Rinnai LS Series, Flametech, RHFE1000, RHFE0800F, LS1000 Installation Manual

...
Models:
Flametech® (RHFE0800F) LS1000 (RHFE1000) LS1500 (RHFE1500)
LS Series - Gas Fireplace
Flue Installation Manual
Congratulations on the purchase of your Rinnai LS Series Gas Fireplace. We trust you will have many years of
IMPORTANT
BEFORE INSTALLING OR USING THIS APPLIANCE
Before proceeding with the operation or installation read this manual thoroughly and gain a full understanding of the appliance, to ensure safe and correct installation and use.
USE ONLY RINNAI GENUINE PARTS
This Flue Installation Manual provides detailed requirements and instructions for Flue Systems connected to LS Series Gas Fireplaces.
This appliance must be installed in accordance with:
• Manufacturer’s Installation Instructions
• Current AS/NZS 3000, AS/NZS 3500 & AS/NZS 5601
• Local Regulations and Municipal Building Codes including local OH&S requirements
This appliance must be installed, maintained and removed ONLY by an Authorised Person.
For continued safety of this appliance it must be installed and maintained in accordance with the manufacturer’s instructions.
This manual to suit LS - Series Heater Models:
®
Flametech
* LS1000 LS1500
RHFE0800SF * RHFE1000S RHFE1500S
RHFE0800DF * RHFE1000D RHFE1500D
®
*Incorporates Flametech
Rinnai 2 RHFE0800F_1000_1500 IM
self burning log technology.
WARNING
INSTALLATION TABLE OF CONTENTS
Warnings & Important Information 5
Before Using or Installing This Appliance ........................................................................................................................ 5
Regulatory Information ....................................................................................................................................................... 5
Dress Guard Warnings ........................................................................................................................................................ 5
Mandatory Inspection prior to Installation ........................................................................................................................ 5
Modications.  ....................................................................................................................................................................... 6
General Safety Warnings .................................................................................................................................................... 6
Flue Terminal Location ........................................................................................................................................................ 7
Other Conventions Used In This Manual ........................................................................................................................... 8
Terminal Location ................................................................................................................................................................ 8
Flue Installation Congurations  9
Flue Installation Options ..................................................................................................................................................... 9
Installation Conguration Quick Guide  ........................................................................................................................... 10
Lubricating Inner Pipe Components ................................................................................................................................ 10
Installation Conguration Detailed Guide  ........................................................................................................................11
Installation Conguration Component Guide  ................................................................................................................. 12
Flue Exhaust & Air Inlet Connections .............................................................................................................................. 13
Direct Flue Assembly 14
Direct Extended Flue Assembly 15
Vertical Flue, External Wall 17
Vertical Flue, Internal Wall 20
Sideways Flue 21
Under Floor Flue 22
Common component Assemblies 24
Precautions for All Components ...................................................................................................................................... 24
Transition Extension Pipe ................................................................................................................................................. 24
Connecting ESPIPE900  ..................................................................................................................................................... 24
Connecting ESROOFCOWL .............................................................................................................................................. 24
Cutting - ASPDFK, LSFKIT01/02, LSFEXTKIT01, ESPIPE900 & ESROOFCOWL  ......................................................... 25
Cutting Components to Achieve a Desired Length ��������������������������������������������������������������������������������������������������������� 25
Cutting Components for a Wall Penetration �������������������������������������������������������������������������������������������������������������������� 25
Wall Terminal Assembly .................................................................................................................................................... 26
On-Wall Terminal Assembly .............................................................................................................................................. 27
Connecting ESBEND ......................................................................................................................................................... 27
Contacts 28
This appliance MUST be installed, maintained and removed ONLY by an Authorised Person.
For continued safety of this appliance it MUST be installed and maintained in accordance with the manufacturers instructions. Using ONLY Rinnai genuine parts.
Rinnai 3 RHFE0800F_1000_1500 IM
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Rinnai 4 RHFE0800F_1000_1500 IM
IMPORTANT
WARNING
WARNINGS & IMPORTANT INFORMATION
BEFORE USING OR INSTALLING THIS APPLIANCE
Before proceeding with the operation or installation read this manual thoroughly and gain a full understanding of the appliance, to ensure safe and correct use.
Failure to carefully read and follow all instructions in this manual can result in equipment malfunction, property damage, personal injury and/or death.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in personal injury or death.
WARNINGS: Indicates a potentially hazardous situation which, if not avoided, could result in personal injury or death.
CAUTIONS: Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury or damage to the appliance. It may also be used to alert against unsafe practices.
