Rinnai Linear Series, RHFE1000S, RHFE800S, RHFE800D, RHFE1000D Installation Manual

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Installation guide
Linear collection
RHFE800S single sided
RHFE800D double sided
Installer please note
The Linear carton has a unit protection cutout that can be xed to the appliance to protect the re from damage, debris, and dust, until nal commissioning can be completed.
RHFE1000S single sided
RHFE1000D double sided
RHFE1500S single sided
RHFE1500D double sided
When completing the installation it is ideal to have the homeowner present to test the Wi-Fi connectivity and correct operation of the re.
Important
Appliance must be installed with a Rinnai approved ue system.
This appliance shall be installed in accordance with:
- Manufacturer’s installation instructions
- AS/NZS 5601 Gas Installations
- AS/NZS 5263 Gas appliances standards
Installation, servicing and repair shall be carried out only by authorised personnel.
Warning
Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life.
For more information about buying, using, and servicing of Rinnai appliances call: 0800 RINNAI (0800 746 624).
Rinnai New Zealand Limited
105 Pavilion Drive, Mangere, Auckland PO Box 53177, Auckland Airport, Auckland 2150
Phone: (09) 257 3800
Email: info@rinnai.co.nz Web: www.rinnai.co.nz www.youtube.com/rinnainz www.facebook.com/rinnainz
Contents
Before you start ....................................................4
Specication .........................................................5
Unit dimensions (mm)...........................................6
Clearances from combustibles .............................7
Mantels and surrounds .........................................9
TV installation .......................................................10
Installation overview .............................................11
Framing dimensions .............................................12
Gas supply............................................................16
Room thermistor ...................................................16
Electrical supply....................................................17
Flue terminal position ...........................................17
Installing the Linear into the cavity .......................18
Removing the glass panel ....................................19
Commissioning .....................................................20
Wiring diagram .....................................................24
Burn media installation .........................................25
Test operation and lighting sequence ...................26
Check Wi-Fi connection........................................27
Installing the wall lining .........................................28
Flueing
General ueing guidelines ....................................34
Flueing options .....................................................36
Air hose connection ..............................................42
Linear ue components ........................................43
Before you start
Unpack the appliance and components and check for damage. DO NOT install any damaged items. Check all components have been supplied, refer table below, and that you have the correct gas type.
Read these instructions to get an overview of the steps required before starting the installation. Failure to follow these instructions could cause a malfunction of the appliance. This could result in serious injury and/or property damage.
Linear boxed dimensions
H
Height Width Depth
W
Weight
D
Linear 800 Linear 1000 Linear 1500
1156 mm 1350 mm 530 mm 120 kg
931 mm 1550 mm 530 mm 125 kg
931 mm 2050 mm 530 mm 140 kg
What comes with what
With the Linear engine comes the:
- Glass frame
- Remote control (batteries included)
- Flue lock bracket and truss screws (x2)
- Operation and Installation guides
- Burn media installation guide
- Colour burn media placement sheet (attached to the glass frame)
- Commissioning sheet (attached in a plastic pouch inside the unit)
- Reducing are
- Linear 800 FlameTech or standard log set (inside the engine)
The burn media for the Linear 1000 and 1500 models will come packaged separately in one large box.
Flue components and accessory items are ordered separately.
4 | Linear installation guide 13563-B 02-19
Specication
Inbuilt power ued convection fan re operated by a simple infra-red remote, or by the Rinnai Wi­Fi app that allows full thermostatic control as well as other features such as timers. Different burn media options available.
Specication summary
Input Output* Heating area**
800 14-35 MJ/h 3.2-8.0 kW 62-106 m
800FT 14-35 MJ/h 3.3-8.3 kW 62-106 m
1000 14-35 MJ/h 3.2-8.0 kW 67-120 m
1500 14-40 MJ/h 3.2-9.2 kW 78-133 m
2
2
2
2
Gas connection
½ “ BSP, the gas supply terminates inside the
heater—lower left hand side of the appliance.
Ignition
Continuous spark electronic ignition.
