Rinnai IB35ETRN, IB35ETRLC User Manual

HOME OWNER / INSTALLER
FOR YOUR SAFETY
THIS MANUAL MUST BE READ IN ITS
ENTIRETY BEFORE OPERATING HEATER
IB35ETRN
IB35ETRLC
Gas Radiant Space Heater
Owners Operation and Installation Manual
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
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Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance is only for use with the type of gas indicated on the rating plate.
This appliance is not convertible for use with other gases.
INSTALLER: MUST LEAVE THIS MANUAL WITH THE UNIT AFTER INSTALLATION
OWNER: RETAIN THIS MANUAL SAFELY, FOR FUTURE REFERENCE
LIMITED W ARRANTY
RINNAI FIREPLACE HEA TER
WHA T IS COVERED?
This Warranty covers any defects in materials or workmanship, subject to the terms stated below. This Warranty extends to the original purchaser and subsequent transferees, but only while the product remains at the site of the original installation. This Warranty only extends through the first installation of the product and terminates if the product is moved or reinstalled at a new location.
HOW LONG DOES COVERAGE LAST?
Item Period of Coverage
All Parts and Components 2 Y ears from Date of Purchase
WHA T WILL RINNAI DO?
Rinnai will repair or replace the product or any part or component that is defective in materials or workmanship, except as set forth as follows. Rinnai will pay reasonable shipping costs, provided you obtain prior authorization from an Authorized Rinnai Distributor . Rinnai will not pay labor charges associated with the repair or replacement of the product or any part or component. All rep air parts must be genuine Rinnai parts. All repairs or replacements must be performed by an individual or servicing company that has been authorized by Rinnai or its distributor .
Replacement of the product or replacement of the heat exchanger may be authorized by Rinnai only . Rinnai does not authorize any person or company to assume for it any obligation or liability in connection with the replacement of a product or heat exchanger. If Rinnai determines that repair of a product is not possible, Rinnai will replace the product with a comparable product, at Rinnai’s discretion.
HOW DO I GET SERVICE?
Y ou must contact an Authorized Distributor or Installer for the repair of a defective product under this W arranty . Failure to contact an Authorized Distributor or Inst aller will void the Warranty . For the name of the Authorized Distributor or Installer nearest you, please contact your local HV AC dealer or gas service technician, visit the Rinnai website (www.rinnai.us), call Rinnai at 1-800-621-9419 or write to Rinnai, 103 International Drive, Peachtree City, Georgia 30269.
Proof of purchase is required. You can show proof of purchase with a dated sales receipt, or by completing and mailing the enclosed Warranty registration card within 30 days of purchasing the product. Please complete the enclosed Warranty registration card and mail it to Rinnai at the address shown on the card. Receipt of this card by Rinnai will constitute proof-of-purchase for this product. However, return of this W arranty registration card is not necessary in order to validate this Warranty .
WHAT IS NOT COVERED?
This Warranty does not cover any failures or operating difficulties due to accident, abuse, misuse, alteration, misapplication, force majeure, improper installation, improper maintenance or service, or for any other causes other than defects in materials or workmanship. This warranty does not apply to any product whose serial number or manufacture date has been defaced.
Rinnai is not liable for any special, incidental, indirect or consequential damages that may arise, including damage to person or property, loss of use, or inconvenience. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation may not apply to you.
LIMIT ATION ON IMPLIED W ARRANTIES
Any implied warranties of merchantability and fitness arising under state law are limited in duration to the period of coverage provided by this limited Warranty , unless the period provided by st ate law is less. Some states do not allow limitations on how long an implied Warranty lasts, so the above limitation may not apply to you.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
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W ARNING
IMPROPER INST ALLATION, ADJUSTMENT , AL TERA TION, SERVICE OR
MAINTENANCE CAN CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR
LOSS OF LIFE.
INST ALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED
INST ALLER, SERVICE AGENCY OR THE GAS SUPPLIER.
This manual applies to the following models only: IB35ETRBN/US IB35ETRSN/US IB35ETRBL/US IB35ETRSL/US
Inbuilt Fire ETR
Electronic Timer Remote
Table of Contents
Limited warranty ............................................................................................................2
Contacts ........................................................................................................................3
Specifications................................................................................................................4
Dimensions ...................................................................................................................4
Important points / usage and installation musts ...............................................................5
T echnical specifications .................................................................................................7
For your safety read before operating heater..................................................................8
Control panel layout........................................................................................................9
Operation.......................................................................................................................9
Location.........................................................................................................................13
Venting ..........................................................................................................................15
Gas connection..............................................................................................................15
Log installation...............................................................................................................16
T esting and commissioning............................................................................................17
Maintenance instructions................................................................................................ 18
Wiring diagram ..............................................................................................................20
PCB layout.....................................................................................................................20
Wiring diagram-ladder ...................................................................................................21
Trouble shooting ............................................................................................................21
Error codes....................................................................................................................22
Exploded diagrams........................................................................................................23
Parts list.........................................................................................................................25
Installation notes ............................................................................................................27
Installation / commissioning checklist .............................................................................31
Installer details ...............................................................................................................31
CONTACTS
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America Corporation
103 International Drive
Peachtree City
Georgia 30269
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1-800-621-9419 www.rinnai.us
SPECIFICATIONS
Model: IB35ETRBN/US, IB35ETRSN/US (NG) United S tates
IB35ETRBL/US, IB35ETRSL/US (Propane) United S tates
Description: Freestanding radiant/convector, glass-fronted, ceramic log sp ace
heater with forced convection and natural draft flue system Gas Control: Electronic control valve Burners: Ember bed flame and heat burner Warm Air Discharge: T op front louvres Flue: Natural draft. Approved 4” B vent system Ignition: Electronic spark Power Supply: 120V . 60Hz Rating Plate Location: Bottom right hand side door, inside Weight: 1 19 lb
DIMENSIONS
Gas inlet 3/8” MNPT
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IMPORT ANT POINTS / USAGE AND INST ALLA TION MUSTS
Unpack the heater and check for damage (DO NOT INST ALL DAMAGED HEA TER). If the heater is damaged, contact your supplier for advice. Before installing the heater , check the label for the correct gas type (see rating plate, bottom right hand side of pillar). Refer to local gas authority for confirmation of the gas type if you are in doubt.
