m) *

Clearance above paved sidewalk or

paved driveway located on public property

12 inches (30 cm) *

Clearance under veranda, porch, deck, or

balcony

Ref

F Clearance to outside corner * *

C Clearance to permanently closed window * *

E Clearance to unventilated soffit * *

G Clearance to inside corner * *

I Clearance to service regulator vent outlet 36 inches (91 cm) *

VA Series Outdoor LS Manual 27

Page 28

Additional Clearances - Vent Terminal

Local codes supersede these clearances.

Avoid termination locations near a dryer vent.

•

Avoid termination locations near commercial cooking exhaust.

•

12"

(0.30 m) to an inside corner

36"

(0.91 m) to ventilated or unventilated soffit or eve vent; or to a deck or porch

(50 mm) between Rinnai terminals at same level

INSIDE

CORNER

28 VA Series Outdoor LS Manual

Page 29

High Altitude Installations

Set dip switches 2 and 3 to the values shown in table below for your altitude. The default setting for the appliance is 0-2000 ft (0-610 m) with switches No. 2 and No 3 in the OFF position.

0-2000 ft

(0-610 m)

2001-5200 ft

(610-1585 m)

WARNING

5201-7700 ft

(1585-2347 m)

DO NOT adjust the other dip switches unless specifically instructed to do so.

7701-10200 ft

(2347-3109 m)

Switch No. 2 OFF OFF ON ON

Switch No. 3 OFF ON OFF ON

Switch No.

O F F

Switch No.

O F F

Switch No.

O F F

Switch No.

O F F

Connecting Multiple Water Heaters

The EZConnect™ cable is an optional accessory that connects 2 water heaters and allows them to function as one hot water source. (The EZConnect

™ cannot

be used on the R63LSe.)

The MSA packs are optional accessories that connect 2 to 5 water heaters and allow them to function as one hot water source.

Refer to the instructions that come with the accessory for complete installation information.

Number of

Connected

Water

Accessories Necessary:

Heaters:

(1) EZConnect™ Cable

(1) MSA-2M

and (1) MSA-2S

and (2) MSA-2S

and (3) MSA-2S

(1) MSA-2M

Guidelines

•

Do not install both the EZConnect™ and the MSA packs because they are not designed to operate together.

Water heaters connected with the EZConnect

•

Cable or the MSA packs cannot be used for the Bath Fill function.

Water heaters should be installed less than 18

•

inches apart so that the cables will reach between units and to prevent temperature fluctuations (cold water sandwich effect) when the water is shut off and turned back on.

When using EZConnect

•

temperature settings can only be changed on the controller for the primary unit.

™ Cable or the MSA packs,

™

VA Series Outdoor LS Manual 29

Page 30

Temperature Controller Installation

Location

The controller should be out of reach of small

••

children.

Avoid locations where the temperature controller could be splashed with liquids.

Avoid locations where the controller may become hot (near the oven or radiant heater).

Avoid locations in direct sunlight. The digital

•

display may be difficult to read in direct sunlight.

Configurations

A maximum of 4 temperature controllers, including wired and wireless, can be installed for a water heater or bank of water heaters. Controllers can only be wired in parallel. Controllers cannot be wired in series.

The 4 temperature controllers can consist of multiple MC-91’s or MC-502RC’s but only 1 BC-100V and only 1 MC-100V.

Any one of the 5 types of controllers can be installed by itself and still operate the water heater. All functions will be available with the exception that the clock function on the BC-100V will only be available if an MC-100V is also connected.

Do not install in locations where it can be adjusted

••

by the public.

Co n t r o llers

Wire controllers in parallel

If 4 MC-91’s are installed, simultaneously press the Priority and On/Off buttons on the fourth controller until a beep sound.

The table to the right sho combinations of controllers.

ws some of the possible

Cable Lengths and Size

The cable for the temperature controller should be a non-polarized two-core cable with a minimum gauge of 22 AWG. The maximum cable length from each controller to the water heater depends on the total number of wired controllers connected to the water heater.