Efciency = > 75% (all models on high) Gas type = NG or ULPG
* Will vary according to gas type and ue conguration ** Will vary depending on geographical location in NZ
Suitability
Ideal for living rooms and open plan areas. Versatile power ue system makes for easy installation in almost any living space, including bedrooms.
The Linear is ideal for a new build installation into a false (mock) chimney.
Installation considerations
Room size—smaller rooms will heat up quickly, and due to the efciency of the appliance, if in thermostatic mode, will reduce to a low ame prole.
Installation of the Linear higher up the wall, in some room congurations, can create draughts due the convection air being pushed out from the top of the appliance.
Cavity ventilation at the bottom and top of the installation cavity, refer p. 12 for further details.
Noise level
37-45 dB(A)
Power ue
Inner 50 mm, outer 70~80 mm. Appliance must be installed with a Rinnai ue system.
Power consumption/electrical supply
High = 90 W Standby = <8 W
The Linear has a 1.5 m power cord with a three pin plug supplied. The power cord passes through a slot in the right hand side of the appliance.
Safety devices
Flame failure sensing system, pressure relief, overheat safety switch, air temperature sensor, thermal fuse, overcurrent fuse, and spark detection.
Temperature control
The Linear can be operated using the basic
infra-red remote, or for more features, such as timers and thermostatic control, using Rinnai’s Wi-Fi replace controller app.
Convection fan
2-speed fan. Heat is distributed from the top of the appliance.
Data plate
1500
Base of the combustion chamber towards the LHS, between the gas control and convection fan access panel.
800/1000
Base of the combustion chamber, LHS, on the convection fan access panel.
Weights
Unit Packaged
800 100 kg 120 kg 1000 100 kg 125 kg 1500 110 kg 140 kg
Linear installation guide 13563-B 02-19 | 5
Unit dimensions (mm)
The centre of the glass is NOT the centre of the appliance. Depth dimension is the same for all models.
425 min. singled sided
425 face-to-face
1245 mm
726 mm 519 mm
966 ± 5 mm
double sided
Adjustable feet on all models
741 ± 5 mm
1435 mm
816 mm 619 mm
1935 mm
1066 mm
Glass dimensions
800 800 x 505 mm 1000 1000 x 280 mm 1500 1500 x 280 mm
869 mm
741 ± 5 mm
6 | Linear installation guide 13563-B 02-19
Clearances from combustibles
The clearances listed below, measured from the edge of the glass, are minimum clearances unless otherwise stated.
400 mm
400 mm400 mm
1000 mm
While the heater is operating
The appliance must not be installed where curtains or other combustible materials could come into contact with the re. The 400 mm side clearance includes side walls. The 1000 mm clearance is in front of the re.
Floor protection
Heat emanating from this re may over time affect the appearance of some materials used for ooring, such as, carpet, vinyl, cork or timber. This may be amplied if the air contains cooking vapours or cigarette smoke. To avoid this occurring, it is recommended that a mat be placed in front of the appliance.
Hearths
A hearth is not necessary but can be used for decorative purposes or protection of sensitive ooring if required. A hearth must not obscure the front of the re or obstruct the re in any way.
TV installation above the replace
Linear models have a fan that distributes warm air from the top of the appliance out into the room. As warm air is dispersed outwards and not directly upwards, installation of a TV may be an option.
Generally the bottom of the television recess should be at least 400 mm above the re. Please check with the television supplier to check clearances. Some television manufacturers have warranty conditions that state a television is not to be installed above a replace.
For further information, refer to p. 10.
Linear installation guide 13563-B 02-19 | 7
The below diagrams are to assist in determining the full clearance area around the Linear.
1600
400
Clearance
1157-1167
505
Glass height
Linear 800Linear 1000Linear 1500
257 ± 5*
400
Clearance
800
Glass width
400
Clearance
* Adjustable firebox feet
932-942
Clearance
932-942
400
1800
1000
Glass width
2300
400
Clearance
400
Clearance
280
Glass
height
257 ± 5*
* Adjustable firebox feet
400
280
Clearance
Glass
height
400
Clearance
8 | Linear installation guide 13563-B 02-19
1500
Glass width
400
Clearance
257 ± 5*
* Adjustable firebox feet
B - mantel depth
Clearances from combustibles
Combustible mantels and surrounds require clearance from the unit to minimise the risk of re. Mantels and surrounds, made of combustible materials such as wood, are allowed providing they are outside the minimum clearances shown.
