Rinnai GT104BHB, GT104BHS Assembly Instructions And Operation Manual
This appliance shall be installed and operated in
accordance with:
•
Current AS/NZS 5601 'Gas Installations'
•
Any other local relevant Statutory Regulations
Do not operate this appliance before reading these instructions
Gas Barbecue
Assembly Instructions
and Operation Manual
For Models:
GT104BHB
GT104BHS
•
These instructions
All Rinnai gas products
are A.G.A. certified.
1
Rinnai Australia i GT104BHBN/L & GT104BHSN/L OIM
Congratulations on the purchase of your
Rinnai Gas Barbecue.
We trust you will have many years of enjoyment from your appliance.
THIS MANUAL CONTAINS IMPORTANT INFORMATION FOR SAFE AND
ENJOYABLE COOKING. READ CAREFULLY BEFORE PROCEEDING WITH
ASSEMBLY, INSTALLATION AND OPERATION OF YOUR NEW BARBECUE AND
GAIN A FULL UNDERSTANDING OF THE APPLIANCE.
Rinnai Australia - 1 - GT104BHBN/L & GT104BHSN/L OIM
PLEASE RECORD THE FOLLOWING INFORMATION FOR YOUR OWN RECORDS:
Your Retailer:
Name:
Address:
Telephone Number:
Serial Number:
Model Number:
Date of Purchase: / /
WARNING ................................................................................................................................................. 2
SAFETY INFORMATION ..........................................................................................................................3
CLEARANCES AND LOCATION ..............................................................................................................7
ASSEMBLY ...............................................................................................................................................8
BARBECUE ASSEMBLY / INSTALLATION ..............................................................................................................................8
TESTING ................................................................................................................................................. 10
BURNERS ...............................................................................................................................................................................10
MAIN BURNERS .....................................................................................................................................................................10
IGNITION SYSTEMS ...............................................................................................................................................................10
BURNER IGNITION AND OPERATION ..................................................................................................................................11
CLEANING AND MAINTENANCE .......................................................................................................... 12
HOW TO USE ......................................................................................................................................... 15
BURNER IGNITION AND OPERATION .................................................................................................................................16
MANUAL BURNER IGNITION .................................................................................................................................................16
COOKING ................................................................................................................................................ 17
COOKING WITH THE HOOD UP .............................................................................. ... ... ........................................................17
COOKING WITH THE HOOD DOWN ....................................................... .................................... ... .......................................17
ROTISSERIE COOKING (where applicable) ...........................................................................................................................19
COOKING WITH THE BACK BURNER ..................................................................................................................................20
STORAGE ...............................................................................................................................................................................20
TROUBLE SHOOTING ........................................................................................................................... 21
SPECIFICATIONS ................................................................................................................................... 23
PARTS AND EXPLODED DIAGRAMS ................................................................................................... 24
WARRANTY ............................................................................................................................................ 28
CONTACT INFORMATION ..................................................................................................................... 30
TABLE OF CONTENTS
Rinnai Australia - 2 - GT104BHBN/L & GT104BHSN/L OIM
WARNING
© Copyright Rinnai Australia Pty Ltd ABN 74 005 138 769
All rights reserved
Produced by Rinnai Australia Engineering & Technical Group
03/09/14 - Issue 1.
No part of this manual may be copied without permission from Rinnai Australia Pty Ltd.
Rinnai Australia reserves the right to make modifications and change specifications without notice.
• Read these instructions carefully before operation and retain for future reference.
• Illustrations may vary from Barbecue contained in carton.
• Failure to comply with these instructions may result in fire or explosion which could cause
property damage, serious bodily injury or death.
WARNING
OPERATE THIS APPLIANCE BEFORE READING THE
INSTRUCTION BOOKLET
PLACE ARTICLES ON OR AGAINST THIS APPLIANCE
STORE CHEMICALS OR FLAMMABLE MATERIALS, OR
SPRAY AEROSOLS NEAR THIS APPLIANCE
OPERATE THE APPLIANCE INDOORS
OPERATE IN AN ENCLOSED AREA
OPERATE THIS APPLIANCE BEFORE LEAK CHECKING
HOSES AND GAS CYLINDER CONNECTIONS
DO NOT
DO NOT
DO NOT
DO NOT
DO NOT
DO NOT
FOR YOUR SAFETY
1. SHUT OFF GAS TO THE APPLIANCE AND AT THE SOURCE IF POSSIBLE.
2. EXTINGUISH ANY OPEN FLAME.
3. OPEN THE HOOD.
4. PERFORM GAS LEAK TEST PROCEDURE.
5. IF '!3ODOUR CONTINUES, IMMEDIATELY CALL YOUR GAS SUPPLIER.
IF YOU SMELL GAS:
STORAGE:
1. DO NOT STORE OR USE PETROL OR OTHER FLAMMABLE VAPOURS
AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
2. DO NOT STORE GAS CYLINDERS THAT ARE NOT CONNECTED FOR
USE IN THE VICINITY OF THIS APPLIANCE.
