Rinnai Coastal, Safari, Impressor 4 Customer's Operating And Assembly Instructions

FOR YOUR SAFETY.

1. Do not store or use
petrol or other flammable
vapours and liquids in the
vicinity of this or any other
appliance.

2. A gas cylinder not connected
for use must not be stored
in the vicinity of this or any
other appliance.

FOR YOUR SAFETY.

IF YOU SMELL GAS:

1. Shut off gas to the appliance,
if possible.

2. Extinguish any open flame.

3. Open hood.

4. If odour continues,
immediately call your gas
supplier or fire department.

PART NO. P80141002A

These instructions are a guide
to assembling and using the

Impressor 4 (Australia)
Coastal, Safari (New Zealand)

barbecue.

Please read carefully, and
retain for future reference.

Only to be used outdoors.
Illustration may vary from barbecue
contained in carton.

Customer’s operating &

assembly instructions

Customer’s operating &

assembly instructions

GENERAL INFORMAT I O N

2

2

The following minimum clearances from combustible materials
must be maintained when barbecue is in use:

Covered Cookers: top and rear – 450 mm, sides – 250 mm.
Professional Series: top and rear – 800 mm, sides – 250 mm.

Openings at the rear and sides of the appliance provide

air for combustion and must not be obstructed.

CLEARANCES

General Information 2

Safety 3-4

Outdoor Areas 5

Assembly – Covered Cookers (open & cabinet trolley) 6-14

Operation 15-17

Fault Finding 18

Maintenance 19-20

Parts List 21-23

Contacts 27-28

TABLE OF CONTENTS

Height – hood closed 1215 mm, hood open 1515 mm
Width – 1740 mm
Depth – hood closed 655 mm, hood open 725 mm

OVERALL DIMENSIONS

Appliance specifications can be found on the data label attached
to the side panel of the barbecue body.

SPECIFICATIONS

This appliance is certified to AS 4557 by the Australian Gas
Association – depending on model: Certificate No. 6442.

Barbecues must be used in accordance with the installation
requirements of your local gas supply authority, and the
appropriate installation standard AS5601.

GAS INSTALLATION CODES

Barbecues for use with bottled gas are labelled ‘Universal LPG’
or ‘Propane’. Barbecues for use with natural gas are labelled
‘Natural Gas’ and must be installed by an authorised person.
Check the gas type sticker attached to the barbecue. Check that
the label matches the gas type to be used.

Your barbecue is preset at the factory to operate on bottled
gas only, unless specified otherwise.

The regulator and hose assembly supplied with the barbecue
are suitable for use with bottled gas.

This regulator is adjusted to have an outlet pressure of

2.75 kPa for connection to a gas cylinder only. The regulator
and hose assembly supplied with the appliance must be used.
Replacement regulator and hose assemblies must be those
specified by the appliance manufacturer.

When connecting the hose and regulator assembly to the
gas cylinder, take care to avoid unnecessary twisting of the
flexible hose. Also, take care to avoid a loose connection with
the gas cylinder. After the assembly has been secured, turn on
the gas and check for leaks by brushing a liquid detergent and
water solution over all visible and accessible gas line connections.
Include checking those connections which were made by your
supplier. The presence of bubbles will indicate a gas escape.

DO NOT TEST FOR GAS ESCAPES WITH AN OPEN FLAME.

If you are unable to correct the leak by tightening the
connections, turn off the gas and contact your place of purchase
immediately.

Always ensure the appliance is kept away from flammable
materials and the gas cylinder clear of any heat source. When
changing over from an empty gas cylinder to a full one, make
sure this procedure is carried out in a flame free atmosphere.

Inspect the gas hose assembly when exchanging the gas
cylinder, or at least once a year, whichever is more frequent. If the
‘O-Ring’ or PVC hose is cracked, cut, abraded or damaged in any
way, the appliance must not be operated. The complete assembly
must be replaced if damaged and when statutory conditions
require it. Contact your place of purchase if uncertain.