MC-91 + MC-91 + MCC-91 MC-502RC

MC-91 + MCC-91 + MC-502RC MC-502RC

MCC-91 + MC-502RC + BC-100V MC-100V

MC-91 + MC-502RC + BC-100V MC-100V

MC-91 + MC-91 + MC-502RC BC-100V

MC-91 + MC-502RC + MC-502RC MC-100V

Number of Wired

Controllers

1 328 ft (100 m)

2 164 ft (50 m)

3 or 4 65 ft (20 m)

Maximum Cable Length for each

Controller to Water Heater

30 VA Series Outdoor LS Manual

Page 31

Temperature Controller Installation

WARNING

Do not attempt to connect the temperature controllers with the power on. There is 120 volt potential, next to the temperature controller connections inside the unit.

Do not connect the temperature controller to the 120VAC terminals provided for the optional solenoid drain valves.

All service and wiring should be performed by a registered installer.

Mounting on the wall

Follow the procedure below to install MC-91 or MCC-91 temperature controllers.

1. Determine a suitable location for the controller.

2. Make three holes in the wall as shown.

3. Run the cable between the controller and the Rinnai water heater or the controller and another controller.

4. Remove the face plate from the temperature controller using a screw driver.

Connect the cable to the temperature controller.

6. Mount the controller to the wall using the holes drilled in step 2.

Outline of Temperature controller

securing screw

1-21/32"

wiring hole

3-5/16

securing screw

7. Disconnect the power from the Rinnai water heater.

8. Remove the cover of the Rinnai water heater.

9. Remove the plastic cover from the PCB and electrical connections.

10. Thread the cable through the access hole at the base of the unit and connect the wires to the controller terminals on the right hand side bottom of the PCB.

11. Secure the controller cable using the clamp provided.

12. Replace plastic cover over PCB and then replace the cover of the Rinnai water heater.

TEMPERATURE CONTROL CONNECTION TERMINALS

TEMPERATURE CONTROL CABLE

CABLE CLAMP

VA Series Outdoor LS Manual 31

Page 32

Operating Instructions

If you do not follow these instructions exactly, a fire or explosion

WARNING

A. This appliance does not have a pilot. It is

equipped with an ignition device which automatically lights the burner. Do not the burner by hand.

B. BEFORE OPERATING smell all around the

appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.

•

Do not touch any electric switch; do not use any

•

phone in your building. Immediately call your gas supplier from a

•

neighbor’s phone. Follow the gas supplier’s instructions.

1. STOP! Read the safety information above.

2. Set the thermostat to lowest setting.

3. Turn off all electric power to the appliance using

the ON/OFF button.

4. This appliance is equipped with an ignition device

which automatically lights the burner. Do not light the burner by hand.

5. Locate the manual gas valve on the side of the

heater. Turn the manual valve clockwise to the full OFF position.

FOR YOUR SAFETY READ BEFORE OPERATING

may result causing property damage, personal injury or loss of life.

try to light

OPERATING INSTRUCTIONS

try to

Manual Valve

OPEN

If you cannot reach your gas supplier, call the

•

fire department.

C. Use only your hand to push in or turn the gas

control knob. Never use tools. If the knob will not push in or turn by hand, do not try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D. Do not use this appliance if any part has been

under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

6. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information above. If you don,t smell gas, go to the next step.

7. Turn the manual gas valve counterclockwise to the full ON position.

8. Turn on all electric power to the appliance using the ON/OFF button.

9. Set the thermostat to desired setting.

10. Open a hot water tap. If the appliance will not operate, follow the instructions “To Turn Off Gas To Appliance” and call your service technician or gas supplier. See manual for additional information.

