Rinnai Q85SN, Q85SP, Q175SP, Q205SP, Q175SN User Manual

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Page 1

Installation & Servicing

Instructions

High efﬁ ciency condensing gas boiler

Q85SN/Q130SN/Q175SN/Q205SN/Q175CN

Q85SP/Q130SP/Q175SP/Q205SP/Q175CP

CAUTION!

Read this manual thoroughly before installing, servicing, putting into operation or using this boiler and vent system.

WARNING!

Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury (exposure of hazardous materials)* or loss of life. Refer to the user's information manual provided with this boiler. Installation and service must be performed by a licensed professional, service agency or the gas supplier (who must read and follow the supplied instructions before installing, servicing, or removing this boiler).

CAUTION!

The user manual is part of the documentation that is delivered to the installation's operator. Go through the information in this manual with the owner/operator and make sure that they are

Pictured: Q85SN, Q130SN Q85SP, Q130SP

familiar with all necessary operating instructions.

NOTICE!

Installation and service must be performed by a licensed professional, service technician or the gas supplier.

WARNING! If you do not follow these instructions exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS

- Do NOT try to light any appliance.

- Do NOT touch any electrical switch.

- Do NOT use any phone in your building.

- Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call the ﬁ re department.

Address: 103 International Drive, Peachtree City, GA, 30269

Toll-free: 1-800-621-9419 • Fax: 678-829-1666 • www.rinnai.us

8W.51.40.06 / 10.13 Changes reserved.

These instructions to be retained by user.

Français: voir page 101

Page 2

Contents of instructions

These installation instructions contain important information for the safe installation, start-up and maintenance of boilers with capacities 85,000 through 205,000 BTU/hr. These installation instructions are intended for licensed professionals, who have the necessary knowledge and are approved for working on heating and gas systems.

Subject to technical changes

Changes may be made without notice to the illustrations, process steps and technical data as a result of our policy of continuous improvement.

Updating of documentation

Please contact us if you have any suggestions for improvements or corrections.

Find our contact details on the back of this manual.

Installation & Servicing Instructions Rinnai Q-Series

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Content

1 Safety and general instructions ........................................................4

1.1 Designated use ...................................................................4

1.2 Hazard deﬁ nitions ................................................................4

1.3 Symbol deﬁ nitions ...............................................................4

1.4 The following instructions must be followed ........................5

1.5 Follow these instructions for the space heating water .........6

1.6 Tools, materials and additional equipment ..........................6

1.7 Relevant Installation, Service and User manuals ................6

1.8 Disposal ...........................................................................7

2 Regulations and guidelines ..............................................................7

3 Description of the boiler ...................................................................8

4 Packaging and transportation ..........................................................9

4.1 Scope of delivery .................................................................9

4.2 Transportation .....................................................................9

5 Installation .........................................................................10

5.1 Requirements for the installation room .............................10

5.2 Fitting the boiler .................................................................11

5.3 Dimensions ........................................................................12

5.3.1 Plumbing Kits.....................................................................15

5.3.2 Clearences from the boiler ................................................16

5.4 Technical speciﬁ cations .....................................................17

6 Connecting the boiler .....................................................................18

6.1 Central heating system ......................................................18

6.1.1 Plumbing Kits and installation ...........................................20

6.1.2 Side mounting kit for the Low Loss Header .......................24

6.1.3 Safety valve .......................................................................24

6.1.4 Low water cut off ...............................................................24

6.2 Boiler expansion tank ........................................................25

6.3 Underﬂ oor heating system (plastic pipes) ...........................25

6.4 Gas connection .................................................................26

6.5 Hot water supply (Combi boiler Q175CNQ175CP) ...........28

6.5.1 Domestic Water quality ......................................................28

6.5.2 Domestic water treatment Accessory ................................29

6.5.3 DHW Expansion Tank ........................................................29

6.5.4 Installing a valve kit ...........................................................29

6.5.5 Pressure relief Valve for Combi boilers .............................30

6.6 Condensate drain pipe ......................................................30

6.7 Vent system and air supply system ...................................31

6.7.1 Intake / Exhaust Guidelines ...............................................31

6.7.2a Examples vent and air supply systems (concentric) .........32

6.7.2b Examples vent and air supply systems (parallel) ..............33

6.7.3 Installation of the vent system ...........................................34

6.7.3.1 Boiler conversion from concentric to parallel ....................35

6.7.3.2 Installing air ﬁ lter ...............................................................35

6.7.4 Recommended vent/air intake terminal position ...............36

6.7.5 Direct vent closet and alcove installation ........................38

6.7.6 Dimensioning of the exhaust and air intake duct .............39

6.7.7 Combustion air and vent piping lengths. ...........................40

6.7.8 Calculation of compensation factor ...................................41

6.7.9 Room Air System (indoor combustion air) .........................42

7 External domestic hot water tanks .................................................45

8 Electrical connections ....................................................................45

9 Boiler controls .........................................................................49

9.1 Explanation of the function buttons ...................................50

10 Starting up: Filling and de-aerating the boiler and installation .......51

10.1 Requirements of the water system ....................................51

10.2 Filling the heating system ..................................................52

10.3 Hot water supply (only Q175C) .........................................53

11 Adjustments .........................................................................55

11.1 Altering adjustments ..........................................................55

11.2 Activating factory settings (green button function) ...........58

12 Isolating the boiler .........................................................................58

13 Commissioning .........................................................................59

13.1 Testing for gas leaks ..........................................................60

13.2 Testing the Ignition Safety shut off device .........................60

13.3 Checking the O2.................................................................61

13.4 Measuring the ionization current .......................................62

13.5 Installing the casing ...........................................................63

14 Maintenance .........................................................................63

14.1 Periodic examination of venting systems and boiler .........63

14.2 Inspection .........................................................................63

14.3 Maintenance activities .......................................................65

14.3.1 Reset service interval counter ...........................................67

14.4 Limited warranty ................................................................67

15 Parts of the boiler .........................................................................68

16 Blocks and Errors .........................................................................69

17 Spare parts .........................................................................77

18 Parts list vent system .....................................................................89

19 Common venting guidelines ...........................................................90

Appendix A - Outoor Reset Sensor Data .............................................91

Appendix B - Resistance table NTC sensors .......................................92

Installation & Servicing Instructions Rinnai Q-Series

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1 Safety and general instructions

CAUTION

WARNING

NOTICE

DANGER

Please observe these instructions in the interest of your own safety.

1.1 Designated use

The boiler is designed for heating water for a central heating system and, if applicable, generating domestic hot water. The boiler is delivered with a burner controller (MCBA) pre-installed.The boiler can be ﬁ tted with a modulating outdoor reset sensor ARV12 (included with the boiler) or an On/Off thermostat or relay panel end switch (accessories).

1.2 Hazard deﬁ nitions

The following deﬁ ned terms are used throughout the documentation to bring attention to the presence of hazards of various risk levels. Notices give important information concerning the operation of the product.

DANGER:

Indicates the presence of hazards that will cause severe personal injury, death or substantial property damage.

WARNING:

Indicates the presence of hazards that can cause severe personal injury, death or substantial property damage.

CAUTION:

Indicates presence of hazards that will or can cause minor personal injury or property damage.

CAUTION

CAUTION:

Risk of electric shock. Indicates presence of hazards due to electric shock.

NOTICE:

Indicates special instructions on installation, operation or maintenance that are important but not related to personal injury or property damage.

1.3 Symbol deﬁ nitions

The following (safety) symbols may be encountered in these installation instructions and on the unit:

This symbol indicates that the unit must be stored away from freezing conditions.

This symbol indicates that the packaging and/or contents can be damaged as a result of insufﬁ cient care taken during transport.

This symbol indicates that, while still in its packaging, the unit must be protected from weather conditions during transport and storage.

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1.4 The following instructions must be followed

DANGER

WARNING

- The boiler must only be used for its designated purpose, as described in the Installation Instructions.

- Each unit is ﬁ tted with a data plate. Consult the details on this plate to verify whether the boiler is compliant with its intended location, e.g.: gas type, power source and venting classiﬁ cation.

Only use the boiler with the accessories and spare parts listed.

- Other combinations, accessories and consumables may only be used if they are speciﬁ cally designed for the intended application and do not affect the system performance and the safety requirements.

- Maintenance and repairs must be performed by a licensed professional.

- Installation of a condensing gas boiler must be reported to the relevant gas utility company and have it approved.

- You are only allowed to operate the condensing gas boiler with the vent system that has been speciﬁ cally designed and approved for this type of boiler.

- Please note that local permission for the vent system and the condensate water connection to the public sewer system may be required.

You must also respect:

- The local building codes stipulating the installation rules.

- The local building codes concerning the air intake and outlet systems and the chimney connection.

- The regulations for the power supply connection.

- The technical rules established by the gas utility company concerning the connection of the gas connection to the local gas mains.

- The instructions and standards concerning the safety equipment for the water/ space heating system.

- The Installation Instructions for building heating systems.

- The boiler must be located in an area where leakage of the boiler or connections will not result in damage to the area adjacent to the boiler or to lower ﬂ oors of the structure. When such locations cannot be avoided, it is recommended that a suitable drain pan be installed under the boiler.

- The boiler must be installed in such way that the all components are protected from water (dripping, spraying, rain etc.) during boiler operation and service.

- The boiler must not be installed on or against carpeting.

- Do not restrict or seal any air intake or outlet openings.

- If you ﬁ nd any defects, you must inform the owner of the system of the defect and the associated hazard in writing.

In failure to properly commission the boiler as described in section 13 may result unreliable burner operation, reduced component life, and unsafe boiler operation.

DANGER. Gas is ﬂ ammable and may cause an explosion. Beware if you smell gas: there may be an explosion hazard!

If the information in these instructions is not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or death.

- Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

- Do NOT try to light any appliance.

- Do NOT touch any electrical switch.

- Do NOT use any phone in your building.

- Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supllier, call the ﬁ re department.

Should overheating occur or the gas supply fail to shut off, do not turn off or disconnect the electrical supply to the pump. Instead, shut off the gas supply at a location external to the boiler.

Installation & Servicing Instructions Rinnai Q-Series

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Chemicals that are corrosive in nature should not be stored or used near the boiler or vent termination.

NOTICE

1.5 Follow these instructions for the space heating water

Unsuitable heating system water can cause the formation of scale or sludge, which affects system efﬁ ciency. It can also cause corrosion and reduce life of the heat exchanger. – You must follow Rinnai guidelines for boiler water quality. – Thoroughly ﬂ ush the system prior to ﬁ lling. – Follow the Rinnai cleaning instructions. – Never use water that has been treated by a reverse osmosis, D.I., or distilled water

to soften the water to ﬁ ll the heating system.

– Do not use inhibitors or other additives unless approved by Rinnai for that purpose. – When freeze protection of the heating system is desired, only use Rinnai-approved

antifreezes. The allowed maximum concentration is 50%.

– When using oxygen-permeable pipes, e. g. for under ﬂ oor heating systems, you

must separate the system from the boiler using plate heat exchangers.

– Valve off boiler while ﬂ ushing system, do not introduce any system cleaner into the

boiler loop. Flush system thoroughly to remove all system cleaner before ﬁ lling boiler.

Approved antifreeze: • Rhomar RhoGard Mutli-Metal (AL safe) • Sentinel X500 (max. concentration 50%) • Noble Noburst AL • Fernox Alphi 11

Approved system cleaner: • Noble Noburst Hydronic System Cleaner • Fernox F3 Cleaner

• Rhomar Hydro-Solv 9100 • Sentinel X400

NOTICE

Approved inhibitors: • Rhomar Pro-tek 922 • Sentinel X100

• Noble Noburst AL inhibitor

NOTICE

The system cleaners from NoBurst, Rhomar, and Fernox are not to be used in the boiler. The boiler must be closed off (valved off) from the rest of the system or not connected while the cleaners are in the system. The system should then be drained and then thoroughly ﬂ ushed with clean water to remove all the system cleaner.

See the Rinnai Boiler Applications Manual or Chapter 6 and 10 of this manual for

additional information.

If problems occur when using sanitary water with a chlorine content higher than 150 mg/l, no recourse can be made to the terms of the limited warranty.

1.6 Tools, materials and additional equipment

For the installation and maintenance of the boiler you will need: – Standard tools for space heating, gas and water ﬁ tting – Digital manometer that is capable of reading both positive and negative pressures – Combustion analyzer (intended for use with condensing boilers) – Digital multimeter – pH digital meter – Metric Allen wrenches – Metric socket wrenches In addition, a handtruck with a fastening belt is useful.

For maintenance of the boiler you will need, apart from standard tools for space heating, gas and water ﬁ ttings the following items:

- Rinnai toolkit Q and E-Series

Installation & Servicing Instructions Rinnai Q-Series

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1.7 Relevant Installation, Service and User manuals

– Approved vent system – Rinnai Boiler Applications Manual – User manual

1.8 Disposal

– Dispose of the boiler packaging in an environmentally sound manner. – Dispose of components of the heating system (e.g. boiler or control device), that

must be replaced in an environmentally responsible manner.

2 Regulations and guidelines

The installation must comply to the requirements of the authority having jurisdiction or, in the absence of such requirements, to the latest edition of the National Fuel Gas Code, ANSI Z223.1/NFPA 54. In Canada, installation must be in accordance with the requirements of CAN/CSA B149.1, Natural Gas and Propane Installation Code.

Where required by the authority having jurisdiction, the installation must comply to the Standard for Controls and Safety Devices for Automatically Fired Boilers, ANSI/ ASME CSD-1.

Install CO detectors per local regulations. Boiler requires an inspection every 2 years or 4000 hours and maintenance every 4 years or 8000 hours. See maintenance section chapter 14.

Operating Limits of the boiler: Max. boiler temperature: 176 °F (80 °C) Max. operating pressure: 45 psi (3 bar) Max. Allowable Working Temperature ASME: 200 °F (93 °C) Max. Allowable Working Pressure ASME: 45 psi (3 bar)

The hot water distribution system must comply with all applicable codes and regulations. When replacing an existing boiler, it is important to check the condition of the entire hot water distribution system to ensure safe operation.

Installation & Servicing Instructions Rinnai Q-Series

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3 Description of the boiler

Room sealed boiler

The boiler retreives its combustion air from outside then discharges the ﬂ ue gasses to the outside.

Condensing

Retrieves heat as much as possible from the ﬂ ue gasses. Water condensates on the heat exchanger.

Modulating

Stepless higher or lower burning according to the heat demand.

Different boilertypes:

The Rinnai Q boiler is a room sealed, condensing and modulating central heating boiler, with an optional integrated DHW cylinder (integrated DHW on the Q175C only). The QxxS boiler models have the ability to control a domestic hot water indirect tank.

The boiler is provided with a compact stainless steel heat exchanger with smooth tubes. This design is a well engineered principle using durable materials. The boiler burns gas for supplying heat. The heat is transferred in the heat exchanger to the water in the central heating system. By cooling down the exhaust gases condensate is formed. This results in high efﬁ ciency. The condensate, which has no effect on the heat exchanger and the function of the boiler, is drained through a condensate collector trap.

The boiler is provided with an intelligent control system (CMS Control Management System). The boiler anticipates the heat demand of the central heating system or the domestic hot water facility system.

When an outdoor sensor is connected to the boiler it will operate weather dependantly using outdoor reset. This means that the boiler control measures the outside temperature and supply temperature. With this data the boiler calculates the optimal supply temperature for the installation.

Explanation of the type indication: Rinnai Q205SN Q = Type 205 = Nominal load in (x1,000) BTU S = System/Solo (C = Combi) N = Natural Gas (P = Propane Gas)

System/Solo boilers: Combi boiler with integrated DHW cylinder Q85SN, Q130SN Q175SN, Q205SN Q175CN Q85SP, Q130SP Q175SP, Q205SP Q175CP

Installation & Servicing Instructions Rinnai Q-Series

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4 Packaging and transportation

CAUTION

4.1 Scope of delivery

The boiler is supplied ready for use.

• Please check if the packaging is intact.

• Check if all the items listed are included in the delivery.

The supply kit contents:

Description

Boiler with:

Outdoor reset sensor ARV12 1 1 1 Compression ring Ø15 brass 4 Compression ring Ø22 brass 2 Compression ring Ø28 brass 2 Compression ring Ø35 brass 2 2 Bolt M5X16mm 1 1 1 Cover air supply Ø120/Ø80 1 1 1 Gasket vent system ø80 1 1 1 Power cable pull safety Q-Series 1 1 1 Flue pipe Ø 80 PP 1 1 1 Nut 15mm compression fitting 2 Nut W1.1/8x1/14 22 Compression fitting 1 Nut W1.3/8"x1/14 28 compression fitting 2 Nut W1.610x1/14 35 compression fitting 2 2 Screw 6X60mm 5 5 5 Lip-ring flue pipe ø80 1 1 1 Feed through + plug flue gas 1 1 1 Cap de-aerator 1 1 1 Adapter fitting 15mm x 3/4"NPT ext. 2 Adapter fitting 22mm x 3/4"NPT ext. 1 Flue adapter Ø80/Ø3" pps UL appr. 2 2 2 Flow restriction MR01 FG 21,0L red 1 Wall mounting suspension bracket 1 1 1 Plumbing kit Q85S/Q130S 1 1 Plumbing kit Q175S/Q175C/Q205S 1 3/4" Gas valve 1 1 1 Template on inside of package 1 1 1 Installation & Service Instructions 1 1 1 User information manual 1 1 1 Warranty document 1 1 1 ICSL book 1 1 1

Q85S

Q130S

Amoun

Q175S Q205S

Q175C

4.2 Transportation

The boiler may be damaged when not secured properly.

- Only transport the boiler using appropriate transportation equipment, such as a handtruck with a fastening belt or special equipment for maneuvering steps.

- When shipping the boiler must be secured on the transportation equipment to prevent it from falling off.

- Protect all parts against impacts if they are to be transported.

- Follow the transportation markings on the packaging.

• Packaged boilers must always be lifted and carried by two people, or you must

use a handtruck or special equipment for transport.

Installation & Servicing Instructions Rinnai Q-Series

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5 Installation

5.1 Requirements for the installation room

DANGER

- The room where the boiler will be placed must always be free from freezing conditions.

- Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

- Never use or store any chlorinated detergents or halogenated hydrocarbons (e.g. in spraycans, solvents and detergents, paints, adhesives) in proximity of the boiler.

- The boiler must be installed in such a way that it is protected from water (dripping, spraying, rain, etc.) during operation and service (circulator replacement, condensate trap, control replacement, etc.)

- This boiler is for intended for indoor installations only.

Products to avoid present in boiler room and/or around combustion air intake

Spray cans containing chloro-/fluorcarbons Ammonium and/or ammonium solutions Permanent wave solutions (hair product) Chlorinated waxes and/or cleaners Swimming pool chemicals based on chlorine Calcium chloride used for thawing Sodium chloride used for water softening Refrigerant leaks Paint or varnish removers Hydrochloric acid/muriatic acid Cements and glues Antistatic fabric softeners used in clothes dryers Chlorine-type bleaches, detergents, and cleaning solvents found in household laundry rooms

Adhesives used to fasten building products and other similar products

Areas likel

Dry cleaning/laundry areas and establishments Swimming pools Metal fabrication plants Beauty shops Refrigeration repair shops Photo processing plants Auto body shops Plastic manufacturing plants Furniture refinishing areas and establishments New building construction Remodeling areas Garages with workshops

to have contaminants

Installation & Servicing Instructions Rinnai Q-Series

Page 11

5.2 Fitting the boiler

CAUTION

NOTICE

WARNING

- Remove the packaging materials.

- Do not tear the packaging. Take notice of the presence of the mounting template at the inside of the carton wrapper.

- Lay the boiler on its back during unpacking. When unpacking, the casing can be removed from the boiler. This part can be kept apart during installation. It must be placed on the boiler and ﬁ xed with the screw behind the door before the boiler is started up.

Turn the boiler to its side and remove the wall bracket from the back of the boiler by removing the 2 screws.

The boiler can be mounted practically to any wall with the suspension bracket and the enclosed mounting equipment.

- The wall must be ﬂ at and of sufﬁ cient strength in order to be able to securely hold and support the boiler weight with its water content.

- Take note of the necessary space around the boiler for installation of venting system, pipework and servicing. See drawing in section 5.3.

The location of the boiler can be determined by using the template which is printed on the inside the boiler package wrapping. Remember to account for the spacing of the plumbing kit.

- Drill the necessary holes using the template

- Install the mounting bracket to the wall using the supplied mounting materials

Lifting and carrying precautions. To avoid personal injury please follow these recommendations:

- Always lift the boiler with 2 people or use special equipment.

- When lifting the boiler, bend the knees, and keep the back straight and feet apart.

- Do not lift and twist at the same time.

- Lift and carry the boiler close to the body.

- Wear protective clothing and gloves to protect from any sharp edges.

Lift the boiler only by the boiler's rear wall. Do not lift using the pipes on the bottom of the boiler or the vent connections on the top of the boiler.

- Dispose the packaging materials.

Installation & Servicing Instructions Rinnai Q-Series

Page 12

5.3 Dimensions

F D

P T

dimensions Q85S, Q130S, Q175S and Q205S figure 1

P T

dimensions Q175C figure 2

Installation & Servicing Instructions Rinnai Q-Series

Page 13

Dimensions

Boiler type Combi

Q85SN/Q85SP Q175SN/Q175SP

Q130SN/Q130SP Q205SN/Q205SP Q175CN/Q175CP

inch / mm inch / mm inch / mm A Height 26.8" / 680 26.8" / 680 26.8" / 680 B Width 19.7" / 500 26" / 660 39.4" / 1000 C Depth 15.2" / 385 15.2" / 385 15.2" / 385 D Left side / vent 13.2" / 335 19.5" / 495 19.5" / 496 E Center to center / vent and air supply 4.7" / 120 4.7" / 121 4.7" / 122 F Back / vent 10.6" / 270 10.6" / 270 10.6" / 270 G Left side / gas pipe 2.6" / 65 2.6" / 65 2.6" / 65 H Left side / supply pipe 7.8" / 199 7.8" / 199 7.8" / 199

J Left side / return pipe 16.8" / 428 19.8" / 504 19.8" / 504 K Left side / condensate pipe 14.6" / 370 20.9" / 530 20.9" / 530 L Left side / expansion pipe 23.2" / 590 N Left side / cold water pipe 34.8" / 885 O Left side / hot water pipe 37.6" / 955 P Pipe length of g* 0.7" / 18 0.7" / 18 0.7" / 18 Q Pipe length of c* 2" / 50 2" / 50 2" / 50 R Pipe length of f and r* 17.7" / 450 18.5" / 470 18.5" / 470 S Pipe length of e, k and w* 3.5" /89 T Back / Center of pipe c* 1" / 25 1" / 25 1" / 25 U Back / Center of pipe g* 1.6" / 40 1.6" / 40 1.6" / 40

Back / Center of pipe f, r, e, k and w* 2" / 50 2" / 50 2" / 50

Back / Center of pipe f and r* 2.1" / 54 2.1" / 54 2.1" / 54

Pipe length vent co-axial

Pipe length vent parallel X Bottom side boiler to center safety valve 7.7" / 195 8" / 200 8" / 200 Y

Bottom side boiler to center header 10.2" / 260 10.4" / 265 10.4" / 265 Z

Center to center of f and r* 9" / 229 12" / 305 12" / 305

Depth plumbing kit 5.6" / 142 5.6" / 142 5.6" / 142

*) See figure 3

2.6" / 65

5.8" / 147

Solo

2.6" / 65

5.8" / 147

2.6" / 65

5.8" / 147

dimensions table 1

Installation & Servicing Instructions Rinnai Q-Series

Page 14

Dimensions

Connection for combustion air supply and vent system

g f1 r1 c

f2 r2

boiler connections figure 3

g f1 r1 c

f2 r2

Boiler type Combi

g f1 r1 c e k w

f2 r2

Solo

Q85SN/Q85SP Q175SN/Q175SP

Q130SN/Q130SP Q205SN/Q205SP Q175CN/Q175CP

Vent system / Combustion air supply Gas pipe Supply pipe boiler side - f1

system side - f2

Return pipe boiler side - r1

system side - r2

Condensate pipe c

Expansion pipe e

Cold water pipe k

Hot water pipe w

80/125mm 80/125mm 80/125mm

g 3/4"M-NPT 3/4"M-NPT 3/4"M-NPT

28mm 35mm 35mm

1¼"M-NPT 1½"M-NPT 1½"M-NPT

28mm 35mm 35mm

1¼"M-NPT 1½"M-NPT 1½"M-NPT

0.95" / 24mm 0.95" / 24mm 0.95" / 24mm

0.87"x ¾"M-NPT / 22mm

0.6"x ¾"M-NPT / 15mm

Supply pipe indirect tank.

In case of optional internal

t 1"M-NPT

3 way valve.

connection diameters table 2

Installation & Servicing Instructions Rinnai Q-Series

Page 15

5.3.1 Plumbing Kits

Plumbing Kit 2

Suitable for: Q85SN / Q85SP Q130SN / Q130SP

Rinnai boilers are supplied with a Plumbing kit from factory. Find below the dimensions. See chapter 6.1 for additional information.

8.6”

2.0”

50mm

17.6”

448mm

219mm

4.7”

119mm

3.9”

100mm

2.1”

54mm

Plumbing kit 2 ﬁ gure 4

Plumbing Kit 3

Suitable for: Q175SN / Q175SP Q175CN / Q175CP Q205SN / Q205SP

2.0”

50mm

142

[5.6”]

18.6”

474mm

5.2”

131mm

14.2”

360mm

15”

381mm

4.7”

120mm

9”

229mm

16.4”

416mm

10.2”

260mm

2.1”

54mm

[5.6”

142mm

Plumbing kit 3 ﬁ gure 5

5.2”

133mm

17.2”

438mm

12”

305mm

19.7”

501mm

Installation & Servicing Instructions Rinnai Q-Series

Page 16

5.3.2 Clearences from the boiler

Minimum required clearances

to combustibles

Minimum required clearances

to non-combustibles

Recommended

service clearances

All types

ll types

inch / mm inch / mm inch / mm Top of boiler 2" / 50 2" / 50 10" / 250 Back of boiler 0" 0" 0 Front of boiler 6" / 150 6" / 150 24" / 600 Left side of boiler 2" / 50 2" / 50 2" / 50 Right side of boiler 2" / 50 2" / 50 2" / 50 Floor / Ground to bottom of boiler

12" / 300 12" / 300 30" / 762

Floor/ Ground to bottom Low loss header

0" 0" 12" / 300

Vent 0" 0" 0"

ceiling

Min. 10" /

250mm

15.7" 400

wall

24" 600

2" 50

service clearances to the boiler figure 6

clearances to the boiler table 3

For closet installation: clearance is 1” / 25mm from the front.

Low Loss Header Clearances to combustible and non-combustible is 0 inch for sides, top, front and ﬂ oor/ground The recommended service clearance to the bottom of the low loss header is 12 inches.

Installation & Servicing Instructions Rinnai Q-Series

Page 17

5.4 Technical speciﬁ cations

(

)

(

)

(

)

(

)

(

)

Q-Series

Combi

Q175CN Q85SN Q130SN Q175SN Q205SN

Boiler type Q175CP Q85SP Q130SP Q175SP Q205SP

Input Hs CH BTU/hr 175,000 85,000 130,000 175,000 205,000

kW 51 25 38 51 60

Output non-condensing CH

Output EN677 efficiency CH

Output AFUE CH

Efficiency at 98.6/86°F (36/30°C) part load, Hs, EN677 CH AFUE according IBR % 95.0 95.4 95.4 95.0 95.0

(at full load)

Electr. power consumption max. W 210 137 144 210 234 Electr. power consumption stand by W Current V/Hz Fuse rating A Degree of protection acc. EN 60529 Weight (empty) lbs / kg 196 / 89 110 / 50 117 / 53 141 / 64 141 / 64 Water content CH gallon / liter 1.8 / 7 0.9 / 3.5 1.3 / 5 1.8 / 7 1.8 / 7 Water content DHW gallon / liter 3.7 / 14 Water content Plumbing Kit gallon / liter 0.74 / 2.8 After run time pump CH min After run time pump DHW min

Water pressure min.-max.

Water pressure DHW max.

Flow temperature max. °F / °C Pump type UPER 20-78 UPER 20-58 UPER 20-78 UPER 20-78 UPER 20-78

vailable pump height CH

T = 25K Approvals ASME, CSA ASME, CSA ASME, CSA ASME, CSA ASME, CSA DHW flow DHW flow DHW flow DHW flow

at 'T50°F at 'T27.8°C at 'T75°F at 'T41.7°C

Max. DHW flow rate gallon/min 6.2

Pressure difference DHW PSI / bar 4.3 / 0.3

BTU/hr 157,000 77,000 117,000 157,000 184,000 kW 45.9 22.5 34.2 45.9 54.0 BTU/hr 172,400 84,000 127,600 172,400 202,200 kW 50.2 24.7 37.3 50.2 59.1 BTU/hr 167,500 82,000 124,900 167,500 196,100 kW 48.8 24.1 36.5 48.8 57.4

% 98.5 98.8 98.2 98.5 98.5

Natural gas: 4.4 - 4.7 (Propane: 4.8 - 5.1)

120Vac/60Hz

5AF & 4AT

IPX0D

0.58 / 2.2 0.74 / 2.8 5 1

PSI / bar PSI / bar 150 / 10

n.a. n.a. n.a. n.a.

14-43 / 1-3

176 / 80

PSI / kPa 2.9 / 20 5.2 / 36 3.0 / 21 2.9 / 20 5.5 / 38

gallon/min 6.2 liter/min 23.5 gallon/min 4.1 liter/min 15.5

liter/min 23.5

CSA number CRN number

Technical specifications Table 4

2183087

8101.7CL

Installation & Servicing Instructions Rinnai Q-Series

Page 18

6 Connecting the boiler

NOTICE

The boiler has the following connection pipes;

- The central heating circuit pipes. These must be connected to the Plumbing Kit by means of adapter ﬁ ttings.

See further chapter 6.1;

- The gas supply pipe. It is provided with a 3/4" male thread into which the tail piece of the gas valve can

be screwed. See further chapter 6.4;

- The condensation drain pipe.

It consists of an oval 1" (24 mm) plastic pipe. The drain pipe can be connected to

this by means of an open connection. If the open connection is ﬁ tted in a different location, then the pipe can be lengthened by means of a 1 1/4" (32 mm) PVC sleeve. See further chapter 6.6;

- The vent system and air supply system.

It consists of a concentric connection 3"/5" (80/125 mm). The boiler can be converted to a twin pipe connection that will accept 80mm ﬂ ue and intake air or with the use of the included adapters 3” PVC / CPVC ﬂ ue and intake. See further chapter 6.7.

- Cold and hot water pipes for domestic hot water (DHW). Combi boilers only: These consist of 3/4" (15 mm) copper pipe and can be

connected to the installation by means of 3/4" M-NPT adapter ﬁ ttings. See further chapter 6.5;

The pipes to be connected to the boiler must be cleaned before connecting in order to prevent dirt from entering and damaging the boiler.

6.1 Central heating system

Connect the central heating system according to its instructions.

The boiler pipes can be connected to the installation by means of compression ﬁ ttings. Reducers should be used for connecting to thick-walled pipe (welded or threaded).

When removing the plastic sealing caps from the pipes, dirty testing water may drain from the boiler.

A Plumbing Kit must be ﬁ tted to the boiler.

The boiler, when used in connection with a refrigeration system, must be installed so the chilled medium is piped in parallel with the boiler with appropriate valves to prevent the chilled medium from entering the boiler.

The boiler piping system of a hot water boiler connected to heating coils located in air handling units where they may be exposed to refrigerated air circulation must be equipped with ﬂ ow control valves or other automatic means to prevent gravity circulation of the boiler water during the cooling cycle.

Installation & Servicing Instructions Rinnai Q-Series

Page 19

Low Loss Header

Service valve

Boiler basic piping ﬁ gure 7

1. shut off valve

2. system circulator

3. check valve

4. balancing valve

5. boiler drain valve

6. dirt trap

7. air separator

8. automatic ﬁ ll valve

9. back ﬂ ow preventer

10. expansion tank

11. bypass for system cleaning

Installation & Servicing Instructions Rinnai Q-Series

Page 20

6.1.1 Plumbing Kit installation

NOTICE

Rinnai supplies speciﬁ c Plumbing Kits with each boiler type, which must be ﬁ tted directly underneath the boiler on the supply and return pipe. Find in chapter 5.3 the dimensions. Use of the Rinnai boiler without the plumbing kit will void the warranty.

T o protect the entire heating system we recommend installing a dirt particle trap in the return circuit. When the boiler is installed to an existing heating system this trap is required. Use of a Y strainer is not permitted as a substitute for a dirt trap.

- Install shut-off valves immediately before and after the dirt particle ﬁ lter to allow the trap to be cleaned.

- Position 3 (ﬁ gure 8) is a garden hose thread boiler drain that can be used to drain the boiler or add water treatment additives to the system such as inhibitors or glycol.

- Position 4 (ﬁ gure 8) is the supply connection for an indirect tank when used with the optional 3-way valve kit.

- For information on locating the expansion tank and system ﬁ ll, please see the Rinnai Boiler Applications Manual.

Thoroughly ﬂ ush all pipes and radiators. We recommend the use of a Rinnai approved system cleaner. Please refer to the list of approved Rinnai system cleaners in this chapter.

- Refer to the installation template and chapter 5.3 for the pipe connection dimensions.

Compression fittings.

Parts:

1. Nut

2. Ferrule

3. Fitting

Fitting instructions:

1. Push the complete

2. Turn the nut handtight

The plumbing kit is not intended to support the weight of the piping. Appropriate piping supports should be used to support all attached piping to the boiler and plumbing kit.

1. Plumbing kit

2. Safety valve

3. Drain and Purge connection

4. DHW ﬂ ow connection in case of optional internal 3 way valve

5. Bronze adapter ﬁ ttings

6. Service valves*

7. Flow

8. Return

9. Pressure gauge*

fitting over the pipe as far as possible. Ferrule should be over the pipe completely.

clockwise.

3. Use 2 wrenches, one to hold the fitting on its place, the other for tighten the nut clockwise in 3/4 turn.

Installation & Servicing Instructions Rinnai Q-Series

Plumbing Kit installation ﬁ gure 8

* After installation of the plumbing kit to the boiler the pressure gauge and both handles of the service valves must be mounted. Be sure the gauge is ﬁ tted leak free and that the handles are secured with the supplied nuts.

Page 21

- Boiler system ﬂ ushing (Not Boiler heat exchanger)

When replacing an existing boiler the heating system should be ﬂ ushed with the old boiler in place before the new boiler is added to the system. If the old boiler has already been removed a bypass must be piped in when the new boiler is installed in order to facilitate the ﬂ ushing of the system. The boiler must be valved off from the system, while the system is ﬂ ushed. No system cleaner should ever enter the boiler heat exchanger due to its caustic nature which could damage the heat exchanger.

1. Close the shutoff valves on both the supply and return connections on the plumbing kit (V1 and V2).

2. Open the bypass valve (V4).

3. Connect pump outlet hose (H1) to the supply side purge station (BD1)

4. Connect drain hose (H3) to the return side purge station (BD2).

5. Pour the system cleaner into a pail and follow the system cleaner instructions on circulation time and volume to be added to the system.

6. Operate the charging pump (CP) and charge the system with the required volume of system cleaner

7. Close the supply side purge station (BD1)

8. Turn on the system pump(s) (SP) and circulate the cleaner through the system for required time as established by the cleaner manufacturer.

9. Once the time required by the system cleaner manufacturer has been met place the drain hose (H3) in a drain.

10. Turn off the system pump(s) (SP)

11. Close the main valve on the system return (V3) and open the return side purge station (BD2).

12. Open the auto feed on the system (F1) and allow water to rinse the system for whichever is greater; 10 minutes or the required rinse time by the system cleaner manufacturer.

Low Loss Header

BD1

BD2

Drain

System cleaner

Boiler system ﬂ ushing ﬁ gure 9

Installation & Servicing Instructions Rinnai Q-Series

Page 22

13. If the installation is a zone system be sure to purge out each zone individually

NOTICE

14. Close the auto feed on the system (F1)

15. Close the return side purge station (BD2) and disconnect the hose (H3).

16. Open the main valve on the system return (V3)

17. Close the bypass valve below the plumbing kit (V4).

18. Open shutoff valves on both the supply and return connections on the plumbing kit (V1 and V2).

19. Clean out the dirt trap

20. Test the pH of the water that will be used for ﬁ lling the system

21. Test the water hardness of the water that will be used for ﬁ lling the system

22. Use the proper water treatment to ensure the pH and water hardness are within the Rinnai boiler water quality guidelines

23. The boiler and system may now be ﬁ lled

The following is a list of approved system cleaners, inhibitors, and antifreeze.

Approved antifreeze:

• Rhomar RhoGard Mutli-Metal (AL safe) • Sentinel X500

• Noble Noburst AL • Fernox Alphi 11

Approved system cleaner:

• Noble Noburst Hydronic System Cleaner • Fernox F3 Cleaner

- Rhomar Hydro-Solv 9100 • Sentinel X400

The system cleaners from NoBurst, Rhomar, and Fernox are NOT to be used in the boiler. The boiler must be closed off (valved off) from the rest of the system or not connected while the cleaners are in the system. The system should then be drained and then thoroughly ﬂ ushed with clean water to remove all the system cleaner.

Approved inhibitors:

- Rhomar Pro-tek 922 • Sentinel X100

- Noble Noburst AL inhibitor

- Connect the expansion tank to the system. See chapter 6.2.

- Connect the pipes so that they are free from strain.

Connecting boiler with DHW tank

- Connect the external DHW tank according to the installation instructions of the DHW tank and ﬁ ttings concerned. See chapter 7 and the Rinnai Boiler Applications Manual for additional information.

The boiler has a self-adjusting and self-protecting control system for the load and the pump capacity. By this means, the temperature difference between the supply and return water is checked.

Installation & Servicing Instructions Rinnai Q-Series

Page 23

Water ﬁ lter ﬁ gure 10

NOTICE

If the installation resistance is over the stated value; the pump will rotate at maximum capacity and the load will be adjusted until an acceptable temperature difference between supply and return water has been obtained. If, after this, the temperature difference is still not acceptable then the boiler will switch off and wait until an acceptable temperature has arisen. If an unacceptable temperature is detected, the control will repeatedly try to achieve water ﬂ ow over the boiler. If not the boiler will switch off. The electrical side of the external circulation pump (ﬁ g. 6, pos. 2) can be connected to the Control Tower. This pump thus switches simultaneously to the boiler pump. The maximum absorbed current consumption of the external circulation pump may not exceed 120V, 2 Amp. If a pump with a larger current draw is required an isolation relay must be used. See the Rinnai Boiler applications manual for further information. The extra external pump must be selected according to the installation resistance

and required ﬂ ow. As standard the boiler is provided with a water ﬁ lter in the return pipe of the boiler (ﬁ g.

10), so that debris from the central heating water is prevented from affecting the boiler.

The boiler is designed to be used on pressurized heating systems only (closed loop).

Q85S

PSI

024681012

Q [gallons/min]

UPER 20-58 25% UPER 20-58 100% Resistance Q85S

Q85S

pump index lines UPER 20-58 graph 1a

Q130S

Q175S Q175C Q205S

Q175S

Q175C

32.3

27.7

23.0

18.5

13.8

9.2

4.6

32.3

27.7

23.0

Feet of head

PSI

Q130S

Q205S

024681012

UPER 20-78 25%

UPER 20-78 100%

Q [gallons/min]

Restistance Q175S

Resistance Q175C

Resistance Q205S

Resistance Q130S

pump index lines UPER 20-78 graph 1b

18.5

13.8

9.2

4.6

Feet of head

Installation & Servicing Instructions Rinnai Q-Series

Page 24

NOTICE

6.1.2 Side mounting kit for the Low Loss header

A side mounting kit for the low loss header is available as an accessory. This kit relocates the low loss header from directly below the boiler to the left side of the boiler only. The kit includes all the parts required to relocate the low loss header including all mounting brackets and material. This kit provides an alternative to for installations with height limitations and allows for an alternative piping installation.

Kit 2 for boiler models Q85S and Q130S Rinnai part number: 804000072 Kit 3 for boiler models Q175S, Q175C, and Q205S Rinnai part number: 804000073.

Side mounting kit ﬁ gure 11

6.1.3 Safety valve

An ASME 30 psi pressure relief valve is installed on the plumbing kit included with the boiler.

6.1.4 Low water cut off

The Rinnai Q boiler has a factory installed pressure switch type Low Water Cut Off (LWCO). Check your local codes to see if a Low Water Cut Off is required (LWCO) and if this device conforms to local code. See the Rinnai Boiler Applications Manual for further information.

The Low water cut off is not serviceable.

Installation & Servicing Instructions Rinnai Q-Series

Page 25

6.2 Boiler expansion tank

NOTICE

An expansion tank must be part of the central heating system. The expansion tank must be appropriate to the water content of the installation. The pre-charge pressure depends on the installation height above the mounted expansion tank. The expansion tank is NOT a part of the delivery and should be sourced locally. Please refer to the expansion tank manufacturer for further information. The Combi boiler Q175C is equipped with an expansion tank connection. This pipe is connected with the three way valve and boiler pump.

Fill expansion tank to a minimum of 14.5 psi. For the boiler to function correctly, it is necessary to connect the expansion

tank to the expansion tank connection on the boiler. If the expansion tank is not connected to the supplied connection damage to the boiler may occur.

Note: The solo boilers Q85S, Q130S, Q175S and Q205S can be provided with an optional internal three way valve. When this valve is installed in the boiler, the boiler is provided with an expansion tank connection. This pipe is connected with the three way valve

and boiler pump.

For the boiler to function correctly, it is necessary to connect the expansion tank to the expansion tank connection on the boiler. If the expansion tank is not connected to the supplied connection damage to the boiler may occur.

See the Rinnai Boiler Applications Manual for further information regarding placement of the expansion tank in the system. See the Rinnai 3-way valve indirect tank installation manual for further information regarding the installation of the 3-way valve indirect tank kit.

The boiler cannot be used with an open type expansion tank.

6.3 Underﬂ oor heating system (plastic pipes)

When using oxygen-permeable pipes, e. g. for ﬂ oor heating systems, you must separate the system using plate heat exchangers.

No recourse can be made to the terms of the limited warranty in the event of failure to observe the regulations pertaining to plastic underﬂ oor heating pipes.

Installation & Servicing Instructions Rinnai Q-Series

Page 26

6.4 Gas connection

NOTICE

DANGER

WARNING

DANGER

NOTICE

Only work on gas lines if you are licensed for such work. If these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or death.

Rinnai wall mounted boilers are built to run on Natural Gas or Propane Gas. The gas type the boiler is suitable for is indicated on the packaging and on the boiler by a blue label with Natural Gas or a green label with Propane Gas and on the identiﬁ cation plate on the boiler. First check the identiﬁ cation plate on the boiler for the suitable gas type.

Do not use the boiler for another type of gas than indicated on the identiﬁ cation plate of the boiler. This will cause improper functioning and can damage the boiler.

Natural gas: refer to chapter 6.4.1 Propane gas: refer to chapter 6.4.2

6.4.1. Gas connection with natural gas

The gas supply connection must comply with local regulations or, if such regulations do not exist, with the National Fuel Gas Code, ANSI Z 223.1. For Canada, the gas connection must comply with local regulations or, if such regulations do not exist, with the CAN/CSA B149.1, Natural Gas and Propane Installation Code.

Sediment trap ﬁ gure 12a

Pipe sizing for natural gas

Contact gas supplier to size the gas supply line and meter.

Gas piping

A sediment trap must be installed upstream of the gas controls.

The boiler gas pipe is equipped with external 3/4" M-NPT thread, onto which the tail piece of the gas shut off valve can be connected. Use appropriate sealing.

The connection to the boiler must include a suitable method of disconnection and a gas control valve must be installed adjacent to the boiler for isolation purposes. The nominal inlet working gas pressure measured at the boiler should be 7" W.C. (18 mbar) for Natural gas (Gas A). Maximum pressure with no ﬂ ow (lockup) or with the boiler running is 10.5" W.C. Minimum pressure with the gas ﬂ owing (verify during boiler startup) is 4.0" W.C.

The gas pipe must be ﬁ tted to the gas valve free from any strain.

Make sure that the gas pipe system does not contain dirt, particularly with new pipes.

Always check the safety of the gas pipe system by means of a bubble test using leak-search spray.

The boiler and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSI (3.5kPa).

The boiler must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSI (3.5 kPa).

Installation & Servicing Instructions Rinnai Q-Series

Page 27

6.4.2 Gas connection with propane gas

NOTICE

DANGER

NOTICE

Pipe sizing for propane gas

- Contact gas supplier to size pipes, tanks, and 100% lockup gas pressure regulator.

Propane Supply Pressure Requirements

- Adjust propane supply regulator provided by the gas supplier for 14 inches W.C. maximum pressure.

- Pressure required at gas valve inlet pressure port:

- Maximum 14" W.C. with no ﬂ ow (lockup) or with boiler running.

- Minimum 8" W.C. with gas ﬂ owing (verify during boiler startup).

Ensure that the high gas pressure regulator is installed at least 6 to 10 feet upstream of the boiler.

Gas piping

- Use a gas shut off valve compatible with propane gas.

- A sediment trap must be provided upstream of the gas controls.

Gas shut off valve onto boiler ﬁ gure 12b

The boiler pipe is provided with external 3/4" M-NPT thread, onto which the tail piece of the gas shut off valve can be screwed. Use appropriate sealing.

The connection to the boiler must include a suitable method of disconnection. A gas control valve must be installed adjacent to the boiler for isolation purposes. The nominal inlet working gas pressure measured at the boiler should be 12 inch W.C. (30mbar) for Propane gas (Gas E).

The gas pipe must be ﬁ tted to the gas valve free from any strain.

Make sure that the gas pipe system does not contain dirt, particularly with new pipes.

Always check the safety of the gas pipe system by means of a bubble test using leak-search spray.

The boiler and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSI (3.5kPa).

6.5 Hot water supply (Combi boiler Q175CN/Q175CP)

Connection of the drinking water installation should be performed according to the national secondary drinking water regulations.

Installation & Servicing Instructions Rinnai Q-Series

Page 28

NOTICE

DANGER

NOTICE

ﬂ ow regulator valve ﬁ gure 13

Do NOT use toxic chemicals, such as those used for boiler treatment in potable water heating systems used for space heating.

The sanitary water pipes can be connected to the installation by use of adapter ﬁ ttings. The cold water inlet on the Combi boilers must be equipped with the following components (counted in the water ﬂ ow direction):Flow regulator valve (supplied),

Safety group, Expansion vessel 87 PSI / 6bar (potable water, blue). A ﬂ ow regulator valve is supplied with the boiler. The ﬂ ow regulator valve ensures that a quantity of water is supplied which has a outlet temperature of 120°F (assuming a cold water temperature of 45°F). The quantity of water is virtually unaffected by the water pressure. The 3/4" NPT adapter ﬁ tting with the ﬂ ow reducing valve must be ﬁ tted in the cold water connection (see Dimensions 5.3, cold water pipe -k).

When there is a water pressure lower than 22PSI / 1.5 bar it is advisable to remove the inside mechanism of the ﬂ ow reducing valve. Contact Rinnai for removal instructions.

DANGER

6.5.1 Domestic Water quality

Appropriate steps must be taken to ensure the indirect tank water heater does not become plugged by scale caused by hard water or sediment. If the indirect tank water heater becomes plugged by either scaling from hard water or sediment it is not the responsibility of Rinnai.

1. Water hardness for DHW

When there is a water hardness of more than 6 to 7 grains hardness for domestic water, a water softener must be installed on the inlet side of the DHW connection.

Hot water can be dangerous, especially for infants or children, the elderly, or infirm. There is hot water scald potential if the thermostat is set too high.

Water temperatures over 125º F (51º C) can cause severe burns or scalding resulting in death.

Hot water can cause first degree burns with exposure for as little as: 3 seconds at 140º F (60º C) 20 seconds at 130º F (54º C) 8 minutes at 120º F (48º C) Test the temperature of the water before placing a child in the bath or

shower. Do not leave a child or an infirm person in the bath unsupervised.

2. Sediment in DHW

If there is sediment in your domestic water supply a sediment ﬁ lter or other suitable device should be used to remove it before the water enters the indirect tank water heater.

3. Water Chemistry for DHW

The water used for domestic must have a water pH between 6.0 and 8.0, contain less than 1.7 gpg (20 mg/l) of Sodium, and a concentration of Chlorine less than 5.8 gpg (100 mg/L).

If problems occur when using sanitary water outside of the above stated requirements, no recourse can be made to the terms of the limited warranty.

6.5.2 Domestic water treatment Accessory

Rinnai offers a domestic water treatment device that can help reduce scale build up. This device can be installed on the incoming cold water line for any combi boiler. For additional information on contact Rinnai.

Installation & Servicing Instructions Rinnai Q-Series

Page 29

6.5.3 DHW Expansion Tank

A domestic water expansion tank could be required by local code. Check local code to determine if it is required. If a combi boiler is installed in a closed water supply system, such as one having a backﬂ ow preventer in the cold water supply line, means shall be provided to control thermal expansion. Contact the water supplier or local plumbing inspector on how to control thermal expansion.

6.5.4 Installing a valve kit

A means to isolate the domestic indirect tank water heater for cleaning must be provided at installation. Refer to ﬁ gure 13 for proper piping layout. A Rinnai valve kit can be used on domestic water connections for all combi boilers to allow for cleaning of indirect tank water heater and installation the domestic hot water pressure relief valve.

•

Rinnai recommends the use of the WRIK-LF-F(3/4” NPT thread connection) or WRIK-C kit (WRIK-C (3/4” sweat connection) when connecting the domestic water lines to the boiler.

• Use of this kit will assist in ﬂ ushing the indirect tank water heater in areas where water quality issues exist, as well as improve overall product serviceability.

Plumbing valve Kit

Low Loss Header

Sediment Filter

Service valve

Boiler DHW piping ﬁ gure 14

Service valve

Cold water

6.5.5 Pressure relief Valve for Combi boilers

- An approved pressure relief valve is required by Rinnai for all water heating systems.

- The relief valve must comply with the standard for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems ANSI Z21.22 and/or the standard Temperature, Pressure, Temperature and Pressure Relief Valves and Vacuum Relief Valves, CAN1-4.4.

- The relief valve must be rated up to 150 psi and to at least the maximum BTU/hr of the appliance.

Installation & Servicing Instructions Rinnai Q-Series

Page 30

- The discharge from the pressure relief valve should be piped to the ground or into

NOTICE

a drain system to prevent exposure or possible burn hazards to humans or other plant or animal life. Follow local codes. Water discharged from the relief valve could cause severe burns instantly, scalds, or death.

- The pressure relief valve must be manually operated once a year to check for correct operation.

- The relief valve should be added to the hot water outlet line according to the manufacturer instructions. DO NOT place any other type valve or shut off device between the relief valve and the combi boiler.

- Do not plug the relief valve and do not install any reducing ﬁ ttings or other restrictions in the relief line. The relief line should allow for complete drainage of the valve and the line.

- If a relief valve discharges periodically, this may be due to thermal expansion in a closed water supply system. Contact the water supplier or local plumbing inspector on how to correct this situation. Do not plug the relief valve.

- Rinnai does not require a combination temperature and pressure relief valve for this appliance. However local codes may require a combination temperature and pressure relief valve.

- If a combi boiler is installed in a closed water supply system, such as one having a backﬂ ow preventer in the cold water supply line, means shall be provided to control thermal expansion. Contact the water supplier or local plumbing inspector on how to control thermal expansion.

6.6 Condensate drain pipe

This boiler produces condensate. Condensate must be drained otherwise the boiler will not function and can cause product or property damage. The condensation drain pipe should be connected to a drain in the building by means of an open connection. By this means the possibility of drain gases effecting the boiler is prevented. The drain connection should have a minimum diameter of 1.3" / 32mm.

Install the condensation drain pipe according to applicable local code.

If the condensate outlet of the boiler is lower than the public sewage system a condensate pump must be used. The condensate produced by the boiler has a pH value between 3 and 4. Install a neutralization unit if required by local code. It is recommended, but not required to install a condensate neutralizer. Rinnai offers a condensate neutralizer designed to work with all boiler models. The condensate neutralizer kit comes with all the necessary ﬁ ttings and mounting material. PVC pipe must be supplied by the installation contractor. Rinnai part number: 804000074

Do not drain the condensation water to the external rain gutter because of the danger of freezing and blockage of the drain.

Before putting the boiler into operation ﬁ ll the condensate trap with 1.27 cups / 300 ml of water. If the boiler will be installed in a high temperature installation

such as baseboard with a supply temperature of 160°F or above, ﬁ ll the condensate trap with mineral oil instead of water.

Use materials approved by the authority having jurisdiction. In absence of such

NOTICE

Installation & Servicing Instructions Rinnai Q-Series

authority, PVC and CPVC pipe must comply with ASTM D1785, F441 or D2665. Cement and primer must comply with ASTM D2564 or F493. For Canada, use CSA or ULC certiﬁ ed PVC or CPVC pipe, ﬁ ttings and cement.

Periodic cleaning of the condensate disposal system must be carried out. See the Rinnai Boiler Applications Manual for further information and a piping diagram for the condensate.

Page 31

6.7 Vent system and air supply system

NOTICE

Provisions for combustion and ventilation air must be made in accordance with section, Air for Combustion and Ventilation of the National Flue Gas Code, ANSI Z223.1, or Sections 7.2, 7.3 of 7.4 of CAN/CGA B149.1, Installation Codes, or applicable provisions of the local building codes.

- Do not store chemicals near the boiler or in rooms where the air is being supplied

to the boiler. See the list on page 10.

- Do not allow the ﬂ ue gases of other appliances to enter the boiler.

- Keep cabinet free of moisture

In the event that the system has actuated to shut off the main burner gas, do not attempt to place the boiler in operation. Contact a licensed professional.

6.7.1 Intake / Exhaust Guidelines

Refer to the speciﬁ c instructions on your vent product for additional installation requirements.

• For direct vent boilers, proper reassembly and resealing of the vent-air intake system is required.

• You must use vent components that are certiﬁ ed and listed with this model.

• Do not combine vent components from different manufacturers.

• Venting should be as direct as possible with a minimum number of pipe ﬁ ttings.

• Avoid dips or sags in horizontal vent runs by installing supports per the vent manufacturer’s instructions.

• Support horizontal vent runs every four feet and all vertical vent runs every six feet or in accordance with local codes.

• Vent diameter must not be reduced.

• The boiler is unsuitable to install on a common vent installation, see also chapter 20.

• Do not connect the venting system with an existing vent or chimney.

• Do not common vent with the vent pipe of any other combi boiler or appliance.

• Vent connections must be ﬁ rmly pressed together so that the gaskets form an air tight seal.

• Refer to the instructions of the vent system manufacturer for component assembly instructions.

• If the vent system is to be enclosed, it is suggested that the design of the enclosure shall permit inspection of the vent system. The design of such enclosure shall be deemed acceptable by the installer or the local inspector.

If it becomes necessary to access an enclosed vent system for service or repairs, Rinnai is not responsible for any costs or difﬁ culties in accessing the vent system. The limited warranty does not cover obtaining access to an enclosed vent system.

The instructions for the installations of the venting system shall speciﬁ y that the horizontal portions of the venting system shall be supported to prevent sagging; the methods of and intervals for support shall be speciﬁ ed. These instructions shall also specify that the venting system:

• For category I, II and IV boilers, have horizontal runs sloping upwards not less than 1/4" per foot (21mm/m) from the boiler to the vent terminal;

• For category III boilers, slope shall be as speciﬁ ed in the boiler manufacturer's instructions;

• For category II and IV boilers, be installed so as to prevent accumulation of condensate; and

• For category II and IV boilers, where necessary, have means provided for drainage of condensate.

Installation & Servicing Instructions Rinnai Q-Series

Page 32

6.7.2a Examples vent and air supply systems (concentric)

Examples wall terminals

Wall thickness for vent termination installation: Minimum: 100mm / 4” Maximum: 508mm / 20”

Short termination with wall terminal

figure 15A

Termination with wall terminal on higher level

figure 15B

Examples roof terminals

Short termination with roof terminal

figure 15C

Installation & Servicing Instructions Rinnai Q-Series

Termination with roof terminal and bends

figure 15D

Page 33

6.7.2 b Examples vent and air supply systems (parallel)

Wall thickness for vent termination installation: Minimum: 100mm / 4” Maximum: 508mm / 20”

Horizontal with concentric termination figure 16A

Examples sealed combustions

Horizontal with parallel termination figure 16B

10" MINIMUM INSIDE EDGE

TO INSIDE EDGE

Vertical vent and horizontal air intake

figure 16C

12" OVER MAX. SNOW LEVEL OR 24" WHICHEVER IS GREATER

Vertical with concentric termination

figure 16D

Vertical with parallel termination

figure 16E

Installation & Servicing Instructions Rinnai Q-Series

Page 34

6.7.3 Installation of the vent system

i i

NOTICE

Consult local and state codes pertaining to special building code and ﬁ re department requirements. Adhere to national code requirements.

Follow the listed maximum length of vent systems, which are boiler output dependent. The maximum permissible lengths are listed in table 9, chapter 6.7.7.

The maximum permissible lengths are listed in table 9, chapter 6.7.7. Decide how to install the exhaust and air intake system. You can choose among:

- Concentric system

The concentric connection is provided standard initially. The boiler concentric connection diameter is 3"/5" (80/125 mm), to which the venting and air supply system can be ﬁ tted, with or without elbow pieces. The maximum permissible pipe length is displayed in table 9, chapter 6.7.7.

- Parallel system

The boiler can be converted to a parallel system with supplied adapters. It is possible to use a parallel pipe connection of 2x 3". In this case a separate supplied kit, with 2 vent adapters 3" (ø80mm), cover 5" (ø125mm), vent exhaust pipe and gaskets should be ﬁ tted instead of the concentric vent adapter on top of the boiler. See chapter 6.7.3.1 for installation. The maximum permissible pipe length is set out in table 9, chapter 6.7.7.

- Room Air System (indoor combustion air)

The boiler can use room air for combustion. If this option is selected the boiler must ﬁ rst be converted to the parallel system. A single exhaust pipe can then be ﬁ tted. It is required to use a room air ﬁ lter (Part nr. 808000025) when using indoor air for combustion. See chapter 6.7.3.2 for installation. The maximum permissible pipe length is set out in table 9, chapter 6.7.7.

i i

NOTICE

Rinnai strongly recommends the use of the room air ﬁ lter when a Room Air System (indoor combustion air) is used.

When the boiler is installed in any of the areas listed in chapter 5.1, "Areas likely to have contaminants" or any area exposed to the contaminants listed in chapter 5.1, then sealed combustion is required.

We advise to install a vent system out of the venting system program supplied by Rinnai (See chapter 19 Parts list Vent system). For further information about the available components of the venting and air supply system we recommend you consult Rinnai and the Installation instructions and parts list documentation.

Installation & Servicing Instructions Rinnai Q-Series

Page 35

6.7.3.1 Boiler conversion from concentric to parallel

9 7 6 8

A. 1. Push the 2 clips slightly outwards

B. 2. Pull the concentric adaptor out of the boiler

3. Press the cover in the connection at the back from inside out

C. 4. Push the 3" adapter into the connection at the back of the boiler (= air intake)

5. Pull the rubber seal around the bottom of the exhaust connector

6. Push the exhaust connector in the boiler, in the boiler exhaust pipe until 'CLICK'

7. Push the 5" cover over the exhaust connector in the 5" opening until 'CLICK'

8. Push the rubber plug in open position in the O

measuring opening and

close the stop.

9. Push the gasket around the top of the exhaust connector

10. Push the 3" exhaust adaptor in the exhaust connector.

boiler conversion from concentric to parallel ﬁ gure 17

6.7.3.2 Installing air ﬁ lter

D. Connect the parallel vent system.

Push the air ﬁ lter into the air intake on top of the boiler. See ﬁ gure 18.

The equivalent length of the combustion room air ﬁ lter is 12ft (3.66m).

placing air ﬁ lter on air intake ﬁ gure 18

Installation & Servicing Instructions Rinnai Q-Series

Page 36

6.7.4 Recommended vent/air intake terminal position

Terminals should be positioned as to avoid products of combustion entering openings into buildings or other vents.

Maintain 12” of clearance above the highest anticipated snow level or grade or, whichever is greater. Please refer to your local codes for the snow level in your area.

Terminal positions ﬁ gure 19

Ref Description Canadian Installations - Direct Vent

A Clearance above grade, veranda, porch,

deck, or balcony

B Clearance to window or door that may

be opened

C Clearance to permanently closed window * * *

D Vertical clearance to ventilated sofﬁ t,

located above the terminal within a horizontal distance of 2 feet (61 cm) from the center line of the terminal

E Clearance to unventilated sofﬁ t* * *

F Clearance to outside corner * * *

G Clearance to inside corner * * *

H Clearance to each side of center

line extended above meter/regulator assembly

I Clearance to service regulator vent outlet 36 inches (91 cm) * *

J Clearance to nonmechanical air supply

inlet to building or the combustion air inlet to any other appliance

K Clearance to a mechanical air supply

inlet

L Clearance above paved sidewalk or

paved driveway located on public property

6 inches (15 cm) for appliances < 10,000

100,000 Btuh (30 kW), 36 inches (91 cm)

3 feet (91 cm) within a height 15 feet (4.5

6 inches (15 cm) for appliances < 10,000

100,000 Btuh (30 kW), 36 inches (91 cm)

and non Direct Vent

12 inches (30 cm) 12 inches (30 cm) 12 inches (30 cm)

Btuh (3 kW), 12 inches (30 cm) for

appliances > 10,000 Btuh (3 kW) and <

for appliances > 100,000 Btuh (30 kW)

***

m) above the meter/regulator assembly

Btuh (3 kW), 12 inches (30 cm) for

appliances > 10,000 Btuh (3 kW) and <

for appliances > 100,000 Btuh (30 kW)

6 feet (1.83 m) 3 feet (91 cm) above if within 10 feet (3

7 feet (2.13 m) [1] * 7 feet (2.13 m)

US Installations Direct Vent US Installations

6 inches (15 cm) for appliances <

10,000 Btuh (3 kW), 9 inches (30 cm) for

appliances > 10,000 Btuh (3 kW) and <

50,000 Btuh (30 kW), 12 inches (91 cm)

for appliances > 50,000 Btuh (30 kW)

6 inches (15 cm) for appliances <

10,000 Btuh (3 kW), 9 inches (30 cm) for

appliances > 10,000 Btuh (3 kW) and <

50,000 Btuh (30 kW), 12 inches (91 cm)

for appliances > 50,000 Btuh (30 kW)

m) horizontally

non Direct Vent

4 feet (1.2 m) below or to

side of opening; 1 foot (300

mm) above opening

4 feet (1.2 m) below or to

side of opening; 1 foot (300

mm) above opening

3 feet (91 cm) above

if within 10 feet (3 m)

horizontally

[1] A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. [2] Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the ﬂ oor. * For clearances not speciﬁ ed in ANSI Z223.1/NFPA 54 or CSA B149.1, clearances are in accordance with local installation codes and the requirements of the gas supplier.

clearances of venting system terminals table 6

Installation & Servicing Instructions Rinnai Q-Series

Page 37

See Boiler Applications manual for additional venting information.

NOTICE

CAUTION

NOTICE

The termination shall be at least 4 feet (1,220 mm) for the US and 6 feet (1,830 mm) for Canada distance from electric meters, gas meters, regulators and relief equipment. (for room air application only)

Horizontal vent systems should always be installed sloping towards the boiler (min. 21 mm/m, 1/4”/ feet), in order to avoid condensate retaining in the vent system. With the condensate running back to the boiler the risk of ice forming at the terminal is reduced.

The whole route of the vent system must be installed upwards, never downwards, completely nor partly.

Place pipe supports every 4 feet (1,219 mm) of horizontal run, beginning with support near the boiler to prevent movement in ﬁ ttings and allow boiler to be free from any strain or weight on boiler or ﬁ ttings.

The terminal should be located where dispersal of combustion products is not impeded and with due regard for the damage or discoloration that might occur to building products or vegetation in the vicinity (see ﬁ g 19 and 20). In certain weather conditions condensation may also accumulate on the outside of the air inlet pipe. Such conditions must be considered and where necessary insulation of the inlet pipe may be required. In cold and/or humid weather water vapor may condense on leaving the vent terminal. The effect of such ‘water condensation’ must be considered.

The terminal must be located in a place not likely to cause a nuisance.

Use the Instructions of the Rinnai venting system for installation and service.

Cellular or Foam core PVC, CPVC and Radel is not permitted for use with the boiler.

The application of any type of insulation is prohibited for use with any Plastic venting system.

Approval Codes for Installation

Item Description Flue Material United States

Plastic Vent and/or air pipes and fittings

Plastic Pipe cement and primer

Item Description Flue Material Manufacturer Approval code

Stainless steel vent systems Stainless Steel Heat Fab

Stainless steel vent systems Stainless Steel Simpson Dura-Vent

Stainless steel vent systems Stainless Steel Ubbink

Plastic Vent System PPS Ubbink ULC S636

Plastic Vent System PVC/CPVC IPEX ULC S636 System 636 Plastic Vent System PPS Centrotherm ULC S636 and UL 1738 Innoflue

Approval codes for installation of venting system table 7

PVC Schedule 40 ANSI/ASTM D1785 PVC - DWV ANSI/ASTM D2665 CPVC Schedule 40 ANSI/ASTM F441 PVC ANSI/ASTM D2564 CPVC ANSI/ASTM F493

US/CAN

UL1738 Concentric

twin pipe

UL1738 Flexible liner UL1738 Concentric

twin pipe

Canada

ULC S636

Flue system

Saf-T Vent SC Saf-T Vent EZ Seal

FastNSeal Flex FastNSeal

Rolux Condensing Vent System Rolux Condensing Vent System

Installation & Servicing Instructions Rinnai Q-Series

Page 38

12" (300 mm)

WARNING

minimum

EXHAUST

12" (300 mm)

minimum

Fittings or Piping Equivalent PVC

feet m

45 degree elbow 3 0.91 90 degree elbow 6 1.83 plastic pipe per foot 1 0.30 concentric vent kit 3 0.91

Equivalent friction loss of PVC/CPVC table 8

INTAKE

12" (300 mm)

minimum

12" (300 mm)

minimum

12" (300 mm)

minimum

Terminal positions PVC figure 17

6.7.5 Direct vent closet and alcove installation

For closet and alcove installation, CPVC material, instead of PVC, must be used in a closet/alcove structure. Failure to follow this warning could result in ﬁ re, personal injury, or death.

Rinnai strongly suggests the use of concentric venting for all closet and alcove installations. For non direct vent room air applications see sections 6.7.6 and

6.7.9.

1”(25mm) minimum clearance

around vent pipe

15”

386mm

6”

148mm

11”

268mm

1”(25mm) minimum clearance

around vent pipe

15”

386mm

6”

148mm

11”

268mm

10”

254mm

2”

50mm

1”(25mm) minimum clearance

around hot water pipes

9.8”

249mm

2”

50mm

9”

229mm

Closed door

1”

25,4mm

10”

254mm

2”

50mm

1”(25mm) minimum clearance

around hot water pipes

9.8”

249mm

2”

50mm

9”

229mm

Open front

6”

152mm

Installation & Servicing Instructions Rinnai Q-Series

Closet installation ﬁ gure 21

Alcove installation ﬁ gure 22

Page 39

6.7.6 Dimensioning of the exhaust and air intake duct

WARNING

NOTICE

DANGER

WARNING

NOTICE

The wall mounted boiler must be vented and supplied with combustion and ventilation air as described in this section. Ensure the vent and air piping and the combustion air supply comply with these instructions regarding vent system, air system, and combustion air quality.

Inspect ﬁ nished vent and air piping thoroughly to ensure all are airtight and comply with the instructions provided and with all requirements of applicable codes.

Failure to provide a properly installed vent and air system may cause severe personal injury or death.

Use only the material listed in Rinnai's vent documentation for vent pipe, and ﬁ ttings. Failure to comply could result in severe personal injury, death or substantial property damage.

Installation must comply with local requirements and with the National Fuel Gas Code, ANSI Z223.1 for U.S installations or CSA B 149.1 for Canadian installations.

For closet and alcove installation, CPVC material, instead of PVC, must be used in a closet/alcove structure. Failure to follow this warning could result in ﬁ re, personal injury, or death.

All vent pipes must be connected and properly supported, and the exhaust must be pitched a minimum of a 1/4”/foot (21 mm/m) back to the boiler (to allow drainage of condensate). Please refer to the venting manufacturer's manual to see if a larger pitch is required for speciﬁ c venting systems. The venting system manufacturer's required venting pitch must always be followed if larger than 1/4” (21 mm). Ubbink concentric condensing venting requires a pitch of ¾”/ foot (6mm/m).

Combustion air piping from the outside MUST comply to the requirements of the authority having jurisdiction or, in the absence of such requirements, to the latest edition of the National Fuel Gas Code, ANSI Z223.1/NFPA 54. In Canada, installation must be in accordance with the requirements of CAN/CSA B149.1, Natural Gas and Propane Installation Code.

See the Rinnai Boiler Applications Manual for further information on venting.

Installation & Servicing Instructions Rinnai Q-Series

Page 40

6.7.7 Combustion air and vent piping lengths.

Parallel system

Length tube Number of

elbows 90°

Combustion air

ft ft ft ft ft 0.5 ft

ent

ft ft ft ft ft 0.5 ft

In the table below you will ﬁ nd the maximum equivalent pipe length of the vent/air system based on 3" diameter. These lengths are for single pipe (room air), twin pipe, and concentric venting systems.

Boiler type 3” Max Vent equivalent length 3” Max Air equivalent

Q85 100 feet 100 feet Q130 100 feet 100 feet Q175 80 feet 80 feet

Q205 40 feet 40 feet

Equivalent vent length table 9

Calculation of equivalent length vent system

Choose the vent type and ﬁ ll out the corresponding table.

* When determining equivalent combustion air and vent length, add 6 feet for each 90° elbow, 3 feet for each 45° elbow, 5 feet for the concentric terminal in the Parallel System, 2 feet for the concentric terminal in the Concentric System and 12 ft for the combustion room air ﬁ lter.

x 6*

Number of

elbows 45°

x 3*

Concentric

terminal

Add 5 ft.

Total Multiply with

factor

Total equivalent len

Equivalent

length

Concentric system

Length concentric tube, boiler to roof

horizontal

Number of

elbows 90°

x 6*

ft ft ft ft ft 1.0 ft

Example of calculation: Twin tube (parallel) with terminal Combustion air length : 24 ft with elbow 3 x 90° Vent length : 24 ft with elbow 2 x 90°, elbow 2 x 45°

Calculation: Equivalent Air Length : (24+3x6+2) x 0.5 = 23 ft Equivalent Vent Length : (24+2x6+2x3+2) x 0.5 = 23 ft +

Total = 46 ft.

Number of

elbows 45°

x 3*

Concentric

terminal

dd 2 ft.

Total Multiply with

factor

Total equivalent

length

Installation & Servicing Instructions Rinnai Q-Series

Page 41

NOTICE

6.7.8 Calculation of compensation factor

The compensation factor eliminates or reduces the natural effect of derate of maximum input caused by the resistance of the vent system and/or the impact of the altitude.

1. Determine the Compensation Factor Vent System CF(V) in the table below.

Q85 Q130 Q175 Q205

min max

0100000 11200023 21300246 31 40 1 4 6 10 41 60 2 6 10 n.a. 61 80 3 8 15 n.a. 81 100 4 10 n.a. n.a.

Compensation factor vent system CP(V) table 10

2. Determine the Compensation Factor Altitude CF(A) in the table below.

Altitude (ft) Boiler type

min max

1,000 2,000 2,000 3,000 3,000 4,000 4,000 5,000 5,000 6,000 6,000 7,000 7,000 8,000 8,000 9,000 9,000 10,000

Compensation factor altitude CP(A) table 11

Boiler typeEq. length (ft)

CF (V)

Q85

Q130, Q175, Q205

CF (A)

6 12 18 24 30 36 42 48 54

WARNING

Any application or installation above 10,000 must be reviewed by Rinnai's Engineering group. This is to ensure the product is installed and the overall system is designed properly and that the units are commisioned properly. Not involving of Rinnai's Engineering group would result in no support of the product and no warranty.

3. Calculate the Compensation Factor Total CF(T):

CF(T) = CF(V) + CF(A)

The result is the setting for Parameter 73.

Change parameter 73 according to this result. See Chapter 11.1 how to change parameters.

Example of calculation: Q175 Eq. lenth vent system (taken from previous example) 46 ft CF(V) = 10 Altitude 7,200ft CF(A) = 42 + CF(T) = 52 Parameter setting (Par. 73) = 52

Do not overcompensate the boiler by setting a higher value than calculated, otherwise the boiler could be damaged.

Installation & Servicing Instructions Rinnai Q-Series

Page 42

6.7.9 Room Air System (indoor combustion air)

When using indoor air, Rinnai strongly recommends the use of an indoor air ﬁ lter, P/N 808000025.

WARNING

This boiler requires adequate combustion air for ventilation and dilution of ﬂ ue gases. Failure to provide adequate combustion air can result in unit failure, ﬁ re, explosion, serious bodily injury or death. Use the following methods to ensure adequate combustion air is available for correct and safe operation of this boiler.

Important: Combustion air must be free of corrosive chemicals. Do not provide combustion air from corrosive environments. Appliance failure due to corrosive air is not covered by the limited warranty. Combustion air must be free of acid forming chemical such as sulfur, ﬂ uorine and chlorine. These chemicals have been found to cause rapid damage and decay and can become toxic when used as combustion air in gas appliances. Such chemicals can be found in, but not limited to bleach, ammonia, cat litter, aerosol sprays, cleaning solvents, varnish, paint and air fresheners. Do not store these products or similar products in the vicinity of this boiler.

Unconﬁ ned Space:

An unconﬁ ned space is deﬁ ned in NFPA #54 "as a space whose volume is not less than 50 cubic feet per 1000 Btu/hr (4.8 m3 per kW per hour) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with doors, are considered a part of the unconﬁ ned space." If the “unconﬁ ned space” containing the appliance(s) is in a building with tight construction, outside air may still be required for proper operation. Outside air openings should be sized the same as for a conﬁ ned space.

25FT

NOTE: 8FT CEILING

Unconﬁ ned Space

91,300 BTU Boiler

Unconﬁ ned space ﬁ gure 23

Unconﬁ ned Space

200,000 BTU Boiler

36FT

NOTE: 8FT CEILING

Installation & Servicing Instructions Rinnai Q-Series

Page 43

Conﬁ ned Space:

(Small Room, Closet, Alcove, Utility Room, Etc.) A conﬁ ned space is deﬁ ned in the NFPA #54 as "a space whose volume is less than 50 cubic feet per 1000 Btu/hr (4.8 m3 per kW per hour) of the aggregate input rating of all appliances installed in that space." A conﬁ ned space must have two combustion air openings. Size the combustion air openings based on the BTU input for all gas utilization equipment in the space and the method by which combustion air is supplied: Using indoor air for combustion Using outdoor air for combustion

Louvers and Grills

When sizing the permanent opening as illustrated in ﬁ gure 24, consideration must be taken for the design of the louvers or grills to maintain the required free area required for all gas utilizing equipment in the space. If the free area of the louver or grill design is not available, assume wood louvers will have 25% free area and metal louvers or grills will have 75% free area. Under no circumstance should the louver, grill or screen have openings smaller than ¼”.

Example: Wood: 10 in x 12 in x 0.25 = 30 in2 Metal: 10 in x 12 in x 0.75 = 90 in2

Location

To maintain proper circulation of combustion air two permanent openings (one upper, one lower) must be positioned in conﬁ ned spaces. The upper shall be within 12 inches of the conﬁ ned space and the lower opening shall be within 12 inches of the bottom of the conﬁ ned space. Openings must be positioned as to never be obstructed.

Combustion air provided to the boiler should not be taken from any area of the structure that may produce a negative pressure (i.e. exhaust fans, powered ventilation fans).

Gas Vent / Boiler Exhaust

OUTLET AIR DUCT

INLET AIR DUCT

BOILER

PERMANENT

OPENINGS

10"

(250mm)

12in. MAX

12"

(300mm)

BOILER

Louvers and grills ﬁ gure 24

Installation & Servicing Instructions Rinnai Q-Series

Page 44

Using Indoor Air For Combustion

When using air from other room(s) in the building, the total volume of the room(s) must be of adequate volume (Greater than 50 cubic feet per 1000 Btu/hr). Each combustion air opening must have at least one square inch of free area for each 1000 Btuh, but not less than 100 square inches each.

Using Outdoor Air For Combustion

Outdoor air can be provided to a conﬁ ned space through two permanent openings, one commencing within 12 in. (300mm) of the top and one commencing within 12” (300mm) of the bottom, of the conﬁ ned space. The openings shall communicate to the outside by one of two ways: directly through horizontal ducts indirectly through vertical ducts

When communicating directly with the outdoors through horizontal ducts, each opening shall have a minimum free area of 1 in

/2000 Btu/hr (1100 mm2/kW) of total input rating of all appliances in the conﬁ ned space. Note: If ducts are used, the cross sectional area of the duct must be greater than or equal to the required free area of the openings to which they are connected.

When communicating indirectly with the outdoors through vertical ducts, each opening shall have a minimum free area of 1 in

/4000 Btu/hr (550 mm2/kW) of total input rating of all appliances in the conﬁ ned space. Combustion air to the appliance can be provided from a well ventilated attic or crawl space.

Gas Vent / Boiler Exhaust

OUTLET AIR DUCT

BOILER

Gas Vent / Boiler Exhaust

OUTLET

AIR

BOILER

INLET AIR DUCT

Gas Vent / Boiler Exhaust

INLET AIR DUCT

[Ends 1Ft (300mm)

above floor]

Installation & Servicing Instructions Rinnai Q-Series

Louvers and grills ﬁ gure 25

BOILER

OUTLET

AIR

INLET

AIR

Ventilation Louvers for unheated crawl space

Page 45

7 External domestic hot water tanks

WARNING

804000013 804000014

# way valve conversion kit ﬁ gure 26

Note the local codes for requirements for connecting an external hot water cylinder to the boiler. The installation must comply to these codes.

Depending on the domestic hot water requirements and comfort preferences various external hot water tanks can be connected to the boiler.

Connecting an external hot water tank to the Q175C is NOT possible.

Connecting an external hot water tank to the Q-Series solo boilers can be done in 2 ways:

1. For Q85S, Q130S, Q175S, Q205S: Using an optional three-way valve installed in the return line under the boiler between boiler and plumbing kit and directly controlled by the boiler control. For the Q-Series Solo boilers a special internal three-way valve conversion kit is available (ﬁ g. 26).

- Part.no. 804000013: For the Q85S and Q130S

- Part.no. 804000014: For the Q175S and Q205S

2. For Q85S, Q130S, Q175S, Q205S : An external hot water tank connected on the secondary side of the plumbing kit, seperately controlled by another device.

The capacity of the boiler must be deﬁ ned by the installer.

i i

NOTICE

The choice of the tank depends on the coil output.

The coil output of the tank must comply with the boiler output.

For the Q85S or Q130S the minimum coil output must be 85,000 BTU/hr. This to prevent the boiler for short cycling.

The Q175S and the Q205S have limited outputs with the 3 way valve kit. Both boilers are limited to 130,000 BTU/hr for the DHW output when using the 3 way valve kit. Please take this into account when sizing the indirect hot water tank.

For additional information on piping and control of indirect tanks, please see the Rinnai Boiler Applications Manual.

For additional information on the Rinnai 3-way valve indirect tank kit, please see the installation manual for the kit.

Rinnai recommends the use of a thermostatic mixing valve on all indirect tanks used with Q boilers on the domestic hot water side to prevent scalding. This valve will regulate the water temperature leaving the indirect tank.

Installation & Servicing Instructions Rinnai Q-Series

Page 46

8 Electrical connections

CAUTION

The electrical connections to the boiler must be electrically grounded in accordance with all applicable local codes and the latest revision of the National Electrical Code, ANSI/NFPA-70. Installations should also conform with CSA C22.1 Canadian Electrical Code Part 1 if installed in Canada.

Devices such as, outdoor sensor, room thermostat or temperature control, 3-way valve (except Q175CN/Q175CP), temperature sensor or thermostat and an external pump are all connected to the internal connection terminal. The connection terminal is situated in the Control Tower.

Connecting incoming power

Lead the cable through the back part of the boiler using a strain relief and lead the cable through the cable supports to the Control Tower. Use a step drill bit to create a knockout in the black steel on the bottom of the boiler for a strain relief. A number of predrilled holes can be enlarged to ﬁ t different strain relief and conduit connections. Connect a power supply cable to the cable harness terminal strip that connects to both the power switch on the front of the Control Tower and the terminal strip with positions 1,2, and 3 on the inside of the Control Tower.

CAUTION

The boiler must be electrically grounded in accordance with local codes, or in absence of local codes, with the National Electrical Code, ANSI/INFPA 70 and/ or the CSA C22.1, Electrical Code.

RISK OF ELECTRIC SHOCK.

Once the main power supply is on then there is 120V on terminals 1 to 12 when the main switch at the front of the Control Tower is switched on.

- No changes may be made to the wiring of the boiler.

- All connections should be designed in accordance with the applicable regulations.

- Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

- Verify proper operation after operation servicing.

Installation & Servicing Instructions Rinnai Q-Series

Page 47

CAUTION

NOTICE

The Rinnai room thermostat and controls must be connected to their allocated connections. All other types or makes of room thermostats or controls which are used must have a Volt free contact.

When using an on/off thermostat or control, it may be necessary to calibrate the anticipating resistance to prevent too high temperature ﬂ uctuations. As a standard rule this means mercury thermostats. This resistance wire is present in the Control Tower and must be connected to terminals 23 and 27. The anticipating resistance in the room thermostat has to be set at 0.11 A. For more detailed questions regarding the components which are not supplied, the distributor should be contacted.

When wiring an RS100 it is suggested that a jumper be placed on terminals 22 and 23 so that in the event the control is damaged the boiler will still ﬁ re based on outdoor reset. A jumper should also be used when commissioning or trouble shooting the boiler.

NOTICE

Power stealing thermostats cannot be connected to terminals 22 and 23.

Connection terminal Q-Series

main power supply

120 Volts for external

pump

120 Volts

Rinnai only

internal or external

three-way valve motor

and

tank sensor

ARV12 outdoor sensor

Bus room thermostat

RS100 only

On/off thermostat or

External safety contact

control (Volt free)

24 Volts

maximum 100 mA

120 Volts

CAUTION

Make sure that the power consumption of each of the terminals 4-5-6 does not exceed 230W or 2 Amp.

Connection terminal ﬁ gure 27

Installation & Servicing Instructions Rinnai Q-Series

Page 48

120V

T 220°F

Label all wires prior to diconnection when servicing or replacing

controls. Wiring errors can cause improper and dangerous operation

CAUTION

Installation & Servicing Instructions Rinnai Q-Series

2 Amp. max.

electrical diagram figure 28

Page 49

Installation & Servicing Instructions Rinnai Q-Series

electrical ladder diagram figure 28a

Page 50

9 Boiler controls

The boiler is provided with a fully automatic microprocessor control, called CMS Control Management System. This control simpliﬁ es operation by undertaking all major control functions. Initially when power to the unit is switched on it will remain on standby. There is no indication LED on, until one of the program buttons is pressed. The control panel display will show the relevant state. When the boiler installation is empty the display will show FILL. The various parameters can be called up in two ways:

The Good-state or standard read out

The ﬁ rst way shows a simple display read out. The boiler in operation will always show 'Good'. When a message is necessary this will be shown instead of Good.

Technical read out

The second way is a technical read out. In normal situations the following will be shown:

• on the left the status in which the boiler is active;

Example

• on the right the supply temperature in °F; alternately indicated by:

• the water pressure in the installation in PSI. When a message (error or blocking code) is necessary this will be shown instead of the technical read out.

NOTICE

To switch over from the Good-state to the Technical read out (and vice versa):

- Press the STEP-button for 5 seconds.

When the system has been ﬁ lled the automatic de-aeration program starts, when a program has been selected, by pressing the button for Central Heating, DHW or pump

program ( , of ). The program takes 17 minutes and stops automatically. After this the unit will function normally. (See also 'Filling and de-aerate the boiler and installation, chapter 10).

On a call for heating or hot water the control system will select the required water control temperature. This water temperature is called the T-set value. On a call for central heating the boiler ignites ﬁ rst at low input. The input is then changed slowly to match the load required. The boiler operates in this way to avoid excessive water noises and temperature overshoot. On a call for domestic hot water supply the T-set value of central heating return water temperature is monitored. Depending on the amount of domestic water which is withdrawn from the DHW tank, the central heating return water temperature, from which the input is adjusted, will vary.

Operation indication

(in the first display position by technical read out)

No heat demand

Fan pre/post purge

Ignition phase

Burner active on central heating

Burner active on DHW

Fan check

Burner off when room thermostat is demanding or burner off when DHW is calling

Pump overrun phase for central heating

Pump overrun phase for hot water

Burner off because of to high ﬂ ow temperature

Automatic de-aeration program

Installation & Servicing Instructions Rinnai Q-Series

Page 51

9.1 Explanation of the function buttons

CAUTION

NOTICE

When the pump is switched on continuously it can lead to undesired heating up of the central heating system during the summer.

Boiler control panel ﬁ gure 29

Only licensed professionals who are trained for servicing these boilers are permitted to make alterations in the controller to calibrate the boiler to the installation.

1. Display. See previous page for further information.

2. ON-OFF Switch

This switch turns the power supply to the boiler on or off.

Only turn the boiler off using this switch, when the burner is off.

3. Central Heating program button.

Switching the Central Heating on or off (LED on/off);

4. Hot Water program button.

Switching the Domestic Hot Water (DHW) facility on or off (LED on/off);

5. Pump program button.

adjusts the pump to continuous water circulation in the central heating system (LED on), or according to the pump overrun times on the relevant programs (LED off);

6 Mode-button.

After brieﬂ y pressing, a selection of the data chapters can be retrieved. After pressing for 5 seconds it is possible to enter the code as described in chapter

11.3;

7 Step-button.

After brieﬂ y pressing, the water pressure can be retrieved and pages per chapter

can be retrieved.

After pressing for 5 seconds it switches from the Good-state to technical read out

and vice versa;

8 Reset-button.

After brieﬂ y pressing, for:

- unlocking errors;

- ending the access code; After pressing for 5 seconds an operating stop is made, for example, for activating

the automatic venting program.

Some buttons have other functions.These functions are only active according to the procedure described in chapter 11, adjustment has to be changed or data must be retreived from the CMS. The other functions are:

3. Central Heating program button : + function;

4. Hot Water program button: - function;

5. Pump program button : store-function, which means that by means

7. Step-button: scrolling in a data chapter.

of this button a modiﬁ ed setting is conﬁ rmed;

Installation & Servicing Instructions Rinnai Q-Series

Page 52

10 Starting up: Filling and de-aerating the boiler and installation

NOTICE

CAUTION

WARNING

CAUTION

Observe the following rules of safety:

- All work on the unit must take place in a dry environment.

- Rinnai units may never be in operation without their housing, except in connection with maintenance or adjustments (see Chapter 13 and 14).

- Never allow electrical or electronic components to come into contact with water.

NOTICE

Carry out the following tasks in connection with maintenance, etc. to an alreadyinstalled unit:

- Shut down all programs

- Close the gas shut off valve

- Shut off the power at the main power switch

- Close the service valves (supply and return)

NOTICE

Take note of the following when maintenance or adjustments are needed:

- The unit must be able to function during these activities; for this reason, the unit’s supply voltage, gas pressure and water pressure must be maintained. Ensure that this is not a source of potential danger during these activities.

Following maintenance or other activities; always check the installation of all parts through which gas ﬂ ows (with bubble test using leak-search spray).

WARNING

10.1 Requirements of the water system

Before ﬁ lling the heating system, the complete system, including all zones, must be thoroughly cleaned and ﬂ ushed to remove sediment. Flush until clean water runs free of sediment. Rinnai suggests using an approved system cleaner to ﬂ ush the system, but not the boiler. Always use Rinnai approved antifreezes. See the list at the end of this chapter. Never use reverse osmosis, D.I., or distilled water for ﬁ lling the heating system.

Do not use petroleum-based cleaning or sealing compounds in the boiler system. Damage of seals and gaskets in boiler and system could occur, resulting in property damage.

The central heating installation needs to be ﬁ lled with potable water.

Use only potable water or approved glycol for ﬁ lling the heating system. When the water hardness of the ﬁ lling water exceeds > 10.5 gpg (200 mg/L) and the volume of the installation > 20L/kW (5.2 gallons/3,412 BTU) the water has to be treated until below the maximum value of 10.5 gpg (200 mg/L). The pH value of the installation water must be between 6.5 and 8.5.

Check the pH value using proper equipment or by having the water analyzed by a water treatment company. If pH differs from above, contact Rinnai engineering for further assistance.

Component or product damage as a result of failing to adhere to the water quality requirements will not be covered by the limited warranty.

Installation & Servicing Instructions Rinnai Q-Series

Page 53

Freeze protection

NOTICE

Freeze protection for new or existing systems must use glycol that is specially formulated for this purpose. This includes inhibitors, which prevent the glycol from attacking the metallic components. This should be for multi-metallic components. Make certain to check that the system ﬂ uid is correct for the glycol concentration and inhibitor level. The system should be tested at least once a year and as recommended by the producer of the glycol solution. The allowed maximum concentration is 50%.

Use only Rinnai approved inhibitors. See the Rinnai Boiler Applications Manual for an approved list of inhibitors.

WARNING

Approved antifreeze: • Rhomar RhoGard Mutli-Metal (AL safe) • Sentinel X500 (max. concentration 50%) • Noble Noburst AL • Fernox Alphi 11

Approved system cleaner: • Noble Noburst Hydronic System Cleaner • Fernox F3 Cleaner

• Rhomar Hydro-Solv 9100 • Sentinel X400

Approved inhibitors: • Rhomar Pro-tek 922 • Sentinel X100

Use only inhibited propylene glycol solutions, which are specially formulated for central heating systems. Ethylene glycol is toxic and can attack gaskets and seals used in the boiler and system. Approved glycols are listed in the Rinnai Boiler Applicatons Manual.

Additives in the installation water are not permitted.

• Noble Noburst AL inhibitor

10.2 Filling the heating system

For ﬁ lling or topping off the installation you use the ﬁ lling loop according to the following procedure:

1 Switch on the power supply;

2 The display will show FILL;

3 All functions off (heating , DHW and pump );

4 Push brieﬂ y the 'STEP'-button: P XX (XX = water pressure in PSI);

5 Open the ﬁ lling loop (Indication on display increases);

6 Fill up slowly to 16 to 18 PSI (1.1 and 1.3 bar);

7 STOP appears on the display;

8 Close the ﬁ lling loop;

9 De-aerate the complete installation, start at the lowest point;

10 Check the water pressure and if necessary top it off;

11 Close the ﬁ lling loop;

12 Activate the functions in use (heating , DHW and/or pump );

Installation & Servicing Instructions Rinnai Q-Series

Page 54

13 If A XX appears on the display, wait for 17 minutes;

NOTICE

14 Check the water pressure and if necessary top it up to 16 to 18 PSI (1.1 and 1.3 bar)

15 Close the ﬁ lling loop;

16 Press the ‘STEP’-button;

17 Be sure that the ﬁ lling loop is closed.

After the automatic de-aeration program (A XX) is ﬁ nished the boiler will return to

the Good state or Technical read out.

Check the water pressure regularly and top off the installation when necessary. The typical working pressure of the installation should be between 16 and 18 PSI (1.1 and 1.3 bar) when the system is cold.

It can take a while before all air has disappeared from a ﬁ lled installation. Especially in the ﬁ rst week noises may be heard which indicate the presence of air. The automatic air vent in the boiler will remove the air, which means the water pressure can reduce during this period and therefore topping off with water will have to be done.

During normal use the following messages can occur with the necessary follow up:

Water pressure is too low (<10 PSI / 0.7 bar), FILL indication remains continuously visible, the boiler is taken out of operation. The installation needs to be topped off.

10.3 Hot water supply (only Q175C)

Apply the water pipe pressure to the tank (open main valve and/or stop valve of the safety group).

Vent the tank and the hot water installation by opening a hot water shut off valve. Leave the tap open for as long as required until all air has disappeared from the tank and the pipes and only water is ﬂ owing from the shut off valve.

Water pressure is too low (<12 PSI / 0.8 bar), flashing FILL will alternate with indication of water pressure, boiler power of 50% is possible. The installation needs to be topped off.

Water pressure is too high (>42 PSI / 3 bar), if HIGH indication remains continuously visible, the boiler is taken out of operation. The installation pressure needs to be decreased by draining water.

Installation & Servicing Instructions Rinnai Q-Series

Page 55

FOR YOUR SAFETY READ BEFORE OPERATING

WARNING: If you do not follow these instructions

exactly, a ﬁ re or explosion may result causing

property damage, personal injury or loss of life.

A. This appliance does not have a pilot. It is equipped with an ignition device which automatically

lights the burner. Do NOT try to light the burner by hand.

B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the ﬂ oor

because some gas is heavier than air and will settle on the ﬂ oor.

WHAT TO DO IF YOU SMELL GAS

- Do NOT try to light any appliance.

- Do NOT touch any electrical switch.

- Do NOT use any phone in your building.

- Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call the ﬁ re department.

C. Use only your hand to push in or turn the gas control knob. Never use tools.

If the knob will not push in or turn by hand, don’t try to repair it, call a licensed professional. Force or attempted repair may result in a ﬁ re or explosion. D. Do not use this appliance if any parts have been under water. Immediately call a licensed

professional to inspect the appliance and to replace any part of the control system and any gas

control which has been under water.

OPERATING INSTRUCTIONS

1. STOP! Read the safety information above this label.

2. Turn off al electrical power of the appliance.

3. Set the thermostat or other operating control to the lowest setting.

4. This appliance is equipped with an ignition device which automatically lights the burner. Do NOT try to light the burner by hand.

5. Close main gas shut off valve.

6. Wait (5) minutes to clear out any gas. Then smell for gas. Including near the ﬂ oor. If you smell gas, STOP! Follow “B” in the safety information above on this label. If you don’t smell gas, go to the next step.

7. Open main shut off valve.

8. Set the thermostat or other operation control to desired setting.

9. Turn on all electric power to the appliance.

10. If the appliance will not operate, follow the instructions “To Turn Off Gas To Appliance” and call your service technician or gas supplier.

Manual Gas Valve (Main valve)

OPEN

TO TURN OFF GAS TO APPLIANCE

1. Turn off all electric power to the appliance if service is to be performed.

2. Set the thermostat or other operating control to the lowest setting.

3. Close main gas shut off valve.

8U.34.01.01 / 11.12

Installation & Servicing Instructions Rinnai Q-Series

Page 56

11 Adjustments

When the boiler is installed the software has already been pre-programmed at the factory. All software adjustments of the boiler control are already pre-programmed for a heating system with radiators/convectors with a supply temperature of 176°F. The adjustments are described in the Parameter chapter on the following page. In certain cases parameters have to be altered in case of :

- Lower supply temperature

- High altitude/long vent length

- Minimum supply temperature

CAUTION

NOTICE

The venting / altitude calculation must always be performed during commissioning of the boiler.

Read through the Parameter chapter to adjust the boiler to its installation. Contact Rinnai in case of doubt.

Only licensed professionals who are trained for servicing these boilers are permitted to make alterations in the controller to calibrate the boiler to the installation.

11.1 Altering adjustments

STEP 1

STEP 2

STEP 3

STEP 4

Press the Mode-button for 5 seconds.

The display shows COdE followed by an arbitrary number;

Press by means of the + or the - button until the code C123 is shown;

Press the STORE-button to conﬁ rm the code (code blinks1 x).

Now you have acces to the installer level. There are 4 chapters:

• Parameters

•

• Error-chapter (no adjustments possible) The content of the chapters is described on the following pages.

Press brieﬂ y the MODE-button to select one of the 4 chapters, i.e. PARA;

Information chapter (no adjustments possible) Service chapter

STEP 5

STEP 6

STEP 7

STEP 8

NOTICE

Installation & Servicing Instructions Rinnai Q-Series

Press brieﬂ y and release the STEP-button to select a Parameter

(parameter visible on the left, value on the right) ;

Alter the value, if necessary/possible, by means of the + or the - button

Press brieﬂ y on the STORE-button to conﬁ rm the alteration.

When you have to change more values, repeat from step 5.

Press once or more on the MODE-button until StBY or Good is shown: After a few seconds the text StBY will be replaced by the technical read-out

or Good-state (Depending from the position the acces code is entered)

When you want to return from an arbitrary position to the original read out

press once or more on the MODE-button until StBY is shown. If no single button is used within 20 minutes the display will return automatically to its original read-out (Good state or technical read out)

Page 57

Parameter Mode

PARA FACTORY

.. . .

1 176°F maximum supply temperature CH 68 - 176°F 2* 00 type of CH installation: 00 - 04

3 max. maximum power CH in kW (.. x3415 = .. BTU/hr) min-max 4* 00 control principal with on / off thermostat:

5* 2.3 heating curve K-factor (see also heating curve graph) 0.2 - 3.5 6* 1.4 heating curve exponent (see also heating curve graph) 1.1 - 1.4 7* 14°F heating curve climate zone (see also heating curve graph) -4 - 32°F 10* 0°F fine adjustment heating curve day temperature -8 to 10°F 11* 0°F fine adjustment heating curve night temperature -8 to 10°F 14 10°F/min. gradient speed °F/min. 0 - 28°F/min. 15* 00 Booster after night decrease*:

23 26°F Frost Temperature -4 to 50°F 27 32°F Minimum T-set CH 32 - 158°F 31** 146°F (154°F) DHW tank temperature with external tank sensor 104 - 176°F 36 01 Type of three way valve DHW tank

43 max. Maximum power DHW in kW (.. x3415 = .. BTU/hr) min-max 49 100% Maximum pump capacity heating 40-100 % 73 0 Altitude and venting CFT. See chapter 6.7.7 0 - 100 89 00 Address of boiler in cascade

90 01 Display reading

.. . .

DESCRIPTION

No pre-selection made. Radiators, air heating, or convectors: T max. supply 176°F K factor heating curve 2.3; gradient 10°F/min; gear differential 10°F

radiators with large surface areas or underfloor heating as additional heating: T max. supply 158°F K factor heating curve 1.8; gradient 10°F/min; gear differential 10°F

under floor heating with radiators as additional heating: T max. supply 140°F; K factor heating curve 1.5; gradient 8°F/min; gear differential 8°F

full under floor heating: T max. supply 122°F; K factor heating curve 1.0; gradient 6°F/min; gear differential 6°F

100 % on / off thermostat 00 constant water circulation 22&23 closed contact day curve operation,

open contact night curve operation

no 00 yes 01

VC 2010 / VC 8010 00 VC 6940 01

No function -01 Bus thermostat 00 Cascade boiler 2 to 8 01 - 07

°C and Bar 00 °F and PSI 01

01 DO NOT USE 02

RANGE

Info Mode

INFO

1 °F supply water temperature T1 4 °F return water temperature T2 5 °F DHW temperature T3 7 °F outdoor temperature T4 8 °F flue gas temperature T5 (optional sensor) 16 % actual power in % 17 kW actual power in kW (.. x3415 = .. BTU/hr) 18 kW actual load in kW (.. x3415 = .. BTU/hr) 20 indication bus communication 21 GJ consumption total in GJ (.. x 33 = .. m3) 22 GJ consumption CH in GJ (.. x 33 = .. m3) 23 GJ consumption DHW in GJ (.. x 33 = .. m3) 24 h total number of burner run hours 25 h number of burner run hours CH 26 h number of burner run hours DHW 32 h total number of hours counter 37 h total number of run hours pump CH and DHW 46 h within how many hours is service required

FACTORY

.. . .

.. .

DESCRIPTION

RANGE

Installation & Servicing Instructions Rinnai Q-Series

Page 58

Service Mode

SERV

1 OFF boiler in operation with burner function on OFF - max. 2 OFF fan adjustable and burner off OFF - max. 3 OFF pump adjustable with burner on OFF - max. 4 OFF showroom position ON = active and OFF = non active ON - OFF

VALUE

.. . .

DESCRIPTION

RANGE

Error Mode

ERRO

Err.L - Err.5 Last saved error until 5 last previous errors 1 error code 2 operation status boiler 3 °F supply water temperature T1 4 °F return water temperature T2 5 kW load (.. x3415 = .. BTU/hr) 6 % pump capacity

Parameter-, Info-, Service- and Error-chapters Table 12

VALUE

NOTICE

DESCRIPTION

* Most of the data in this table can be requested by the RS100. Most of

the adjustments which are stated in this table are unnecessary when in combination with the Rinnai RS100 thermostat and will be taken care of by the RS100 itself and do not have to be adjusted. For further information regarding to the RS100 thermostat refer to the Rinnai RS100 installation manual.

** Not available on Q175C.

230

212

194

176

158

140

122

104

2.30

1.80

1.50

1.80

1.50

1.00

ﬂ ow water temperature in °F

Outdoor reset

Heat curve day Heat curve night

Installation & Servicing Instructions Rinnai Q-Series

heating line adjustments Parameter Step 6 and 7 graph 2

-4.0

-0.4

3.2

6.8

10.4

14.0

17.6

21.2

outside temperature in °F

24.8

28.4

32.0

35.6

39.2

42.8

46.4

50.0

53.6

57.2

60.8

64.4

68.0

Page 59

11.2 Activating factory settings (green button function)

To activate the factory settings again please follow the next procedure (Note: all altered adjustments will be set back to the original factory settings that are accessible in the current service level the boiler is in either user or 123):

- Select, when necessary, the technical read out;

- Select with the MODE-button chapter PARA;

- Press the STORE-button.

The word "Copy" will appear and factory settings are active again.

12 Isolating the boiler

Some situations require turning the entire boiler off. By switching off the three buttons with the LED's for central heating, hot water and

pump program ( , or ), the boiler is switched off. Do not shut off the power of the boiler, which means the circulation pump and the three-way valve are activated once every 24 hours in order to prevent these parts from seizing up.

CAUTION

In the event of freezing danger with an isolated boiler it is advisable to drain the boiler and/or the installation.

Installation & Servicing Instructions Rinnai Q-Series

Page 60

13 Commissioning

NOTICE

WARNING

NOTICE

OPEN

Work on the boiler must be carried out by a licensed professional, using correctly calibrated instruments with current test certiﬁ cation. These installation instructions are intended for licensed professionals, who have the necessary knowledge and are approved for working on heating and gas systems.

Before the boiler is ﬁ red, ensure that the boiler and the system are well de-aerated and free of air. Purge the gas line between the gas meter and the boiler.

Failure to properly commission the boiler as described in section 13 may result unreliable burner operation, reduced component life, and unsafe boiler operation.

The boiler and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSI (3.5kPa).

To commission the boiler the casing has to be removed. The casing is locked with a screw behind the door on the front (ﬁ gure 30) and the top of the casing is hooked behind a locking edge. After removing this screw the casing must be lifted at the bottom by which means it is released from the locking edge. Then the casing can be removed forward.

Behind the casing you see the transparant air box.

Remove this airbox only in case for service or maintenance. See ﬁ gure 30.

The boiler settings, such as burner pressure and adjustment of the air quantity are unnecessary in most cases, due to the fact that the boiler operates with a zero pressure control. This means the correct gas quantity is controlled by the suction operation of the fan. The ﬁ ne adjustment of the zero pressure, which is carried out at the factory is once-only, which means that adjusting of this value is unnecessary. Only in case of replacing of the gas valve, venturi and/or fan will the zero pressure adjustment have to be checked and, if necessary, adjusted to the right value.

Removing casing figure 30

WARNING

DANGER

Pump commissioning figure 30a

Installation & Servicing Instructions Rinnai Q-Series

The venturi must always be checked and adjusted when it is out of range see section 13.3 on O2 adjustment.

Always check the installation of all parts through which gas ﬂ ows (by bubble test using leak-search spray).

Pump commissioning procedure should be followed before the boiler is ﬁ red for the ﬁ rst time:

1. Remove the vent pump screw

2. Use a small ﬂ at head screw driver to ensure the impeller spins freely.

3. When the impeller spins freely and water exits though the vent port the pump is ready for operation.

4. Replace the vent screw

During the commissioning of the boiler the Rinnai Installation, Commissioning, and Service card must be ﬁ lled out.

Page 61

13.1 Testing for gas leaks

Prior to start-up of the boiler you must check the external tightness of the gas supply valve and conﬁ rm this in the start-up report.

WARNING

DANGER

- Before leak testing the boiler, ensure all parts of the boiler such as electronics

and wiring are properly covered and protected from the leak testing agent.

- Do not spray the leak testing agent onto cables, plugs, electrical connection

lines or electronic circuit boards. Do not allow it to drip onto them either.

Leaks may be caused to pipes and screw connections during commissioning and maintenance activities.

- Carry out a proper leak test.

- Only use approved leak detection agents for leak detection.

- Disconnect the heating system from the power supply.

- Check the exterior tightness of new conduit sections up to and including the direct

sealing point on the gas burner ﬁ tting. The maximum test pressure allowed on the input of the gas burner ﬁ tting is 14 inch W.C. (35mbar).

13.2 Testing the Ignition Safety shut off device

- Switch off system using the Central Heating button and the DHW button

- Disconnect the plug and socket connection of the ionization cable.

- Switch on the sytem using the Central Heating button and the DHW button.

- Press the MODE-button for 5 seconds.

- The display will show COdE followed by an arbitrary number;

- Select by means of the + or the - button the code C123;

- Press the Store-button to conﬁ rm the code (code blinks 1 x);

- Press the MODE-button until SERV is shown;

- Press the STEP-button once until 1 is shown; alternately 1 and OFF will be shown.

- Press the + button once; Check if the boiler does one start-up attempt and four restart attempts. After the last start-up attempt, the boiler will lock out. The gas valve is shut off. The E02 code is blinking in the display.

- Connect the plug and socket connection of the ionization cable.

- Press the reset button.

- Check if the boiler starts-up.

CAUTION

Do not touch the inside of the ignition cable while it is disconnected during start up of the boiler.

Installation & Servicing Instructions Rinnai Q-Series

Page 62

13.3 Checking the O

NOTICE

WARNING

The O2 percentage setting is required to be checked at commissioning, maintenance and faults and adjusted if needed.

The O from NG to LP or from LP to NG. This process must be done with a calibrated combustion analyzer that has been set to the correct gas type.

This can be checked by means of the following procedure:

- Remove the black cover of the gas valve by unscrewing the sealed screw.

- Put the boiler into operation and take care that it can deliver its heat;

Tip: If there is no demand for heat on CH, turn the hot water tap completely open and measure the O2.

- Press the MODE-button for 5 seconds.

- The display will show COdE followed by an arbitrary number;

- Select by means of the + or the - button the code C123;

- Press the Store-button to conﬁ rm the code (code blinks 1 x);

- Press the MODE-button until SERV is shown;

percentage is required to be checked and adjusted after a conversion

checkpoint O2

NOTICE

adjustment screw O2 fig. 32

NOTICE

figure 31

- Press the STEP-button once until 1 is shown; alternately 1 and OFF will be shown.

- Calibrate the O2 meter ;

- Place the probe of the O2 meter into the check point (see ﬁ g. 31);

- Press the + button until the maximum value (in kW) is achieved; The boiler will burn on full load (value on display in kW) value in BTU/hr = x3415

When adjusting from max. to min. load it is advisable to stop at medium load to allow the boiler to stabilize. Adjusting quickly from max. to min. could force the boiler into an error state.

- Check the O2 percentage: Natural Gas: full load: between 4.4% and 4.7% min. load: setting of full load +0.2% or greater Propane: full load: between 4.8% and 5.1% min. load: setting of full load +0.2% or greater

Example:Full load set on 4.6% O2 (natural gas) then the minimum load setting should be 4.8% or greater.

Choose the right O2 value according the kind of gas (Natural Gas or Propane Gas). Wrong adjustment may result causing property damage, personal injury or death.

- Let the O2 meter do its measuring procedure.

- Adjust, if necessary, the adjustment screw to correct the O2 value (see ﬁ g. 32). Allow boiler to stabilize before reading the new value.

Ending the O2 measuring procedure:

Installation & Servicing Instructions Rinnai Q-Series

- Press the - button until is shown (keep button pressed). With this the procedure has ended.

Page 63

High Altitude Label (example)

13.4 Measuring the ionization current

- Replace the black cover on the gas valve and secure it with the screw.

For high altitude installations, elevations between 2000 ft and 4500 ft (600 m and 1350 m), in Canadian area it is required to ﬁ ll out the High Altitude Label.

Place the ﬁ lled out High Altitude Label on the controller supporting frame, on the left side of the rating plate.

- Switch off the system using the Central Heating button and the DHW button

- Disconnect the plug and the socket connection on the probe and connect the measuring device in series. See ﬁ gure 33. Select the μA direct current range on the measuring device. The measuring device must have a resolution of at least 1 μA.

Ionization test ﬁ gure 33

- Switch on the sytem using the Central Heating button and the DHW button.

- Press the MODE-button for 5 seconds.

- The display will show COdE followed by an arbitrary number;

- Select by means of the + or the - button the code C123;

- Press the Store-button to conﬁ rm the code (code blinks 1 x);

- Press the MODE-button until SERV is shown;

- Press the STEP-button once until 1 is shown;

alternately 1 and OFF will be shown.

- Press the + button until the maximum value (in kW) is achieved;

The boiler will burn on full load (value on display in kW) value in BTU/hr = x3415

- Measure the ionization. When the boiler is in full load the ionization current must be > 4 μA and write down this value in the log book.

- Press the - button until OFF is shown (keep button pressed).

- Switch off the system using the Central Heating button and the DHW button

- Disconnect the measuring device and restore the plug and the socket connection on the probe.

- Switch on the sytem using the Central Heating button and the DHW button.

Installation & Servicing Instructions Rinnai Q-Series

Page 64

13.5 Installing the casing

Installing air box ﬁ gure 34

Installing casing ﬁ gure 35

14 Maintenance

NOTICE

- Install the airbox and close all snap locks. See ﬁ gure 34;

- Install the metal casing on the boiler;

- Lock the casing by using the screw behind the door. See ﬁ gure 35.

Maintenance or changes to the boiler may only be carried out by a licensed professional.

To protect yourself from harm, before performing maintenance:

- Turn off the electrical power supply by switching off the boiler at the mains power switch or by turning off the electricity at the circuit breaker.

- Turn off the gas at the manual gas valve, usually located below the boiler.

- Turn off the incoming water supply. This can be done at the isolation valve usually located below the boiler or by turning off the water supply to the building.

14.1 Periodic examination of venting systems and boiler

NOTICE

14.2 Inspection

Removing casing ﬁ gure 36

The inspection of the boiler and venting system should be done every 2 years or 4000 hours and full maintenance every 4 years or 8000 hours of operation, whichever occurs ﬁ rst. When doing this the circumstances of the boiler’s location must be taken into account. From this one can determine whether to deviate from this advice.

Please contact Rinnai for further guidance on the frequency and service requirements. Contact details can be found on the back page of this manual.

Preparing the boiler for inspection

To carry out the inspection and maintenance activities please follow the next procedure:

- Switch off the power supply;

- Shut off the gas;

- Remove the screw behind the door on the front of the casing (ﬁ gure 36);

- Lift the casing and remove it towards the front;

- Valve off the boiler from the system using the boiler isolation valves in the plumbing

kit.

Installation & Servicing Instructions Rinnai Q-Series

Page 65

The air box

NOTICE

OPEN

Opening air box ﬁ gure 37

14.2.1 Visual inspection for general signs of corrosion

14.2.2 Measuring the ionization current

14.2.3 Measuring the inlet gas pressure

- Remove the transparant air box (ﬁ gure 37);

- Clean the box with a cloth with a simple (non-abrasive) cleaning agent;

- Check all gas and water pipes for signs of corrosion.

- Replace any pipes that are corroded.

See subsection 13.5 “Measuring the ionization current”.

See subsection 6.4.1 and .2 “Gas connection with natural gas" and "Gas connection with propane”.

14.2.4 Testing for gas leaks

See subsection 13.1 “Testing for gas leaks”.

14.2.5 Carrying out a pressure test of the heating system

See chapter 10.2 “Filling the heating system”.

14.2.6 Checking venting systems

Check the following points:

- Is the prescribed combustion air/ﬂ ue system used?

- Have the instructions for conﬁ guring the ﬂ ue system as speciﬁ ed in the relevant Installation instruction for the ﬂ ue gas system been observed?

- Check air intake and/or air ﬁ lter and ﬂ ue gas for obstruction, pollution or damage.

When an air ﬁ lter is used the air ﬁ lter must be replaced yearly on boilers operating in normal circumstances. The conditions (eg. supply air quality) in which the boiler is installed should be taken into account. This will show whether the frequency of replacement should be reduced or increased. If in doubt, contact RINNAI.

Installation & Servicing Instructions Rinnai Q-Series

Page 66

14.3 Maintenance activities

The fan unit and burner cassette (ﬁ gure 38 to 4) (every 4 year maintenance)

- Remove the electrical connection plug from the gas valve (1) and fan motor (2);

- Loosen the nut (3) of the gas pipe under the gas valve;

NOTICE

- Replace the gasket with a new one;

- Loosen the front cross head screw (4) of the black plastic silencer;

- After this turn the two clamping rods (9 and 10) ¼ turn and remove them by pulling

them forward. Note the correct turning direction (red indicator, ﬁ g. 40);

- Slightly lift the fan unit and remove it towards the front of the heat exchanger;

- Remove the burner cassette out of the fan unit;

- Check the burner cassette for wear, pollution and possible cracks. Clean the burner cassette with a soft brush and vacuum cleaner.

fan unit and gas valve ﬁ gure 38

NOTICE

figure 39

NOTICE

DANGER

If burners are cracked replace the complete burner cassette;

- Replace the gaskets between burner and fan unit and the gasket between fan unit and heat exchanger;

- Check the venturi and the gas-air distribution plate for pollution and clean this part, if necessary with a soft brush and vacuum cleaner. If the air box contains a lot of dirt it is plausible that the fan itself is dirty as well. To clean this, the fan has to be removed from the hood and the venturi. Clean the fan with a soft brush and a vacuum cleaner. Replace the gasket and ensure that all gaskets of the fan parts are mounted correctly.

Heat exchanger (every 4 year maintenance)

- Check the heat exchanger for contamination. Clean this if necessary with a soft brush and a vacuum cleaner. Prevent debris from falling down into the heat exchanger.

Flushing the heat exchanger from the top down is not permitted

Reﬁ tting of the components is done in reverse order.

Make sure that during reﬁ tting the clamping rods are put in the right position. They should be turned vertical. If the boiler should activate with clamping rods in the wrong position it will cause property damage, personal injury or loss of life.

Ignition electrode (every 4 year maintenance) This can be checked by measuring the ionization current. The minimum ionization current has to be higher than 4μA on full load.

If the inspection glass is damaged the complete electrode must be replaced.

Clamping rods figure 40

Installation & Servicing Instructions Rinnai Q-Series

Replace the ignition assembly after every 4 year, whichever occurs ﬁ rst. Replacement goes as follows:

- Remove the electrical connections of the electrode;

- Press the clips on both sides of the electrode to both sides and remove the complete electrode;

- Remove and replace the gasket;

Reﬁ tting of the components is done in reverse order.

Page 67

Condensate trap and condensate tray (ﬁ gure 41-43) (2 and 4 year maintenance)

Step 1: Condensate trap

- First remove the condensation cup (7);

Check this for impurities. If there is not a lot of impurities it is not necessary to

clean the condensate tray (Go to Step 3). If there is a lot of impurities in the cup it is necessary to remove and clean the condensate tray according Step 2;

- Remove the inner trap pipe (8) which remains in the condensate tray;

- Check the O-rings of the cup as well as those from the pipe and replace if necessary;

- Clean both parts by ﬂ ushing with clean water;

- Grease the O-rings again with acid free O-ring grease to make ﬁ tting easier;

- If there is a leak at the condensation cup (7) or tray (9) the complete condensate trap unit (10) has to be replaced by # 809000054;

Siphon figure 41

Condensate tray figure 42

DANGER

Step 2: Condensate tray

- Remove the plug from the ﬂ ue gas sensor if present;

- Turn the two short clamping rods (11 and 12) ¼ turn and remove them by pulling them forward; Note the correct turning direction (red indicator, ﬁ g. 41);

- Lift the exhaust pipe (13) out of the condensate tray (14);

- Press the condensate tray (14) carefully downwards and remove it by pulling it forward;

- Replace the gasket between condensate tray and heat exchanger with a new one;

- Clean the condensate tray with water and a hard brush;

- Check the condensate tray for leaks.

Step 3: Reﬁ tting is done in reverse order. Note that all gaskets seal completely.

Clamping rods figure 43

DANGER

WARNING

Put the boiler into operation and check the O

If replacement of new gaskets and burner mentioned in this chapter is not done within the service interval subscribed by Rinnai the boiler can be damaged and may cause property damage, personal injury or loss of life.

Use only original spare parts supplied by Rinnai. If non approved parts are used the boiler can be damaged and may cause property damage, personal injury or loss of life. Use of non-Rinnai parts will result in the voiding of the limited warranty .

Do not use substitute materials. Use only parts certiﬁ ed with the appliance.

(see chapter 13.3).

Installation & Servicing Instructions Rinnai Q-Series

Page 68

Inspection glass figure 44

Visual inspection of the ﬂ ame (2 and 4 year maintenance)

The burner must ﬂ ame evenly over the entire surface when operating correctly. The ﬂ ame must burn with a clear, blue, stable ﬂ ame.

Check the ﬂ ame through the inspection glass in the ignition probe (ﬁ g. 44).

The ﬂ ame pattern should be as shown in the ﬁ gures below.

SATISFACTORY

Ignition probe blue ﬂ ame

UNSATISFACTORY

Ignition probe

Water filter figure 44a

NOTICE

14.3.1 Reset service interval counter

yellow ﬂ ame

Further checks:

- Inspect the pressure relief valve

- Clean the water ﬁ lter in the return pipe

- Check the pH of the water or glycol/water mixture.

The combustion must be checked and adjusted if required at both the 2 year/4000 hour and 4 year/8000 hour service intervals with a properly working combustion analyzer.

Verify proper operation after servicing. Always reset the service interval counter after full maintenance interval (every 4 years or 8000 hours of operation).

At 8000 hours of use, “SERVICE” will scroll across the display. “Good” will display as well alternatively. To reset the 8000 hour service notiﬁ cation:

- Enter the 1st Tier Settings: 123 Code

- Brieﬂ y press “Mode” again until the Service Chapter is displayed (SERV)

- Hold the “Store” button until SERV ﬂ ashes once—the service notiﬁ cation will no longer show during normal operation and the countdown to service will reset to

8000.

14.4 Limited warranty

For warranty conditions refer to the warranty supplied with the boiler.

Installation & Servicing Instructions Rinnai Q-Series

Page 69

15 Parts of the boiler

4213175

Rinnai Q figure 45

1 heat exchanger 2 ignition unit 3 fan unit 4 air inlet damper 5 gas valve 6 automatic de-aerator 7 ceramic burner cassette 8 DHW tank (Q175C)

C E

9 operating panel 10 Control Tower (CMS) 11 water ﬁ lter return CH 12 three-way valve (Q175C) 13 circulation pump 14 thermostatic mixing valve (Q175C) 15 exhaust

13 14

KRF

16 combustion air supply 17 air box 18 CSA Data Plate (serial number) 19 ASME / NB / CRN data plate

T1 ﬂ ow sensor T2 return sensor T3 DHW tank sensor (Q175C)

P1 water pressure sensor

G gas pipe F ﬂ ow connection central heating R return connection central heating C condensate pipe E expansion tank pipe (Q175C)

K cold water pipe (Q175C) W hot water pipe (Q175C)

Installation & Servicing Instructions Rinnai Q-Series

Page 70

16 Blocks and Errors

16.1 Error indication (short reference)

A detected error is indicated on the display by means of blocking or error messages. A distinction should be made between these two messages due to the fact that blocking can be of a temporary nature, however, error messages are ﬁ xed lockings. The control will try its utmost to prevent locking and will temporarily switch off the unit by blocking it. The following is a list of some messages.

Blocks with a number in the last 2 positions.

Block 01:

External safety contact cut off

Block 05:

Outdoor sensor not connected

Block 60:

Incorrect parameter setting of the minimum or maximum power.

Block 67: A T has been detected between ﬂ ow and return sensor whereas the burner is not in operation. After the T has disappeared the block will clear.

Block 85: The control has not detected a water ﬂ ow. The venting cycle is started. If during this cycle water ﬂ ow is detected, the venting cycle is ended and the burner is released.

Error with a number in the last two positions.

Error 00: Poor ﬂ ame-forming

Error 02: no ﬂ ame-forming

Error 04: adjustment or error for voltage interruption

Error 05: adjustment

Error 12: high limit stat

Error 18: maximum ﬂ ow temperature exceeded

Error 19: maximum return temperature exceeded

Error 28: number of revolutions not reported back from fan

Error 69: no or incorrect display

FUSE: 24V fuse defective

NOTICE

The following pages describes more detailed follow up instructions for solving blockings, errors and practical circumstances. These instructions are only for licensed professional.

Installation & Servicing Instructions Rinnai Q-Series

Page 71

16.2 Blocks

An error, which has been detected, is indicated on the display by a block message. Blocks can be temporary in nature. The controller will do everything possible to prevent a system lock and temporarily switching off the boiler as a result of a block. Please see below for a summary of blocks. Blocks

Code Description Solution

External safety contact open Rectify error as a result of which by determining contact is open.

Outdoor sensor contact open (not connected)

Maximum average T of supply and return sensor for central heating is repeatedly exceeded. Operation is normally possible for the hot water supply during the block. The pump continues to operate at minimum capacity during the block.

Maximum average T of supply and return sensor for hot water is repeatedly exceeded. Operation is normally possible for the central heating installation during the block. The pump continues to operate at minimum capacity during the block.

with a ﬁ gure on the last 2 characters.

Or repair interconnection between 24/25 Rectify error as a result of which by determining contact is open or

outdoor sensor is not connected. Connect outdoor sensor or repair wiring (position 18/19) or replace outdoor sensor.

Check ﬂ ow through the installation. See the installation instructions for the hydraulic connections to the boiler (3-Way-Thermostatic valve, Plumbing Kit installed?) Possible causes: (radiator) shut-off valves closed or blocked water ﬁ lter Activeted room sensor (RS101) in non leading room (closed thermostatic radiator valves?) Check pump height. Check minimum and maximum Temperature difference in Parameter Step 46 + 47.

Check ﬂ ow through the boiler and DHW tank See the installation instructions for the hydraulic connections to the boiler Possible causes: (radiator) shut-off valves closed or blocked water ﬁ lter resistance (coil) in tank to high (see pump height) Check 3-way-valve on function and pollution.

Incorrect parameter setting for the minimum or maximum power

A temperature difference has been detected between the supply and return sensor whilst the burner is not in operation. After the average T has disappeared, the block will disappear.

ﬂ ue sensor temperature too high Check vent system

ﬂ ue sensor or thermostat contact

open ﬂ ue sensor or thermostat contact

closed ﬂ ue gas thermostat contact open Check vent system

no water ﬂ ow can be detected through the controller. De-aeration cycle is started. When water ﬂ ow is detected during this cycle, the deaeration cycle is terminated and the burner is released. The controller checks the water pressure during static and dynamic situation.

The frequence of the power supply deviates more than + or -1.5Hz

Call Rinnai

Check the supply and return sensor for the resistance value and replace the defective sensor

Check the installation for any external heat source and rectify this

Call Rinnai

or check parameter 84 for default

- check the installation for the presence of air;If there is a secondary pump installed and it is not hydraulicly separated, it could cause pressure differences.

- check the use of balancing valves

check if the pump is functioning and/or that the water pressure sensor is

working properly; Polluted pump; Polluted water pressure sensor; Polluted water ﬁ lter; Wiring of pump.

check the main power supply

Installation & Servicing Instructions Rinnai Q-Series

Page 72

16.3 Errors

Code Description Solution

Incorrect ﬂ ame formation. boiler has not been burning but an ionization ﬂ ow (ﬂ ame) has still been detected

24 Volt short-circuit Check the 24 Volt connection. Remove all plugs with 24 Volt connections such

No ﬂ ame formation Check the data in Error mode. Boiler data during error.

Check whether the ionization cable and/or the electrode are responsible for a possible short-circuit. Remove the plugs from the ionization cable connected to the control unit and to the electrode. Now using a universal meter take a measurement between the ionization connection and the ground, now reﬁ t it part by part until a short-circuit takes place.

Rectify the short-circuit and if necessary replace this part.

as: fan, pump, any three-port valve and 24 Volt plug to the connecting block. Check short circuit of disconnected components. Switch on power again to the

control unit with the components disconnected. Reconnect the components, which have been checked and are working.

Rectify the short-circuit or replace the short-circuited component.

1 error = 02 2 operational status = 02 3 supply temp. = xx* 4 return temp. = xx* 5 kW burner = xx** 6 % pump = xx* * = variable value **= x 3451 = BTU/hr

1 No temperature difference

between supply (3) and return (4)

2 There is a temperature difference

between supply (3) and return (4)

Control unit error Connector not plugged into the gas valve or defect in the wiring of the gas

The controller has detected a program error

Control unit error Check 120V stability. If voltage is deviating more between +10% and -15%

The error persists after reset Software error control unit. replace the control unit. The controller will

Control unit error Moisture on the PCB. Check if there is water leaking on or in the boiler.

Boiler has not been able to ignite any gas or has not received any gas. Boiler tries to start 6 times with an increasing starting load after the safety time

Check whether:

- the gas valve is open;

- there is power to the gas valve;

- that the gas valve opens The minimum gas pre-pressure during the start must be a minimum of 7"W.C. (17 mbar), check the 24 Volts in the gas during ignition block’s open position

Boiler has gone out after ignition. Due to insufﬁ cient ionization the burner has gone out after ignition

Ionization ﬂ ow, ionization cable or the O current should be 4 μA, the O2 should be a minimum of 4.4% for NG or 4.8% for LP

valve. Software error control unit. Replace the control unit. The display will

automatically load the program into the new controller. Reset the boiler. the boiler automatically indicates this message if during an

error read-out the electrical power to the boiler is shut off. After the power has once again switched on, if the error causing the interference is no longer present, this message is given.

Rectify the preceding error, If Error 04 persists, and preceding errors do not occur, replace controller.

the electrical power supply needs to stabilised. Check the ribbon cable between the control unit and the display. Incorrect

data will be detected in case of a poor connection between the control unit and the display. If necessary, replace the ribbon cable between these two components.

automatically load the program into the new control unit.

setting. The minimum ionization

Stop leak and replace MCBA controller

Installation & Servicing Instructions Rinnai Q-Series

Page 73

Code Description Solution

Control unit error

1 Anticipation resistance wire not

present

2 Software error control unit. Replace the control unit. The controller will automatically load the program

Control unit error Incorrect data will be detected in case of a poor connection between the

The error persists after reset Replace the control unit. The controller will automatically load the program

High limit stat open Supply temperature too high. Caused by

Control unit error Replace the control unit. The controller will automatically load the program

- T3 ﬂ ow sensor ground connection

- T3 ﬂ ow sensor failure

- controller failure

- Thermostat indirect tank failure Replace thermostat by sensor T3 (with cable) for indirect tank Signal maximum ﬂ ow water

temperature exceeded (T1 > 212°F).

Signal maximum return water temperature exceeded (T2>212°F).

T1 and T2 (swapped). T2 temperature is measured to be higher than T1. Check resistance value

Controller failure Replace controller

When a power stealing room stat device is placed the connection terminal needs to be provided with the special anticipation resistance wire.

into the new control unit.

control unit and the display. If necessary, replace the ribbon cable between these two components.

into the new control unit.

- presence of air

- possible polluted impeller of the circulation boiler pump

- polluted internal ﬁ lter Check de-aerator. Replace when necessary the automatic de-aerator and

restart boiler for de-aerating programm (17min.) Check water ﬂ ow over system. Clean when necessary the pump and or

ﬁ lter. Flush complete system Check adjustment of balancing valves

into the new control unit. Check the data in Error mode. Boiler data during error:

1 Error = 14 2 Operational status = 00 3 Flow temp. = -22 4 Return temp. = xx* 5 kW burner = 00** 6 % pomp = xx* * = variable values **= x3415=BTU/hr

A temperature of - 36 is displayed at position 3. Check the wiring and/or measure the resistance of the ﬂ ow sensor. The resistance should be approx. 12 kOhm at 77°F. (See table in Appendix B)

If necessary, replace the ﬂ ow sensor

check actual ﬂ ow temperature. suddenly increase caused by completely hydraulic shut off of the boiler (ﬁ lter, pump, thermostat valve, service valve)

check ﬂ ow sensor NTC1. measure the resistance value (see Appendix B) exchange defective part if necessary.

Change control unit when error persists check actual return temperature. Increase of temperature caused by

external heating source? check return sensor NTC 2.

measure the resistance value (see Appendix B) exchange defective part if necessary.

Change control unit when error persists

of T1 and T2 (See Appendix B) and replace T1 or T2.

Installation & Servicing Instructions Rinnai Q-Series

Page 74

Code Description Solution

No signal from the fan The fan is not running. Check the wiring to the fan and the control unit and/

or the 24 volt power supply to the fan Wiring and voltage are OK and error is repeated. Replace the fan

Negative pressure on vent system (pressure difference)

internal shut down of supply sensor T1

Shut down of return sensor T2 Check the data in Error mode. Boiler data during error:

Check vent system. Vent system and air intake system must be installed according installation instructions.

IF vent system is OK: Replace fan

Check the data in Error mode. Boiler data during error: 1 Error = 31 2 Operational status = 00 3 Flow temp. = 230 4 Return temp. = xx* 5 kW burner = 00** 6 % pomp = xx* * = variable values **= x3415=BTU/hr

Check the wiring. check the wiring for the sensor

The wiring is OK but the error is repeated. Remove the plug from the ﬂ ow sensor as a result of which Error 36 occurs

Replace the sensor.

1 Error = 32 2 Operational status = 00 3 Flow temp. = xx* 4 Return temp. = 230 5 kW burner = 00** 6 % pomp = xx* * = variable values **= x3415=BTU/hr

Check the wiring. check the wiring for the sensor

contact for supply sensor T1 open

The wiring is OK but the error is repeated. Remove the plug from the ﬂ ow sensor as a result of which Error 37 occurs

Replace the sensor.

Check the data in Error mode. Boiler data during error: 1 Error = 36 2 Operational status = 00 3 Flow temp. = -22 4 Return temp. = xx* 5 kW burner = 00** 6 % pomp = xx* * = variable values **= x3415=BTU/hr

Check the wiring. check the wiring for the sensor

The wiring is OK but the error is repeated. Remove the plug from the ﬂ ow sensor as a result of which Error 31 occurs

Replace the sensor.

Installation & Servicing Instructions Rinnai Q-Series

Page 75

Code Description Solution

contact for return sensor T2 open

Control unit error Software error control unit. Replace the control unit. The display will

Electrical leakage to ground. Moisture on controller PCB. Check if there is water leaking on or in the

Check the data in Error mode. Boiler data during error: 1 Error = 37 2 Operational status = 00 3 Flow temp. = xx* 4 Return temp. = -22 5 kW burner = 00** 6 % pomp = xx* * = variable values **= x3415=BTU/hr

Check the wiring. check the wiring for the sensor

The wiring is OK but the error is repeated. Remove the plug from the ﬂ ow sensor as a result of which Error 32 occurs

Replace the sensor.

automatically load the program into the new control unit.

boiler. Stop water leak and replace controller

No software present Control unit and display don’t have a programm. There are a new display

and a new control unit installed at the same time. Exchange the parts and the loading will start automatically and

Ribbon cable problem Replace ribbon cable

Flue gas temperature to high (adjustment parameter 84 default 212°F)

Fuse on controller PCB defective or Cable transformer not connected

Replace ﬂ ue sensor or adjust parameter 84 to default

Replace fuse.

A 4A and 5A spare fuse can be found inside the Control Tower just above the circuit board.

appears on the display.

Installation & Servicing Instructions Rinnai Q-Series

Page 76

16.4 Other Errors

Complaint Description Solution

Central heating but no domestic hot water

Hot water but no central heating

Central heating installation gets hot without being requested

Insufﬁ cient quantity of hot water

-Key of the DHW program is not

switched on

2. Cylinder sensor or thermostat defective. Replace cylinder sensor or thermostat

3. When using RS100 - Check timer times for DHW program,

4. Three-port valve is not circulating to DHW

2. Room thermostat (on/off) is not giving

3. RS100 with outdoor sensor

(Room sensor-On)

4. Three-port valve is not circulating to

2. Dirt in three-port valve or three-port valve

3. Expansion tank incorrectly ﬁ tted. Connect expansion tank between three-port

1. Hot and cold water connection to the

2. Incorrect ﬂ ow reducing valve. - Check for the type and for contamination, if

3. In the absence of positive results Check for lime scale. If necessary descale or

-Key of the central heating program

is not switched on.

any signal to the boiler.

central heating position.

-Key pump program is on.

cartridge is binding.

boiler mixed up.

Switch on DHW program on the Control Tower

if necessary reset

- RS100 does not respond to DHW program

- See RS100 installation instructions

- Check wiring.

- If necessary replace the three-port valve motor.

Switch on central heating program

Check room thermostat

- Outdoor temperature is higher than 70°F,

depending upon the Eco-temperature set (70°F is the default). Check Info chapter Step 7 or temperature is higher than the Eco temperature set (see RS100 installation instructions).

- Check timer program and set room

temperature.

Check wiring, replace the three-port valve motor.

Switch off.

Clean or replace.

valve and pump (for Combi boiler or Solo with external DHW tank this pipe connection is present as standard).

Check left = cold, right = hot

necessary replace (Combi) and/or clean.

- Check the comfort synchronising valve for the correct setting in accordance with the installation instructions.

replace

Installation & Servicing Instructions Rinnai Q-Series

Page 77

Complaint Description Solution

Temperature drop of the DHW (Combi)

temperature drop of the Solo hot water with the DHW cylinders

radiators do not get hot enough or warming them up takes too long

1. Flow reducing valve Check ﬂ ow reducing valve for the correct type in accordance with the installation instructions

2. Thermostatic mixing valve incorrectly set. Adjust (by measuring the temperature)

3. DHW power for the boiler is set too low. -Check PARA chapter Step No. 43

- Check the functioning and wiring of the

DHW sensor T3.

1. Synchronising valve Check the setting in accordance with the illustrated DHW cylinder installation instructions

2. Thermostatic mixing valve incorrectly set Adjust by measuring the temperature

3. Hot water temperature too low Check PARA chapter Step No. 31 or RS100 is set too low. Check the functioning and wiring of the DHW sensor T3

4. Hot water power for the boiler is set too

low.

1. Check setting of room thermostat or

RS100

2. Supply water temperature too low. Check setting PARA chapter Step No. 1 and

3. Incorrect choice of installation PARA chapter Step No. 2 if necessary change.

Check PARA chapter Step No. 43

See installation and user manual RS100

increase if necessary

4. Installation resistance too high (given an

average T > 36°F the boiler decreases the load).

- See installation instructions.

- Check / clean water ﬁ lter check dimensions

of pipes.

- If necessary, increase pump rpm Para 48.

Installation & Servicing Instructions Rinnai Q-Series

Page 78

17 Spare parts / Pièces de rechange

E75CP/E110CP

E75CN/E110CN

Instructions

High efﬁciency condensing gas boiler

Installation & Servicing

installer, service technician or the gas supplier.

In the Commonwealth of Massachusetts this boiler must be instal-

led by a licensed Plumber or Gas Fitter.

CAUTION!

Read this manual thoroughly before installing, servicing, putting

into operation or using this boiler and vent system.

WARNING!

Improper installation, adjustment, alteration, service or maintenan-

ce can cause property damage, personal injury or loss of life. Refer

to this manual. For assistance or additional information consult a

qualiﬁed installer or the gas supplier.

CAUTION!

The user manual is part of the documentation that is delivered

to the installation's operator. Go through the information in this

manual with the owner/operator and make sure that he or she is

familair with all necessary operating instructions.

NOTICE!

Installation and service must be performed by a qualiﬁed

Pictured: E75CN, E110CN

explosion may result causing property damage, personal

WARNING!

If you do not follow these instructions exactly, a ﬁre or

E75CP, E110CP

High efﬁciency condensing gas boiler

U s e r m a n u a l

egnahC

phone. Follow the gas supplier’s instructions.

department.

and liquids in the vicinity of this or any other appliance.

- Do NOT try to light any appliance.

- Do NOT touch any electrical switch.

- Do NOT use any phone in your building.

- Immediately call your gas supplier from a neighbor’s

- If you cannot reach your gas supllier, call the ﬁre

- WHAT TO DO IF YOU SMELL GAS

- Do not store or use gasoline or other ﬂammable vapors

injury or loss of life.

E75CP / E110CP

E75CN / E110CN

8 .devreser s

90.20/00.06.15.U

These instructions to be retained by user.

liquids in the vicinity of this or any other appliance.

- Do not store or use gasoline or other ﬂammable vapors and

- WHAT TO DO IF YOU SMELL GAS

WARNING!

If you do not follow these instructions exactly, a ﬁre or explosion may

result causing property damage, personal injury or loss of life.

segn

vreser

ahC

Follow the gas supplier’s instructions.

- Do NOT try to light any appliance.

- Do NOT touch any electrical switch.

- Do NOT use any phone in your building.

- Immediately call your gas supplier from a neighbor’s phone.

.30/

- If you cannot reach your gas supllier, call the ﬁre department.

25.U8de

0006.

Notice! This manual must be retained for future reference.

Parts casing Q-Series / Pièces de l'habillage Série Q

010302

Installation & Servicing Instructions Rinnai Q-Series

Page 79

Q205S

NPNPNPNPNP

Q175C Q85S Q130S Q175S

Art. No. /

Référence

OSS3 OSS1 OSS2 OSS3 OSS4

809000011 X X X X

809000013 X X

809000010 X X X X X X X X X X

809000012 X X X X

800000010 X X X X X X X X X X

800000011 X X X X X X X X X X

809000126 X X X X X X X X X X

HABILLAGE 51

PORTE MANTEAU Q CPL

HABILLAGE 25/38

HABILLAGE 51/60

Description Description

Item

CASING 25/38

CASING 51/60

MODE D'EMPLOI SÉRIE

INSTRUCTIONS D'INSTALLATION SÉRIE Q

VIS DE L'HABILLAGE DE CHAUDIERE M5X16 (5 PAR PAQUET)

DOOR CASING Q CPL

USER MANUAL Q-SERIE

INSTALLATION MANUAL Q-SERIES

CASING 51

BOILER CASING BOLT M5X16 (SET OF 5 BOLTS)

Installation & Servicing Instructions Rinnai Q-Series

Page 80

Parts heat exchanger Q-Series / Pièces d'échangeur de chaleur Série Q

Installation & Servicing Instructions Rinnai Q-Series

Page 81

Q205S

)

) .

I I

)

NPNPNPNPNP

Q175C Q85S Q130S Q175S

OSS3 OSS1 OSS2 OSS3 OSS4

Art. No. /

Référence

809000014 X X X X X X X X X X

807000010 X X

807000011 X X

TIGE DE FIXATION LONGU

KIT PARTIE SUPER. ECH. DE CHALEUR OSS1

KIT PARTIE SUPER. ECH. DE CHALEUR OSS2

809000016 X X X X X X X X X X

807000012 X X X X X X

809000015 X X X X X X X X X X

809000017 X X X X X X X X X X

809000018 X X X X X X X X X X

807000014 X X

807000015 X X X X X X

807000013 X X

KIT PARTIE SUPER. ECH. DE CHALEUR OSS3/

BOULON M 5X16 (5 PAR PAQUET

JOINT VENTILATEUR/PARTIE SUPERIEURE ECH

JOINT VANNE GAS - VENTUR

JOINT VENTURI - VENTILATEU

VENTURI OSS1

809000019 X X X X X X X X X X

809000020 X X X X X X X X X X

VENTURI OSS

VENTURI OSS3/

BOULON M5X12GR PHASE ZSDIN7985 (5 PAR PAQUET

JOINT IONISATION/ALLUMAGE OSS

809000021 X X X X X X X X X X

807000017 X X

807000018 X X X X X X

807000019 X X

807000020 X X

807000021 X X X X

807000022 X X

807000016 X X

809000080 X X X X X X X X X X

JOINT SILENCEUR-VENTUR

SILENCEUR OSS1

JOINT TORIQUE ø5,00X2,00 SONDE DEPART (5 PAR PAQUET)

809000022 X X X X X X X X X X

SILENCEUR OSS

SILENCEUR OSS3/

ECHANGEUR DE CHALEUR OSS1 ASM

ECHANGEUR DE CHALEUR OSS2 ASM

VIS AUTO-TARAUDEUSE M5X8 CK-PD (3 PAR PAQUET)

809000024 X X X X X X X X X X

809000025 X X

809000026 X X

809000027 X X X X X X

ECHANGEUR DE CHALEUR OSS3 ASM

ECHANGEUR DE CHALEUR OSS4 ASM

KIT D'OUTILLAGE DE CHAUDIER

JOINT BAC A CONDENSATION OSS1

JOINT BAC A CONDENSATION OSS2

JOINT BAC A CONDENSATION OSS3

Description Description

Item

CLAMP BAR TOP PART H.EX. LON

TOP PART HEAT EXCH. SET OSS1

TOP PART HEAT EXCH. SET OSS2

TOP PART HEAT EXCH. SET OSS3/

GASKET GAS VALVE - VENTUR

BOLT M 5X16 (5 PER PACKAGE

GASKET FAN/TOP PART H.EX

GASKET VENTURI - FA

VENTURI OSS1

VENTURI OSS

VENTURI OSS3/

BOLT M5X12GR FASE ZSDIN7985 (5 PER PACKAGE

GASKET IONISATION/IGNITION OSS

DAMPER OSS1

DAMPER OSS3/

SCREW TAPTITE M5X8 CK-PD (3 PER PACKAGE)

HEAT EXCHANGER OSS2 ASM

HEAT EXCHANGER OSS3 ASM

HEAT EXCHANGER OSS4 ASM

BOILER TOOL KI

O-RING ø5,00X2,00 FLOW SENSOR (5 PER PACKAGE)

DAMPER OSS

GASKET SILENCER-VENTUR

HEAT EXCHANGER OSS1 ASM

GASKET CONDENSATE TRAY OSS1

GASKET CONDENSATE TRAY OSS2

GASKET CONDENSATE TRAY OSS3

Installation & Servicing Instructions Rinnai Q-Series

Page 82

Parts heat exchanger Q-Series / Pièces échangeur de chaleur Série Q

Installation & Servicing Instructions Rinnai Q-Series

Page 83

Q205S

)

E E

)

S R

)

NPNPNPNPNP

Q175C Q85S Q130S Q175S

Art. No. /

Référence

OSS3 OSS1 OSS2 OSS3 OSS4

807000023 X X X X X X X X X X

807000024 X X X X X X X X X X

809000028 X X X X X X X X X X

809000029 X X X X X X X X X X

809000030 X X

809000031 X X

809000032 X X X X X X

809000033 X X

809000034 X X

809000035 X X X X X X

806000010 X X

806000011 X X

806000012 X X X X X X

809000036 X X X X X X X X X X

809000103 X X X X X X X X X X

809000115 X X X X X X X X X X

809000038 X X

809000039 X X X X X X X X

809000040 X X X X X X X X X X

809000041 X X

809000042 X X

809000043 X X X X X X

809000044 X X X X X X X X X X

809000045 X X X X X X X X X X

809000046 X X X X X X X X X X

CHAPEAU PURGEUR SHR (3 PAR PAQUET

PURGEUR CHROM

JOINT TORIQUE ø13,94X2,62 DE-AER. (2 PAR PAQUET

Description Description

Item

CAP DE-AERATOR SHR (3 PER PACKAGE

DE-AERATOR CHROM

O-RING ø13,94X2,62 DE-AER. (2 PER PACKAGE

JOINT ECH.CHAL./PART SUPERIEURE OSS

BOULON M 3X30 GALV.DIN84/4.8 (3 PAR PAQUET)

BOLT M 3X30 VERZ.DIN84/4.8 (3 PER PACKAGE)

JOINT ECH.CHAL./PART SUPERIEURE OSS3/

JOINT ECH.CHAL./PART SUPERIEURE OSS

GASKET H.E./TOP PART OSS1

GASKET H.E./TOP PART OSS

GASKET H.E./TOP PART OSS3/

JOINT BRULEUR/PART SUPERIEURE OSS3/

JOINT BRULEUR/PART SUPERIEURE OSS1

JOINT BRULEUR/PART SUPERIEURE OSS2

GASKET BURNER/TOP PART OSS1

GASKET BURNER/TOP PART OSS2

KIT CASSETTE BRULEUR OSS

KIT CASSETTE BRULEUR OSS1

KIT CASSETTE BRULEUR OSS3/4

KIT ISOLATION ECHANGEUR CHALEUR G+D

JOINT TORIQUE ø17,12X2,62 .BOUCH.ECHANG (3 PAR PAQUET)

GASKET BURNER/TOP PART OSS3/

BURNER CASSETTE SET OSS1

BURNER CASSETTE SET OSS

BURNER CASSETTE SET OSS3/4

SET INSOLATION PIPE PLATE L+R

O-RING ø17,12X2,62 PLUG HEATEXCH. (3 PER PACKAGE)

JOINT A LEVRE ø80 AMGA

BOUCHON METAL ECHANGEUR CHAL. 1/2"

JOINT A LEVRE ø63 AMGAS

METAL PLUG HEAT EXCH 1/2"

LIP-RING ø63 AMGAS

LIP-RING ø80 AMGA

BOUCHON SONDE FUMEE

BAC A CONDENSATION OSS

BAC A CONDENSATION OSS3/

TIGE DE FIXATION BAC A CONDENSATIO

BOULON ALLEN M 5X12 GALV. (3 PAR PAQUET

BAC A CONDENSATS OSS1

PLUG FLUE GAS SENSO

CONDENSATE TRAY OSS1

CONDENSATE TRAY OSS

CONDENSATE TRAY OSS3/

CHAPEAU VANNE GA

CLAMP BAR COND.TRA

BOLT M 5X12 IMBUS VERZ. (3 PER PACKAGE

COVER GAS VALV

Installation & Servicing Instructions Rinnai Q-Series

Page 84

112 113

114

117 119

97 98 96

99 103a 104a 104 103 105 107 108108a 109106

116

110 111

101

115

118

111a

100

Parts rear wall Q-Series / Pièces façade arrière Série Q

Installation & Servicing Instructions Rinnai Q-Series

Page 85

Q205S

m R

” m

”

S S

Q Q

)

S S

NPNPNPNPNP

Q175C Q85S Q130S Q175S

Art. No. /

Référence

OSS3 OSS1 OSS2 OSS3 OSS4

807000075 X X X X X X X X X X

809000047 X X X X X X X X X X

808000022 X X X X X X X X X X

808000029 X X X X X X X X X X

808000010 X X

808000011 X X

808000012 X X X X X X

808000028 X X X X X X X X X X

809000048 X X X X X X X X X X

809000049 X X X X X X X X X X

808000013 X X X X

808000014 X X X X X X

808000030 X X X X X X X X X X

809000050 X X X X X X X X X X

809000051 X X X X X X X X X X

809000082 X X

809000052 X X X X X X X X X X

809000053 X X X X X X X X X X

809000054 X X X X X X X X X X

808000017 X X X X X X X X X X

806000013 X X X X

806000014 X X X X X X

809000055 X X X X X X X X X X

809000056 X X X X X X X X X X

809000066 X X X X

809000067 X X

809000064 X X X X X X X X X X

807000025 X X X X

807000026 X X X X

807000027 X X

CHAPEAU ASPIRATION AIR Ø80m

Description Description

Item

COVER AIR SUPPLY Ø80m

DAPTATEUR FUMEES 80mm x 3

JOINT ASPIRATION 'AIR ø80 SH

CHAPEAU ASPIRATION AIR Ø125m

KIT SYSTÈME EVACUATION FUMEES OSS1

KIT SYSTÈME EVACUATION FUMEES OSS2

KIT SYSTÈME EVACUATION FUMEES OSS3/4

BOUCHON POINT DE MESURE FUMÉES PARALLEL

CONCENTRIC FLUE ADAPTOR 80/125"MM ADAPTATEUR CONCENTRIQUE 80/125”MM 808000023 X X X X X X X X X X80GASKET AIR INTAKE ø80 SH

FLUE ADAPTER 80mm x 3

COVER AIR SUPPLY Ø125m

FLUE GAS SYSTEM PP SET OSS1

FLUE GAS SYSTEM PP SET OSS2

FLUE GAS SYSTEM PP SET OSS3/4

PLUG MEASURING POINT PARALLEL FLUE PIPE

RRIERE DE BOITE A AIR Q85S 7 Q130

JOINT CONDUIT EVECUATION FUMEES P

GASKET FLUE GAS PIPE P

RRIERE DE BOITE A AIR Q175S, Q175C & Q205

JOINT ASPIRATION 'AIR 5

GASKET AIR SUPPLY 5

BOUCHON POINT DE MESURE FUMÉES CONCENTRIQU

JOINT TORIQUE ø19.50X1.80 BAC DE SIPHO

TUYAU DE SIPHON

JOINT TORIQUE ø40X3,53 BAC DE SIPHON

JOINT TORIQUE ø50,39X3,53 SIPHON

SIPHON PP Q COMPLE

JOINT TORIQUE Ø12.42X1.78

IR BOX BACK Q85S 7 Q130

IR BOX BACK Q175S, Q175C & Q205

O-RING ø19.50X1.80 TRAP TRA

CONDENSATE DRAIN PIPE

O-RING Ø12.42X1.78

O-RING ø40X3,53 TRAP TRAY

O-RING ø50,39X3,53 TRAP

89 PLUG MEASURING POINT CONCENTRIC FLUE PIP

RACCORD GAZ OSS1/2

PASSAGE POUR CONDUITE GAZ - BOITE A AIR

TRAP PP Q COMPLET

FEED THROUGH GAS LINE AIRBOX

GAS FITTING OSS1/2

RACCORD GAZ OSS3/4

JOINT DE POMPE (2 PAR PAQUET

SUPPORT Q175S & Q205

JOINT TORIQUE ø29.74X3.53 DEPART/RET. (2 PAR PAQUET

CONDUITE RETOUR-POMPE FILTRE Q85S 7 Q130

CONDUITE RET.-POMPE FILTRE Q175S, Q175C & Q205

JOINT TORIQUE ø13,94X2,62 SILI JAUNE Q

GAS FITTING OSS3/4

O-RING ø13,94X2,62 YELLOW SILI Q

GASKET PUMP (2 PER PACKAGE

BRACKET E75C, E110C, Q85S & Q130S SUPPORT E75C, E110C, Q85S & Q130S 809000065 X X X X

BRACKET Q175S & Q205

BRACKET Q175C SUPPORT Q175C

O-RING ø29.74X3.53 FLOW/RET.(2 PER PACKAGE

100

101

CONDUITE RET-VANNE3VOIES FILTRE Q175

PIPE RETURN-PUMP FILT Q85S 7 Q130

PIPE RET-PUMP FILT Q175S, Q175C & Q205

PIPE RET-3WV FILTER Q175

103

Installation & Servicing Instructions Rinnai Q-Series

Page 86

112 113

114

117 119

97 98 96

99 103a 104a 104 103 105 107 108108a 109106

116

110 111

101

115

118

111a

100

Parts rear wall Q-Series / Pièces façade arrière Série Q

Installation & Servicing Instructions Rinnai Q-Series

Page 87

Q205S

)

”

S C

C )

)

T T

NPNPNPNPNP

Q175C Q85S Q130S Q175S

Art. No. /

Référence

OSS3 OSS1 OSS2 OSS3 OSS4

807000070 2X 2X 2X 2X

807000071 2X 2X 2X 2X 2X 2X

807000028 X X

807000069 X X

807000029 X X X X X X X X X X

809000057 X X

807000030 X X

807000031 X X X X X X X X X X

809000058 X X X X X X X X X X

809000059 X X X X X X X X X X

807000032 X X

807000033 X X

809000059 X X

809000091 X X

809000060 X X X X X X X X X X

808000018 X X X X X X X X X X

806000016 X X X X X X X X X X

809000061 X X X X X X X X X X

809000062 X X X X X X X X X X

806000017 X X

806000018 X X X X X X X X

807000034 X X

807000035 X X

807000036 X X X X

807000037 X X

809000063 X X X X X X X X X X

807000070 X X X X

807000071 X X X X

808000019 X X X X X X X X X X

808000015 X X X X

808000016 X X X X X X

KIT DE RACCORDEMENT 28 X 1” NP

CONDUITE VANNE3V.-POMPE VASE D'EXPANS.

KIT DE RACCORDEMENT 22 X 3/4” NP

FILTRE CONDUITE RETOUR

CORPS VANNE A 3 VOIES VC JOINT TORIQU

CARTOUCHE V3

JOINT TORIQUE ø25,07 X 2,62 3W

KIT DE RACCORDEMENT 35 X 1 1/4” NPT

Description Description

Item

CONNECTION SET 28 X 1" NP

CONNECTION SET 35 X 1 1/4" NPT

PIPE 3WV-PUMP EXT. EXP.VESSEL

CONNECTION SET 22 X 3/4" NP

FILTER RETURN PIPE

104

103A

105

104A

CHAPEAU DE FILTR

THREE WAY V. HOUSING VC O-RIN

CARTRIDGE 3W

FILTER CAP

106

107

108

CONDUITE BOILER-VANNE3VOIES

ECROU M35 ø30

O-RING ø25,07 X 2,62 3W

NUT M35 ø30

PIPE CYLINDER-3WV

109

110

108a

JOINT TORIQUE ø26.70 X 1.78 (3 PAR PAQUET

CHAPEAU DE SERVICE BOITE A AIR

RACCORD VANNE GAZ 3/4

JOINT TORIQUE ø21.89X2.62 CONDUITE GA

KIT DE RACCORDS BOILER COMB

ECROU M35 ø30

JOINT BOITE AIR-TUY.ALIM./RET. Q

FITTINGS SET CYL. COMBI

NUT M35 ø30

O-RING ø26.70 X 1.78 (3 PER PACKAGE

AIRBOX GASKET FLOW/ RETURN Q

SERVICE CAP AIRB.

111

111a

112

113

JOINT RACCORD 3/4” VANNE GA

CONDUITE GAZ Q85

CONDUITE GAZ Q130S

CONDUITE DEPART Q85

CONDUITE DEPART Q130

FITTING GAS VALVE 3/4

O-RING ø21.89X2.62 GASLIN

GASKET FITTING 3/4" GASV

GASLINE Q85S

GASLINE Q130S

PIPE FLOW Q85S

PIPE FLOW Q130S

114

115

116

117

CONDUITE BOILER - CC Q175

VIS (5 PAR PAQUET

KIT DE RACCORDEMENT 28 X 1” NP

KIT DE RACCORDEMENT 35 X 1 1/4” NP

LOQUET BOITE A AI

FACADE BOITE A AIR Q85S 7 Q130

CONDUITE DEPART Q175S/Q205

PIPE FLOW Q175S/Q205S

PIPE CYLINDER - CH Q175

SCREW (5 PER PACKAGE

CONNECTION SET 28 X 1" NP

CONNECTION SET 35 X 1 1/4" NP

117

117A

FACADE BOITE A AIR Q175S, Q175C & Q205

IR BOX FRONT Q85S 7 Q130

IR BOX FRONT Q175S, Q175C & Q205

SNAP LOCK AIR BO

118

119

Installation & Servicing Instructions Rinnai Q-Series

Page 88

155 156 157 158 159

154 153 152 151 150

Control Tower

131 142

24 V~

100 mA

Extern

contact beveilig.

23 24 25 26 27

therm.

Kamer-

ATAG

Brain

19 20 21

voeler

Buiten-

Sensor 3-Wegklep

Boileraansluiting

WW N A B

8A.35.22.02

11 10

N L N L N L N L

230 V~

230 V~ 230 V~ 230 V~

Netaansl. Pomp extern Regelaar

1 2 3 4 5 6 7 8 9 12 13 14 15 16 17

132 133 134

158

159

150

Parts electrical components Q-Series / Pièces des composants électrique Serie Q

152

151

Installation & Servicing Instructions Rinnai Q-Series

156

152 T1 supply sensor / sonde départ

150 T2 return sensor / sonde retour

158 T3 DHW sensor / sonde ECS

160 T4 Outdoor reset sensor / Sonde

reset exterieur

160

156 T5 ﬂ ue gas sensor / sonde fumées

159 HLS high limit switch /

interrupteur haute limite

151 P1 water pressure sensor /

sonde pression eau

130

Page 89

Q205S

E K

N E

)

) )

NPNPNPNPNP

Q175C Q85S Q130S Q175S

Art. No. /

Référence

OSS3 OSS1 OSS2 OSS3 OSS4

805000010 X X X X X X X X X X

805000028 X X X X X X X X X X

805000029 X X X X X X X X X X

805000013 X X X X X X X X X X

805000048 X X X X X X X X X X

805000045 X X X X X X X X X X

805000012 X X X X X X X X X X

805000014 X X X X X X X X X X

805000013 X X X X X X X X X X

805000015 X X X X X X X X X X

805000016 X X X X X X X X X X

805000017 X X X X X X X X X X

805000018 X X X X X X X X X X

805000021 X X X X X X X X X X

805000022 X X X X X X X X

805000023 X X

805000024 X X X X X X X X X X

805000026 X X X X X X X X X X

805000027 X X X X X X X X X X

805000031 X X

805000023 X X

TRANSFO 120V/24

Description Description

Item

TRAFO 120V/24V

130

HARNAIS Q RA

BOITIER DE COMMANDE COMPLE

VIS 3,5X 9,5 GALV.D7983 (5 PAR PAQUET) 805000011 X X X X X X X X X X

SCREW 3,5X 9,5 VERZ.D7983 (5 PER PACKAGE)

CONTROL TOWER COMPLETE

HARNESS Q RA

131

132

CONNECTEUR 2-POLES POURPR

CONNECTEUR 2-POLES NOI

CONNECTEUR 3-POLES VERT POMPE EXT

CONNECTEUR 3-POLES GRI

CONNECTEUR 4-POLES BRU

CONNECTEUR 6-POLES BLE

HARNAIS Q VANNE3

AUTOCOLLANT CONNECTEURS TERMINAL

HARNAIS Q 120V + INTERRUPTEUR PRINCIPAL

STICKER CONNECTION TERMINAL

HARNESS Q 120V + MAINS SWITCH

CONNECTOR 2-POLE PURPL

CONNECTOR 2-POLE BLAC

CONNECT. 3-POLE GREEN EXT.PUM

CONNECTOR 3-POLE GRA

CONNECTOR 4-POLE BROW

COMMANDE MCBA 5417 Q RAC

CONNECTOR 6-POLE BLU

HARNESS Q 3W

CONTROL UNIT MCBA 5417 Q RAC

133

FFICHAGE MCBA ATAG Q

FUSIBLE 5AF (3 PAR PAQUET

FUSIBLE 4 AT (250v) (3 PAR PAQUET

FUSE 5AF (3 PER PACKAGE

FUSE 4 AT (250v) (3 PER PACKAGE

HARNAIS Q 120V + INTERRUPTEUR PRINCIPAL

CABLE PLAT AFFICHAGE L=240 SHR

FLAT CABLE DISPLAY L=240 SHR

HARNESS Q 120V + MAINS SWITCH

DISPLAY MCBA ATAG Q

141

134

HARNAIS Q VANNE3

INTERRUPTEUR PRINCIPAL 120V

ACTIONNEUR DE VANNE 3 VOIES VC6940

MAINS SWITCH 120V

3WAY VALVE ACTUATOR VC6940

HARNESS Q 3W

142

Installation & Servicing Instructions Rinnai Q-Series

Page 90

Control Tower

155 156 157 158 159

154 153 152 151 150

131 142

24 V~

100 mA

Extern

contact beveilig.

23 24 25 26 27

therm.

Kamer-

ATAG

Brain

19 20 21

voeler

Buiten-

Sensor 3-Wegklep

Boileraansluiting

WW N A B

8A.35.22.02

11 10

N L N L N L N L

230 V~

230 V~ 230 V~ 230 V~

Netaansl. Pomp extern Regelaar

1 2 3 4 5 6 7 8 9 12 13 14 15 16 17

132 133 134

158

159

150

Parts electrical components Q-Series / Pièces des composants électrique Serie Q

152

151

Installation & Servicing Instructions Rinnai Q-Series

156

152 T1 supply sensor / sonde départ

150 T2 return sensor / sonde retour

158 T3 DHW sensor / sonde ECS

160 T4 Outdoor reset sensor / Sonde

reset exterieur

160

156 T5 ﬂ ue gas sensor / sonde fumées

159 HLS high limit switch /

interrupteur haute limite

151 P1 water pressure sensor /

sonde pression eau

130

Page 91

Q205S

R U

E U

V R

E .

V V

2 2

NPNPNPNPNP

Q175C Q85S Q130S Q175S

Art. No. /

Référence

OSS3 OSS1 OSS2 OSS3 OSS4

805000032XXXXXXXXXX

805000034 X X X X X X X X X X

805000050 X X X X X X X X X X

805000035 X X X X X X X X X X

805000036 X X X X X X X X X X

805000037 X X X X X X X X X X

805000038 X X X X X X X X X X

805000039 X X X X X X X X X X

808000020 X X X X

808000021 X X X X X X

805000044 X X X X X X X X X X

806000019 X X X X X X X X X X

805000040 X X X X X X X X X X

807000040 X X X X

807000041 X X X X X X

805000032 X X X X X X X X X X

805000033 X X X X X X X X X X

805000047

SONDE PRESSION EA

CABLE SONDE PRESSION EA

ELECTRODE D'ALLUMAGE+JOINT OS

CABLE D'ALLUMAGE SH

NTC T2/T3

Description Description

Item

NTC T2/T3

150

NTC T1/T3

WATER PRESSURE SENSOR CABL

NTC T1/T3

WATERPRESSURE SENSO

152

151

HARNAIS VENTILATEUR 120

IGNITION CABLE SH

HARNESS FAN 120

IGNITION ELECTRODE+GASKET OS

153

VENTILATEUR G1G126 OSS3/

CABLE D'IONISATION SH

IONISATION WIRE SH

HARNAIS VENTILATEUR 120

VANNE GA

SONDE FUMEES CABLE INCL

POMPE UPER PWM 20-58 120

VENTILATEUR NRG 118 OSS1/

FAN G1G126 OSS3/4

HARNESS FAN Q 120

FAN NRG 118 OSS1/2

154

GAS VALV

155

POMPE UPER PWM 20-78 120

FLUE GAS SENSOR INCL.CABL

PUMP UPER PWM 20-58 120

PUMP UPER PWM 20-78 120

156

157

SONDE EXTERIEURE ARV1

NTC T2/T3

INTERRUPTEUR HAUTE LIMIT

NTC T2/T3

HIGH LIMIT SWITCH

158

160 OUTDOOR RESET SENSOR ARV1

159

Installation & Servicing Instructions Rinnai Q-Series

Page 92

204204 206206 207207 208208 209209 202202 211211 210210212212 213

200

Parts tank (Combi boilers) Q-Series / Pièces boiler (Chaudières combi) Série Q

Installation & Servicing Instructions Rinnai Q-Series

205205

205a205a

Page 93

Q205S

N I

NPNPNPNPNP

Q175C Q85S Q130S Q175S

Art. No. /

Référence

OSS3 OSS1 OSS2 OSS3 OSS4

807000067 X X

809000068 X X

807000074 X X

807000043 X X

807000068 X X

807000042 X X

809000070 X X

809000071 X X

809000072 X X

809000069 X X

807000047 X X

807000046 X X

807000045 X X

807000044 X X

DAPT.RACC+VANNE DE DOS. 4.75 GLN/MIN ROUG

RACCORD GENOU 15MM

MINI BOILER 6.6 GLN Q175

Description Description

Item

DAPT.FITT+DOS.VLVE 4.75 GLN/MIN RE

MINI-TANK 6.6 GLN Q175

200

202

KIT DE RACCORDEMENT 15 X 3/4” NPT

CONDUITE Ø15 EAU FROIDE

PIPE Ø15 COLD

KNEE FITTING 15MM

CONNECTION SET 15 X 3/4" NPT

205

204

205A

CONDUITE Ø15 EAU FROIDE VANNE MELANGUEUSE Q

RACCORDEMENT BICON EN CROIX 15MM Q

CONDUITE ø15 EAU CHAUDE-VANNE MELANGUEUSE Q

PIPE Ø15 COLD MIXING VALVE Q

CROSS COMPR.FITTING 15MM Q

PIPE ø15 HOT-MIXING VALVE Q

208

207

206

EMBOUT RACCORD BICON 15MM LAITON

CONDUITE Ø15 MEL. Q

VANNE MELANGUEUSE THERMOSTATIQUE BICON ø15 Q

THERM. MIX VALVE ø15 COMPR. Q

209

ECROU 1/2” G RACCORD BICON LAITON 1

SANGE BOILER/VASE D'EXPANSIO

KIT DE RACCORDEMENT BOILER COMB

NUT 1/2" G BRASS COMPR. 1

FERRULE COMPR FITTING 15MM BRASS

PIPE Ø15 MIX Q

210

STRAP CYLINDER/EXP.VESSE

FITTING SET CYLINDER COMB

212

211

213

Installation & Servicing Instructions Rinnai Q-Series

Page 94

301

302

303

304

305

306

307

308

300

Parts plumbing kit Q-Series / Pièces kit hydraulique Série Q

Installation & Servicing Instructions Rinnai Q-Series

Page 95

Q205S

M T

3 T

E T

NPNPNPNPNP

Q175C Q85S Q130S Q175S

Art. No. /

Référence

OSS3 OSS1 OSS2 OSS3 OSS4

804000062 X X X X

804000063 X X X X X X

804000065 X X X X

804000066 X X X X X X

804000057 X X X X

804000058 X X X X X X

804000053 X X X X

804000054 X X X X X X

807000077XXXXXXXXXX

809000101 X X X X

809000102 X X X X X X

807000078XXXXXXXXXX

807000079 X X X X

807000080 X X X X X X

807000081XXXXXXXXXX

VANNE DE SECURITÉ KIT HYDRAULIQU

ISOLATION KIT HYDRAULIQUE 1/

ISOLATION KIT HYDRAULIQUE

VANNE DE PURGE KIT HYDRAULIQU

VANNE DE SERVICE+RACCORD 1 1/4"NP

VANNE DE SERVICE+RACCORD 1 1/2"NP

COMPTEUR T/P AVEC VEROUILLAGE EA

Description Description

Item

PLUMBING KIT #3 FOR Q175S/Q175C/Q205S KIT HYDRAULIQUE #3 FOR Q175S/Q175C/Q205

COMPRESSION FITTING 35MM RACCORD BICON 35M

NUT COMPR FITTING 35MM ECROU RACCORD BICON 35M

FERRULE COMPR FITTING 35MM EMBOUT RACCORD BICON 35M

300 PLUMBING KIT #2 FOR Q85S/Q130S KIT HYDRAULIQUE #2 POUR Q85S/Q130

301 COMPRESSION FITTING 28MM RACCORD BICON 28M

302 NUT COMPR FITTING 28MM ECROU RACCORD BICON 28M

303 FERRULE COMPR FITTING 28MM EMBOUT RACCORD BICON 28M

INSOLATION PACK PL.KIT

304 SAFETY VALVE PLUMBING KI

305 INSOLATION PACK PL. KIT 1/

SERVICE VALVE+FITTING 1 1/2"NP

306 DRAIN VALVE PLUMBING KI

307 SERVICE VALVE+ FITTING 1 1/4"NP

308 T/P GAUGE WITH WATER LOC

Installation & Servicing Instructions Rinnai Q-Series

Page 96

18 Parts list vent system

Vent Products

Listed and Tested Vent Products for E75C, E110C, Q85S, QP85, Q130S, QP130, Q175S, Q175C and Q205S

Manufacturer Descriptions Parts #

Heatfab

Concentric

Twin Pipe

Manufacturer Descriptions Parts #

IPEX Concentric Vent Termination 1CT0303

Manufacturer Descriptions Parts #

Simpson Dura-Vent 3" (76mm) SS flexible lining system 3SFLEX-XX 294590

Manufacturer Descriptions Parts #

Rinnai/ Ubbink 1 Meter Sections of PP/PVC, 3”/5” 224080

Stainless Steel: 1 Meter Sections of SS/PVC, 3"/5" 224204SS

DGV 3"/5" Conc Air Intake Tee 3" DGV03TAD3 DGV 3"/5" Conc X 12" Length DGV03L12 DGV 3"/5" Conc X 31" Length DGV 3"/5" Conc Horz Term Adapter DGV03HT DGV 3"/5" Conc Vert Term Adapter DGV03VT Rain Cap SGV300 3"- Adapter to fit into 80 mm Flue Collar adapter 3"- 12 Length SGV302 3"- 31" Length SGV307 3"- 90 Deg Tr Elbow SGV314 3"- Screen Termination SGV392 3"- Round Wall Thimble Pate SGV393 3"- Tall Cone Flashing, Flat- 2/12 Pitch SGV3TCF

PVC - FGV Concentric Kit 196006 PVC - FGV Wall Termination Kit 81219 CPVC - FGV Concentric Vent Kit 197009 Termination Vent Screen 196051

3" (76mm) FasNSeal Flex-to-FasNSeal Adapter female 304003 3" (76mm) FasNSeal-to-FasNSeal Adapter Flexible male 304103 80mm to 3" Appliance Adapter FSA-80MM3 Vertical termination 300325 3" (76mm) Bend 90 Degree 300160 3x5 AL294C Concentric (12" Straight Pipe) 35CVS-12 3x5 AL294C Concentric (36" Straight Pipe) 35CVS-36 3x5 AL294C Concentric (48" Staight Pipe) 35CVS-48 3x5 AL294C Concentric (90° Elbow) 35CVS-E90 3x5 AL294C Concentric (45° Elbow) 35CVS-E45 3x5 AL294C Concentric (Wall Strap) 35CVS-WS 3x5 AL294C Concentric (Horizontal Cap) 35CVS-HC 3x5 AL294C Concentric (Vertical Cap) 35CVS-VC 3x5 Sealed Combustion 6" Vent Length SC-0603 3x5 Sealed Combustion 12" Vent Length SC-1203 3x5 Sealed Combustion 18" Vent Length SC-1803 3x5 Sealed Combustion 24" Vent Length SC-2403 3x5 Sealed Combustion 36" Vent Length SC-36-3 3x5 Sealed Combustion Adjustable Vent Length SC-AVL3 3x5 Sealed Combustion 94° Elbow SC-94033 Wall Kit (w/Cap) FSSCWMK35 Roof Kit (w/cap) FSSCTRK35

90 Degree, Male x Female, PP/PVC, 3”/5” 224078 Horizontal PP Termination, 21 inch 223175 Vertical PP Termination 184162 Condensing Raised Horizontal Termination Snorkel Kit 224047PP Condensing 45 Deg. Vent Pipe Elbow 2 pcs 224077PP

90 Degree, Male x Female, SS/PVC, 3"/5" 224201SS Horizontal SS Termination, 21 inch 223178SS Vertical SS Termination 184221SS

DGV03L36

Installation & Servicing Instructions Rinnai Q-Series

Page 97

Manufacturer Descriptions Parts #

York International 3” PVC Concentric Vent Termination 1CT0303

Manufacturer Descriptions Parts #

CentroTherm 3"/4" B-Vent Chimney Cover IABC0304

3"/5" B-Vent Chimney Cover IABC0305 3"/6" B-Vent Chimney Cover IABC0306 3"/7" B-Vent Chimney Cover IABC0307 3'' Connector Ring IANS03 3" Support Clamp IASC03 3'' Spacer IASP03 3" Screens PPs-UV Black IASPP03 3'' Bird Screen SS IASSS03 3'' Wall Plate Black IAWP03B 3'' Wall Plate White IAWP03W 3'' Twin Pipe to 3''/5'' Concentric Adaptor ICTC0335 3" Base Support ISBS0387 3'' Chimney Cover SS w/PPs-UV End Pipe ISCM03 3'' Chimney Cover PPs-UV Black ISCP03 3'' Chimney Cover SS w/SS End Pipe ISCS03 3" x 45 Elbow ISEL0345 3" x 87 Elbow ISEL0387 3" x 45 Elbow Long ISELL0345 3" x 45° Elbow Long PPs-UV Black ISELL0345UV 3" x 87 Elbow Long ISELL0387 3" x 87° Elbow Long PPs-UV Black ISELL0387UV 3" x 87° Sweep Elbow ISELR0387 3" x 20" End Pipe PPs-UV Black ISEP03 3" x 39" End Pipe PPs-UV Black ISEP0339 3" Single Wall EDPM Gasket ISGE03 3" Horizontal Drain Tee ISHDT03 3" Low Profile Wall Termination ISLPT0303 3" Tee IST03 3" Test Port ISTP03 3" Termination Tee Long ISTT0320 3" x 12" Vent Length ISVL031 3" x 24" Vent Length ISVL032 3" x 24" Vent Length PPs-UV Black ISVL032UV 3" x 36" Vent Length ISVL033 3" x 39" Vent Length UV Black ISVL0339UV 3" x 72" Vent Length ISVL036 3''/5'' Concentric Roof Termination PPs-UV ICRT3539 3"/5" Concentric Wall Termination PPs-UV ICWT352 3" to 2" Velocity Cone ISVC0302

Miscellaneous

Terminal General PVC 1120 3” SCH 40 DWV ASTM D 2665 900 Elbow Air Intake Pipe PVC 1120 3” SCH 40 DWV ASTM D 2665 Vent Pipe PVC 1120 3” SCH 40 DWV ASTM D 2665

Installation & Servicing Instructions Rinnai Q-Series

Page 98

Vent Manufacturer Contact Information for Installation Instructions and Parts Lists:

Heat-Fab

Telephone: 800-772-0739 Fax: 413-863-4803 cystsvc@heat-fab.com www.heatfab.com

IPEX

Telephone: 800-463-9572 905-403-0264 Fax: 905-403-9195 www.ipexamerica.com

Simpson Dura-Vent

Telephone: 518-463-7284 Fax: 518-463-5271 sales@duravent.com www.protechinfo.com

20 Common venting guidelines

Do not common vent with the vent pipe of any other boiler or appliance. However, when an existing boiler is removed from a common venting system, the common venting system is likely to be too large for proper venting of the appliances remaining connected to it. At the time of removal of an existing boiler, the following steps shall be followed with each appliance remaining connected to the common venting system placed in operation, while the other appliances remaining connected to the common venting system are not in operation:

Rinnai/Ubbink

Telephone: 800-621-9419 Fax: 678-829-1666 www.rinnai.us

York International

Telephone: 405-364-4040 877-874-7378 www.york.com/products/unitary/

CENTROTHERM Eco System

Telephone: 877-434-3432 Fax: 518-618-3166 info@centrotherm.us.com www.centrotherm.us.com

(a) Seal any unused openings in the common venting system. (b) Visually inspect the venting system for proper size and horizontal pitch and

determine there is no blockage or restriction, leakage, corrosion and other deﬁ ciencies which could cause an unsafe condition.

the space in which the appliances remaining connected to the common venting system are located and other spaces of the building. Turn on clothes dryers and any appliance not connected to the common venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they will operate at maximum speed. Do not operate a summer exhaust fan. Close ﬁ replace dampers.

(d) Place in operation the appliance being inspected. Follow the lighting instructions.

Adjust thermostat so appliance will operate continuously

(e) Test for spillage at the draft hood relief opening after 5 minutes of main burner

operation. Use the ﬂ ame of a match or candle, or smoke from a cigarette, cigar or pipe.

(f) After it has been determined that each appliance remaining connected to the

common venting system properly vents when tested as outlined above, return doors, windows, exhaust fans, ﬁ replace dampers and any other gas burning appliance to their previous condition of use.”

(g) Any improper operation of the common venting system should be corrected so the

installation conforms with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and/ or CAN/CSA B149.1, Natural Gas and Propane Installation Code. When resizing any portion of the common venting system, the common venting system should be resized to approach the minimum size as determined using the appropriate tables in Appendix F in the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and/ or CAN/CSA B149.1, Natural Gas and Propane Installation Codes.

Installation & Servicing Instructions Rinnai Q-Series

Page 99

Appendix A - Outoor Reset Sensor Data

R 25 °C

R 100 ° C

25/85

Temp [°C]

-30 171.70

-20 98.82

-10 58.82

0 36.10

10 22.79

20 14.77

25 12.00

NTC [kOhm]

12 k:

950 :

K 0573

K/% 2,4- tneiciffeoc erutarepmeT

200

180

160

140

120

100

30 9.81

40 6.65

50 4.61

60 3.25

70 2.34

80 1.71

90 1.27

100 0.95

110 0.73

120 0.56

-40-200 20406080100120

Temp [°C]

Installation & Servicing Instructions Rinnai Q-Series

Page 100

Temp NTC 12K

°F

(12k

77°F)

supply sensor T1

return sensor T2 DHW sensor T3

outside sensor T4

flue gas sensor T5

-4 98,000

-0.4 90,000

3.2 82,000

6.8 74,000

10.4 66,000 14 58,000

17.6 53,500

21.2 49,000

24.8 45,000

28.4 40,500 32 36,000

35.6 33,500

39.2 30,900

42.8 28,200

46.4 25,600 50 23,000

53.6 21,400

57.2 19,900

60.8 18,100

64.4 16,600 68 15,000

71.6 14,000

75.2 12,900

78.8 11,900

82.4 10,850 86 9,800

89.6 9,100

93.2 8,500

96.8 7,900

100.4 7,200 104 6,500 113 5,600 122 4,600 131 4,000 140 3,400 158 2,300 176 1,700

Appendix B - Resistance table NTC sensors

Installation & Servicing Instructions Rinnai Q-Series

100

Resistance table NTC-Sensors

Rinnai Q85SN, Q85SP, Q175SP, Q205SP, Q175SN User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual