Rinnai FS35ETRBL-US, FS35ETRBN-US, FS35ETRSN-US, FS35ETRSL User Manual

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HOME OWNER / INSTALLER
FOR YOUR SAFETY
THIS MANUAL MUST BE READ IN ITS
ENTIRETY BEFORE OPERATING HEATER
FS35ETRBN/US FS35ETRSN/US
FS35ETRBL/US FS35ETRSL/US
Gas Radiant Sp ace Heater
Owners Operation and Installation Manual
WARNING: If the information in these instructions are not
followed exactly, a fire or explosion may result causing
property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
WHA T T O DO IF YOU SMELL GAS
Do not try to light any appliance.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified
installer , service agency or the gas supplier .
zx
This heater has been designed to code ANSI Z 21.88a-2000 effective 7-1-2002
This appliance is only for use with the type of gas indicated on the rating plate.
This appliance is not convertible for use with other gases.
INSTALLER: MUST LEAVE THIS MANUAL WITH THE UNIT AFTER INSTALLATION
OWNER: RETAIN THIS MANUAL SAFELY, FOR FUTURE REFERENCE
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LIMITED WARRANTY
RINNAI FIREPLACE HEATER
WHAT IS COVERED?
This Warranty covers any defects in materials or workmanship, subject to the terms stated below. This Warranty extends to the original purchaser and subsequent transferees, but only while the product remains at the site of the original installation. This Warranty only extends through the first installation of the product and terminates if the product is moved or reinstalled at a new location.
HOW LONG DOES COVERAGE LAST?
Item Period of Coverage
All Parts and Components 2 Years from Date of Purchase
WHAT WILL RINNAI DO?
Rinnai will repair or replace the product or any part or component that is defective in materials or workmanship, except as set forth as follows. Rinnai will pay reasonable shipping costs, provided you obtain prior authorization from an Authorized Rinnai Distributor. Rinnai will not pay labor charges associated with the repair or replacement of the product or any part or component. All repair parts must be genuine Rinnai parts. All repairs or replacements must be performed by an individual or servicing company that has been authorized by Rinnai or its distributor.
Replacement of the product or replacement of the heat exchanger may be authorized by Rinnai only. Rinnai does not authorize any person or company to assume for it any obligation or liability in connection with the replacement of a product or heat exchanger. If Rinnai determines that repair of a product is not possible, Rinnai will replace the product with a comparable product, at Rinnai’s discretion.
HOW DO I GET SERVICE?
You must contact an Authorized Distributor or Installer for the repair of a defective product under this Warranty. Failure to contact an Authorized Distributor or Installer will void the Warranty. For the name of the Authorized Distributor or Installer nearest you, please contact your local HVAC dealer or gas service technician, visit the Rinnai website (www.rinnai.us), call Rinnai at 1-800-621-9419 or write to Rinnai, 103 International Drive, Peachtree City, Georgia 30269.
Proof of purchase is required. You can show proof of purchase with a dated sales receipt, or by completing and mailing the enclosed Warranty registration card within 30 days of purchasing the product. Please complete the enclosed Warranty registration card and mail it to Rinnai at the address shown on the card. Receipt of this card by Rinnai will constitute proof-of-purchase for this product. However, return of this Warranty registration card is not necessary in order to validate this Warranty.
WHAT IS NOT COVERED?
This Warranty does not cover any failures or operating difficulties due to accident, abuse, misuse, alteration, misapplication, force majeure, improper installation, improper maintenance or service, or for any other causes other than defects in materials or workmanship. This warranty does not apply to any product whose serial number or manufacture date has been defaced.
Rinnai is not liable for any special, incidental, indirect or consequential damages that may arise, including damage to person or property, loss of use, or inconvenience. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation may not apply to you.
LIMITATION ON IMPLIED WARRANTIES
Any implied warranties of merchantability and fitness arising under state law are limited in duration to the period of coverage provided by this limited Warranty, unless the period provided by state law is less. Some states do not allow limitations on how long an implied Warranty lasts, so the above limitation may not apply to you.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
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WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR
MAINTENANCE CAN CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR
LOSS OF LIFE.
INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED
INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.
