Rinnai Impressor 8, Elite Operating And Assembly Instructions Manual

These instructions are a guide to assembling and using the
Impressor 8 (Australia) Elite (New Zealand)
barbecue.
Please read carefully, and retain for future reference.
FOR YOUR SAFETY.
1. Do not store or use petrol or other flammable vapours and liquids in the vicinity of this or any other appliance.
2. A gas cylinder not connected for use must not be stored in the vicinity of this or any other appliance.
FOR YOUR SAFETY.
IF YOU SMELL GAS:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open hood.
4. If odour continues, immediately call your gas supplier or fire department.
PART NO. P80140004A
Customer’s operating and assembly instructions
GENERAL INFORMAT I O N
2
2
A guarantee explanation sheet is supplied separately with your barbecue. If you are missing the guarantee explanation sheet, please contact one of the offices listed on the rear cover to request one to be sent to you.
GUARANTEE
You have just purchased a state of the art Outdoor Barbecue Cooking System.
We understand your desire to protect an investment of this nature. As such this booklet has been designed to assist you in the assembling, testing and operating your new barbecue, along with important safety information, helpful maintenance tips and troubleshooting. We thank you for choosing our product and trust that you enjoy years of outdoors entertainment.
Happy Gourmet cooking!
CONGRATULATIONS
Purchased from
Date purchased
Serial No.
NOTE: Sales docket must be kept as proof of purchase date.
FOR CUSTOMER REFERENCE
(Record and file in a safe place)
Inspect barbecue and trolley parts as you proceed. Contact your place of purchase for assistance regarding replacement of any damaged or missing parts. Do not assemble or operate a barbecue that appears damaged.
Check that the barbecue supplied is correct for the gas type being used. There is a label on the rear panel of the barbecue.
Barbecues for use with gas cylinders are labelled
Universal LPG. Barbecues for use with natural gas are labelled
Natural Gas.
Check that the label matches the gas type to be
used.
CHECK BARBECUE FOR ANY DAMAGE
PARTS SUPPLIED SEALED IN THE CARTON, OR BY YOUR PLACE OF PURCHASE, MUST NOT BE ALTERED IN ANY WAY.
!
NATURAL GAS BARBECUES MUST BE INSTALLED BY AN AUTHORISED PERSON.
!
While it is possible for one person to assemble the barbecue, we recommend asking for the assistance of another person when manoeuvring some of the larger or heavier pieces.
Remove the barbecue and its components from the carton. Check against parts list and lay components out within easy reach. Do not throw the shipping carton away – unfold flat and use as a protective work surface. Contact your place of purchase for replacement parts if necessary.
GENERAL
Standard Phillips-head screwdriver. Adjustable spanner
(open end shifter).
TOOLS YOU WILL NEED
General Information 2-3
Safety Instructions 4
Pre-Assembly Instructions 5-7
Assembly Instructions 8-15
Operation Instructions 16-18
Fault Finding 19
Cleaning and Maintenance Instructions 20-21
Outdoor Areas 22
Contact Points 23-24
TABLE OF CONTENTS
1. Flatten cardboard packaging and use this as a
protective work surface to assemble upon.
2. Some protective coating may need to be removed
from components prior to assembly.
3. Do not tighten screws and nuts until trolley is fully
assembled.
4. Pre-screwing of connection points for securing the
side shelves will assist in securing shelves smoothly.
ASSEMBLY TIPS
GENERAL INFORMAT I O N
3
3
The following minimum clearances from combustible materials must be maintained: Top – 1000 mm, rear – 450 mm and sides – 250 mm.
Openings at the rear and sides of the appliance
provide air for combustion, and must not be obstructed.
CLEARANCES
Height – Hood closed 1260 mm.
Hood open 1510 mm.
Width – 1900 mm
Depth – Hood closed 655 mm.
– Hood open 725 mm.
OVERALL DIMENSIONS
Australian Gas Association Certificate No. 6468.
Barbecues must be used in accordance with the installation requirements of your local gas supply authority, and the appropriate installation standard AS5601/AG601.
Barbecues for use with cylinder gas are labelled Universal LPG. Barbecues for use with natural gas are labelled
Natural Gasand must be installed by an
authorised person. Check the gas type sticker attached to the barbecue. Check that the label matches the gas type to be used.
GAS INSTALLATION CODES HOSE AND REGULATOR SAFETY
NEVER OPERATE THIS BARBECUE WITHOUT A REGULATOR.
!
FAILURE TO COMPLY WITH THESE INSTRUCTIONS COULD RESULT IN A FIRE OR EXPLOSION WHICH COULD CAUSE SERIOUS BODILY INJURY, DEATH OR PROPERTY DAMAGE.
!
ACCESSIBLE PARTS MAY BE VERY HOT.
KEEP YOUNG CHILDREN AWAY.
ANY MODIFICATION OF THIS APPLIANCE MAY BE DANGEROUS.
DO NOT MOVE THIS APPLIANCE DURING USE.
TURN OFF THE GAS SUPPLY AT THE GAS CYLINDER AFTER USE.
READ THE INSTRUCTIONS BEFORE USING THE APPLIANCE.
PARTS SEALED BY THE MANUFACTURER MUST NOT BE MANIPULATED.
THIS BARBECUE IS ONLY TO BE USED AND STORED OUTDOORS.
!
The regulator and hose assembly supplied with the barbecue is suitable for use with bottled gas.
A gas regulator adjusted to have an outlet pressure of 2.75 kPa is supplied for connection to the gas cylinder. The regulator and hose assembly supplied with the appliance must be used. Replacement regulator and hose assemblies must be those specified by the appli­ance manufacturer.
When connecting the hose and regulator assembly to the gas cylinder, take care to avoid unnecessary twisting of the flexible hose. After the assembly has been secured, turn on the gas and check for leaks by brushing a soap and water solution over all visible and accessible gas line connections. The presence of bubbles will indicate a gas escape.
DO NOT TEST FOR GAS
ESCAPES WITH AN OPEN FLAME.
If you are unable to correct the leak by tightening the connection, turn off the gas and contact your place of purchase immediately.
Always ensure the appliance is kept away from flammable materials and the gas cylinder clear of any heat source.
When changing over from an empty gas cylinder to a full one, make sure this procedure is carried out in a flame free atmosphere.
Inspect the gas hose when replacing the gas cylinder or once a year whichever is more frequent. If the hose is cracked, cut, abraded or damaged in any way, the appliance must not be operated. The hose must be replaced if damaged or when statutory conditions require it. Contact your place of purchase if uncertain.
The POL fitting of the hose and regulator should be disconnected from the gas cylinder valve when the outdoor appliance is not in use.
Appliance specifications can be found on the data label attached to the rear panel of the barbecue body.
Your barbecue is preset at the factory to operate on bottled gas only, unless specified otherwise.
SPECIFICATIONS
GAS HOSES ARE FACTORY FITTED AND LEAK TESTED – DO NOT DISCONNECT.
!
SAFETY
4
4
FOR YOUR SAFETY:
DO NOT STORE OR USE PETROL OR OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
DO NOT STORE EMPTY OR FULL SPARE GAS CYLINDERS IN STORAGE COMPARTMENT OR NEAR THIS OR ANY OTHER APPLIANCE.
KEEP THE GAS HOSE AWAY FROM HOT SURFACES. PROTECT GAS HOSE FROM DRIPPING GREASE.
AVOID UNNECESSARY TWISTING OF HOSE. VISUALLY INSPECT HOSE PRIOR TO EACH USE FOR CUTS, CRACKS, EXCESSIVE WEAR OR OTHER DAMAGE. REPLACE HOSE, IF NECESSARY.
NEVER TEST FOR GAS LEAKS WITH A LIT MATCH OR OPEN FLAME.
NEVER LIGHT BARBECUE WITH HOOD CLOSED.
NEVER LEAN OVER COOKING SURFACE WHILE LIGHTING BARBECUE.
USE GOOD QUALITY INSULATED OVEN MITTS WHEN OPERATING BARBECUE.
NEVER ALTER OR MODIFY THE REGULATOR OR GAS SUPPLY ASSEMBLY.
THIS BARBECUE MUST NOT BE USED INDOORS.
!