HOSE AND REGULATOR SAFETY

NEVER OPERATE THIS BARBECUE
WITHOUT A REGULATOR.

!

• FAILURE TO COMPLY WITH THESE
INSTRUCTIONS COULD RESULT IN A FIRE
OR EXPLOSION WHICH COULD CAUSE
SERIOUS BODILY INJURY, DEATH OR
PROPERTY DAMAGE.

• ACCESSIBLE PARTS MAY BE VERY HOT.

• KEEP YOUNG CHILDREN AWAY.

• ANY MODIFICATION OF THIS
APPLIANCE MAY BE DANGEROUS.

• DO NOT MOVE THIS APPLIANCE
DURING USE.

• TURN OFF THE GAS SUPPLY AT THE GAS
CYLINDER AFTER USE.

• READ THE INSTRUCTIONS BEFORE USING
THE APPLIANCE.

• PARTS SEALED BY THE MANUFACTURER
MUST NOT BE ALTERED IN ANY WAY.

• THIS BARBECUE IS ONLY TO BE
USED OUTDOORS.

!

Purchased from

Date purchased

Serial No.

NOTE: Sales docket must be kept as proof of purchase date.

FOR CUSTOMER REFERENCE

(Record and file in a safe place)

SAFETY

3

3

FOR YOUR SAFETY:

• DO NOT STORE OR USE PETROL OR

OTHER FLAMMABLE VAPOURS AND
LIQUIDS IN THE VICINITY OF THIS OR
ANY OTHER APPLIANCE.

• DO NOT STORE EMPTY OR FULL SPARE

GAS CYLINDERS UNDER OR NEAR THIS
OR ANY OTHER APPLIANCE.

• KEEP THE GAS HOSE AWAY FROM HOT

SURFACES. PROTECT GAS HOSE FROM
DRIPPING GREASE.
AVOID UNNECESSARY TWISTING OF
HOSE. VISUALLY INSPECT HOSE PRIOR TO
EACH USE FOR CUTS, CRACKS, EXCESSIVE
WEAR OR OTHER DAMAGE. REPLACE
HOSE, IF NECESSARY.

• NEVER TEST FOR GAS LEAKS WITH A LIT

MATCH OR OPEN FLAME.

• NEVER LIGHT BARBECUE WITH LID ON

OR HOOD CLOSED.

• NEVER LEAN OVER COOKING

SURFACE WHILE LIGHTING BARBECUE.

• USE GOOD QUALITY INSULATED OVEN

MITTS WHEN OPERATING BARBECUE.

• NEVER ALTER OR MODIFY THE

REGULATOR OR GAS SUPPLY ASSEMBLY.

• THIS BARBECUE MUST NOT BE USED

INDOORS.

!

DANGER – IF YOU SMELL OR HEAR
THE HISS OF ESCAPING GAS FROM
THE GAS CYLINDER:

• KEEP CLEAR OF THE GAS CYLINDER.

• TURN ALL CONTROLS ON THE BARBECUE
TO ‘OFF’, IF SAFE TO DO SO.

•

EXTINGUISH ANY OPEN FLAME.

•

REMOVE LID OR OPEN HOOD.

•

IF ODOUR CONTINUES, IMMEDIATELY
CALL YOUR GAS SUPPLIER OR FIRE
BRIGADE.

!

READ CAREFULLY BEFORE
ASSEMBLING AND OPERATING
YOUR BARBECUE.

!

NEVER CONNECT AN UNREGULATED
GAS CYLINDER TO YOUR BARBECUE.

!

• NEVER STORE YOUR

GAS CYLINDER INDOORS.

• FOR STORAGE AND CYLINDER

EXCHANGE, DISCONNECT HOSE AT THE
CYLINDER ONLY –
DO NOT DISCONNECT HOSE FROM
THE APPLIANCE

!

