Rinnai E110CP, E110CN, E75CN, E75CP User Manual

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I n s t a l l a t i o n & S e r v i c i n g

Instructions

High efciency condensing gas boiler

E75CN/E110CN

E75CP/E110CP

CAUTION!

Read this manual thoroughly before installing, servicing, putting into operation or using this boiler and vent system.

WARNING!

Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Refer to this manual. For assistance or additional

information consult a qualied installer or the gas supplier.

CAUTION!

The user manual is part of the documentation that is delivered to the installation's operator. Go through the information in this manual with the owner/operator and make sure that he or she is familair with all necessary operating instructions.

NOTICE!

Installation and service must be performed by a qualied installer, service technician or the gas supplier.

Pictured: E75CN, E110CN E75CP, E110CP

In the Commonwealth of Massachusetts this boiler must be installed by a licensed Plumber or Gas Fitter.

WARNING!

If you do not follow these instructions exactly, a re or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS

- Do NOT try to light any appliance.

- Do NOT touch any electrical switch.

- Do NOT use any phone in your building.

- Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call the re department.

Address: 103 International Drive, Peachtree City, GA, 30269

Toll-free: 1-800-621-9419 • Fax: 678-829-1666 • www.rinnai.us

These instructions to be retained by user.

8U.51.60.01/09.09 Changes reserved.

Contents of instructions

These installation instructions contain important information for the safe installation, start-up and maintanance of boilers with capacities 75,000 through 110,000 BTU/hr. These installation instructions are intended for professional installers, who have the necessary knowledge and are approved for working on heating and gas systems.

Subject to technical changes

Changes may be made without notice to the illustrations, process steps and technical data as a result of our policy of continuous improvement.

Updating of documentation

Please contact us if you have any suggestions for improvements or corrections. Find our contact details on the back of this manual.

California Proposition 65 lists chemical substances known to the state to cause cancer, birth defects, death, serious illness or other reproductive harm. This product may contain such substances, be their origin from fuel combustion (gas, oil) or components of the product itself.

Installation & Servicing Instructions Rinnai E-Series

Content

1 Safety and general instructions 4

1.1 Designated use 4

1.2 Hazard denitions 4

1.3 Symbol denitions 4

1.4 The following instructions must be followed 5

1.5 Follow these instructions for the space heating water 6

1.6 Tools, materials and additional equipment 6

1.7 Relevant Installation, Service and User manuals 6

1.8 Disposal 6 2 Regulations and guidelines 7 3 Description of the boiler 8 4 Packaging and transportation 9

4.1 Scope of delivery 9

4.2 Transportation 9 5 Installation 10

5.1 Requirements for the installation room 10

5.2 Fitting the boiler 11

5.3 Dimensions 12

5.3.1 Plumbing kits 14

5.3.2 Clearances from appliance 15

5.4 Technical specications 16

6 Connecting the boiler 17

6.1 Central heating system 17

6.1.1 Plumbing Kit installation 18

6.1.2 Safety valve 19

6.1.3 Low water cut off 20

6.2 Expansion tank 20

6.3 Underoor heating system (plastic pipes) 21

6.4 Gas supply connection 21

6.4.1. Gas connection with natural gas 22

6.4.2 Gas connection with propane gas 23

6.5 Hot water supply 24

6.6 Condensate drain pipe 24

6.7 Vent system and air supply system 25

6.7.1 Intake / Exhaust Guidelines 25

6.7.2 Examples vent and air supply systems 26

6.7.3 Installation of the vent system 28

6.7.4 Recommended vent/air intake terminal position 29

6.7.5 Dimensioning of the exhaust and air intake duct 31

6.7.6 Combustion air and vent piping lengths 32

6.7.7 Calculation of compensation factor 33

6.7.8 Room Air System (outdoor combustion air) 34 7 Electrical connections 37 8 Boiler controls 40

8.1 Explanation of the function buttons 41 9 Starting up: Filling and de-aerating the boiler and installation 42

9.1 Requirements of the water system 42

9.2 Filling the heating system 43

9.3 Hot water supply 44 10 Adjustments 46

10.1 Altering adjustments 46

10.2 Activating factory settings (green button function) 49 11 Isolating the boiler 49 12 Commissioning 50

12.1 Testing for gas leaks 51

12.2 Testing the Ignition Safety shut off device 51

12.3 Checking for contamination 52

12.4 Checking of the zero pressure control 53

12.5 Checking the O

12.6 Measuring the ionization current 55

12.7 Installing the casing 55 13 Maintenance 56

13.1 Periodic examination of venting and boiler 56

13.2 Inspection 56

13.2 Maintenance activities 58

13.3 Warranty 60 14 Parts of the boiler 61 15 Blocks and errors 62 16 Other errors 86 17 Spare parts 92 18 Parts list vent system 102 19 Common venting guidelines 103 Appendix A Outdoor Reset Sensor Data 104

Installation & Servicing Instructions Rinnai E-Series

1 Safety and general instructions

Please observe these instructions in the interest of your own safety.