A
C
A Mantel needs to be a minimum of 400 mm away from the edge of the glass B Maximum mantel depth at 400 mm (A) is 250 mm maximum C Surround needs to be a minimum of 400 mm away from the edge of the glass
For every 50 mm of added mantel depth there must be an additional 100 mm of clearance from the edge of the glass. For example:
Mantel depth A: clearance required
300 mm 500 mm 350 mm 600 mm 400 mm 700 mm
Linear installation guide 13563-B 02-19 | 9
TV installation
The Linear has a fan that distributes warm air from the top of the appliance out into the room. As warm air is dispersed outwards and not directly upwards, installation of a TV may be an option.
400 mm 400 mm
The diagram shows recommended clearances when installing a TV directly above the Linear, or into a recess. All dimensions are in millimetres.
Always check with the TV manufacturer
It is up to the owner to check the TV installation with the TV manufacturer—some have warranty conditions that state a TV is not to be installed above a replace.
Rinnai does not accept any responsibility for damage to a TV resulting from the use of this information.
10 | Linear installation guide 13563-B 02-19
Installation overview
Complete framing and base panel, p. 12-15.
Prepare gas and electrical connections, and cavity ventilation (refer next page).
Fit the Linear
Move the Linear into the cavity. Tip forward slightly to get the two back feet in rst. To reduce the weight you can remove the glass rst (p. 19). The Linear as adjustable feet on all corners. Use these feet to level the re. This is critical so the wall lining can be installed ush to the lips of the re. Once level, secure the Linear to the base of the enclosure using the four brackets, which also act as seismic restraints (p. 18).
Complete the gas connection
To access the gas connection and gas control, remove the screws holding the Wi-Fi panel in place (refer image on p. 27 for Wi-Fi assembly position). At this stage also check the ue conguration to see if a dip switch change is required. Check for gas leaks.
Fit the ue, refer p. 36-41 for more information.
Commission with the glass off
The commissioning sheet is located in a plastic pouch inside the unit on the base panel. Follow the commissioning instructions. Commissioning needs to be done with the glass off (refer p. 19 on how to remove), before the burn media is added and before the wall lining is installed.
Install the burn media
New build
Placement of the burn media is critical to the performance and safe operation of the appliance. Refer p. 25 for more information, the separate burn media instructions and the colour burn media sheet attached to the glass frame.
Install the glass front
Reinstall the glass front, check operation of the re, check the remote and Wi-Fi module is working (p. 27).
Complete nal framing and install the wall lining
Complete the nal framing once you are satised the re is working correctlythere will be limited access to the unit once nal framing is completed.
Install the wall lining as one piece (so it doesn’t crack), with a cutout for the glass, up to the lips of
the unit. DO NOT go over the lips. There is an air gap of at least 3 mm around the lips of the re, which is CRITICAL to safe operation to ensure air ow in and around the unit.
Fix the wall lining in place. We recommend gluing as screws will transfer heat, and during installation there is the potential to damage some controls of the re if screws are used, refer p. 28-33 for more information.
N.B: For new builds the nal stage could be completed prior to commissioning.
HELPFUL
TIPS
To level the unit and not affect where the feet go, the seismic brackets need to be elevated once the unit is off the pallet.
We STRONGLY recommend the gas is on to check the inlet pressure as access to the control after the wall lining is on is more difcult.
Linear installation guide 13563-B 02-19 | 11
Framing dimensions
The main points governing location are ueing and warm air distribution.
For the following framing dimensions it is important to be aware that the studs are offset—
IMPORTANT
Base board and connection cutouts
To ensure everything lines up and ts properly it’s recommended that on the base the following dimensions are pencilled; glass centreline, unit depth centreline, feet position, gas and room thermistor cutouts.
the cavity needs to be framed based on the centreline of the glass, not the opening size.