1. Turn off all electric power to the appliance using the ON/OFF button.

2. Set the thermostat to lowest setting.

TO TURN OFF GAS TO APPLIANCE

VA Series Outdoor LS Manual

3. Locate the manual gas valve on the side of the heater. Turn the manual valve clockwise to the full OFF position.

Page 33

Technical Data

Pressure Drop Curve

R98LSe

R94LSe

100

R63LSe2

R75LSe

Pressure Loss (psi)

024681012

Water Flow (gpm)

Outlet Flow Data

10.0

R98LSe

R94LSe

Pressure Loss (ft head)

8.0

R75LSe

6.0

R63LSe2

4.0

Water Flow (gpm)

2.0

020406080100 120 140

delta T - Temperature Rise (ºF)

VA Series Outdoor LS Manual

Page 34

Space Heating

If the water heater is to be used for both water (potable) heating and space heating then the following apply.

The piping and components connected to the water heater shall be suitable for use with potable water.

•

Toxic chemicals, such as used for boiler treatment, shall not be introduced into the potable water.

•

The water heater shall not be connected to any heating system or components previously used with a

•

nonpotable water heating appliance.

When the system requires water for space heating at temperatures higher than required for other uses, a

•

means such as a mixing valve shall be installed to temper the water for other uses in order to reduce the scald hazard potential.

Space heating applications are considered commercial applications for warranty purposes.

Temperature Setting

When using this appliance to provide domestic hot water it is recommended that the domestic hot water temperature be reduced to acceptable temperatures in accordance with local codes. In the absence of local codes it is recommended that the domestic hot water temperature be set to 140º F (60º C) or lower in accordance with UPC 501.6 by using mixing valves or the temperature controller for the water heater.

Pumps

Only use pumps of brass or stainless steel construction. Do not use pumps of iron construction as they will oxidize and clog the inlet filter on the appliance.

Pumps circulating water through the water heater must be sized to overcome the pressure loss through the water heater, the heating system, and any additional plumbing pressure losses. The pressure drop curve based on the water heater model is provided in this manual.

Replacement

When replacing an existing space heating application,s water heating source (boiler, tank water heater, tankless water heater etc.) with Rinnai water heaters ensure that the water heaters are sized to adequately provide the necessary BTU input for the desired space heating application. Rinnai water heaters are designed to maintain a constant outlet temperature and will supply only the necessary amount of BTU,s to maintain that temperature. Depending on the application the maximum BTU rating of the unit may not be achieved. Contact Rinnai,s Applications Engineering Department for assistance at (800) 621-9419 ext. 4490.

Iron Components

Do not use Rinnai water heaters directly for space heating applications involving iron radiators or applications with any iron components. Iron components may oxidize creating rust that will clog the inlet filter of the Rinnai,s.

VA Series Outdoor LS Manual

Page 35

Dimensions

R63LSe2, R75LSe, R94LSe R98LSe, R98LSe-ASME

DIM DESCRIPTION

R63LSe2

R75LSe R94LSe

in (mm)

R98LSe

R98LSe-ASME

in (mm)

A Width 14 (355.6) 18.5 (470)

B Depth 9.8 (249.5) 9.3 (235.5)

C Height - Unit 22.9 (582) 23.6 (600)

D Height - with brackets 25.4 (646.4) 25.2 (640)

E Hot Water Outlet - from wall 3.8 (96) 4.5 (115)

F Hot Water Outlet - from center 4.3 (110) 2.4 (61)

G Cold Water Inlet - from wall 3.0 (75) 3.9 (99)

H Cold Water Inlet - from center 1.1 (27) 2.0 (52)

I Gas Connection - from wall 4.1 (104) 2.4 (61.2)

J Gas Connection - from center 3.5 (89) 4.3 (110)

From base to gas connection 1.6 (40) 1.6 (40.2)

K From base to cold connection 2.0 (50) 2.0 (50.2)

From base to hot connection 1.6 (41) 1.6 (41.2)

VA Series Outdoor LS Manual

Page 36

Ladder Diagram

3A(FUSE)