Included in the carton
Customer operation information.
IMPORTANT
Before using this product, please read this manual carefully to ensure proper use of the product:
1 The installation must conform with local
codes, or in the absence of local codes, the National Fuel Gas Code, ANSI Z223.1, or the Canadian Installation Code, CAN/CGA -B149.
2 For information on gas type see the data
plate on the heater.
3 This heater must not be installed where
curtains or other combustible materials could come into contact with it. In some cases curtains may need restraining.
4 If you move, check the gas type in the
area where you are moving to. The local gas authority will be able to advise on local regulations.
5 This heater discharges a large volume
of warm air to provide even heat distribution. If the air in the room contains cooking vapor or cigarette smoke, and the heater is used on a carpet, the surface of the carpet may become discolored. In addition, some nylon carpets contain dyes which may be affected by the warm air flow . Some soft vinyl surfaces are also subject to distortion, or discoloration by warm air. T o prevent discoloration of carpets, etc., a mat should be placed in front of the appliance, extending about 30” in front of it.
6 This heater must be installed on a hearth
at least 2” thick and the width and depth of the heater.
7 Read these rules and the instructions
carefully . Check all local codes. Failure to follow these could cause a malfunction of the heater resulting in death, serious bodily injury and/or property damage.
8 This appliance is only for use with the
type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
9 WARNING: Any change to this heater
or its controls can be dangerous.
10 If a gas leak is suspected, turn heater
off, turn gas supply valve off at appliance connector valve. Open windows to ventilate area immediately and contact your dealer or gas company .
11 DO NOT PLACE CLOTHING OR
FLAMMABLE MATERIALS, GASOLINE AND OTHER FLAMMABLE V APORS AND LIQUIDS, ON OR NEAR THE HEA TER.
12 Do not spray aerosols when the heater
is in operation.
13 YOUNG CHILDREN SHOULD BE
CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM WITH THE HEA TER.
14 LPG containers must not be installed
indoors.
15 Do not use this appliance if any part has
been under water. Immediately call a
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qualified service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
16 Adequate clearances for accessibility for
purposes of servicing and proper operation should be provided.
17 Adequate clearances around air
openings into the combustion chamber should be provided.
18 Do not install in areas where curtains,
drapes, clothing, or other moving flammables are within 15 inches of this unit.
Diagram shows minimum clearances from
12” LEFT
36” CEILING
combustible materials
36” FRONT
12” RIGHT
19 Periodic examination of the venting
system is required.
20 The flow of combustion and ventilation
air should not be obstructed.
21 A manufactured home (USA only) or
mobile home OEM installation must conform with the Manufactured Home Construction and Safety St andard, Title 24CFR, Part 3280, or, when such a standard is not applicable, the St andard for Manufactured Home Installations,
ANSI/NCSBCS A225.1 or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4.
22 The appliance and its appliance main
gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at pressures equal to or less than ½ psi (3.5 kPa).
23 The draft hood on the appliance should
be installed in the same atmospheric pressure zone as the combustion air inlet to the appliance and shall be located so that the relief opening is accessible for checking vent operation.
24 The appliance, when installed, must be
electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical
Code, ANSI/NFP A 70, or the Canadian Electrical Code, CSA C22.1
25 A gas appliance must not be connected
to a chimney flue serving a solid fuel burning appliance.
26 Do not restrict the warm air discharge
by placing articles in front of heater.
27 This appliance must not be used for any
purpose other than heating.
28 Do not allow anyone to post articles
through the louvres.
29 Do not allow anyone to sit or lean
against the appliance.
30 DUE TO HIGH TEMPERATURES, THE
APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AW AY FROM FURNITURE AND DRAPERIES.
31 CHILDREN AND ADULTS SHOULD BE
ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES AND SHOULD ST A Y A W A Y TO A VOID BURNS OR CLOTHING IGNITION.
32 CLOTHING OR OTHER FLAMMABLE
MA TERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.
33 INSTALLA TION AND REP AIR SHOULD
BE DONE BY A QUALIFIED SER VICE PERSON. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TOO EXCESSIVE LINT FROM CARPETING
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BEDDING MA TERIAL, ET CETERA. IT
L
IS IMPERATIVE THAT CONTROL COMPARTMENTS, BURNERS AND
35 Do not substitute glass, glowing embers
or logs. Use only glass, glowing embers
and logs supplied by manufacturer. CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE ARE KEPT CLEAN.
34 The glass window shall be replaced as
one piece as supplied by the manufacturer. See log and glass installation on page 17.
36 Caution: Do not operate unit with broken
glass.