This manual applies to the following models only: FS35ETRBN/US FS35ETRSN/US FS35ETRBL/US FS35ETRSL/US
Freestanding Fire ETR
Electronic Timer Remote
Table of Contents
Limited warranty ............................................................................................................ 2
Contacts ........................................................................................................................ 3
Specifications ................................................................................................................ 4
Dimensions ................................................................................................................... 4
Important points / usage and installation musts ............................................................... 5
Technical specifications ................................................................................................. 7
For your Safety .............................................................................................................. 8
Control panel layout........................................................................................................ 9
Operation....................................................................................................................... 9
Location......................................................................................................................... 13
Venting .......................................................................................................................... 14
Gas connection .............................................................................................................. 14
Log installation ...............................................................................................................15
Testing and commissioning ............................................................................................ 16
Maintenance instructions ................................................................................................ 17
PCB layout..................................................................................................................... 19
Wiring diagram .............................................................................................................. 19
Wiring diagram-ladder ................................................................................................... 20
Trouble shooting ............................................................................................................ 20
Error codes .................................................................................................................... 21
Exploded diagrams........................................................................................................ 22
Spare parts list ............................................................................................................... 24
Installation notes ............................................................................................................ 26
Installation / commissioning checklist ............................................................................. 27
Installer details ............................................................................................................... 27
CONTACTS
zx
America Corporation
103 International Drive
Peachtree City
Georgia 30269
3
1-800-621-9419
www.rinnai.us
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SPECIFICATIONS
Model: FS35ETRBN/US, FS35ETRSN/US (NG) United States
FS35ETRBL/US, FS35ETRSL/US (Propane) United States
Description: Freestanding radiant/convector, glass-fronted, ceramic log space
heater with forced convection and natural draft flue system Output: 24,000 Btu/hr Natural Gas 22,000 Btu/hr Propane Gas Control: Electronic control valve Burners: Ember bed, flame and heat burner Warm Air Discharge: Top front louvres Flue: Natural draft. Approved 4” B vent system Ignition: Electronic spark Power Supply: 115v. 60Hz Rating Plate Location: Bottom right hand side of pillar Weight: 141 lb
20”
DIMENSIONS
25 ½”
3”
21”
30”
Gas inlet
3/8” FNPT
10 5/8
9”
10.6”
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IMPORTANT POINTS / USAGE AND INSTALLATION MUSTS
Unpack the heater and check for damage (DO NOT INSTALL DAMAGED HEATER). If the heater is damaged, contact your supplier for advice. Before installing the heater, check the label for the correct gas type (see rating plate, bottom right hand side of pillar). Refer to local gas authority for confirmation of the gas type if you are in doubt.
Included in the carton
Customer operation information
IMPORTANT Before using this product, please read this manual carefully to make sure of proper use of the product:
1 The installation must conform with local
codes, or in the absence of local codes, the National Fuel Gas Code, ANSI Z223.1, or the Canadian Installation Code, CAN/CGA -B149.
2 For information on gas type see the data
plate on the appliance.
3 This heater must not be installed where
curtains or other combustible materials could come into contact with it. In some cases curtains may need restraining.
4 This is a freestanding appliance
designed for installation with a vertical flue only.
5 If you move, check the gas type in the
area where you are moving to. The local gas authority will be able to advise on local regulations.
6 This heater discharges a large volume
of warm air to provide even heat distribution. If the air in the room contains cooking vapor or cigarette smoke, and the heater is used on a carpet, the surface of the carpet may become discolored. In addition, some nylon carpets contain dyes which may be affected by the warm air flow. Some soft vinyl surfaces are also subject to distortion, or discoloration by warm air. To prevent discoloration of carpets, etc., a mat should be placed in front of the appliance, extending about 30” in front of it.
7 This heater may be installed directly onto
carpet
8 Read these rules and the instructions
carefully. Check all local codes. Failure to follow these could cause a malfunction of the heater resulting in death, serious bodily injury and/or property damage.
9 This appliance is only for use with the
type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
10 WARNING: Any change to this heater
or its controls can be dangerous.
11 If a gas leak is suspected, turn heater
off, turn gas supply valve off at appliance connector valve. Open windows to ventilate area immediately and contact your dealer or gas company.
12 DO NOT PLACE CLOTHING OR
FLAMMABLE MATERIALS, GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQUIDS, ON OR NEAR THE HEATER.
13 Do not spray aerosols when the heater
is in operation.
14 YOUNG CHILDREN SHOULD BE
CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM WITH THE HEATER.
15 LPG containers must not be installed
indoors.
16 Do not use this appliance if any part has
been under water. Immediately call a qualified service technician to inspect the room heater and to replace any part
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of the control system and any gas control which has been under water.
17 Adequate clearances for accessibility for
purposes of servicing and proper operation should be provided.
18 Adequate clearances around air
openings into the combustion chamber should be provided.
19 Do not install in areas where curtains,
drapes, clothing, or other moving flammables are within 15 inches of this unit.
Diagram shows minimum
15” LEFT
15” ABOVE
15” RIGHT
clearances from combustible materials
15” FRONT
24 The draft hood on the appliance should
be installed in the same atmospheric pressure zone as the combustion air inlet to the appliance and shall be located so that the relief opening is accessible for checking vent operation.
25 The appliance, when installed, must be
electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical
Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1
26 A gas appliance must not be connected
to a chimney flue serving a solid fuel burning appliance.
27 Do not restrict the warm air discharge
by placing articles in front of heater.
28 This appliance must not be used for any
purpose other than heating.
20 Periodic examination of the venting
system is required.
21 The flow of combustion and ventilation
air should not be obstructed.
22 A manufactured home (USA only) or
mobile home OEM installation must conform with the Manufactured Home Construction and Safety Standard, Title 24CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations,
ANSI/NCSBCS A225.1 or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4.
23 The appliance and its appliance main
gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at pressures equal to or less than ½ psi (3.5 kPa).