REGULATORY INFORMATION
This appliance and Flue system shall be installed in accordance with:
Manufacturer’s Installation Instructions.
Current AS/NZS 3000, AS/NZS 3500 & AS/NZS 5601.
Local Regulations and Municipal Building Codes including local OH&S requirements.
This appliance and Flue system has been certied by the Australian Gas Association. The A.G.A.  Certication Number is shown on the data plate.
This appliance and Flue system MUST be installed, maintained and removed ONLY by an Authorised Person.
For continued safety of this appliance it MUST be installed and maintained in accordance with the manufacturers instructions.
NOTICE TO VICTORIAN CONSUMERS
This appliance MUST be installed by a person licensed with the Victorian Building Authority. ONLY a licensed person will have insurance protecting their workmanship.
So make  sure you use a licensed person to install  this appliance and ask for your  Compliance  Certicate. For further information contact the Victorian Building Authority on 1300 815 127.
DRESS GUARD WARNINGS
The guard is tted to this appliance to reduce the risk of re or injury from burns and no part of it should be permanently removed. For protection of young children or the inrm, a secondary guard is required.
The wire dress guard supplied with this appliance MUST NOT be permanently removed as it
fulls an operational safety function. Additional dress guards including free standing types may 
be used in conjunction with, but NOT replace, the dress guard supplied with this appliance.
MANDATORY INSPECTION PRIOR TO INSTALLATION
Immediately report any damage or discrepancies to the Supplier of any components. This
appliance was inspected and tested at the time of manufacture and packaging, and released for  transportation without known damage. Upon receipt, inspect the exterior for evidence of rough 
handling in shipment. Ensure that the appliance is labelled correctly for the gas and electrical supply, and/or other services it is intended to be connected to.
For  safety  and  warranty  purposes,  appliances  or  ue  components  that  may  be  damaged  or 
incorrect MUST NOT be installed or operated under ANY circumstances. Installation of damaged or incorrect appliances may contravene local government regulations. Rinnai disclaims any liability or responsibility whatsoever in relation to the installation or operation of damaged or incorrect appliances.
Take  care  when  opening  or  unpacking  this  appliance.  Failure  to  do  so  may  result  in  serious  injury or product failure. Check  the  label  for  the correct gas type  (refer  rating  plate,  inside the  appliance). Refer to local gas authority for conrmation of the gas type if you are in doubt.
Rinnai 5 RHFE0800F_1000_1500 IM
400mm
400mm
WARNINGS & IMPORTANT INFORMATION
MODIFICATIONS.
DO NOT MODIFY THIS APPLIANCE, modifying from original specications may create a  dangerous situation and will void your warranty. Failure to comply with these instructions could
result in a re or explosion, which could cause serious injury, death or property damage.
DO NOT modify the electrical wiring of this appliance.
If the power cord is damaged or deteriorated then it MUST be replaced by an authorised person.
Failure to do so may result in electric shock, re, serious injury or product failure.
Improper installation, adjustments, service or maintenance can cause serious injury, death or
property damage. Such work MUST ONLY be performed by an authorised person.
GENERAL SAFETY WARNINGS
This appliance is HEAVY, during installation the use of a mechanical lifting aid is recommended, noting that improper lifting may result in serious personal injury or damage to the appliance.
WARNING: This heater MUST NOT be used if any of the glass panels are damaged.
Flue terminal MUST always vent directly to outdoors. DO NOT extend  the  ue  vertically  or  horizontally in ways other than prescribed in this appliance manufacturer’s installation instructions. ONLY the ue components specied by Rinnai must be used. 
When considering installation ensure minimum clearances as follows are adhered to, refer Fig. 1.
Heat radiating from the front of
this  heater  may  over  time  a󰀨ect  the 
appearance of some materials used
for ooring such as carpet, vinyl, cork  or timber. This e󰀨ect may be amplied  if the air in the room contains cooking 
vapours, candle vapours and cigarette
smoke, etc. To avoid this possibility, it 
is recommended that a mat or similar protective sheet be placed in front of the appliance, extending at least 750 mm in front of the dress guard. Refer to the installation manual for mantle clearances, additional installation information and warnings.
This appliance MUST NOT be installed where curtains or other combustible materials could come into contact with it. In some cases curtains may need restraining.
This appliance is NOT intended for use by persons (including children) with reduced physical, 
sensory or mental capabilities or lack of experience and knowledge, unless they have been given 
supervision or instruction concerning use of the appliance by a person responsible for their safety.