Glass centreline
A
220
Gas supply hole
Room thermistor Ø 40 mm
77
Assumes 10 mm wall board
Linear 800 Linear 1000 Linear 1500
A (room supply air) 50 mm 50 mm 255 mm
Cavity ventilation
Ventilation of at least 2000 mm2 must be provided into the installation cavity, ideally below the base of the re. the base of the re. Ventilation can be via a vent or an open toe kick at the base of the cavity—it must be in the same room as the re.
Additionally the top of the cavity must be ventilated into the room or another space. This ventilation opening must also be at least 2000 mm which if left unvented could cause damage to wall surfaces or coverings and/or cause the re to cut out.
Additional framing notes
Wallboard is set 1 mm back from the front edge of the lips to allow for a slim edge plaster nish.
To ensure the appliance performs correctly, without rattling, the Linear MUST BE installed on
a at level support base. The joists must be cable of supporting a minimum of 1.5 times the
weight of the appliance—base panel is also designed to take the weight of the wallboard.
IMPORTANT
This is to provide room air at ambient room temperature to the re thermistor located in
2.
This opening prevents heat build up inside the cavity,
Issues caused by rattling res not installed on a at level base, as detailed in this guide, will not be covered by warranty.
12 | Linear installation guide 13563-B 02-19
Linear 800 framing dimensions
80**
833
770
300
39 Assumes
10 mm wallboard
** Maintain 25 mm clearance to combustibles for first 300mm of flue
300 **
816 *
1020 Min
~800
Recommended that lintel is left until fire is installed so minimum clearances can be maintained
1250 min.
Glass centreline
* Wallboard cutout
520 Min 730 Min
566 *
257 ±5 *
640 360
403 mm assumes a 10 mm wallboard on both sides of a double-sided unit.
415 mm is the min. for a single-sided unit to maintain 50 mm clearance to the back of the fire.
403
All dimensions are assuming a 10 mm wallboard
Studs and joist are required directly below the support feet of the re
Framing shown is 90 x 45 mm
Fire platform shown is 18 mm plywood
Allow room underneath the appliance for the gas supply to enter the re cavity (min. 100 mm)
Linear installation guide 13563-B 02-19 | 13
Linear 1000 framing dimensions
80**
933
870
300
39 Assumes
10 mm wallboard
** Maintain 25 mm clearance to combustibles for first 300mm of flue
300 **
1016 *
796 Min
~ 575
740 460
1450 min.
Glass centreline
Recommended that lintel is left until fire is installed so minimum clearances can be maintained
620 830
* Wallboard cutout
341 *
257 ±5 *
403
403 mm assumes a 10 mm wallboard on both sides of a double-sided unit.
415 mm is the min. for a single-sided unit to maintain 50 mm clearance to the back of the fire.
All dimensions are assuming a 10 mm wallboard
Studs and joist are required directly below the support feet of the re
Framing shown is 90 x 45 mm
Fire platform shown is 18 mm plywood
Allow room underneath the appliance for the gas supply to enter the re cavity (min. 100 mm)
14 | Linear installation guide 13563-B 02-19
Linear 1500 framing dimensions
39 Assumes
10 mm wallboard
80**
1183
870
300
300 **
796 Min
~ 575
** Maintain 25 mm clearance to combustibles for first 300mm of flue
1080 Min
1516 *
990 710
1950 min.
Glass centreline
Recommended that lintel is left until fire is installed so minimum clearances can be maintained
870 Min
* Wallboard cutout
341 *
257 ±5 *
403 mm assumes a 10 mm wallboard on both sides of a double-sided unit.
415 mm is the min. for a single-sided unit to maintain 50 mm clearance to the back of the fire.
403
All dimensions are assuming a 10 mm wallboard
Studs and joist are required directly below the support feet of the re
Framing shown is 90 x 45 mm
Fire platform shown is 18 mm plywood
Allow room underneath the appliance for the gas supply to enter the re cavity (min. 100 mm)
Linear installation guide 13563-B 02-19 | 15
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