29 Do not allow anyone to post articles
through the louvres.
30 Do not allow anyone to sit or lean
against the appliance.
31 DUE TO HIGH TEMPERATURES, THE
APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.
32 CHILDREN AND ADULTS SHOULD BE
ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.
33 CLOTHING OR OTHER FLAMMABLE
MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.
34 INSTALLATION AND REPAIR SHOULD
BE DONE BY A QUALIFIED SERVICE PERSON. THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING BEDDING MATERIAL, ET CETERA. IT IS IMPERATIVE THAT CONTROL
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COMPARTMENTS, BURNERS AND
L
CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE ARE KEPT CLEAN.
35 The glass window shall be replaced as
one piece as supplied by the manufacturer. See log and glass installation on page 15.
36 Do not substitute glass, glowing embers
or logs. Use only glass, glowing embers and logs supplied by manufacturer.
37 Caution: Do not operate unit with broken
glass.
38 WARNING: DO NOT OPERATE
APPLIANCE WITH THE FRONT REMOVED, CRACKED OR BROKEN. REPLACEMENT OF THE GLASS SHOULD BE DONE BY A LICENSED OR QUALIFIED SERVICE PERSON.
39 WARNING: Electrical grounding
instructions. This appliance is equipped with a three prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
TECHNICAL SPECIFICATIONS
Natural Gas Propane
Gas Input Rate: Btu/hr Btu/hr
Pilot: 200 200 Low: 11,000 9,000 High: 32,000 29,000
Minimum permissible gas supply pressure for purpose of input adjustment
Gas C onnection: Flue Termination: Fan: Combustion System: Ignition System: Operation: Temperature control: Electronic thermostat High~Low / Off
Temperature range: Low = 50°F, 60°F~80°F, High 97°F Safety Devices:
Fan de la y Micro computer timer Combustion Method: Flue Type: Heat transfer: Installation Type: Flue Requirement:
Min: 7" 10" Max: 10.5" 13"
3/8" FNPT An approved 4" vent cap must be fitted to all installations 90 Watt 2 speed tangential Multi port burner and ceramic logs Continuous spark electronic ignition Finger touch control buttons or remote control
Flame picture select option Up / Down buttons
Flame failure- flame rod Over heat - thermistors, thermal fuse Power surge - 3 amp fuse Room overheat - Automatic cut off at 104°F after 10 minutes
Naturally aspirated burner Approved 4" B vent system Direct radiation and forced convection Free standing Manufacturers minimum, 10 ft vertical.
ocal codes may have a greater
requirement and must be followed
WC WC
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FOR YOUR SAFETY READ BEFORE OPERATING
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
A This appliance is equipped with an
ignition device which automatically ignites the pilot. Do not try to light the pilot by hand
B. BEFORE OPERATING smell all around
the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance
Do not touch any electrical switch
Do not use any phone in your building
Immediately call your gas supplier from
OPERATING INSTRUCTIONS
a neighbor’s phone. Follow the gas suppliers instructions.
If you cannot reach your gas supplier call the fire dept.
C. Use only your hand to push the gas
control buttons. Never use tools. If the buttons will not activate by hand, don’t try and repair it, call a qualified service technician. Force or attempted repair may result in a fire or an explosion.
D. Do not use this appliance if any part has
been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
STOP Read the safety information above.
To turn the unit on (refer diagram
below)
Do not attempt to light the pilot by hand.
Wait for five minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information above. If you don’t smell gas, go to the next step.
Press the On / Off button. This operates the ignition sequence.
If the appliance does not light it will automatically turn off.
To re-attempt ignition, press the On / Off button again.
To adjust the heat
Press the “ “ and “ “ buttons to increase and decrease the room temperature setting.
To turn the unit off
Press the On /Off button. The appliance will turn off.
If the appliance will not operate; follow the instructions “to turn off the gas to appliance” and call your service technician or gas supplier.
TO TURN OFF GAS TO APPLIANCE
Turn off the appliance by operating the On/ Off button and turn off the power at the wall switch.
Disconnect the electric plug. This will isolate the gas supply and prevent the solenoid valve from opening.
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CONTROL PANEL LAYOUT
For your convenience the controls on your new Flame Fire are situated under the cover on the top right-hand side of the fire and are accessed by simply lifting the lid. All necessary adjustments to the operation of your fire can be made with these controls.
OPERATION
TURNING ON
Press the ON/OFF button to operate the unit. The ON indicator will glow green. The spark generator will be heard before the burner ignites and the ON indicator glows red, indicating that the burner is alight. Warm air can be felt coming from the louvres. The fan will come on automatically after 4 minutes.
If the unit does not ignite on initial use this may be due to air remaining in the gas supply line. The spark generator will only continue for 15 seconds. After this it will be necessary to press the ON/OFF button OFF, then ON again.
TURNING OFF
fan is running.
ROOM TEMPERATURE ADJUSTMENT
The room temperature and preset temperatures are only displayed and adjustable while the heater is running.
Press the “ “ button to increase the temperature setting or “ “ button to decrease the temperature setting. The temperatures can be preset to:
a) [L] low (50°F)
b) [61°F] to [79°F] in 1°F steps
c) [H] (97°F)
Once the pre-set temperature has been reached the burners will cycle between high and low (or high and pilot only depending on the auto off setting).
Simply press the ON/OFF button to switch off the unit. The ON indicator will go out. The convection fan will continue to operate for several minutes after the burner has gone out in order to cool the appliance.
Do not turn off the heater by unplugging it from the wall. Do not unplug the heater while the convection
LOCK
The LOCK function will help prevent accidental operation of the controls.
LOCK is activated by pressing the button and the LOCK indicator will glow. To
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deactivate the LOCK press and hold the button for 3 seconds until the indicator goes off.
During normal operation the LOCK may be activated and all controls, other than the OFF switch, will be locked. Deactivating the LOCK releases the controls.
you have selected AM or PM as required, a small indicator on the left hand side of the Digital Display indicates the AM/PM setting.
Use the buttons again to set the minutes. Scroll up or down using the buttons until the correct time is reached.
If the LOCK is activated while the unit is turned OFF, then all functions will be locked including the ON/OFF function. If the unit is turned OFF while the LOCK is activated, it cannot be turned ON again until the LOCK is deactivated.
FLAME
To operate the FLAME function, press the FLAME button. This function will automatically override the thermostat and set the unit to a default Medium High heat setting for full visual flame effect.
AUTO OFF
AUTO OFF is activated by pressing the button and the AUTO OFF indicator will glow when on.
When the AUTO OFF function is on and the room temperature reaches or exceeds the pre-set temperature then the burners will reduce to pilot only.
Press the TIMER SET button five times to lock in the time. The CLOCK and TIMER indicators will go out. A small indicator on the digital display will flash to show that the clock is operating.
TIMERS / PREHEAT
This heater has two programmable timers, these allow you to set a start and finish time. The temperature is preset each time the timers are activated.
There is also a preheat function that measures the temperature of the room and estimates the time it will take to bring the room up to the preset temperature by the programmed start time.
This means that the heater may start heating an hour or more before the programmed start time.
PROGRAMMING THE ON / OFF
TIMERS
When the AUTO OFF is off then the burners will reduce to the front (ember) burner and pilots.
SETTING THE CLOCK
When the appliance is first plugged in or after a power failure, the Digital Display will
show
Press the SET TIMES button once, the Clock indicator will flash. Press and hold the “ “or “ “ button, the minutes will begin to count up or down until they reach 00, the time will now change by one hour increments.
Release the button when the correct hour shows on the Digital Display. Confirm that
--:--.
Before programming the Timers you must ensure that the clock has been set to the correct time.
Press the SET TIMES button twice. The digital display will show AM 6:00 and the TIMER 1 - ON indicator will flash.
Set the desired start time the same way as for setting the clock. Be aware that the heater may start up much earlier than the programmed start time due to the preheat function, as explained earlier.
Press the SET TIMES button again, the TIMER 1 - OFF indicator will flash.
Set the desired stop time the same way as for setting the clock.
Press the SET TIMES button once to
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proceed to TIMER 2 - which is programmed in the same way - or three times to return to the clock display. This must be done within 1 minute of setting the time to lock it into the memory.
The digital display will show the current time. A small indicator on the digital display will flash to show that the display has returned to the clock.
After setting timer 2 the SET TIMES button must be pressed once within one minute of programming to lock in the times and return to the clock display.
The timers operate over a 24 hour period, and will activate 7 days a week when set.
OPERATING THE TIMERS
again when the power comes back on, but the time will be slow by the duration of the power failure. To set the clock to the correct time after the power has come back on, simply follow the instructions on page 10.
OVERRIDE
This function is intended to be used to manually override the current operation of the heater. For example; If the heater is in stand-by mode (ie. between finishing time and starting time of a timer), and the OVERRIDE button is selected, then the heater will begin to operate and heat the room.
Press the OVERRIDE button to activate. The indicator light will flash when active.
Before operating the timer(s), the clock time must be correct and a starting time and finishing time for the timer(s) must be programmed, see page 10. Both timers operate in the same way.
Ignite the heater and select the preset temperature as for normal operation.
Press the timer 1 and / or timer 2 button(s). The timer indicator(s) will glow and the unit will change to stand-by mode. The burners will extinguish and the ON indicator will change from red to green. The display will show the start time for the selected timer briefly before returning to the clock display.
When the heater is in stand-by mode, you can display and change the clock and the on and off times for both timers in the same way as described earlier.
The timers can be deactivated by either pressing the timer button(s) that you want to deactivate or by turning the heater off using the ON/OFF button.
NOTE: If there is a power failure, the system memory will retain the Timer programs, and the clock will stop at the time the power goes off. The clock will start
To manually deactivate the OVERRIDE press the OVERRIDE button again. The OVERRIDE indicator will go out, and the heater will return to stand-by mode.