The appliance is NOT intended for use by young children or inrm persons without supervision.  Young children and the inrm SHOULD be supervised at all times when in the vicinity of this heater while it is in operation.
The heater MUST NOT be located immediately below a power socket outlet.
A dedicated 230 V earthed 10 Amp power point must be used with this appliance.
Suitable ONLY for indoor installation.
NOT to be connected to an LP gas cylinder located indoors.
Please keep this instruction booklet in a safe place for future reference. All dimensions referred  to in these instructions are in millimetres, unless otherwise specied.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE.
DO NOT USE OR STORE FLAMMABLE MATERIALS IN OR NEAR THIS APPLIANCE.
DO NOT PLACE ARTICLES ON OR NEAR THIS APPLIANCE.
400mm
400mm
1000mm
1000mm
750mm
750mm
Note that side and vertical clearances are measured from the edge of the glass.
400mm
400mm
Fig .1
Rinnai 6 RHFE0800F_1000_1500 IM
FLUE TERMINAL LOCATION
Ensure that the location of the ue terminal can comply with the requirements of AS/NZS 5601 -
Fig. 6.2 which is reproduced in part below.
AS/NZ 5601 was current at the time of printing but may have been superseded. It is the installer’s responsibility to ensure that requirements of the current version of AS/NZS 5601 are met.
Opening into
a building
WARNINGS & IMPORTANT INFORMATION
C
T
g
T
S
LE G EN D:
I = M e c ha ni cal air in let M = G as m ete r P = E lec tr ic it y me ter or fuse box S = S t r uc ture
f
T
Se e N ote 1
T = Fl ue ter minal Z = F a n-a ss is ted a ppli ance only
Sh adin g in di c at es pro hibite d a rea for flue terminal s
Min. Clearances
metI.feR
Below eaves, balconies and other projections:
a
Appliances up to 50 MJ/h input
Appliances over 50 MJ/h input
From a gas meter (M) (see 5.11.5.9 for vent terminal location of regulator ) (see Table 6.6 for New Zealand requirements)
d
From an electricity meter or fuse box (P) †
e
epip lios ro epip niard a morFf
Horizontally from any building structure* = or obstruction facing a terminal
g
From any other flue terminal , cowl, or combustion air intake †
h
Horizontally from an openable window, door, non-mechanical air inlet, or any other opening into a building with the exception of sub-floor ventilation:
Appliances up to 150 MJ/h input *
Appliances over 150 MJ/h input up to 200 MJ/h input *
j
Appliances over 200 MJ/h input up to 250 MJ/h input *
Appliances over 250 MJ/h input *
• All fan-assisted flue appliances , in the direction of discharge
Vertically below an openable window, non-mechanical air inlet, or any other opening into a building with the exception of sub-floor ventilation:
n
• Other appliances up to 50 MJ/hr input
Appliances over 50 MJ/h input and up to 150 MJ/h input
Appliances over 150 MJ/h input
Natural Draught
b
Di re ction of
disch arge
(mm)
300
500
003* ecafrus rehto ro ynoclab a evoba ,dnuorg eht morFb
005* renroc lanretxe ro llaw nruter a tnorFc
1000
500
150
500
500
500
1500
1500
1500
-
0051rewolb aps a gnidulcni ,telni ria lacinahcem a morFk
051tupni rh/JM 05 ot pu sretaeh ecapS •
500
1000
1500
j
h
Door
n
j
T
e
T
P
I
h
j
Z
d
e
Se e N ote 1
a
k
k
d
M
T
T
g
g
i
iii
ii
i Minimum clearance 500mm to nearest part of roof ii Minimum clearance 25mm to any combustible materials iii Decktite or lead collar flashing
* - unless appliance is certified for closer installation
† - Prohibited area below electricity meter or fuse box extends to ground level.
NOTES:
1
Where dimensions c, j or k cannot be achieved an equivalent horizontal distance measured diagonally from the nearest discharge point of the terminal to the opening may be deemed by the Technical Regulator to comply.
2
See Clause 6.9.4 for restrictions on a flue terminal under a covered area.
3
See Figure J3 for clearances required from a flue terminal to an LP Gas cylinder. A flue terminal is considered to be a source of ignition.
4
For appliances not addressed above acceptance should be obtained from the
Technical Regulator. FIGURE 6.2 (in-part) MINIMUM CLEARANCES REQUIRED FOR FAN-ASSISTED FLUE TERMINALS, ROOM-SEALED APPLIANCE TERMINALS AND OPENINGS OF OUTDOOR APPLIANCES
T
The ue terminal must be positioned away from ammable materials.