3. ONLY TO BE USED OUTDOORS$/./453%).$//23.
Rinnai Australia - 3 - GT104BHBN/L & GT104BHSN/L OIM
SAFETY INFORMATION
FAILURE TO COMPLY WITH THESE INSTRUCTIONS COULD RESULT IN A FIRE OR
EXPLOSION WHICH COULD CAUSE SERIOUS INJURY, DEATH OR PROPERTY
DAMAGE
BEFORE USING YOUR BARBECUE
• Check that the Barbecue supplied is correct for the gas type being used. The gas type Label Propane or
Natural Gas is clearly labelled on the Barbecue.
• This is a Propane Barbecue, it MUST BE used with a Propane gas cylinder. Any other type of gas is
unsuitable and unsafe.
LOCATION
• This Barbecue is for OUTDOOR use only. Refer to page 7 for details.
•DO
NOT operate the Barbecue indoors.
•DO
NOT operate in an enclosed area or use your Barbecue in garages, porches, breezeways, or sheds.
•DO
NOT operate in an unventilated area.
• This Barbecue must be placed on a level and stable surface. Surfaces which ignite easily (such as
carpet) MUST
NOT be used.
•DO
NOT obstruct the flow of air around the Barbecue whilst in use. Refer to the “Clearances and
Location” section page 7.
• Certain materials or items when placed near the Barbecue may be affected by the radiant heat and
could be damaged. Keep these items away from your Barbecue.
• Keep Barbecue away from combustible materials. Maintain Clearances as shown on page 7.
OPERATION
•DO
NOT connect the Barbecue directly to the gas cylinder or reticulated Propane supply without a
regulator.
• Propane Barbecues MUST
always use the hose and regulator supplied.
• Inspect the gas hose at least once per year, or whenever the gas cylinder is replaced. If the hose is
cracked, cut, abraded, discoloured or damaged in any other way the Barbecue must not be used. The
hose must be replaced if damaged or
when local regulations require this. Contact your Rinnai Service
agent/stockist or local regulating authority if uncertain. Replacement must only be carried out by an
authorised person.
• Avoid any twisting of the gas hose.
•DO
NOT alter or modify any parts of the Barbecue including any of the gas components.
• IF YOU SMELL
GAS?
1. Shut off gas to the Barbecue and at the source if possible.
2. Extinguish all flames.
3. Open hood.
4. Perform gas leak check procedure as per “Leak Testing” on page 5.
DO
NOT test for gas leaks with an open flame!
5. If the odour continues, immediately call your gas supplier.
•DO
NOT light the Barbecue with the hood closed.
•DO
NOT lean over the cooking surfaces whilst lighting the Barbecue.
•DO
NOT leave your Barbecue unattended while in use.
•DO
NOT use briquettes, wood, charcoal or other solid fuels in this Barbecue.
•DO
NOT use aluminium foil to line the burner box. Using foil in this manner can block off air for
combustion and ventilation and result in a dangerous condition.
•DO
NOT smoke whilst lighting your Barbecue - As this could be an un-intentional ignition source.
• NEVER
use the two inner burners when cooking with the hood closed, use the outer burners only!
•DO
NOT heat unopened food containers as pressure build-up during heating may cause the container
to burst.
•DO
NOT move Barbecue whilst hot or in operation.
IMPORTANT
Rinnai Australia - 4 - GT104BHBN/L & GT104BHSN/L OIM
SAFETY INFORMATION
•DO NOT allow children or the infirm to operate or handle any parts of the Barbecue.
•DO
wear appropriate clothing whilst operating the Barbecue. Some synthetic fabrics (such as Nylon)
are highly flammable and should be avoided.
•DO
use good quality insulated oven mitts when operating the Barbecue.
• If the burners go out during operation, shut the gas supply off at the so urce and tur n all burner co ntrols
to ‘OFF’. Open the hood and wait at least 5 minutes before attempting to relight.
• Should a grease fire occur and if safe to do so, attempt to shut off the gas supply at the source, turn off
all burners and remove food if possible.
STORAGE
•DO
NOT store your gas cylinder indoors. Gas cylinders must be stored outdoors in a well ventilated
area out of reach of children and must not be stored in a building, garage or any other enclosed area.
• Barbecues using bottled gas: If stored indoors, ALWAYS
disconnect and remove the gas cylinder first.