The heater will continue to operate on OVERRIDE until the OVERRIDE button is pressed again, or one of the timers takes over the operation of the heater. This means that the OVERRIDE mode will automatically turn off if a programmed starting time is reached. The heater will then return to operating at times programmed into the timer(s). Turning the heater off will also deactivate the OVERRIDE.
REMOTE CONTROL
The remote control can only be used for manual operation of the heater. If the heater is in stand-by (timer) mode then only the OFF button will work. Pressing the OFF button when the heater is in stand-by mode will deactivate the timers and the heater can now be operated manually.
The ON and OFF buttons on the remote work in the same way as the ON / OFF button on the control panel as do the “ “ and “ “ buttons.
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ON BUTTON
Operates the unit
manually.
OFF BUTTON
Stops unit
manually.
TEMPERATURE
ADJUSTMENT
Increases or
decreases
the temperature
setting.
NOTE: Some fluorescent lights may interfere with the transmission of remote control signals, in this case changing the position from which you are operating the remote control may help.
Avoid getting the remote control wet, or dropping it.
The remote control works within 15 feet and an angle of 40° to the receiver on the unit.
TO REPLACE REMOTE CONTROL
BATTERY
The battery is held in a clip that slides out the bottom of the remote control. The clip is removed by inserting a coin or similar into the recess in the back of the remote control and sliding downwards.
The battery must be of type CR 2032 and will only operate if installed the right way up, as shown below.
Remove the battery if the remote control is not going to be used for a long period. This will help avoid damage from leaking batteries.
REMOTE CONTROL
BACK
BATTERY
Note the + side of the battery is
facing the rear of the remote
control
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LOCATION
When positioning the heater, the main points governing the location are:
1. Flue connection and proper venting
2. Warm air distribution.
3. Adequate air supply.
4. The heater must not be installed where curtains or other combustible materials could come into contact with it. In some cases, curtains may need restraining.
See below for minimum clearances required.
15” ABOVE
15” LEFT
15” RIGHT
5. The heater is not designed to be built into bookcases or shelves or any combustible opening.
6. Check that room ventilation complies with local regulations.
7. Installation location shall provide adequate combustion and ventilation air.
8. A gas appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.
15” FRONT
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VENTING
Use only an approved B vent system
Position the heater.
Suspend a plumbline from the ceiling to the centre of the flue socket.
Mark the centre of the flue in the ceiling.
Make a small hole in the ceiling and double check that the flue system will be at least 1” clear of combustible materials.
Cut the hole for the flue.
Fit the ceiling plate, flue and decorative cover.
The decorative cover must be able to slide up to give access to the flue collar. The inner flue must be supported independently of the heater but allowing sufficient movement to allow connections to and disconnections from the flue collar.
It is recommended that the flue be installed vertically only. If installation prevents this then there must be at least 4 feet of vertical flue before any bends. The flue must not fall below
horizontal at any stage. There must not be more than 2 bends in any system. Any horizontal section of flue must be less than 1/3 the length of vertical flue which follows it.
See below diagram
An approved B vent system must be attached by mechanical means to the flue spigot and sealed using an approved high temperature sealant.
**
X
X/3 maximum
10 ft
4 ft minimum
maximum 2 bends
Minimum **
** Refer to local codes for other minimum requirements.
GAS CONNECTION
RUN GAS SUPPLY
For pipe sizing, refer to your local gas installation codes.
PURGE SUPPLY OF AIR AND
DEBRIS
All foreign materials such as filings must be purged from the gas supply, as they may cause the gas valve to malfunction.
A means to measure the gas pressure immediately upstream of the supply connection to the appliance shall be provided by the installer.
Connect and tighten union.
On completion of work, check for gas leaks.
Use a soapy solution all gas connections. Leaks will be visible when the soapy solution forms bubbles. When finished wipe soapy solution with rag to remove residue.
Gas inlet 3/8” FNPT
10 5/8
10.6”
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LOG INSTALLATION
The logset is packed inside the unit and the packaging must be removed prior to installing the logset in its correct position.
Open both side panels.
Remove fasteners on both sides of the
top glass retainer.
Lift retainer away from unit.
Loosen screws on bottom glass retainer.
Carefully lift glass out of bottom channel.
Carefully remove log packaging.
The logset has two holes underneath for location onto the pins inside the unit.
Place the logset into the unit ensuring that the locating pins enter the two locating holes on the bottom face of the logset.
Gently place loose ember bed material in front of the front log only. Do not pour as dust particles from the plastic bag may block the burner ports.
Level it with a pencil or screwdriver and remove excess material.
Note: The ember bed material must be placed after the logs are fitted. If the logs are to be removed for any reason, the ember bed material must be removed first and replaced after the logs are refitted. Any material that prevents the logs sitting flat on the burner top can upset the burning pattern and performance of the heater.
Replace glass and top glass retainer, tighten bottom glass retainer screws.
Note: Fit glass so that the joint in the glass seal is at the bottom.
Take care not to damage seals.
Reinstall side panels.
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
Note: When first lighting the heater, the logs need to be burnt in, which may take approximately 2 hours. The flame color may change after the initial burning in period.