Rinnai 7 RHFE0800F_1000_1500 IM
!
DO NOTDO NOT DO NOT DO NOT
WARNINGS & IMPORTANT INFORMATION
OTHER CONVENTIONS USED IN THIS MANUAL
The following are  additional  terms that  may  be used  to  highlight specic requirements  during 
installation steps and MUST be observed.
CLEARANCES: Where required clearances will be provided and must be observed.
FALL: Ensure that the specied 2° fall is maintained to either the terminal or the appliance as stipulated.
MEASURE: Required measurements will be provided and MUST BE observed for correct installation.
CUT: Cut as required to the specied measurements.
FINISH: Ensure that burrs and swarf are removed from all cut ends.
DISCARD: Denotes items that are not required for the specic installation.
OBSERVE CORRECT ORIENTATION: Where specied ensure that components are installed with the
correct vertical or horizontal orientation.
LUBRICATE: Use the supplied container of silicone grease to lubricate components. DO NOT use other lubricants as these may damage the ue components.
SECURE: Where specied secure components with either installer provided or component supplied xings.
DO NOT: Failure to observe DO NOT instructions will void the warranty of an appliance and may cause injury
or death.
NOTE / IMPORTANT: Where specied secure components with either installer provided or component supplied xings.
!
INSTALLATION STOP CAUTION: Installation stop caution notes and or warnings that MUST BE observed for safe and correct installations.
TERMINAL LOCATION
The ue terminal MUST BE positioned away from ammable materials.
In areas subject to heavy snowfall, keep snow clear of
DO NOT
ue terminal at all times.
DO NOT ue into natural draught ues or replaces.
DO NOT ue into other rooms.
DO NOT ue into roof spaces.
DO NOT ue into under oor spaces.
DO NOT Install the heater in an unusually dusty area.
For other important information regarding the location of the heater refer to the installation and operation manuals supplied with the appliance.
Rinnai 8 RHFE0800F_1000_1500 IM
NOTE
NOTE
NOTE
~380 mm
445 mm
(to clear flue)
300 mm min.
(top of adaptor
to first bend)
ESROOFCOWL
FLUE INSTALLATION CONFIGURATIONS
FLUE INSTALLATION OPTIONS
The following diagram provides an overview of the ue installation options available for LS-series 
heaters.
ONLY the  Rinnai  ue  system  components specied in this reference manual MUST be used. Components NOT specied in these manuals, whether manufactured by Rinnai or otherwise, are  NOT compatible and MUST NOT be used!
Use ONLY the supplied silicone grease when lubricating the O-rings.
Rinnai appliance warranty conditions may be voided if non Rinnai ue components are tted.
ONLY an authorised person MUST install, service and remove the Rinnai LS-series heater &
ue system.
The maximum ue length is 8.5m* and the maximum number of 90° bends is 3**. 
*  For every 90 ° bend, the overall ue length MUST be reduced by 1m.
** The 90° bend of the ue transition piece is NOT counted as a 90 ° bend.
LS-series heaters  are factory  set for  "long ue  installations",  which  is  for  ue  runs  that  are  3  metres  or  less.  Flue  runs  that  are  greater  than  3  metres  in  length,  are  specied  as  "long  ue 
installations" and will require a dip switch change, refer commissioning instructions for details.
Note 1. When cutting the ue transition for joining to other components the minimum total length 
is NOT to be less than 300mm!
Vertical
LSFKIT01/02
Note 2. The ue extension all aluminium component MUST be tted at this point.
Note 3. Where stipulated a Minimum 2° fall is required to ensure correct drainage of condensation 
formed in the discharge ue.
!
See Note 3.
Min 2° fall towards
the appliance
Sideways
ASPDFK
45 ° bends
!
See note 2.
!
See Note 3.
Min 2° fall towards
the flue terminal
LSFKIT01/02
Under Floor
!
See note 2.
LSFKIT01/02
Flue Exhaust
Outlet
!
See Note 3.
Min 2° fall towards
the flue Terminal
!
See note 1.
Direct
ASPDFK
ESPIPE900
!
See note 2.
!
m
to 3
up
S
o
h
e
flu
t
r
Direct Extended
ESWTERM
!
See Note 3.
Min 2° fall towards
the flue Terminal
Rinnai 9 RHFE0800F_1000_1500 IM
See Note 3.
Min 2° fall towards
the flue Terminal
Air Inlet Pipe
(supplied pre fitted)
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