HOT

FROST SENSING SWITCH

NEUTRAL

ARRESTER

GND

VARI STOR

SWITCHING POWER SUPPLY

DC170V

DC12.6V

DC5V

RELAY 1

DC12V

DC40V

ANTI-FROST HEATER

IGNITION

WATE R FL OW SENSOR

WATE R FL OW CON TROLDEVI CE

BY-PASS F LOW CONTROL DEVI CE

BY-PASS SE RVO MODEL ONLY

THERMAL FUSE

OVER HEAT SWITCH

OUTGOI NG WATER THERMISTOR

HEAT EXCHANGER THERMISTOR

AIR TEMPERATURE THERMISTOR

WATE R F LOW SENSOR CIRCUI T

WATE R FL OW CON TROL DEVI CE CIRC UIT

BY-PASS FLOW CON TROL DEVI CE CIRCUI T

RELAY 1

SV0

SV1

SV2

SV3

THERMISTOR CIRCUIT

A B C

RELAY DRIVING CIRCUIT

SOL ENOID DRIVING CIRCUI T

CPU

CENTRAL PROCESSING UNIT

A BC

MODULATING VALVE PO WER CON TROL CIRCUI T

FAN CONTROL CIRCUIT

FLAME DETECTING CIRCUIT

A B

CONTROLLER CIRCUIT

GND

MODULATING SOLENOID VALVE

POV

COMBUSTION FAN

FAN

FLAME ROD

CONTROLLER

INDOOR MODEL ONLY

VA Series Outdoor LS Manual

Page 37

Consumer Support

Warranty Information

The installer is responsible for your water heater’s correct installation.

Please complete the information below to keep for your records:

Purchased from: _________________________________________________________________

Address: _____________________________ Phone: _________________________________

_____________________________

Date of Purchase: __________________________________

Model No.: ________________________________________

Serial No.: ________________________________________

Installed by: ___________________________ Installer’s License No.: _____________________

Address: _____________________________ Phone: _________________________________

Date of Installation: __________________________________

Limited Warranty

What is covered?

This Warranty covers any defects in materials or workmanship when the product is installed and operated according to Rinnai written installation instructions, subject to the terms within this Limited Warranty document. This Warranty applies only to products that are installed per local and/or state codes. Improper installation may void this Warranty. Rinnai strongly suggests that you use a state qualified or licensed installer who has attended a Rinnai product knowledge class before installing this water heater. This Warranty extends to the original purchaser and subsequent owners, but only while the product remains at the site of the original installation. This Warranty only extends through the first installation of the product and terminates if the product is moved or reinstalled at a new location.

How long does coverage last?

VA LS Series Period of Coverage (from date of purchase)

Item

Residential Applications

Heat Exchanger 12 years * 10 years * † 5 years *

All Other Parts and Components 5 years * 5 years * † 5 years *

Reasonable Labor 1 year

* Note: Period of coverage is reduced to 3 years from date of purchase when used as a circulating water heater within a hot

water circulation loop, where the water heater is in series with a circulation system and all circulating water flows through the water heater, and where an on-demand recirculation system is not incorporated.

On-demand recirculation is defined as a hot water recirculating loop or system that utilizes existing hot and cold lines

or a dedicated return line, and only activates when hot water is used. It can be activated by a push button, motion sensor, or voice activation but not by a temperature sensor. A timer added to a standard recirculating pump is not considered as on-demand.

There is no warranty coverage on product installed in a closed loop application, commonly associated with space

heating only applications.

Use of an MCC-91 controller in a residential dwelling will reduce the warranty coverage to that of a commercial

warranty application (except when an MCC-91 is used with a Rinnai Hydronic Air Handler).

The integrated controller on indoor models has a 1 year warranty on parts.

† Note: Period of coverage is reduced to 3 years from date of purchase if the Rinnai water heater temperature setting

exceeds 160º F (71º C).

Used with Rinnai Air Handler

for domestic heating and water

Commercial Applications

including radiant heating

VA Series Outdoor LS Manual

Page 38

Limited Warranty

What will Rinnai do?

Rinnai will repair or replace the covered product or any part or component that is defective in materials or workmanship as set forth as follows. Rinnai will pay reasonable labor charges associated with the repair or replacement of any such part or component. All repair parts must be genuine Rinnai parts. All repairs or replacements must be performed by an individual or servicing company that is properly trained, state qualified or licensed to do the type of repair.