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TESTING AND COMMISSIONING
TESTING PROCEDURE
Turn gas supply on and plug the unit into the power supply. (Caution 115V)
TO CHECK BURNER PRESSURE
• Refer to rating plate.
• Remove the wiring cover panel.
• Remove test point plug and attach manometer to test point.
The test point is on the bottom front face
of the gas valve.
• Light heater, turn to High heat setting and check pressure.
• If adjustments are necessary, the regulator is situated on the front of the gas control.
• After checking pressure, turn the unit off, remove manometer and replace test point plug.
• Turn the heater on and off a few times to check ignition.
It is the responsibility of the installer to check that under normal operating conditions of the appliance, all flue gases are exhausted to the outside atmosphere and that there is no spillage of combustion gases into the room.
COMMISSIONING
INSTALLATION / COMMISSIONING CHECKLIST
Complete the installation checklist and the installer details on page 27 and make sure that this instruction book is left with the customer.
INSTRUCT CUSTOMER ON USE OF
UNIT
Explain to the customer about use and care of unit. Make sure the customer understands the instructions.
EXPLAIN
Ignition (on / off), adjusting heat level, programming timers, flame setting, auto off, lock, override and the remote control.
• When you are satisfied that the heater is working correctly, reassemble panels.
• All burner aeration is factory preset and cannot be adjusted.
• If you are unable to get the unit to operate correctly, refer to Troubleshooting on Page 20, before contacting your local service contact as listed on Page 3.
• It may take approximately 2 hours for the logs to achieve their full flame pattern and glow.
During the initial burning in period,
some smoke and smell may be experienced. The heater should be run on the high position in a well ventilated room until these dissipate.
NOTE:
THE MANUFACTURE RESERVES THE RIGHT TO CHANGE OR MODIFY SPECIFICATIONS WITHOUT NOTICE
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MAINTENANCE INSTRUCTIONS
IMPORTANT MAINTENANCE INSTRUCTIONS
ANNUAL INSPECTION
The unit should be inspected at least once a year by a qualified service technician including inspection of the flue system.
The appliance area must be kept clear and free from combustible materials, gasoline and other flammable vapors and liquids.
CLEANING INSTRUCTIONS.
Before cleaning, make sure the electrical power and gas are turned off and that the unit has cooled down.
WARNING:Do not clean the glass or unit when hot.
Do not remove any internal wiring covers.
Do not use abrasive cleaners.
Do not use solvent based cleaners.
A heater should not be used if you suspect there may be a problem, and a service agent must be called to investigate the cause of the problem.
Normal
Abnormal
OUTER CASE
The outer case of the fire place should be cleaned with a soft, damp cloth.
Do not use aerosol polishes to clean the casing while the fire is in operation.
Do not damage or distort any part of the heater
Do not use wet cloth or spray cleaners on burners
VENT MAINTENANCE
The flue should be inspected annually for blockages and signs of damage.
VISUAL INSPECTION OF FLAME
Check that the pilot and burner flames are operating normally.
Normal
Abnormal
The main burners are designed to produce some yellow flame but should not produce smoke or excessive soot.
NOTE: The flames may take up to 15 minutes to settle from ignition when the heater is cold.
• ELECTRIC MOTOR MAINTENANCE
If the flames appear either very short or very long and streaky or are producing smoke or soot deposits then there may be a problem with the heater or the gas supply.
Motors are permanently lubricated and needs no lubrication.
Keep fan and motor free of dust and dirt, clean annually.
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The heater should be serviced annually only by an authorised person.
GLASS REPLACEMENT AND
CLEANING. (May be performed by the
owner)
It is best to handle the glass with clean gloves to avoid smearing the glass with finger prints which might show after replacement.
Refer diagram opposite
Loosen the side panel retaining screws.(1) Access can now be obtained to the two top glass retaining screws.(2)
4
2
3
1
2
1
FAN REMOVAL (Only to be carried out by qualified service technician)
Gently lift the retaining trim away from the glass.(3)
Carefully lift the glass out of the bottom retaining channel, taking care not to damage the fiber seal on the perimeter of the glass.(4)
The glass may be cleaned with a damp sponge and soapy water. If the seal is damaged it should be replaced. Remove any soot deposit from the log set with a soft brush and a vacuum cleaner. Soot deposit may indicate that the flue is not drawing properly. Check the flue for correct operation.
It is best to handle the glass with clean gloves to avoid smearing the glass with finger prints which might show after replacement.
Refer diagram below
NOTE: The fan has a permanently lubricated bearing. DO NOT OIL.
Open the right-hand panel of the heater (1) and undo the cable connection between the fan assembly and wiring loom.(2)
On the back of the heater loosen the 4 Phillips screws holding the fan bracket.(3)
The fan, complete with the fan support bracket, can now be removed for cleaning and replaced as is necessary.
Reassemble in reverse order.
NOTE: When replacing the glass make sure that the joint of the fiber seal is at the bottom of the glass.
BURNERS
Due to the design of the burners in this heater, they do not require cleaning by the owner. The burners should be cleaned once a year by a qualified service agent.