37 WARNING: DO NOT OPERATE
APPLIANCE WITH THE FRONT
REMOVED, CRACKED OR BROKEN.
REPLACEMENT OF THE GLASS
SHOULD BE DONE BY A LICENSED
OR QUALIFIED SERVICE PERSON.
TECHNICAL SPECIFICA TIONS
Nat u ral Gas Propane
Gas I n put Rate: Btu /h r Btu /h r
Pilot: 200 200 Low: 11,000 11,000 High: 32,000 32,000
Minimum permissible gas su pply pressure for pu rpose of input adjustment
Gas Connection: Fl ue Termination: Fan: Combustion System: Ignition System: Operati on: Temperature control: Electronic thermostat High ~Low / Off
Tem perature range: Low = 50°F, 60° F~ 80°F, H igh 97°F Safety Devices:
Fan delay Micro computer timer Combustion Method: Flue Type: Heat transfer: Ins tallation Type: Flue Requir em ent:
Min: 7" 10 " Max: 10.5" 13"
3/8" MN PT An approved 4" vent cap must be fitted to all installations 90 Watt 2 speed tangen tial Multi por t burn e r and ce ramic lo gs Contin uou s spark electronic ignition Finger touch control buttons or remote cont rol
Flame pictu re selec t option Up / Down buttons
Flame failure- fl ame rod Over heat - th ermistors, thermal fus e Power surge - 3 amp fuse Room overheat - Automatic cut off at 104°F after 10 minutes
Naturall y aspir ated bu rner Approved B vent s yst em Direct radiation and f o rced convection Inbuilt Manu facturers minimum, 10 ft vertical.
ocal codes may have a great er
requirement and must be followed
WC WC
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FOR YOUR SAFETY READ BEFORE OPERATING
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
A This appliance is equipped with an
ignition device which automatically ignites the pilot.
Do not try to light the
pilot by hand
B. BEFORE OPERA TING smell all around
the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHA T T O DO IF YOU SMELL GAS
• Do not try to light any appliance
• Do not touch any electrical switch
• Do not use any phone in your building
• Immediately call your gas supplier from
OPERATING INSTRUCTIONS
a neighbour’s phone. Follow the gas suppliers instructions.
• If you cannot reach your gas supplier call the fire dept.
C.Use only your hand to push the gas
control buttons. Never use tools. If the buttons will not activate by hand, don’t try and repair it, call a qualified service technician. Force or attempted repair may result in a fire or an explosion.
D. Do not use this appliance if any part has
been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
STOP Read the safety information above.
T o turn the unit on (Refer to diagram
below)
Do not attempt to light the pilot by hand. Wait for five minutes to clear out any gas.
Then smell for gas, including near the floor . If you smell gas, STOP! Follow “B” in the safety information above. If you don’t smell gas, go to the next step.
Press the On / Off button. This operates the ignition sequence.
TO TURN OFF GAS TO APPLIANCE
If the appliance does not light it will automatically turn off.
To re-attempt ignition, press the On / Off button again.
T o adjust the heat Press the “ “ and “ “ buttons to
increase and decrease the room temperature setting.
• T o turn the unit off
Press the On /Off button. The appliance will turn off.
If the appliance will not operate; follow the instructions “to turn off the gas to appliance” and call your service technician or gas supplier .
Turn off the appliance by operating the On/ Off button and turn off the power at the wall switch.
Disconnect the electric plug. This will isolate the gas supply and prevent the solenoid valve from opening.
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CONTROL P ANEL LA YOUT
For your convenience the controls on your new Flame Fire are situated under the cover on the top right-hand side of the fire and are accessed by simply lifting the lid. All necessary adjustments to the operation of your fire can be made with these controls.
OPERATION
• TURNING ON
Press the ON/OFF button to operate the unit. The ON indicator will glow green. The spark generator will be heard before the burner ignites and the ON indicator glows red, indicating that the burner is alight. Warm air can be felt coming from the louvres. The fan will come on automatically after 4 minutes.
If the unit does not ignite on initial use this may be due to air remaining in the gas supply line. The spark generator will only continue for 15 seconds. Af ter this it will be necessary to press the ON/OFF button OFF, then ON again.
• TURNING OFF
fan is running.
• ROOM TEMPERATURE ADJUSTMENT
The room temperature and preset temperatures are only displayed and adjustable while the heater is running.
Press the “ “ button to increase the temperature setting or “ “ button to decrease the temperature setting. The temperatures can be preset to:
a) [L] low (50°F) b) [61°F] to [79°F] in 1°F steps c) [H] (97°F)
Once the pre-set temperature has been reached the burners will cycle between high and low (or high and pilot only depending on the auto off setting).
Simply press the ON/OFF button to switch off the unit. The ON indicator will go out. The convection fan will continue to operate for several minutes after the burner has gone out in order to cool the appliance.
Do not turn off the heater by unplugging it from the wall. Do not unplug the heater while the convection
• LOCK
The LOCK function will help prevent accidental operation of the controls.
LOCK is activated by pressing the button and the LOCK indicator will glow. To
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deactivate the LOCK press and hold the button for 3 seconds until the indicator goes off.
During normal operation the LOCK may be activated and all controls, other than the OFF switch, will be locked. Deactivating the LOCK releases the controls.
you have selected AM or PM as required, a small indicator on the left hand side of the Digital Display indicates the AM/PM setting.
Use the buttons again to set the minutes. Scroll up or down using the buttons until the correct time is reached.
If the LOCK is activated while the unit is turned OFF , then all functions will be locked including the ON/OFF function. If the unit is turned OFF while the LOCK is activated, it cannot be turned ON again until the LOCK is deactivated.
• FLAME
T o operate the FLAME function, press the FLAME button. This function will automatically override the thermostat and set the unit to a default Medium High heat setting for full visual flame effect.
• AUTO OFF
AUTO OFF is activated by pressing the button and the AUTO OFF indicator will glow when on.
When the AUTO OFF function is on and the room temperature reaches or exceeds the pre-set temperature then the burners will reduce to pilot only .
Press the TIMER SET button five times to lock in the time. The CLOCK and TIMER indicators will go out. A small indicator on the digital display will flash to show that the clock is operating.
TIMERS / PREHEAT This heater has two programmable timers,
these allow you to set a start and finish time. The temperature is preset each time the timers are activated.
There is also a preheat function that measures the temperature of the room and estimates the time it will take to bring the room up to the preset temperature by the programmed start time.
This means that the heater may start heating an hour or more before the programmed start time.
PROGRAMMING THE ON / OFF
TIMERS
When the AUT O OFF is off then the burners will reduce to the front (ember) burner and pilots.
SETTING THE CLOCK When the appliance is first plugged in or
after a power failure, the Digital Display will show
Press the SET TIMES button once, the Clock indicator will flash. Press and hold the “ “or “ “ button, the minutes will begin to count up or down until they reach 00, the time will now change by one hour increments.
Release the button when the correct hour shows on the Digital Display . Confirm that
--:--.
Before programming the Timers you must ensure that the clock has been set to the correct time.
Press the SET TIMES button twice. The digital display will show AM 6:00 and the TIMER 1 - ON indicator will flash.
Set the desired start time the same way as for setting the clock. Be aware that the heater may start up much earlier than the programmed start time due to the preheat function, as explained earlier.
Press the SET TIMES button again, the TIMER 1 - OFF indicator will flash.
Set the desired stop time the same way as for setting the clock.
Press the SET TIMES button once to
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proceed to TIMER 2 - which is programmed in the same way - or three times to return to the clock display. This must be done within 1 minute of setting the time to lock it into the memory .
The digital display will show the current time. A small indicator on the digital display will flash to show that the display has returned to the clock.
After setting timer 2 the SET TIMES button must be pressed once within one minute of programming to lock in the times and return to the clock display .
The timers operate over a 24 hour period, and will activate 7 days a week when set.
OPERATING THE TIMERS
again when the power comes back on, but the time will be slow by the duration of the power failure. To set the clock to the correct time after the power has come back on, simply follow the instructions on page 9.
OVERRIDE This function is intended to be used to
manually override the current operation of the heater. For example; If the heater is in stand-by mode (ie. between finishing time and starting time of a timer), and the OVERRIDE button is selected, then the heater will begin to operate and heat the room.
Press the OVERRIDE button to activate. The indicator light will flash when active.
Before operating the timer(s), the clock time must be correct and a starting time and finishing time for the timer(s) must be programmed, see page 9. Both timers operate in the same way .
Ignite the heater and select the preset temperature as for normal operation.
Press the timer 1 and / or timer 2 button(s). The timer indicator(s) will glow and the unit will change to stand-by mode. The burners will extinguish and the ON indicator will change from red to green. The display will show the start time for the selected timer briefly before returning to the clock display .
When the heater is in stand-bys mode, you can display and change the clock and the on and off times for both timers in the same way as described earlier .
The timers can be deactivated by either pressing the timer button(s) that you want to deactivate or by turning the heater off using the ON/OFF button.
NOTE: If there is a power failure, the system memory will retain the Timer programs, and the clock will stop at the time the power goes off. The clock will start
To manually deactivate the OVERRIDE press the OVERRIDE button again. The OVERRIDE indicator will go out, and the heater will return to stand-by mode.
The heater will continue to operate on OVERRIDE until the OVERRIDE button is pressed again, or one of the timers takes over the operation of the heater. This means that the OVERRIDE mode will automatically turn off if a programmed starting time is reached. The heater will then return to operating at times programmed into the timer(s). T urning the heater off will also deactivate the OVERRIDE.
REMOTE CONTROL The remote control can only be used for
manual operation of the heater. If the heater is in stand-by (timer) mode then only the OFF button will work. Pressing the OFF button when the heater is in stand-by mode will deactivate the timers and the heater can now be operated manually .
The ON and OFF buttons on the remote work in the same way as the ON / OFF button on the control panel as do the “ “ and “ “ buttons.
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ON BUTTON
Operates the unit
manually .
OFF BUTTON
Stops unit
manually .
TEMPERA TURE
ADJUSTMENT
Increases or
decreases
the temperature
setting.
NOTE: Some fluorescent lights may interfere with the transmission of remote control signals, in this case changing the position from which you are operating the remote control may help.
Avoid getting the remote control wet, or dropping it.
The remote control works within 15 feet and an angle of 40° to the receiver on the unit.
TO REPLACE REMOTE CONTROL
BATTERY
The battery is held in a clip that slides out the bottom of the remote control. The clip is removed by inserting a coin or similar into the recess in the back of the remote control and sliding downwards.
The battery must be of type CR 2032 and will only operate if installed the right way up, as shown below .
Remove the battery if the remote control is not going to be used for a long period. This will help avoid damage from leaking batteries.
REMOTE CONTROL
BACK
BA TTERY
Note the + side of the battery is
facing the rear of the remote
control
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LOCA TION
When positioning the heater, the main points governing the location are:
1. Flue connection and proper venting
2. Warm air distribution.
3. Adequate air supply .
4. The heater must not be installed where curtains or other combustible materials could come into contact with it. In some cases, curtains may need restraining.
See below for minimum clearances required.
36”
12”
CEILING
LEFT
12” RIGHT
36” FRONT
Mantles A mantle is allowable providing that it is
outside the minimum clearances and the distance it protrudes is no more than half the distance it is above the heater .
See diagram below
5. The heater is not designed to be built into bookcases or shelves or any combustible opening.
6. Check that room ventilation complies with local regulations.
7. This heater must be mounted on a hearth not less than 2” thick and at least the width and depth of the heater .
8. Installation location shall provide adequate combustion and ventilation air.
9. A gas appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.
10. Before installing the heater , inspect the chimney, flue piping and/or solid fuel burning fire place and remove any combustible materials.
11. A zero clearance kit is available from your gas appliance retailer .
Fireplace Cutting any sheet metal parts of the
fireplace, in which the gas fireplace insert is to be installed is prohibited.
Refractory, glass doors, screen rails, screen mesh and log grates can be removed from the fireplace before installing the gas fireplace insert.
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Fireplace dimensions There are two types of installation that may be used with this heater .
Non-combustible (masonry , brick etc) fire place.
Zero clearance kit installation, for installation in combustible materials.
In each case there are minimum and maximum dimension that the fire place or opening must fall within, as shown in these diagrams.
Solid Fuel Burning Fireplace
6” minimum chimney flue
This may require a sheet of non­combustible material to be laid under the heater or a layer of cement to be poured on the hearth.
The fireplace flue damper can be fully blocked open or removed for installation of the gas fireplace insert.
The fireplace and fireplace chimney must be clean and in good working order and constructed of non-combustible materials.
For a non-combustible fire place, the hearth must be not less than 2” thick and at least the width and depth of the heater . The base where the heater is to sit must be flat with no protrusions that could damage the base of the heater.
Combustible installation
For combustible installations a zero clearance kit must be used.
Make sure that chimney cleanouts fit properly.
Refractory, glass doors, screen rails, screen mesh and log grates can be removed from the fireplace before installing the gas fireplace insert.
Smoke shelves, shields and baffles may be removed if attached by mechanical fasteners.
Cutting any sheet metal parts of the fireplace, in which the gas fireplace insert is to be installed is prohibited.
14
VENTING
Use only an approved B vent system. An approved chimney liner must be
used. It is recommended that the flue be
installed vertically only. If installation prevents this then there must be
at least 4 feet of vertical flue before any bends. The flue must not fall below horizontal at any stage. There must not be more than 2 bends in any system. Any horizont al section of flue must be less than 1/3 the length of vertical flue which follows it.
See diagram
An approved B vent system must be attached by mechanical means to the flue spigot and sealed using an approved high temperature sealant.
**
X
X/3 maximum
10 ft
4 ft minimum
maximum 2 bends
Minimum **
** Refer to local codes for other minimum requirements.
GAS CONNECTION
RUN GAS SUPPLY For pipe sizing, refer to your local gas
installation codes.
PURGE SUPPLY OF AIR AND
DEBRIS
All foreign materials such as filings must be purged from the gas supply , as they may cause the gas valve to malfunction.
A means to measure the gas pressure immediately upstream of the supply connection to the appliance shall be provided by the installer.
Use a soapy solution on all gas connections. Leaks will be visible when the soapy solution forms bubbles. When finished wipe soapy solution with rag to remove residue.
3/8 MNPT
Connect and tighten union. On completion of work, check for gas leaks.
15
ELECTRICAL CONNECTION
There is a junction box provided at the front of the heater for the electrical connection.
WARNING: This appliance must be properly grounded for your protection against shock hazard.
Connecting the power supply:
Refer to the diagram opposite,
1 Open the side doors. 2 Loosen the screws holding the front
panel in place. 3 Remove the front panel by sliding to one
side to release it and then sliding back again to release the other end. T ake care not to place strain on the wires from the remote control receiver on the front panel.
4 Remove the three lowest louvres from the heater by sliding to one side to release the end and then sliding back again to release the louvre completely .
7 Once all three connections have been made, make sure that all connections are safe and that the power connections cannot come into contact with the appliance casing.
5 Remove the two screws holding the front cover of the junction box in place and remove the cover. A hole is provided on the right hand side of the junction box for a suitable electrical gland to be attached and the electrical supply to pass through.
6 There are two wires (one black, one white) that have been partially bared inside the box and a grounding (earth) pole with a green wire attached. It is important that the power supply is connected to the correct wires and that the appliance is properly grounded by attaching a ground connection to the grounding pole.
Black wire = Hot (1 15V AC 60Hz) White wire = Neutral
Replace the cover on the junction box and reassemble the heater in the opposite order .
T ake care not to trap or damage any wires when reassembling the appliance.
WARNING: Failure to properly ground this appliance with affect its operation and may cause damage to the appliance or personal injury .
16
LOG INST ALLA TION
The logset is packed inside the unit and the packaging must be removed prior to installing the logset in its correct position.
• Open both side panels.
• Remove fasteners on both sides of the top glass retainer .
• Lift retainer away from unit.
• Loosen screws on bottom glass retainer.
• Carefully lift glass out of bottom channel.
• Carefully remove log packaging.
The logset has two holes underneath for location onto the pins inside the unit.
Place the logset into the unit ensuring that the locating pins enter the two locating holes on the bottom face of the logset.
Gently place loose ember bed material in front of the front log only. Do not pour as dust particles from the plastic bag may block the burner ports.
Level it with a pencil or screwdriver and remove excess material. Note: The ember bed material must be placed after the logs are fitted. If the logs are to be removed for any reason, the ember bed material must be removed first and replaced after the logs are refitted. Any material that prevent s the logs sitting flat on the burner top can upset the burning pattern and performance of the heater.
• Replace glass and top glass retainer,
tighten bottom glass retainer screws. Note: Fit glass so that the joint in the glass
seal is at the bottom.
• T ake care not to damage seals.
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury .
• Reinstall side panels.
Note: When first lighting the heater, the logs need to be burnt in, which may take approximately 2 hours. The flame color may change after the initial burning in period.
17
TESTING AND COMMISSIONING
TESTING PROCEDURE Turn gas supply on and plug the unit into
the power supply . (Caution 1 15V)
TO CHECK BURNER PRESSURE
• Refer to rating plate.
• Remove the wiring cover panel.
• Remove test point plug and attach manometer to test point.
The test point is on the front injector
block.
• Light heater, turn to High heat setting and check pressure.
• If adjustments are necessary, the regulator is situated on the front of the gas control.
• After checking pressure, turn the unit off, remove manometer and replace test point plug.
• Turn the heater on and of f a few times to check ignition.
It is the responsibility of the installer to check that under normal operating conditions of the appliance, all flue gases are exhausted to the outside atmosphere and that there is no spillage of combustion gases into the room.
COMMISSIONING
INSTALLATION / COMMISSIONING CHECKLIST
Complete the installation checklist and the installer details on page 31 and make sure that this instruction book is left with the customer .
INSTRUCT CUSTOMER ON USE OF
UNIT
Explain to the customer about use and care of unit. Make sure the customer understands the instructions.
EXPLAIN Ignition (on / off), adjusting heat level,
programming timers, flame setting, auto off, lock, override and the remote control.
• When you are satisfied that the heater is working correctly , reassemble panels.
• All burner aeration is factory preset and cannot be adjusted.
• If you are unable to get the unit to operate correctly, refer to Troubleshooting on Page 22 before contacting your local service contact as listed on Page 3.
• It may take approximately 2 hours for the logs to achieve their full flame pattern and glow.
During the initial burning in period,
some smoke and smell may be experienced. The heater should be run on the high position in a well ventilated room until these dissipate.
NOTE: THE MANUFACTURE RESER VES THE
RIGHT TO CHANGE OR MODIFY SPECIFICA TIONS WITHOUT NOTICE
18
MAINTENANCE INSTRUCTIONS
IMPORTANT MAINTENANCE INSTRUCTIONS
ANNUAL INSPECTION
The unit should be inspected at least once a year by a qualified service technician including inspection of the flue system.
The appliance area must be kept clear and free from combustible materials, gasoline and other flammable vapors and liquids.
CLEANING INSTRUCTIONS. Before cleaning, make sure the electrical
power and gas are turned off and that the unit has cooled down.
WARNING:Do not clean the glass or unit when hot.
Do not remove any internal wiring covers. Do not use abrasive cleaners. Do not use solvent based cleaners.
A heater should not be used if you suspect there may be a problem, and a service agent must be called to investigate the cause of the problem.
The main burners are designed to produce some yellow flame but should not produce smoke or excessive soot.
Normal
Abnormal
OUTER CASE The outer case of the fire place should be
cleaned with a soft, damp cloth. Do not use aerosol polishes to clean the
casing while the fire is in operation. Do not damage or distort any part of the heater .
Do not use wet cloth or spray cleaners on burners.
VENT MAINTENANCE The flue should be inspected annually for
blockages and signs of damage.
VISUAL INSPECTION OF FLAME Check that the pilot and burner flames are
operating normally . If the flames appear either very short or very
long and streaky or are producing smoke or soot deposits then there may be a problem with the heater or the gas supply .
Normal
Abnormal
NOTE:
The flames may take up to 15 minutes to settle from ignition when heater is cold
19
• ELECTRIC MOTOR MAINTENANCE
Motors are permanently lubricated and need no lubrication.
Keep fan and motor free of dust and dirt, clean annually .
The heater should be serviced annually only by an authorised person.
• GLASS REPLACEMENT AND CLEANING. (May be performed by the
owner) It is best to handle the glass with clean
gloves to avoid smearing the glass with finger prints which might show after replacement.
Refer diagram opposite
Open the side panels.(1) Access can now be obtained to the two top glass retaining screws.(2)
Gently lift the retaining trim away from the glass.(3)
Carefully lift the glass out of the bottom retaining channel, taking care not to damage the fiber seal on the perimeter of the glass.(4)
The glass may be cleaned with a damp sponge and soapy water. If the seal is damaged it should be replaced. Remove any soot deposit from the log set with a soft brush and a vacuum cleaner. Soot deposit may indicate that the flue is not drawing properly . Check the flue for correct operation.
It is best to handle the glass with clean gloves to avoid smearing the glass with finger prints which might show after replacement.
• BURNERS
Due to the design of the burners in this heater , they do not require cleaning by the owner. The burners should be cleaned once a year by a qualified service agent.
FAN REMOVAL Refer diagram below NOTE: The fan has a permanently
lubricated bearing. DO NOT OIL.
NOTE:
When replacing the glass make sure that the joint of the fiber seal is at the bottom of the glass.
20
WIRING DIAGRAM
PCB LA YOUT
Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing.
21
WIRING DIAGRAM-LADDER
TROUBLE SHOOTING
SYMPTOM CA US E SOLUTION
No power present Ensure power cord is plugged in and turned on No gas present Ensure gas supply is turned on
Bu rn e r will n o t lig h t
Smell of gas Leaking gas Turn gas off at meter and call installer Fan not working
Fan does not stop Heater cooling down Small soot deposit Normal operation No action required Soot deposit forming on
glass or logs Condensation on glass Normal operation Allow fire to warm up
Streaky lines on glass N ormal operation Remove and clean glass
power cut Re-ignite after power is restored Air in gas pipe Purge air (installer) Ignition failure Repeat lighting procedure.
H e a te r still wa rmin g u p
Inadequate flue system Log misalignment Call service department/agent I n correct g a s pressu r e
The fan is programmed to start after the heater has been operating for 4 minutes.
The fan is programmed to continue running for 4 minutes after the burners have been extinguished
Digital error message on control panel
NOTE:
If you have any other faults or problems, please refer to your Installer or local qualified service agency
Electronic fault detected Refer Error Messages page 23
22
ERROR CODES
• ERROR CODE MESSAGE The Flame Fire ETR has the ability to check its own operation continuously . If a fault occurs,
an Error Message will flash on the Digital Display of the control panel. This assists with diagnosing the fault, and may enable you to overcome a problem without a service call. Please quote the code displayed when enquiring about service.
Error code Probable cause Comments
11 12 14 16 31 32 33 70 71 72
I gnition failu re
Flame f ail ure
Overheat Serv ice cal l
Room overheat
Room t emper atu r e sensor fau lty
Overheat t em per at ure sensor f aulty Serv ice cal l
faulty ON / OFF sw itch Serv ice call
Faul t y solen iods Serv ice cal l
Fau lty flame rod Serv ice call
Check gas is turned on. Serv ice cal l if r epeat ed Check gas is turned on. Serv ice cal l if r epeat ed
Lower r om t em per aure t o less t h an 104° F
Service call
Service call
73 99
--:--
In all cases, you may be able to clear the Error Message simply by turning the unit OFF , then ON again. If the Error Message still remains or returns on the next operation, please contact your nearest service contact and arrange for a service call.
Communication error Serv ice call
Flue bloc k Service cal l
Power f ailure Serv ice call
23
EXPLODED DIAGRAMS
24
25
PARTS LIST
ITEM NO. QTY. PART NO.
1 1 7993-1 FLUE SPIGOT ASSY NAT IB USA 2 1 7074 HEAT EX CHANGER FRONT ASSY 3+3H 3 1 7075 HEAT EXC H A N GER REAR ASSY 3H 4 6 6624 BURNER EXCHANGER TRANSFER T UBE 5 2 6625 BURNER HEAT EXCHANGER BRACKET 6 1 7927 COM B C H AMB ASSY IB ETR USA PAI 7 1 7616V FRONT PANEL IB35ETR VIPER BLACK
1 7616SP FRONT PANEL IB35ETR SP SILVER 8 1 7141 FAN QLN65/0030-3038LH MVL 110V 9 9 7130 FAN M TG SLEEVE
10 9 7129 FAN MTG GROMMET 11 9 9028 SCREW 8X5/8 MUSH HEAD 33611923 12 3 6651 CUSHION RUBBER REH 210 13 1 7950 INJECTOR BLOCK BRKT FRONT MKII 14 1 7951 INJECTOR BLOCK BRKT REAR MKII 15 1 7338 INJECTOR BRAY 260 CAT33 MULTI NG
1 7175 INJECTOR BRAY 120 CAT23 SINGLE LP
17 1 7337 INJECTOR BRAY 560 CAT33 MULTI NG
1 7183 INJECTOR BRAY 200 CAT33 MULTI LP
19 1 7906 INJECTOR BRAY 180 CAT23 SINGLE NG
1 7173 INJECTOR BRAY 95 CAT23 SINGLE LP
20 6 9064 SCREW M4 X 8 PHPMZ SPRINGWASH 21 2 7870 PILOT BODY TOP CONVERTIBLE 22 2 7871 PILOT CONVERTIBLE HOOD 2 FLAME 23 2 7875 ELECTRODE 23 2 7520 THERMOCOUPLE 24 2 7876 ELECTRODE NUT (S.I.T) 25 2 7872 INJECTOR NG 51 NG
2 7873 INJECTOR LPG 31 LP
27 2 7900 ELECTRODE NUT ETR 28 2 7902 SPACER ELECTRODE PILOT 29 2 7986 ELBOW 6mmx1/8"BSPT BFM690602 30 1 7904 PILOT BRACKE T FRONT USA 31 1 7985 PILOT BRAC KET REAR ETR USA 32 1 7931 GAS SUPPLY TUBE A IBETR 33 1 7932 GAS SUPPLY TUBE B IBETR 34 1 7933 GAS SUPPLY TUBE C IBETR 35 1 7945-1 TUBE IBETR FRONT CUT 36 1 7946-1 TUBE CUT IBETR REAR 37 3 7952 INJECTOR BLOCK A+B 38 1 7924 FRONT BURNER US ASSY PAINTED 39 1 4990 MAIN BURNER NG USA FLAME NG
4990L MAIN BURNER LP USA FLAME LP 40 1 7044 CERAM IC LOG SET c/w G RANULES 41 1 6384 BURNER COSYPANEL 42 1 7276 BURNER BRACKET 43 1 7258 AERATION SLEEVE SHORT 44 2 7564 ELECTRODE SLEEVE 45 2 7240 LOG LOCATING SLEEVE 46 2 9115 SCREW M5 X 25 PHSMZ PHIL 47 7 7029 LOUVRE TU BE FS 9.5 GOLD BLACK
7 7029BN LOUV RE TUBE FS 9.5 BLK NICKE L SILVER
48 1 7099 LOUVRE TU BE RD 15.8 GOLD BLAC K
1 7099BN LOUVRE TUBE RD 15.8 BKL NICKLE SILVER 49 1 4996 GLASS PANEL ASSY IB/FS35 50 1 7004 BURNER DIVERT PANEL PTD ETR 51 1 7033 GLASS RET TOP ASSY PAINTED 52 1 7037 GLASS RET BOTTOM ASSY PAINTED
DESCRIPTION
26
53 1 7920 FRONT PILOT SHIELD USA PAINTED 54 1 5327G BRAND BADGE GOLD 55 1 4993 GAS CONTROL ASSY NG US IB35ETR NG
1 4994 GAS CONTROL A SSY LP US IB35ETR LP
57 2 6308 O RING MAIN GAS 58 2 6313 GAS TUBE RETAINER 59 1 7536 RECEIV ER UNIT ETR-015X01 60 1 7537 RECEIV ER UNIT HOLDER 35ETR-016 61 1 7539 RECEIV ER COVER 35ETR-017 62 1 7542 SPA RK IGNITOR ETR EI-145 63 1 7544 PCB ASSY ETR 35ETR-020 64 1 7596 PCB MOUNTING BRKT PNT IB35ETR 65 1 7549 THERMISTOR OH SWIT.35ETR-023 66 1 7545 CONTROL UNIT A SSY 35ETR-010BX0 BLACK
1 7545S CONTROL UNIT 35ETR-010B SILV ER SILV ER 67 1 7541 REMOTE CONTROL 556F-2005 68 1 7899 TRA NSF. USA ETR ET-277 100V 69 2 7288 FAN MOUNTING BRACKET IBR 70 1 7072 FAN MTG PANEL IBR 71 1 7614 REGULATOR SUPPORT IB35ETR 72 1 7202 FAN PARTITION PANEL LOWER IBR 73 1 7610 GAS MANIFOLD MTG BRKT IB35ETR 74 1 7220 FAN DIVIDING PANEL BRKT IB 75 1 7858 FAN PARTITION PANEL IBR ETR US 76 1 7601-1 FAN GUIDE TOP NAT IB35ETR 77 1 7613 FAN DIVIDING BRKT RH IB35ETR 78 2 7554 CLIP THERMISTER CP-90125-2-B 79 1 7989 REAR PANEL IBR USA 80 1 7197 REAR TOP PANEL IBR 81 1 7198 REAR SIDE PANEL LH IBR 82 1 7563 BRACKET THERMA L FUSE IB35ETR 83 1 7621 THERMISTER BRKT REAR IB35ETR 84 1 7190V SURR TOP PANEL IBR VIPER BLACK
1 7190SP SURR TOP PANEL PAINTED IBR SP SILVER 85 1 7191V SURROUND LEFT HAND IBR VIPER BLACK
1 7191SP SURR LH PAINTED IBR SP SILVER 86 1 7192V SURROUND RIGHT HAND IBR V IPER BLACK
1 7192SP SURR RH PAINTED IBR SP SILVER 87 4 7177 DOOR SPRING IBR 88 1 7193V DOOR LH IBR VIPER BLACK
1 7193SP DOOR LH PAINTED IBR SP SILVER 89 1 7194V DOOR RH IBR VIPER BLACK
1 7194SP DOOR RH PAINTED IBR SP SILVER 90 1 7227 AIR GUIDE TOP IBR 91 1 7228 FRONT TRIM PAINTED IBR 92 2 7598 CABLE COVER PA INTED IB35ETR 93 1 7615V TOP PANEL A SSY IB35ETR VIPER BLACK
1 7615SP TOP PANEL A SSY IB35ETR SP SILVER 94 1 7230 FAN DIVIDING PANEL IBR 95 1 7617 PROTECTIVE SHIELD IB35ETR PNT 96 1 7857 FAN PARTITION PANL DGREASE USA 97 1 7221 FAN DISCHARGE GUIDE IBR
27
INST ALLA TION NOTES
28
INST ALLA TION NOTES
29
INST ALLA TION NOTES
30
INST ALLA TION / COMMISSIONING CHECKLIST
1. Was a fireplace inspection carried out? (i.e. clearances, combustibles etc.)
2. Was a manufactured flue system installed?
3. Has specified gas pressure been set?
4. Are decorative logs located correctly on pins?
5. Have ember granules been placed and free of dust and powder?
NO YES
6. Has appliance been sealed around the fireplace?
7. Has the appliance been test fired for correct operation (All burners light without delay)
8. Is the end-user fully aware of operating procedure?
INST ALLER DET AILS
Company name: _______________________________________________________ Installers name: ______________________________________________________ Address: ______________________________________________________
______________________________________________________ Phone: __________________ Mobile: ___________________ Permit number for installation:_________________ Signed: __________________________ Date: ___________________
31
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Part Number 7919B
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