Rinnai Galley series, Grand Monaco series, Buffet series, Grand Cafe series, Grand Gourmet series Operating & Assembly Instruction
These instructions are a guide
to assembling and using
the propane and natural gas
versions of the Rinnai Outdoor
Kitchen range: Galley, Buffet,
Grand Café, Grand Gourmet
& Grand Monaco models.
Please read carefully, and
retain for future reference.
All reference to propane applies to LPG
in New Zealand.
Only to be used outdoors.
Illustration may vary from barbecue
contained in carton.
Customers operating & assembly instructions
PART NO. 8417100
FOR YOUR SAFETY
.
1. Do not store or use
gasoline or other flammable
vapours and liquids in the
vicinity of this or any other
appliance.
2. An LP-gas cylinder not
connected for use shall not
be stored in the vicinity of
this or any other appliance.
FOR YOUR SAFETY
.
IF YOU SMELL GAS:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid or hood.
4. If odour continues,
immediately call your gas
supplier or fire department.
CONGRATULATIONS!
You have just purchased a state of the art Rinnai Modular Kitchen Cooking System.
At Rinnai, we understand your desire to protect an investment of this nature.
As such this booklet has been designed to assist you in the assembling, testing and operating
your new barbecue, along with important safety information, helpful maintenance tips
and troubleshooting.
We thank you for choosing Rinnai and trust that you enjoy years of outdoor entertainment
with our product.
Happy Gourmet cooking!
QUICK FIND INDEX
SAFETY INFORMATION
Hose and regulator safety 3
Locating your barbecue 4
Checking for gas leaks 4
Propane cylinders 4
ASSEMBLY
What tools you need 5
List of your barbecue’s contents 6~7
Assembly of trolley 8~14
Connecting to gas source 15
Burner operation and ignition system check 15
Installation of side burner gas piping connection 16
Cooker component installation 17
Temperature gauge 17
OPERATION
Lighting procedure - main barbecue 18
Operation procedure 18
Lighting procedure - side burner 19
Cooking with hood down 19
Rotisserie cooking 20
Failure check procedures 21
MAINTENANCE
General cleaning 22
Annual cleaning 23
RINNAI GUARANTEE OF QUALITY
Storage 23
Guarantee 24
Rinnai branches 24
CONGRATULATIONS!
You have just purchased a state of the art Rinnai Outdoor Kitchen Cooking System.
At Rinnai, we understand your desire to protect an investment of this nature. As such this booklet has been
designed to assist you in the assembling, testing and operating your new barbecue, along with important safety
information, helpful maintenance tips and troubleshooting. We thank you for choosing Rinnai and trust that you
enjoy years of outdoor entertainment with our product.
Happy Gourmet cooking!
Note: All reference relating to the Rinnai Outdoor Kitchen GRAND GOURMET model is applicable to Australia ONLY.
For New Zealand, this model is distributed as the MAX model.
CONTENTS
2
2
Minimum clearances from combustible materials must
be: Rear - 800 mm (32"). Sides - 300 mm (12").
CLEARANCES
Height – Hood closed 1140 mm. Hood open 1530 mm
Width – 1650 mm
(including trolley)
Depth – 575 mm
OVERALL DIMENSIONS
Appliance specifications can be found on the data
label attached to the fascia of the barbecue.
SPECIFICATIONS
Australian Gas Association Certificate No. 5881.
Barbecues must be used in accordance with the
installation requirements of your local gas supply
authority, or the appropriate installation code issued
by the Australian Gas Association and the Australian
Liquified Petroleum Gas Association.
Barbecues for use with bottled gas are labelled
‘Propane Gas’. Barbecues for use with natural gas are
labelled
‘Natural Gas’ and must be installed by an
authorised person. Check the gas type sticker attached
to the barbecue. Check that the label matches the gas
type for the area in which it is to be installed.
GAS INSTALLATION CODES
The regulator and hose assembly supplied with the
barbecue are suitable for liquified petroleum gas (LPG).
A gas regulator adjusted to have an outlet pressure
of 2.75 kPa is supplied for connection to the LP gas
cylinder. The pressure regulator and hose assembly
supplied with the appliance must be used.
Replacement pressure regulators and hose assemblies
must be those specified by the appliance manufacturer.
When connecting the hose and regulator assembly
to the gas cylinder, take care to avoid unnecessary
twisting of the flexible hose. After the assembly has
been secured, turn on the gas and check for leaks by
brushing a soap and water solution over all connections.
The presence of bubbles will indicate a gas escape.
DO NOT TEST FOR GAS ESCAPES WITH AN
OPEN FLAME
(Match, lighter etc).
If you are unable to correct the leak by tightening
the connections, turn off the gas and contact the Rinnai
immediately.
Always ensure the appliance is kept away from
flammable materials and the gas cylinder clear of any
heat source.
When changing over from an empty gas cylinder
to a full one, make sure this procedure is carried out in
a flame free atmosphere.
Inspect the gas hose when replacing the gas
cylinder or once a year whichever is more frequent. If
the hose is cracked, cut, abraded or damaged in any
way, the appliance must not be operated. The hose
must be replaced if damaged and when statutory
conditions require it. Contact Rinnai if uncertain.
The hose and regulator should be disconnected
from the cylinder when the outdoor appliance is not in
use.
HOSE AND REGULATOR SAFETY
NEVER OPERATE THIS BARBECUE
WITHOUT A REGULATOR.
!
FAILURE TO COMPLY WITH THESE
INSTRUCTIONS COULD RESULT IN A
FIRE OR EXPLOSION WHICH COULD
CAUSE SERIOUS BODILY INJURY,
DEATH OR PROPERTY DAMAGE.
!
ACCESSIBLE PARTS MAY BE
VERY HOT.
KEEP YOUNG CHILDREN AWAY.
ANY MODIFICATION OF THIS
APPLIANCE MAY BE DANGEROUS.
DO NOT MOVE THIS APPLIANCE
DURING USE.
TURN OFF THE GAS SUPPLY AT THE
GAS CYLINDER AFTER USE.
READ THE INSTRUCTIONS BEFORE
USING THE APPLIANCE.
PARTS SEALED BY THE
MANUFACTURER OR THEIR AGENT
MUST NOT BE MANIPULATED BY
THE USER.
THIS BARBECUE IS ONLY TO BE
USED AND STORED OUTDOORS.
!
IF THIS INFORMATION IS NOT
FOLLOWED EXACTLY, A FIRE
CAUSING DEATH OR SERIOUS INJURY
MAY OCCUR!
DO NOT STORE A SPARE LP-GAS
CYLINDER UNDER OR NEAR THIS
APPLIANCE.
NEVER FILL THE CYLINDER BEYOND
80% FULL.
THIS BARBECUE IS ONLY TO BE
USED OUTDOORS.
FOLLOW STORAGE INSTRUCTIONS
WHEN NOT IN USE.
!
GENERAL INFORMATION
3
3
FOR YOUR SAFETY...
DO NOT STORE OR USE PETROL OR
OTHER FLAMMABLE VAPOURS AND
LIQUIDS IN THE VICINITY OF THIS OR
ANY OTHER APPLIANCE.
DO NOT STORE EMPTY OR FULL SPARE
GAS CYLINDERS UNDER OR NEAR THIS
OR ANY OTHER APPLIANCE.
KEEP THE GAS HOSE AND ANY
ELECTRICAL CORD AWAY FROM HOT
SURFACES. PROTECT GAS HOSE FROM
DRIPPING GREASE. AVOID
UNNECESSARY TWISTING OF HOSE.
VISUALLY INSPECT HOSE PRIOR TO
EACH USE FOR CUTS, CRACKS,
EXCESSIVE WEAR OR OTHER DAMAGE.
REPLACE HOSE, IF NECESSARY.
NEVER TEST FOR GAS LEAKS WITH A
LIT MATCH OR OPEN FLAME.
NEVER LIGHT BARBECUE WITH HOOD
CLOSED OR BEFORE CHECKING TO
ENSURE BURNER TUBES ARE FULLY
SEATED OVER GAS VALVE ORIFICES.
NEVER LEAN OVER COOKING
SURFACE WHILE LIGHTING BARBECUE.
USE GOOD QUALITY INSULATED
OVEN MITTS WHEN HANDLING
BARBECUE TOOLS.
NEVER ALTER OR MODIFY THE
REGULATOR OR GAS SUPPLY ASSEMBLY.
THIS BARBECUE MUST NOT BE USED
INDOORS.
!
SAFETY
4
4
DANGER: IF YOU SMELL OR HEAR
THE HISS OF ESCAPING GAS FROM
THE PROPANE GAS CYLINDER:
KEEP CLEAR OF THE PROPANE GAS
CYLINDER.
DO NOT ATTEMPT TO CORRECT THE
PROBLEM YOURSELF.
CALL YOUR FIRE DEPARTMENT
(DO NOT MAKE THE CALL FROM
ANYWHERE NEAR THE PROPANE GAS
CYLINDER - YOUR TELEPHONE IS AN
ELECTRICAL DEVICE, AND COULD
PRODUCE A SPARK).
YOUR BARBECUE IS PRESET AT THE
FACTORY TO OPERATE ON PROPANE
GAS ONLY, UNLESS SPECIFIED
OTHERWISE.
!
IF YOU SMELL GAS:
1. SHUT OFF GAS TO THE APPLIANCE
AT ITS SOURCE, IF POSSIBLE.
2. EXTINGUISH ANY OPEN FLAME.
3. OPEN HOOD.
4. IF ODOUR CONTINUES, IMMEDIATELY
CALL YOUR GAS SUPPLIER OR FIRE
DEPARTMENT.
!
READ CAREFULLY BEFORE
ASSEMBLING AND OPERATING
YOUR BARBECUE.
!
NEVER CONNECT AN UNREGULATED
PROPANE GAS CYLINDER TO YOUR
BARBECUE.
!
NEVER STORE YOUR PROPANE GAS
CYLINDER INDOORS
!
DO NOT use your barbecue in garages, porches,
breezeways, sheds or other enclosed areas. Your barbecue is to be used OUTDOORS ONLY. The barbecue is not
intended to be installed in or on recreational vehicles
and/or boats and should not be placed under any surface
that will burn. Do not obstruct the flow of combustion
and ventilation air around the barbecue housing.
LOCATION OF YOUR BARBECUE
Keep children away from barbecue during use and
until barbecue has cooled after you are finished. Do not
allow children to operate barbecue.
PROTECT CHILDREN
NEVER TEST FOR LEAKS WITH A FLAME
Prior to first use, and at the beginning of each new
season
(or, if using propane, whenever gas cylinder is
changed)
, it is a must for you to check for gas leaks.
Follow these steps:
1. Make soap solution by mixing one part liquid detergent and one part water.
2. Turn burner control(s) to
‘OFF’, then turn on gas at
source.
3. Apply the soap solution to all gas connections.
Bubbles will appear in the soap solution if connections are not properly sealed. Tighten or repair as
necessary.
4. If you have a gas leak you cannot repair, turn off the
gas at the source, disconnect hose from barbecue
and immediately call Rinnai/Rinnai supplier for
professional assistance.
CHECKING FOR GAS LEAKS
The propane gas cylinder should be filled by a
reputable propane gas dealer, and visually inspected and
re-qualified at each filling.
Always keep cylinder in an upright position.
Always close the cylinder valve when the barbecue is not
in use.
Do not subject propane gas cylinder to excessive heat.
If you store your barbecue indoors, ALWAYS
disconnect propane gas cylinder FIRST, and store
propane gas cylinder safely outside. Cylinders must be
stored outdoors in a well ventilated area out of reach of
children, and must not be stored in a building, garage or
any other enclosed area.
This is a low pressure barbecue and must only be
used with the hose and regulator supplied.
Your barbecue is designed for use with 4.5 kg or 9 kg
PROPANE gas cylinder. DO NOT CONNECT YOUR
BARBECUE TO A PROPANE GAS CYLINDER
EXCEEDING THIS CAPACITY.
PROPANE GAS CYLINDER USE & SAFETY
Before attempting to assemble your barbecue, it
is advisable to check that all the necessary parts have
been included using the parts list on the following
pages. Inspect barbecue and trolley parts as you proceed.
Contact Rinnai dealer for assistance regarding
replacement of any damaged or missing parts.
Do not assemble or operate a barbecue that
appears damaged.
Check that the barbecue supplied is correct for
the gas type being used. There is a label on the side
panel of the barbecue above the gas connection.
Barbecues for use with gas cylinders are labelled
‘Propane Gas’.
CHECK BARBECUE FOR ANY DAMAGE
PARTS SUPPLIED SEALED IN THE
CARTON OR BY YOUR DEALER MUST
NOT BE ALTERED IN ANY WAY.
!
BARBECUES ON TROLLEYS ARE
HEAVY:
TO AVOID POSSIBLE INJURY CAUSED
WHEN MOVING THE BARBECUE AND
TROLLEY, THE BARBECUE SHOULD BE
PUSHED FORWARD,
AND NOT PULLED FROM BEHIND.
!
While it is possible for one person to assemble the
barbecue, we recommend asking for the assistance of
another person when manoeuvring some of the larger
or heavier pieces, particularly the main barbecue body.
Remove the barbecue and components from the
packing cartons. Check against parts list and lay
components out within easy reach. Do not throw the
shipping carton away; unfold flat and use as a protective work surface.
Contact Rinnai dealer for replacement parts if
necessary.
GENERAL
Standard phillips-head screwdriver.
Adjustable spanner
(open end shifter).
TOOLS YOU WILL NEED
1. Flatten cardboard packaging and use this as a
protective work surface to assemble upon.
2. Do not tighten screws and nuts until trolley is
fully assembled.
3. Pre-screwing of connection points for securing
the side shelves will assist in securing shelves
smoothly.
4. Gas cylinder support bracket should always
be assembled over wheel-side of trolley.
ASSEMBLY TIPS
TURN OVER TO THE
NEXT PAGE AND
CHECK TO ENSURE
YOUR CARTONS
CONTAIN ALL THE
NECESSARY PARTS
REQUIRED TO
ASSEMBLE YOUR NEW
OUTDOOR KITCHEN
SYSTEM.
CONTACT RINNAI ON
ANY OF THE NUMBERS
ON THE BACK COVER
OF THIS BOOKLET IF
IN DOUBT, OR PARTS
ARE MISSING.
ASSEMBLY
5
5
ASSEMBLY
6
6
PACK 1
BBQ CARTON
CONTAINS:
PACK 3
PLATE PACK
CONTAINS:
PACK 4
CONTAINS:
PACK 5
CONTAINS:
PACK 2
TROLLEY
CARTON
CONTAINS:
OUTDOOR KITCHEN GALLEY
3 packs
OUTDOOR KITCHEN BUFFET
3 packs
Barbecue body with hood and 6 burners
attached.
Chrome plated swing-away wire rack.
Fat/grease receptacle.
Fat/grease draining tray.
1 Cast iron flametamer plate.
Operating & assembly instructions.
Temperature gauge.
88 page colour cookbook.
POL regulator with hose.
Diecast aluminium side shelf.
Diecast aluminium side shelf with
integral side burner.
200 mm hose to connect side burner to
manifold.
2 Long legs
.
2 Short legs (with axle holes)
.
2 Brace rails (right angled).
1 Solid base tray.
2 Wheels.
2 Large plastic hubcaps.
2 Castors.
1 Gas cylinder hook.
1 Gas cylinder support.
1 Brace.
1 Assembly pack.
Barbecue body with hood and 6 burners
attached.
Chrome plated swing-away wire rack.
Fat/grease receptacle.
Fat/grease draining tray.
Cast iron flametamer plate.
Operating & assembly instructions.
Temperature gauge.
88 page colour cookbook.
POL regulator with hose.
Diecast aluminium side shelf.
Diecast aluminium side shelf with
integral side burner.
200 mm hose to connect side burner to
manifold.
Wok.
Vinyl cover (Rinnai Aust).
Solid cast iron hotplate.
Slotted cast iron grillplate.
Cast iron cooking pan.
Solid cast iron hotplate.
Slotted cast iron grillplate.
Cast iron cooking pan.
2 Trolley legsets with storage
cabinet end panels.
(1 with axle mounts, 1 with castors).
4 Leg assembly caps.
1 Back panel (storage cabinet) 900 x 245 mm.
1 Top panel (storage cabinet) 900 x 415 mm.
1 Bottom panel (storage cabinet) 900 x 415 mm.
2 Door assemblies.
1 Gas cylinder hook.
1 Gas cylinder support.
2 Castors.
2 Wheels.
2 Large plastic hubcaps.
2 Magnetic door stoppers.
2 Door handles.
1 Assembly pack.
ASSEMBLY
7
7
OUTDOOR KITCHEN
GRAND CAFE
4 packs
OUTDOOR KITCHEN
GRAND GOURMET
5 packs
Barbecue body with hood and 6 burners
attached.
Chrome plated swing-away warming rack.
Fat/grease receptacle.
Fat/grease draining tray.
Cast iron flametamer plate.
Operating & assembly instructions.
Temperature gauge.
88 page colour cookbook.
POL regulator with hose.
Rotisserie kit (batteries not included).
Wok.
Vinyl cover.
Barbecue body with hood and 6 burners
attached.
Chrome plated swing-away warming rack.
Chrome plated fixed warming rack.
Fat/grease recepatcle.
Fat/grease draining tray.
Operating & assembly instructions.
Temperature gauge.
88 page colour cookbook.
POL regulator with hose.
Rotisserie kit (batteries not included).
Chrome plated fixed warming rack.
Vinyl cover.
Cutting board.
Toolset.
Diecast aluminium side shelf.
Diecast aluminium side shelf with
integral side burner.
200 mm hose to connect side burner to
manifold.
Diecast aluminium side shelf.
Diecast aluminium side shelf with
integral side burner.
200 mm hose to connect side burner to
manifold.
Diecast aluminium side shelf.
Diecast aluminium side shelf with
integral side burner.
200 mm hose to connect side burner to
manifold.
Stainless steel ceramic flametamer rack.
1 Set (4 pcs) ceramic flametamer blocks.
Wok.
Chrome wire fry basket.
Chrome wire roast rack.
Cast iron cooking pan lid.
Stainless steel ceramic flametamer rack.
1 Set (4 pcs) ceramic flametamer blocks.
Wok.
Chrome wire fry basket.
Chrome wire roast rack.
Cast iron cooking pan lid.
2 Trolley legsets with storage
cabinet end panels.
(1 with axle mounts, 1 with castors).
4 Leg assembly caps.
1 Back panel (storage cabinet) 900 x 245 mm.
1 Top panel (storage cabinet) 900 x 415 mm.
1 Bottom panel (storage cabinet) 900 x 415 mm.
2 Door assemblies.
1 Utensil drawer.
1 Gas cylinder hook.
1 Gas cylinder support.
2 Castors.
2 Wheels.
2 Large plastic hubcaps.
2 Drawer track panels.
2 Magnetic door stoppers.
2 Door handles.
1 Assembly pack.
2 Trolley legsets with storage
cabinet end panels.