18
2
1
3
3
Page 19
WIRING DIAGRAM
PCB LAYOUT
Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing.
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Page 20
WIRING DIAGRAM-LADDER
TROUBLE SHOOTING
SYMPTOM CAUSE SOLUTION
No power present Ensure power cord is plugged in and turned on No gas present Ensure gas supply is turned on
Burner will not light
Smell of gas Leaking gas Turn gas off at m eter and call installer
Fan not working
Fan does not stop Heater cooling down
Small soot deposit Normal operation No action required
Soot deposit forming on glass or logs
Condensation on glass Normal operation Allow fire to warm up Streaky lines on glass Normal operation Remove and clean glass Digital error message on control panel
power cut Re-ignite after power is restored Air in gas pipe Purge air (installer) Ignition failure Repeat lighting procedure.
Heater still warming up
Inadequate flue system Log misalignment Call service department/agent Incorrect gas pressure
Electronic fault detected Refer Error Messages page 21
The fan is programmed to start after the heater has been operating for 4 minutes.
The fan is programmed to continue running for 4 minutes after the burners have been extinguished
NOTE:
If you have any other faults or problems, please refer to your Installer or local qualified service agency
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ERROR CODES
ERROR CODE MESSAGE
The Flame Fire ETR has the ability to check its own operation continuously. If a fault occurs, an Error Message will flash on the Digital Display of the control panel. This assists with diagnosing the fault, and may enable you to overcome a problem without a service call. Please quote the code displayed when enquiring about service.
Error code Probable cause Comments
11
12
14
16
31
32
33
70
71
72
Ignition failure
Flame failure
Overheat Service call
Room overheat
Room temperature sensor faulty
Overheat temperature sensor faulty Service call
Faulty ON / OFF switch Service call
Faulty soleniods Service call
Faulty flame rod Service call
Check gas is turned on. Service call if repeated Check gas is turned on. Service call if repeated
Lower rom temperaure to less than 104°F
Service call
Service call
73
99
--:--
In all cases, you may be able to clear the Error Message simply by turning the unit OFF, then ON again. If the Error Message still remains or returns on the next operation, please contact your nearest service contact and arrange for a service call.
Communication error Service call
Flue block Service call
Power failure Service call
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EXPLODED DIAGRAMS
22
Page 23
23
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SPARE PARTS LIST
ITEM NO. QTY. PART NO.
1 1 7992-1 FLUE SPIGOT ASSY FS NAT USA 2 1 7074 HEAT EXCHANGER FRONT ASSY 3+3H 3 1 7075 HEAT EXCHANGER REAR ASSY 3H 4 6 6624 BURNER EXCHANGER TRANSFER TUBE 5 2 6625 BURNER HEAT EXCHANGER BRACKET 6 1 7028-5 FLUE SPIGOT DRAUGHT DIVERTER 7 1 7926 COMB CHAMB ASSY FS ETR USA PAI 8 1 7022V BASE PANEL FS VIPER BLACK
1 7022SP BASE FS SP SILVER
9 1 7020V PILLAR FS VIPER BLACK
1 7020SP PILLAR PAINTED SP SILVER
10 1 7471V PILLAR FRONT FS35ETR VIPER BLACK
1 7471SP PILLAR FRONT FS35ETR SP SILVER 11 1 7141 FAN QLN65/0030-3038LH MVL 110V 12 9 7130 FAN MTG SLEEVE 13 9 7129 FAN MTG GROMMET 14 1 7069V FAN MT BRKT FS MVL VIPER BLACK
1 7069SP FAN MT BRKT FS MVL SP SILVER 15 9 9028 SCREW 8X5/8 MUSH HEAD 33611923 16 3 6651 CUSHION RUBBER REH210 17 1 7950 INJECTOR BLOCK BRKT FRONT MKII 18 1 7951 INJECTOR BLOCK BRKT REAR MKII 19 1 7338 INJECTOR BRAY 260 CAT33 MULTI NG
1 7175 INJECTOR BRAY 120 CAT23 SINGLE LP 21 1 7337 INJECTOR BRAY 560 CAT33 MULTI NG
1 7183 INJECTOR BRAY 200 CAT33 MULTI LP 23 1 7906 INJECTOR BRAY 180 CAT23 SINGLE NG