Gas cylinders must be stored outdoors in a well ventilated area out of reach of children. They MUST
NOT be stored in a building, garage or any other enclosed area or in the vicinity of this or any other
appliance.
•DO
NOT store or use petrol or other flammable vapours and liquids in the vicinity of this or any other
appliance.
•DO
NOT store empty or full spare gas cylinders under or near this or any other appliance.
GAS CYLINDER PROPANE
• This Barbecue is designed for use with a 9kg LP Gas cylinder. This cylinder should conform to
AS 2030.1. DO
NOT connect this Barbecue to a gas cylinder of different capacity.
• The Barbecue is designed for use in the vapour withdrawal mode. Therefore it is important to always
store and use the gas cylinder in an upright position.
• For storage and when refilling / exchanging cylind ers, dis connect t he hose and regulat or at the cylinder
end only. Do not disconnect the hose and regulator from the Barbecue end.
• Gas cylinders should be inspected and tested periodically in accordance with local statutory
regulations. A dented or rusty gas cylinder may be hazardous and should not be used.
•DO
NOT subject the gas cylinder to excessive heat.
• Always close the cylinder valve when the Barbecue is not in use.
• The gas cylinder should be filled by a reputable gas dealer, or exchanged at a reputable gas cylinder
exchange outlet.
• Gas cylinders should be visually inspected and re-qualified as per local requirements.
Propane Gas / Hose and Regulator
• The pressure regulator and hose assembly supplied with the appliance MUST be used.
• The pressure regulator supplied is fixed to have an outlet pressure of 2.75 kPa, any other pressure is
not suitable. The regulator and hose assembly are for bottled LP gas ONLY
.
• When the Barbecue is not in use, the hose and regulator must only be disconnected from the cylinder.
The hose and regulator must not be disconnected from the Barbecue unless it is being replaced. Such
replacement must only be carried out by an authorised person.
• Inspect the gas hose when replacing the gas cylinder, or once per year, whichever is more frequent. If
the hose is cracked, cut, abraded, discoloured or damaged in any other way, the Barbecue must not be
used. The hose must be replaced if damage d or when loca l regulation s require t his. Contact your Rinnai
Service Agent/Stockist or local regulating authority if unce rtain. Such replacement must only be carried
out by an authorised person.
• Replacement pressure regulators and hose assemblies must be those specified by Rinnai for use with
this appliance.
• Avoid any twisting of the hose.
• Keep the gas hose away from hot surfaces or dripping grease or oil.
Rinnai Australia - 5 - GT104BHBN/L & GT104BHSN/L OIM
SAFETY INFORMATION
Gas Cylinder Installation
1. Familiarise yourself with the information in this manual, in particular the
items under "Safety Information" and "Gas Safety".
2. Ensure all burners are in the "OFF" position as shown.
3. Place the gas cylinder in the holder provided to secure the cylinder in
position.
4. Connect the regulator to the gas cylinder by turning the coupling nut
anticlockwise to tighten to a full s top, (left hand thread). The seal has now
engaged. An additional one half to three quarter turn is r equired to complete
the connection. Tighten by hand only. DO
NOT USE TOOLS.
The inlet connection is a POL or POLAUTO fitting which has a left
hand thread.
The user should regularly check the fitment and condition of the
rubber "O" ring seal located on the inlet connection nipple.
Leak Testing
DO NOT test for gas leaks with an open flame!
5. Make a soapy solution by mixing one part liquid detergent (such as
dishwashing liquid and (4) four parts water.
6. Open the gas valve on the cylinder by turning it anticlockwise.
7. Apply the soapy solution to all visible gas connections in the vicinity of the
cylinder and regulator and where the gas hoses attach to the fitting on the
solid Barbecue’s gas pipe and to the side shelf burner (if fitted). Gas leaks
will show as small bubbles in the soapy solution.
8. If there is a gas leak from the connection between the regulator and gas
cylinder, close the gas valve on the cylinder by turning it clockwise.
Disconnect the regulator and hose assembly from the cylinder by turning
the coupling nut clockwise to disengage. Inspect for debris inside the
cylinder fitting and fitting at the end of the regulator. Remove debris and
reconnect as per step 4 above. Retest for gas leaks.
If there are still gas leaks from the connection between the
regulator and gas cylinder or any other connec tions contact your
Rinnai Service Agent/Stockist for assistance. Leaking
connections other than the connection between the regulator
and gas cylinder must only be repaired by an authorised person.
If gas leaks are present DO
NOT operate the Barbecue.
OFF
POSITION
NOTE
WARNING
CAUTION
Gas leaks will
show as small
bubbles in the
soapy solution
Rinnai Australia - 6 - GT104BHBN/L & GT104BHSN/L OIM
Gas Cylinder Removal - Propane.