DO NOT use your barbecue in garages, porches, breezeways, sheds
or other enclosed areas. Your barbecue is to be used OUTDOORS
ONLY. Refer to page 5. The barbecue is not intended to be installed
in or used on recreational vehicles and/or boats and should not be
placed adjacent to or under any surface that will burn. Do not
obstruct the flow of combustion and ventilation air around the
barbecue housing while in use.

LOCATION OF YOUR BARBECUE

If you store your barbecue indoors, ALWAYS disconnect and
remove gas cylinder FIRST, and store gas cylinder safely outside.
Gas cylinders must be stored outdoors in a well ventilated area
out of reach of children, and must not be stored in a building,
garage or any other enclosed area.

This is a low pressure barbecue and must only be used with the
hose and regulator supplied.

Your barbecue is designed for use with a 9 kg gas cylinder.
Ensure gas cylinder conforms to Australian Standard AS2469
and is less than 10 years old, or re-certified if older than 10
years.

DO NOT CONNECT YOUR BARBECUE TO A GAS
CYLINDER LESS THAN OR EXCEEDING 9 kg CAPACITY.

GAS CYLINDER USE & SAFETY

SERVICING

ANY OF THE FOLLOWING SIGNS MAY
INDICATE THAT THE APPLIANCE IS NOT
OPERATING PROPERLY AND MAY NEED
SERVICING:

• EXCESSIVE YELLOW FLAME

• IRREGULAR SIZE OF FLAME

ACROSS BURNER

•‘POPPING’ OF FLAME

• SOOTING

• ABNORMAL NOISE(S)

• HISSING SOUND

NOTE:

Before requesting service,
please refer to page 28
‘If Barbecue Fails to Operate Properly’

!

NOTE: The connection to
the gas cylinder is an
‘ANTI-CLOCKWISE’ connection. Ensure the connection is

Ensure the connection is
tightened firmly. Normally only
1-1

1

/2 threads of the hose assembly

connection should remain visible.

The gas cylinder should be filled by a reputable gas dealer, or
exchanged at a reputable gas cyl inder e xc hange outlet. Gas
cylinders should be visually inspected and re-qualified
periodically.

Always keep gas cylinder in an upright position. Always
close the cylinder valve when the barbecue is not in use.

Do not subject the gas cylinder to excessive heat.

Direction for
tightening

Keep children away from barbecue during use and until
barbecue has cooled after you are finished. Do not allow
children to operate barbecue or to swing on handle.

PROTECT CHILDREN

SAFETY

4

4

NEVER CHECK FOR LEAKS WITH
A FLAME

!

IF YOU HAVE A GAS LEAK YOU
CANNOT RECTIFY, TURN OFF THE GAS
AT THE SOURCE. CONTACT THE
MANUFACTURER

!

ALWAYS CHECK FOR GAS LEAKS
EACH TIME YOU USE YOUR BARBECUE

!

1. Make liquid detergent solution by mixing one (1)
part liquid detergent and four (4) parts water.

2. Turn burner control(s) to ‘OFF’, then turn on gas at
source.

CHECKING FOR GAS LEAKS

You should follow this procedure after any of the following:

• Not having used the barbecue for an extended period of time,

• Initial assembly of barbecue,

• Any disconnection and reconnection of hose assembly,

• Changing gas cylinder,

• Upon re-connecting gas cylinder after it has been disconnected for storage.

4 parts water

Open

1 part liquid
detergent

3. Apply the liquid detergent solution to all visible and
accessible gas connections, including the connection
to the gas cylinder. Bubbles will appear in the liquid
detergent solution if connections are not properly
sealed. Tighten or rectify as necessary.

OUTDOOR AREAS

5

5

The following diagrams are examples of outdoor areas. These same principles apply to canopy or shaded cloth areas.

ASSEMBLY

6

6

Description Cabinet trolley Open trolley

quantity quantity

Support bracket 2 2
Trolley legs – LH 1 set 2
Trolley legs – RH 1 set 2
Bottom shelf 1 1
Rear panel 1 ­Side panel 2 ­Gas cylinder hook 1 1
Gas cylinder support 1 1
Door bracket 1 ­Door 2 ­Door handle 2 ­Shelf bracket 4 4
Side shelf 1 1
Side burner 1 1
Side shelf handle 2 2
Barbecue body 1 1
Grease tray 1 1
Grease receptacle 1 1
Hot plate 1 1
Grill plate 1 1
Flame tamer 2 2
Warming rack – fixed 11
Hardware pack 1 1
Castors 4 4

CONTENTS LIST

Unpack and remove all protective packaging.

NOTE: The labels on the trolley legs indicate their
assembly position to the bottom shelf. LF=Left Front,
LR=Left Rear, RF=Right Front, and RR=Right Rear.
Labels should face inward toward each other when
correctly assembled. Remaining components cannot be
assembled if leg positions are incorrect.

1. Locate the four (4) trolley legs to the indicated
corners of the bottom shelf using eight (8)

1

/4" x
21/2" Phillips-head screws provided. Do not fully
tighten screws.

Refer to diagram 1.

2. Locate barbecue body support brackets, facing
inward, to trolley legs on both sides using eight (8)

1

/4" x 1/2" Phillips-head screws. Fully tighten.

Refer to diagram 1.

COASTAL

Standard Phillips-head screwdriver.
Adjustable spanner

(open end shifter).

TOOLS YOU WILL NEED

1. Flatten cardboard packaging and use this as a
protective work surface to assemble upon.

2. Do not tighten screws and nuts, unless directed,
until trolley is fully assembled.

3. Pre-screwing of connection points for securing the
side shelves will assist in securing shelves smoothly.

4. Gas cylinder support bracket should always be
assembled over wheel-side of trolley.

ASSEMBLY TIPS

Before attempting to assemble your barbecue, check
that all the necessary parts have been included using the
contents list. Inspect barbecue and trolley parts as you
proceed.

Contact your place of purchase for assistance

regarding replacement of any damaged or missing parts.

Do not assemble or operate a barbecue that

appears damaged.

Check that the barbecue supplied is correct for the

gas type being used. There is a label on the side panel
of the barbecue above the gas connection. Barbecues for
use with gas cylinders are labelled

‘Universal LPG’ or

‘Propane’. Barbecues for use with natural gas are

labelled

‘Natural Gas’.

CHECK BARBECUE FOR ANY DAMAGE

PARTS SUPPLIED SEALED IN THE
CARTON OR BY YOUR PLACE OF
PURCHASE MUST NOT BE ALTERED IN
ANY WAY.

!

BARBECUES ON TROLLEYS ARE HEAVY:

TO AVOID POSSIBLE INJURY CAUSED
WHEN MOVING THE BARBECUE AND
TROLLEY, THE BARBECUE SHOULD BE
PUSHED FORWARD, AND NOT PULLED
FROM BEHIND.

!

While it is possible for one person to assemble the
barbecue, we recommend asking for the assistance of
another person when manoeuvring some of the larger
or heavier pieces.

GENERAL

Shelf bracket, flat
side facing outward

Orifice
support bracket

Diagram 2.

Diagram 1.

Support
bracket

Bottom
shelf

Match lighting
stick and chain

Diagram 3.

Side burner
frame

Side burner
lid

Side
shelf

Align
holes

ASSEMBLY

7

7

Cylinder
gas support

Cylinder
hook

3. Screw the four (4) castors into the castor mounting
blocks in the bottom of each trolley leg. Turn the
threaded castor stem by hand, clockwise until it
stops. Fully tighten with the spanner provided.

Refer to diagram 2.

4. Attach the four (4) side shelf brackets to the tops of
the trolley legs using eight (8) of the

1

/4"x 1/2"
Phillips-head screws. Be sure the flat side of each
bracket faces outward. Secure firmly.

Refer to diagram 2.

5. Place the side shelves over the brackets and cross
braces with the wider-spaced shelf holes to the
outside

(shelf with panel on right side). Be sure the

inside shelf holes align with the support bracket
holes.

Refer to diagram 3.

6. To connect the side shelf handle, remove the bolt
and washer from one side of the handle

(cap

remains with handle).

From beneath shelf, place
washer onto bolt and insert bolt through end of
shelf bracket, side shelf, and into handle. Leave
bolt loose until other side of handle is attached,
then fully tighten both sides. Repeat for side burner
shelf.

Install the match lighting stick and chain on the
right rear leg using M4 x 10 mm self-tapping
Phillips-head screw.

Refer to diagram 3.

To reduce the weight of the barbecue body,
open the barbecue hood and remove the packed
components. This step requires two (2) people to
lift and position the barbecue body onto the trolley.

7.

HINT: Slide barbecue body into trolley from the
front. Use care to avoid scratching tops of side
shelves. Align the three (3) holes beneath the hang
ledge on each side of the barbecue body with the
three (3) holes in the side shelf and barbecue body
support bracket on the trolley. Open the barbecue
hood and insert six (6) of the

1

/4 x 1/2" Phillips­head screws as shown, and secure beneath the side
shelves, with

1

/4" nuts. Do not fully tighten.

8. Slide the grease draining tray into the back of the
barbecue body. Place the grease receptacle into the
notches in the bottom of the tray.

Refer to diagram 5.

9. Attach barbecue body to all trolley legs using four
(4) of the

1

/4 x 21/2" Phillips-head screws and 1/4"

locknuts.

Refer to diagram 5.

10. Fully tighten all screws.

11.

Go to page 12 ‘Assembling The Side Burner’.

Gas hose
and
regulator
assembly

Grease
receptacle

Grease
draining
tray

Hang
ledges
rest on
shelves

ASSEMBLY

8

8

Diagram 5.

Barbecue
body

Shown without hood

for assembly clarity

Unpack and remove all protective packaging.

NOTE: The labels on the trolley legs indicate their
assembly position to the bottom shelf. LF=Left Front,
LR=Left Rear, RF=Right Front, and RR=Right Rear.
Labels should face inward toward each other when
correctly assembled. Remaining components cannot be
assembled if leg positions are incorrect.

2. Locate the four (4) trolley legs to the indicated corners
of the bottom shelf using eight (8)

1

/4" x 21/2"
Phillips-head screws. Do not fully tighten screws.
Ensure the door stopper mountings are facing the
front.

Refer to diagram 1.

3. Locate barbecue body support brackets, facing
inward, to trolley legs on both sides using eight (8)

1

/4" x 1/2" Phillips-head screws. Fully tighten.

Refer to diagram 1.

SAFARI

Diagram 1.

Support
bracket

Bottom
shelf

Door stopper mountings

ASSEMBLY

9

9

4. Screw the four (4) castors into the castor mounting
blocks in the bottom of each trolley leg. Turn the
threaded castor stem by hand, clockwise until it
stops. Fully tighten with the spanner provided.

Refer to diagram 2.

5. Install the two side panels and one rear panel to the
trolley by using four (4) of the

3

/16"x 1/2" Phillips­head screws on each panel. Leave rear panel
screws loose.

Refer to diagram 2.

6. Attach the door stopper to the bottom shelf, with
the flange facing the front, using two (2)

3

/16"x3/8"
Phillips-head screws. Attach the gas cylinder hook
and support to the left side trolley legs using four
(4)

1

/4"x1/2" Phillips-head screws. Fully tighten.

Refer to diagram 3.

Door
stopper

Castor

Rear
panel

Side
panel

Side
panel

Diagram 2.

Diagram 3.