1 7175 INJECTOR BRAY 120 CAT23 SINGLE LP 24 6 9064 SCREW M4 X 8 PHPMZ SPRINGWASH 25 2 7870 PILOT BODY TOP CONVERTIBLE 26 2 7871 PILOT CONVERTIBLE HOOD 2 FLAME 27 4 7875 ELECTRODE 28 2 7876 ELECTRODE NUT (S.I.T) 29 2 7872 INJECTOR NG 51 NG
2 7873 INJECTOR LPG 31 LP 31 2 7900 ELECTRODE NUT ETR 32 2 7902 SPACER ELECTRODE PILOT 33 2 7986 ELBOW 6mmx1/8"BSPT BFM690602 34 1 7904 PILOT BRACKET FRONT USA 35 1 7985 PILOT BRACKET REAR ETR USA 36 1 7928 GAS SUPPLY TUBE A FSETR 37 1 7929 GAS SUPPLY TUBE B FSETR 38 1 7930 GAS SUPPLY TUBE C FSETR 39 1 7943 PILOT TUBE FSETR FRONT 40 1 7944 PILOT TUBE FSETR REAR 41 1 7952 INJECTOR BLOCK A+B 42 2 7953 INJECTOR BLOCK A+C 43 1 7924 FRONT BURNER US ASSY PAINTED 44 1 4990 MAIN BURNER NG/LPG USA FLAME 45 1 7044 CERAMIC LOG SET c/w GRANULES 46 1 6384 BURNER COSYPANEL 47 1 7276 BURNER BRACKET 48 1 7258 AERATION SLEEVE SHORT 49 1 7508 HEATSHIELD RH FS35ETR
DESCRIPTION
24
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51 1 7988V REAR PANEL FS35ETR VIPER USA BLACK
1 7988SP REAR PANEL FS35ETR SP USA SILVER 52 1 7472 AIR GUIDE LOW ER FS35ETR 53 1 7062 HEATSHIELD LOWER RH FS ETR 54 1 7060 HEATSHIELD LOWER LH FS 55 2 7564 ELECTRODE S LEEVE 56 1 7482V TOP PANEL ASSY FS35ETR VIPER BLACK
1 7482SP TOP PANEL ASSY FS35ETR SP SILVER 57 2 7136 MAGNET FS 58 2 9200 NUT M8 HEX MACH MS ZINC PLATE 59 2 9025 SCREW 8 X 5/8 S/TAP PANHEAD ZP 60 4 7050 HINGE BKL 61 2 7240 LOG LOCATING SLEEVE 62 2 9115 SCREW M5 X 25 PHSMZ PHIL 63 1 7019V SIDE PANEL RH FS35 VIPER BLACK
1 7019SP SIDE PANEL RH PAINTED FS35 SP SILVER 64 1 7018V SIDE PANEL LH VIPER BLACK
1 7018SP SIDE PANEL LH PAINTED FS SP SILVER 65 1 7063 FAN INLET GUIDE FS 66 5 7029 LOUVRE TUBE FS 9.5 GOLD BLACK
5 7029BN LOUVRE TUBE FS 9.5 BLK NICKEL SILVER 67 1 7099 LOUVRE TUBE RD 15.8 GOLD BLACK
1 7099BN LOUVRE TUBE RD 15.8 BKL NICKLE SILVER 68 1 4996 GLASS PANEL ASSY IB35/FS35 69 1 7004 BURNER DIVERT PANEL PTD ETR 70 1 7033 GLASS RET TOP ASSY PAINTED 71 1 7037 GLASS RET BOTTOM ASSY PAINTED 72 1 7518 FRONT PILOT SHIELD ETR 73 1 5327G BRAND BADGE GOLD 74 1 7513 PARTITION PANEL FS35ETR 75 1 4991 GAS CONTROL ASSY LP US FS35ETR NG
1 4992 GAS CONTROL ASSY NG US FS35ETR PROPANE 76 2 6308 O RING MAIN GAS 77 2 6313 GAS TUBE RETAINER 78 1 7536 RECEIVER UNIT ETR-015X01 79 1 7537 RECEIVER UNIT HOLDER 35ETR-016 80 1 7539 RECEIVER COVER 35ETR-017 81 1 7542 SPARK IGNITOR ETR EI-145 82 1 7544 PCB ASSY ETR 35ETR-020 83 1 7507 PCB MOUNTING BRKT ASSY FS35ETR 84 1 7549 THERMISTOR OH SWIT.35ETR-023 85 1 7491 AIR GUIDE FS35ETR 86 1 7545 CONTROL UNIT ASSY 35ETR-010BX0*
1 7545S CONTROL UNIT 35ETR-010B SILVER** 87 1 7512 WIRING COVER FS35ETR 88 1 7541 REMOTE CONTROL 556F-2005 89 1 7514 FAN DIVERTOR PANEL FS35ETR 90 1 7540 THERMISTOR HOLDER RC-312-628 91 1 7899 TRANSF. USA ETR ET-277 100V
25
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INSTALLATION NOTES
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INSTALLATION / COMMISSIONING CHECKLIST
1. Was a fireplace inspection carried out?
(i.e. clearances, combustibles etc.)
2. Was a manufactured flue system installed?
3. Has specified gas pressure been set?
4. Are decorative logs located correctly on pins?
5. Have ember granules been placed and free of dust and powder?
NO YES
6.Has the appliance been test fired for correct operation
(All burners light without delay)
7. Is the end-user fully aware of operating procedure?
INSTALLER DETAILS
Company name: _______________________________________________________
Installers name: ______________________________________________________
Address: ______________________________________________________
______________________________________________________
Phone: __________________ Mobile: ___________________
Permit number for installation:_________________
Signed: __________________________ Date: ___________________
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zx
Part Number 7917
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