(1 with axle mounts, 1 with castors).
4 Leg assembly caps.
1 Back panel (storage cabinet) 900 x 245 mm.
1 Top panel (storage cabinet) 900 x 415 mm.
1 Bottom panel (storage cabinet) 900 x 415 mm.
2 Door assemblies.
1 Utensil drawer.
1 Gas cylinder hook.
1 Gas cylinder support.
2 Castors.
2 Wheels.
2 Large plastic hubcaps.
2 Drawer track panels.
2 Magnetic door stoppers.
2 Door handles.
1 Assembly pack.
2 Trolley legsets with storage
cabinet end panels.
(1 with axle mounts, 1 with castors).
1 Back panel (storage cabinet) 900 x 245 mm.
1 Top panel (storage cabinet) 900 x 415 mm.
1 Bottom panel (storage cabinet) 900 x 415 mm.
2 Door assemblies.
1 Utensil drawer.
1 Gas cylinder hook.
1 Gas cylinder support.
2 Castors.
2 Wheels.
2 Large plastic hubcaps.
2 Drawer track panels.
2 Magnetic door stoppers.
2 Door handles.
1 Assembly pack.
Solid cast iron hotplate.
Slotted cast iron grillplate.
Cast iron cooking pan.
Solid cast iron hotplate.
Slotted cast iron grillplate.
Cast iron cooking pan.
OUTDOOR KITCHEN
MONACO
5 packs
Barbecue body with hood and 6 burners
attached.
Chrome plated swing-away warming rack.
Chrome plated fixed warming rack.
Fat/grease receptacle.
Fat/grease draining tray.
Operating & assembly instructions.
Temperature gauge.
88 page colour cookbook.
POL regulator with hose.
240 Volt rotisserie kit.
Chrome plated fixed warming rack.
Vinyl cover.
Cutting board.
Toolset.
Stainless steel tool rack.
Solid cast iron hotplate.
Slotted cast iron grillplate.
Cast iron cooking pan.
TROLLEY ASSEMBLY
8
8
Side panel
Top panel
Openings for
magnetic door
stopper
Diagram 3.
NOTE: Study the assembly diagram and check the
parts as listed. Identify and separate into groups.
Do not tighten bolts until all fittings are in position.
1. Before attaching the trolley legs to bottom shelf
(broader fold), ensure the two (2) holes for magnetic
door stopper are in the front.
See diagram 1.
Install the trolley legs with castor seats to the left
side of bottom shelf. Secure using two (2)
1
/4" x
1
/2" roundhead screws and nuts provided. Install
the remaining trolley leg to the opposite side of
bottom shelf using the same screws and nuts.
Finger tighten only.
Ensure fold of bottom panel is to outer surface.
2. Secure castors to the castor seats of left trolley leg
in a clockwise direction. Tighten securely with
adjustable spanner.
3. Install wheels to right trolley legs by inserting the
wheel bolt through the wheel and axle hole on
the trolley leg as shown below. Tighten securely
using spring washer and
3
/8" nuts provided. Clip
the hubcaps onto the wheels.
4. Install rear panel by using the three (3) 1/4" x 1/2"
phillips-head screws and nuts.
See diagram 2.
Ensure fold of bottom panel is to outer surface.
5. Before installing top panel, ensure the two (2)
holes for door stopper are in the front. Place top
panel onto the rear and side panels.
Ensure fold
is located to the outer surface.
See diagram 3.
Secure firmly using the three (3)
1
/4" x 1/2"
phillips-head screws and nuts provided.
TROLLEY ASSEMBLY This section applies to the
Grand Monaco/Grand Gourmet/Grand Café/Buffet
models. (Refer page 11 for Galley model
)
Hubcap
Castor
seat
Castor
Bottom
shelf
Rear panel
Openings for
magnetic door stopper
Diagram 1.
Diagram 2.
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