Replacement of the product may be authorized by Rinnai only. Rinnai does not authorize any person or company to assume for it any obligation or liability in connection with the replacement of the product. If Rinnai determines that repair of a product is not possible, Rinnai will replace the product with a comparable product, at Rinnai,s discretion. If a component or product returned to Rinnai is found to be free of defects in material or workmanship, or damaged by improper installation or damaged during return shipping, the warranty claim for product, parts and labor may be denied.

How do I get service?

You must contact a state qualified/licensed contractor or authorized service provider for the repair of a product under this Warranty. For the name of a qualified/authorized service provider please contact your place of purchase, visit the Rinnai website (www.foreverhotwater.com), call Rinnai at 1-800-621-9419 or write to Rinnai at 103 International Drive, Peachtree City, Georgia 30269.

Proof of purchase is required to obtain warranty service. You may show proof of purchase with a dated sales receipt, or by registering within 30 days of purchasing the product. To register your tankless water heater, please visit www.rinnairegistration.com. For those without internet access, please call 1-866-RINNAI1 (746-6241). Receipt of Registration by Rinnai will constitute proof-of-purchase for this product. However, Registration is not necessary in order to validate this Warranty.

What is not covered?

This Warranty does not cover any failures or operating difficulties due to the following:

accident, abuse, or misuse

•

alteration

•

misapplication

•

force majeure

•

improper installation (such as but not limited to inadequate water quality, condensate damage, improper venting, incorrect

•

gas type, incorrect gas or water pressure, or absence of a drain pan under the appliance)

•

improper maintenance (such as but not limited to scale buildup, freeze damage, or vent blockage)

•

incorrect sizing

•

any other causes other than defects in materials or workmanship

This Warranty does not apply to any product whose serial number or manufacture date has been defaced. This Warranty does not cover any product used in an application that uses chemically treated water such as a pool or spa heater. This appliance is suitable for filling large or whirlpool bath tubs with potable water. Refer to the Water Quality Section in the Operation and Installation Manual.

No one is authorized to make any other warranties on behalf of Rinnai America Corporation. Except as expressly provided herein, there are no other warranties, expressed or implied, including, but not limited to warranties of merchantability or fitness for a particular purpose, which extend beyond the description of the warranty herein and further Rinnai shall not be liable for indirect, incidental, special, consequential or other similar damages that may arise, including lost profits, damage to person or property, loss of use, inconvenience, or liability arising from improper installation, service or use. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation may not apply to you.

Limitation on implied warranties

Any implied warranties of merchantability and fitness arising under state law are limited in duration to the period of coverage provided by this limited Warranty, unless the period provided by state law is less. Some states do not allow limitations on how long an implied Warranty lasts, so the above limitation may not apply to you.

This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

VA Series Outdoor LS Manual

Page 39

Notes

Page 40

Rinnai’s other fine products

Tankless Water Heaters

• Residential and Commercial Applications

• Continuous Hot Water

• Up to 9.8 GPM

• High Energy Efficiency

• Propane or Natural Gas

• Internal or External Installation

• Digital Temperature Control

• Small, Compact Design

Direct Vent Furnaces

• High Efficiency

• Cool-to-the-touch Cabinet

• Blower Included

• Vent Terminal A Included

• 556 and 1004 Models Available in Beige, White and Silver

• Gas Conversion Kit Included

Rinnai America Corporation

103 International Drive

Peachtree City, GA 30269

TOLL FREE: 1-800-621-9419

FAX: 678-829-1666

www.rinnai.us

Direct-Vent Fireplace, RHFE-750ETR

• Up to 83% AFUE Energy Efficiency

• Zero-Clearance Installation

• Available in Four Options of Fronts

• Remotes and Fan Included

• Gas Conversion Kit Available

Hydronic Air Handler

• Designed for Use with Rinnai Systems

• Domestic Hot Water Priority

• Optional Programmable Thermostat

• Zero Clearance to Combustibles

• Accommodates Standard Cased-Coils

060 00012 39640 9

U287-1083(01)

Printed in Japan 09.08

Rinnai R63LSE2 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual