Rinnai MANIFOLD ELECTRONIC CONTROL SYSTEM MSB-C1, MANIFOLD ELECTRONIC CONTROL SYSTEM MSB-M, MSB-M Installation Instructions Manual

Kit Components
MSB-M (Pack A)
(For wiring Units 1 and 2)
Parts List Part Qty Control Board Communication Cable A
Cable tie bracket 2 Cable tie 2 Instruction Sheet 1
MSB-C1 (Pack B)
(For wiring Units 3, 4 and 5)
Parts List Part Qty Communication Cable B
Cable tie bracket 2 Cable tie 2 Instruction Sheet 1
Note: One MSB-C1 is required for each water heater (Units 3, 4,
For Unit 1:
1) Remove the screw from the sheet metal reinforcement plate located at the bottom of the water heater cabinet, and then use it to secure the Control Board to the water heater cabinet.
2) Connect the connector from Communication Cable A (18 inch, 450 mm cable) to socket No. 1 on Control Board.
1
1 1
1
and 5)
3) Connect the connector from Communication Cable A to the 4-pin socket located at the top of the water heater control board. Communication Cable A ground wire terminal should be grounded with the PC board ground wire.
4) Attach the cable tie bracket to the bottom of the water heater cabinet using the existing screw. Loosely secure the cable tie through the bracket and around the communication cable. DO NOT TIGHTEN THE CABLE TIE AT THIS TIME - the Communication Cables B from the other water heaters must be secured by this cable tie.
Communication Cables B
Water Heater Control
Communication Cable A
Control Board
MSB Communication cable (MSB-C2)
bracket 1
If installing on a condensing water heater, refer to the addi­tional instruction showing below. *
(18 in, 450 mm)
(9.8 ft, 3 m)
(9.8 ft, 3 m)
Screw 2
U306-1030(00)
Manifold Electronic Control System
Installation Instructions
MSB-M
MSB-C1
Note:
Up to 5 water heaters can be connected together using the MSB-M and MSB-C1 kits.
United States & Canada: For use with Rinnai Tankless Water Heaters (except for models V53e, V53i and R63LSe which must use pressure activation valves, PVA).
Disconnect all water heaters from their power source before carrying out the following installation procedures.
NOTE: The front cover panels of each water heater must be removed prior to completing the following installation procedures.
WARNING
Please contact Rinnai if you have further questions on the applicable water heater models.
When over 5 water heaters are connected together, MSB-M units are connected using MSB-C2 kits.
Master
2nd
3rd
4th
5th
070 00012 32035 9
* These condensing water heaters require a bracket for the control board: RC98HPi (REU-KA3237FFUD)/RC98HPe (REU-KA3237WD) /RC80HPi (REU-KA2530FFUD)/RC80HPe (REU-KA2530WD) /REU-KM3237FFUD/REU-KM3237WD/ REU-KM2635FFUD /REU-KM2635WD
Install the bracket with one screw as shown above and continue with the rest of the installation.
Install the bracket
Attach the control board
Attach the control board to this bracket with one screw in Step 1.
Ground wire of Communication Cable A
Ground wire of Communication Cable A
If multiple MSB-M are used, then at least three water heaters should be connected to each MSB-M. Ex: With 7 water heaters, one MSB-M should control 4 water heaters and the other MSB-M should control 3 water heaters.
On the 2nd to 5th MSB boards, set to 1 unit ready.
For Units 2, 3, 4, and 5:
5) Run the 4-pin connector of Communication Cable B (9.8 ft, 3 m cable) up through the cable access in the bottom of Unit 1’s cabinet.
8) Connect the 4-pin connector from Communication Cable B to the 4-pin socket located at the top of the water heater control board of
9) Attach the cable tie bracket to the bottom of the water heater cabinet using the existing screw. Pull all of the excess cable up into Unit 2’s cabinet, and then secure it tightly to the bracket using the cable tie.
10) Repeat steps 5 to 9 for Units 3, 4, and 5, as applicable.
Note: Communication Cable B for Unit 3 plugs into socket 3, Unit 4 plugs into socket 4, etc.
11) After making all of the connections to the Control Board, tighten all of the cable ties used to secure the Communication Cables.
12) Place the front cover panels back on each of the water heaters using (4) screws.
13) Restore power to the water heaters.
6) Connect the connector of the Communication Cable B to socket 2 on the Control Board. The Communication Cable B ground wire terminals should be grounded with the MSB ground wire and Communication Cable A ground wire terminal.
• The Control Board can electronically connect up to 25 water heaters.
• When multiple water heaters are operating, they will attempt to supply equal amounts of hot water.
• On initial water ow demand, from 1 to 3 units which can be determined by Dip SW setting of Master MSB board will open their servos valves until ow demand is determined. See Dip SW table for open water ow valve. Only the necessary number of water heaters will begin to re to meet demand. Water heaters not ring will close their valves.
• As the default setting, 3 units will open its servo valve until ow demand is determined.
• When installation is completed, do a test run for all units.
• The temperature setting for all of the connected water heaters is controlled by the temperature controller connected to the water heater with the Master MSB Board. Temperature controllers connected to the other units will provide maintenance codes for their respective units.
• If water heaters do not use a temperature controller, the temperature setting for the water heater with the Master MSB board is used.
• If a water temperature over 140 degree F is desired, then an MCC-91 controller needs to be connected to Master Control Board.
• For proper operation, it is not recommended that dierent models be connected together.
• The order in which each water heater operates is occasionally rotated to ensure equal usage among the entire system.
System Operation
7) Run the other end of Communication Cable B through the cable access in the bottom of Unit 2’s cabinet.
Water ow servo valve is open when water heater is in standby or working.
An error is detected. A temperature controller must be connected to this unit to read the error code.
No unit detected at this connection.
Solid
Flashing Slowly (1.2 sec on / 0.5 sec o)
Flashing Quickly (0.5 sec on / 0.5 sec o)
O
EXPLANATION
Water ow servo valve is closed when water heater is not operating.
Unit 2. Communication Cable B ground wire terminal should be grounded with the PC board ground wire.
Indicator lights on the Control Board indicate the status of each
of the water heaters as follows:
LED 1 ~ 5
NOTE: In a recirculation system, in order to increase the tempera­ture setting, it is necessary to turn off the power supply to the circulation pump, increase the temperature setting, and then turn the pump back on. No additional action is necessary when decreasing the temperature setting.
3 units ready ( default) 2 units ready 1 unit ready
Dip SW settin g
No1 OFF No2 OFF
No1 ON No2 OFF
No1 ON No2 ON
LED 1 ~ 5
LED 6 (Working with multiple MSB boards)
Ground wires of Communication Cable B
Ground wire of Communication Cable B
• After the test run, check and clean the water lter on all units.
Combining dierent models may result in lower performance.
It is recommended that the dip switch settings on MSB boards other than the Master MSB board be set for 1 unit ready.
Dip SW table for open water ow servo valve
When viewing the installed MSB board, the dip switch will be as shown below (upside down).
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