1. Ensure that the gas cylinder valve is “OFF” befo re att emp ting to disc onne ct
gas cylinder from Barbecue. To remove the gas cylinder from the hose and
regulator follow the reverse order of the gas cylinder installation on page 5
procedure.
Also check for leaks when:
• Prior to first use
• At the beginning of each new season
• Every time the cylinder has been changed
• After maintenance has been carried out
• After prolonged storage period
DANGER - IF YOU SMELL OR HEAR THE HISS OF ESCAPING GAS FROM THE GAS CYLINDER
• KEEP CLEAR OF THE GAS CYLINDER
• TURN ALL CONTROLS ON THE BARBECUE TO “OFF”
• EXTINGUISH ANY FLAME
• REMOVE LID OR OPEN HOOD
• IF GAS ODOUR CONTINUES, IMMEDIATELY CALL YOUR GAS SUPPLIER OR FIRE
DEPARTMENT
• Before initial use, and periodically thereafter, we suggest you wash your Barbecue using a
mild soap and warm water solution. You can use a wash cloth or sponge for this process.
• DO NOT use a stiff wire brush or similar. These will scratch stainless steel and chip painted/
coated surfaces (varies by model) during the cleaning process.
• DO NOT use oven cleaners, or similar compounds as these may damage coated surfaces.
ON
OFF
WARNING
HINT
SAFETY INFORMATION
Rinnai Australia - 7 - GT104BHBN/L & GT104BHSN/L OIM
CLEARANCES AND LOCATION
Clearances
The following minimum clearances must be maintained:
• Top 1000 mm - measured from the top of the cooking surface.
• Rear 450 mm - measured from the rear main panel.
• Sides 250 mm - measured from the oute r mo st edg e of the ba rb e cu e.
Openings around the perimeter of the appliance provide air for coolin g and combustion and must not be obstructed.
Location
This appliance shall only be used in an above ground open-air situation with natural ventilation, without stagnant
areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection.
Any enclosure in which the appliance is used shall comply with one of the following (
see drawings below
):
1. An enclosure with walls on all sides, but at least one permanent opening at ground level and no overhead cover.
2. Within a partial enclosure that includes an overhead cover and no more than two walls.
A. both ends open.
3. Within a partial enclosure that includes an overhead cover and more than two walls, the following shall apply-
B. at least 25% of the total wall area is completely open; and
C. at least 30% of the remaining wall area is open and unrestricted.
In the case of balconies, at least 20% of the total of the side, back and front wall areas shall be and remain open
and unrestricted. .
Vehicles and Boats
The barbecue is not intended to be installed in or used on recreational vehicles and/or boats.
• This barbecue is for OUTDOOR use only.
•DO
NOT operate the barbecue indoor s.
•DO
NOT operate in an enclosed area.
•DO
NOT operate in an unventilated area.
•DO
NOT obstruct the flow of air around the barbecue whilst in use.
• This barbecue must be placed on a level and stable surface.
• Certain materials or items when placed near the barbecue may be affected by the radiant heat
and could be damaged. Keep these items away from your barbecue.
• Keep barbecue away from combustible materials.
CAUTION
Plan View
Plan View
Plan View
Plan View
Plan View
1
2
A
3
B
B
C
C
C
C
C
C
Rinnai Australia - 8 - GT104BHBN/L & GT104BHSN/L OIM
ASSEMBLY
BARBECUE ASSEMBLY / INSTALLATION
Building of non combustible structure / opening
List of Assembly Components and Hardware
This Barbecue is suitable for installation into ‘non combustible’ (masonry) structures only. This
Barbecue must not be installed into combustible structures, such as structures made from wood,
plasterboard, particle board etc. Structure must be constructed in a ccordance with AS/NZS 560 1.
Opening Dimensions
A. 225mm Minimum
B. 590mm Minimum
C. 830mm - 840mm
D. 450mm Minimum to combustible and 150mm to non-combustible clearance.
E. 250mm Minimum non-combustible clearance.
F. 100mm Minimum Diameter.
ASSEMBLY COMPONENTS HARDWARE
Part No. Description Qty Part No. Description Qty
A. Barbecue Head 1
a. Phillips Head Screw 1/4"x3/8" 4
30. Grease Tray Bracket 1
31. Grease Tray 1
b. Countersunk Flat Head Screw 1/4"x3/8" 6
37. Trim Bracket-Left 1
38. Trim Bracket-Right 1
c. Flange Nut 1/4" 6
39. Trim Bracket-Rear 1
d. Battery 1
For full Hardware Pack refer to Hardware Pack Table page 27.
IMPORTANT
B
A
D
E
E
E
C
F
F
60mm
60mm
60mm
60mm
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