DANGER – IF YOU SMELL OR HEAR THE HISS OF ESCAPING GAS FROM THE GAS CYLINDER:
KEEP CLEAR OF THE GAS CYLINDER. DO NOT ATTEMPT TO CORRECT THE
PROBLEM YOURSELF. CALL YOUR FIRE DEPARTMENT
(DO NOT MAKE THE CALL FROM ANYWHERE NEAR THE GAS CYLINDER – YOUR TELEPHONE IS AN ELECTRICAL DEVICE, AND COULD PRODUCE A SPARK).
!
READ CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR BARBECUE.
!
NEVER CONNECT AN UNREGULATED GAS CYLINDER TO YOUR BARBECUE.
!
NEVER STORE YOUR GAS CYLINDER INDOORS
FOR STORAGE AND CYLINDER EXCHANGE, DISCONNECT HOSE AT THE CYLINDER ONLY – DO NOT DISCONNECT HOSE FROM THE APPLIANCE.
!
DO NOT use your barbecue in garages, porches, breezeways, sheds or other enclosed areas. Your barbecue is to be used OUTDOORS ONLY. Refer to page 22. The barbecue is not intended to be installed in or on recreational vehicles and/or boats and should not be placed under any surface that will burn. Do not obstruct the flow of combustion and ventilation air around the barbecue while in use.
LOCATION OF YOUR BARBECUE
Keep children away from barbecue during use and until barbecue has cooled after you are finished. Do not allow children to operate barbecue, or to swing on handle.
PROTECT CHILDREN
NEVER TEST FOR LEAKS WITH AN OPEN FLAME.
Prior to first use, and at the beginning of each new season (or, if using bottled gas, whenever gas cylinder is changed), you must check for gas leaks.
Follow these steps:
1. Make soap solution by mixing one part liquid detergent
and one part water.
2. Turn burner control(s) to
OFF, then turn on gas at
source.
3. Apply the soap solution to all visible and accessible
gas connections. Bubbles will appear in the soap
solution if connections are not properly sealed.
Tighten or rectify as necessary.
4. If you have a gas leak you cannot rectify, turn off the
gas at the source, disconnect hose from barbecue
and immediately contact the manufacturer for
assistance.
Refer to back cover.
CHECKING FOR GAS LEAKS
The gas cylinder should be filled by a reputable gas dealer, or exchanged at a reputable cylinder exchange outlet. Gas cylinders should be visually inspected and requalified periodically.
Always keep gas cylinder in an upright position. Always close the cylinder valve when the barbecue is not in use.
Do not subject gas cylinder to excessive heat.
If you store your barbecue indoors, ALWAYS disconnect and remove gas cylinder FIRST, and store gas cylinder safely outside. Gas cylinders must be stored outdoors in a well ventilated area out of reach of children, and must not be stored in a building, garage or any other enclosed area.
This is a low pressure barbecue and must only be used with the hose and regulator supplied.
Your barbecue is designed for use with a 9 kg gas cylinder. Ensure gas cylinder conforms to Australian standards.
DO NOT CONNECT YOUR BARBECUE TO A GAS CYLINDER LESS THAN OR EXCEEDING THIS CAPACITY.
GAS CYLINDER USE AND SAFETY
IF YOU SMELL GAS:
1. SHUT OFF GAS TO THE APPLIANCE AT ITS SOURCE, IF POSSIBLE.
2. EXTINGUISH ANY OPEN FLAME.
3. OPEN HOOD.
4. PERFORM GAS LEAK CHECK PROCEDURE.
5. IF ODOUR CONTINUES, IMMEDIATELY CALL YOUR GAS SUPPLIER OR FIRE DEPARTMENT.
!
6 8
10
12
24
25
35
18
23 14
19
74
39
13
13a
22
29
28 30
17a
32
33
38
17b
59
75
75
54
47
52
43
40
44
64
63 65
66
57 58 56
55b
55a
34
37
62
20 21
42
36
27
9b
9a
26
11
71
16
15
45
49
53
61
50
46
51
69
48
41
60
68
70
31
42
1
3
5
7
67
72 (LPG only)
73 (LPG only)
PARTS DIAGRAM
5
5
This diagram is provided to assist you identify parts if replacement is necessary. Contact your place of purchase or the manufacturer to enquire about parts, availability and or service.
PARTS LIST
6
6
1
2
3
4
5
6
7
8
9a
9b
10
11
12
13
13a
14
15
16
17a
17b
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
36a
Stainless steel hood
Stainless steel hood trim plate
Hood side panel –
left
Hood side panel – right
Temperature gauge
Hood handle
Badge
S/S secondary cooking rack
Stainless steel cooking grid
C/I hotplate ceramic coating
Stainless steel cooking grid –
4"
Stainless steel flametamer
Stainless steel flametamer –
4"
Main burner
Air shutter for main burner
Main burner bracket
Gas collector box w/ electrode
Ignition wire set
Electric igniter –
4 ports
Electric igniter – 2 ports Barbecue body panel – left External body trim panel – left Barbecue body panel – right External body trim panel – right Barbecue body panel – front Barbecue body panel – rear Wind shield – A Wind shield – B
Pull-out grease draining tray and
2 x winged screws
Grease draining tray heat shield
Gas manifold/valve assembly
LPG NG
Control panel heat shield
Control panel
LPG NG (no fuel gauge hole)
Hood stopper
Control knob
Control knob seat
Rotisserie burner assembly
Electrode for rotisserie burner
Injector for rotisserie burner
LPG NG
Injector for main burner
LPG NG
P00117356A
P0011435EA
P00105347U
P00106347U
P00601171B
P00205033B
P00415006C
P01518028B
P01606030B
P05702004E
P01606031B
P01708031B
P01708032B
P02001050E
P05524137C
P02206271B
P02608050C
P02615053A
P02502024C
P02502012C
P00720291A
P00742296C
P00721291A
P00743296C
P00738304A
P00725304A
P00737309A
P06905006E
P02714291A
P06903009A
Y0060087
Y0060090
P03011132C
P02911291N
P02911291T
P05518100I
P03412331C
P03415264A
P02007049D
P02614006B
P06509010A
P06509012A
P06509011A
P06506002A
1
1
1
1
1
1
1
1
2
1
1
2
1
6
6
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
7
8
1
1
1
1
1
1
36b
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55a
55b
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
----
----
Injector for side burner
LPG NG
Gas tube for rotisserie burner
Control knob for rotiserrie burner Side shelf – left
Trolley side handle
Bottom shelf
Trolley side panel –
left
Trolley side panel – right
Trolley rear panel
Door bracket
Door panel –
left
Door panel – right Door trim plate – left Door trim plate – right Door axle bracket – left top Door axle bracket – left bottom Door axle bracket – right top Door axle bracket – right bottom
Stainless steel door handle
Wire basket
Division wire for wire basket
Cylinder pull-out tray
LPG only
Bracket for cylinder pull-out tray
LPG only
Cylinder tray slide
Fuel gauge display with stainless
steel ring assembly –
LPG only
Castor
Manual lighting stick
Stainless steel side burner lid
S/S side burner body –
inner
Pot support
Side burner electrode
Side burner assembly
Regulator and hose assembly
Division panel
Decorative panel
Decorative inside panel
Heat-insulating ring for main
burner valve
AAA battery –
LPG fuel gauge
Wire fastener – LPG only
Side shelf nylon insulating spacers Winged screws (inc. hardware pack)
Hardware pack
Operating and assembly
instruction booklet
P06522001A
P06522002A
P03717033A
P03412341C
P01106028B
P00205032B
P01005027K
P07617009E
P07618009E
P07702018E
P03301022J
P04302012A
P04303012A
P07506007D
P07507007D
P03314018C
P03314019C
P03314020C
P03314021C
P00205036B
P05204010E
P05204012E
P04009028H
P04010030H
P05516131B
P05310032B
P05115020A
P05313023B
P00115346A
P02301006B
P00805013B
P02607052C
P02002056D
P03603001A
P07512013D
P07501008A
P07509009D
P06801007F
P05301002A
P05310040A
n/a
n/a
P06001028A
P80140004A
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
6
2
1
4
2
1
1
Ref. Description Part No. Qty Ref. Description Part No. Qty
1/4"x30 mm Phillips-head screw
Qty. 6 Ref. # H032
1
/4" x 3/4" Phillips-head screw
Qty. 4 Ref. # H031
1
/4" x 3/4" flat-head screw
Qty. 4 Ref. # H034
M4 x 8 mm Phillips-head screw Qty. 1 Ref. # H035
3
/16"x 9 mm Phillips-head screw
Qty. 8 Ref. # H033
1
/4" x 1/2" Phillips-head screw
Qty. 38 Ref. # H005
1
/4" x 50 mm Phillips-head screw
Qty. 12 Ref. # H030
Manual lighting stick Qty. 1 Ref. # P05313023B Scale 1:2
5
/16" x 89 mm wing bolt (LPG model only) Qty. 1 Ref. # H029
AA battery Qty. 2 Ref. # P05301001A Scale 1:2
PARTS LIST
7
7
The following information is a breakdown of the hardware pack.
It explains which fittings are used during the various stages of assembly.
H005
1
/4" x 1/2" Phillips-head screw 16 Install castor to castor seats of bottom shelf
H030
1
/4" x 50 mm Phillips-head screw 8 Attach trolley side panels to bottom shelf
H005
1
/4" x 1/2" Phillips-head screw 8 Attach rear panel to trolley
H005
1
/4" x 1/2" Phillips-head screw 4
Attach cylinder pull-out tray kit to bottom shelf (LPG model only)
H030
1
/4 " x 50 mm Phillips-head screw 4 Attach door bracket to trolley
H005
1
/4 " x 1/2" Phillips-head screw 4 Install decorative panel to trolley
H005
1
/4" x 1/2" Phillips-head screw 4 Install division panel to trolley
H033
3
/16" x 1/2" Phillips-head screw 8 Install door axle brackets to trolley
H005
1
/4 " x 9 mm Phillips-head screw 2 Install wire basket to left door trim plate
H032
1
/4" x 30 mm Phillips-head screw 6 Attach barbecue body to trolley
H031
1
/4" x 3/4" Phillips-head screw 4 Attach side shelf to barbecue body
H034
1
/4" x 3/4" flat-head screw 4 Attach trolley side handle to barbecue body
H029
5
/16" x 89 mm wing bolt 1 Secures gas cylinder (LPG model only)
P05301001A AA battery 2 Powers the electric igniter
P05313023B Manual lighting stick 1 Attaches to outside body panel – Left
H035 M4 x 8 mm Phillips-head screw 1 Attaches to outside body panel – Left
Ref. Component Qty. Purpose of Component
Actual size and quantity of each hardware piece
ASSEMBLY
8
8
3. Install trolley side panels to the bottom panel. Align the holes on trolley side panels with the threaded holes at the corners of trolley bottom panel. Tighten securely by using 8 of the
1
/4" x 50 mm
Phillips-head screws provided.
See diagram 2.
4. Install the trolley rear panel to inside of rear trolley side panels and to rear of trolley bottom panel. Align the holes on the trolley rear panel with the threaded holes on trolley side panels and trolley bottom shelf. Tighten securely by using 8 of the
1
/4" x 1/2" Phillips-head screws provided.
See diagram 3.
5. Place the cylinder pull-out tray kit on the trolley bottom panel. Extend the cylinder tray outward from its bracket so you can align the holes on the bracket with the threaded holes on the top of trolley bottom panel. Tighten securely by using 4 of the
1
/4" x 1/2"
Phillips-head screws provided.
See diagram 4.
Slide tray back into bracket after securing to bottom.
2. Before attaching the trolley bottom panel to trolley side panels be sure door stop for magnets on the bottom panel and holes for door axle brackets on trolley side panels are located on the front side.
See diagram 2.
Trolley bottom panel
Castor
Castor seat
Diagram 1.
Holes for door axle bracket
Diagram 2.
Trolley rear panel
Trolley bottom panel
Trolley bottom panel
Trolley side panel – right
Trolley side panel – left
Diagram 3.
Door stop for magnets
Trolley side panel – left
Diagram 4.
Trolley rear panel
Trolley bottom panel
Cylinder pull-out tray kit (LP gas only)
1. Turn over the trolley bottom panel on floor. Install the 4 castors to castor seats on the trolley bottom panel. Align the holes on castor with the threaded holes on castor seat. Tighten securely by using 16 of the
1
/4" x 1/2" Phillips-head screws provided.
See diagram 1.
ASSEMBLING THE BARBECUE TROLLEY
Cylinder pull-out tray bracket
Trolley side panel – left
Trolley side panel – right
Trolley side panel – right
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