1.1 Designated use

The boiler is designed for heating water for a central heating system and generating domestic hot water. The boiler is delivered with a burner controller (MCBA) pre-installed.

The boiler can be tted with a modulating outdoor reset sensor ARV12 (included with

the boiler) or an On/Off thermostat or relay panel end switch (accessories).

1.2 Hazard denitions

The following dened terms are used throughout the documentation to bring attention

to the presence of hazards of various risk levels. Notices give important information concerning the operation of the product.

DANGER:

DANGER

Indicates the presence of hazards that will cause severe personal injury, death or substantial property damage.

WARNING

CAUTION

NOTICE

WARNING:

Indicates the presence of hazards that can cause severe personal injury, death or substantial property damage.

CAUTION:

Indicates presence of hazards that will or can cause minor personal injury or property damage.

CAUTION:

Risk of electric shock. Indicates presence of hazards due to electric shock.

NOTICE:

Indicates special instructions on installation, operation or maintenance that are important but not related to personal injury or property damage.

1.3 Symbol denitions

The following (safety) symbols may be encountered in these installation instructions and on the unit:

This symbol indicates that the unit must be stored away from frost.

This symbol indicates that the packaging and/or contents can be damaged as a result of insufcient care taken during transport.

This symbol indicates that, whilst still in its packaging, the unit must be protected from weather conditions during transport and storage.

Installation & Servicing Instructions Rinnai E-Series

1.4 The following instructions must be followed

- The boiler must only be used for its designated purpose, as described in the Installation Instructions.

- Each unit is tted with a data plate. Consult the details on this plate to verify whether

the boiler is compliant with its intended location, e.g.: gas type, power source and

venting classication.

Only use the boiler with the accessories and spare parts listed.

- Other combinations, accessories and consumables must only be used if they are

specically designed for the intended application and do not affect the system

performance and the safety requirements.

- Maintenance and repairs must only performed by trained professionals.

- Installation of a condensing gas boiler must be reported to the relevant gas utility company and have it approved.

- You are only allowed to operate the condensing gas boiler with the vent system

that has been specically designed and approved for this type of boiler.

- Please note that local permission for the vent system and the condensate water connection to the public sewer system may be required.

You must also respect:

- The local building codes stipulating the installation rules.

- The local building codes concerning the air intake and outlet systems and the chimney connection.

- The regulations for the power supply connection.

- The technical rules laid down by the gas utility company concerning the connection of the gas connection to the local gas mains.

- The instructions and standards concerning the safety equipment for the water/ space heating system.

- The Installation Instructions for building heating systems.

- The boiler must be located in an area where leakage of the boiler or connections

will not result in damage to the area adjacent to the boiler or to lower oors of

the structure. When such locations cannot be avoided, it is recommended that a suitable drain pan be installed under the boiler.

- The boiler must be installed in such way that the all components are protected from water (dripping, spraying, rain etc.) during boiler operation and service.

- The boiler must not be installed on or against carpeting.

- Do not restrict or seal any air intake or outlet openings.

- If you nd any defects, you must inform the owner of the system of the defect and

the associated hazard in writing.

DANGER

WARNING

DANGER. Gas is ammable and may cause an explosion. Beware if you smell gas: there may be an explosion hazard!

If the information in these instructions is not followed exactly, a re or explosion may

result causing property damage, personal injury or death.

- Do not store or use gasoline or other ammable vapors and liquids in the vicinity

of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

- Do NOT try to light any appliance.

- Do NOT touch any electrical switch.

- Do NOT use any phone in your building.

- Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supllier, call the re department.

Should overheating occur or the gas supply fail to shut off, do not turn off or disconnect the electrical supply to the pump. Instead, shut off the gas supply at a location external to the appliance.

Installation & Servicing Instructions Rinnai E-Series

1.5 Follow these instructions for the space heating water

Unsuitable heating system water can cause the formation of scale or sludge, which

affects system efciency. It can also cause corrosion and reduce life of the heat

exchanger. – You must follow Rinnai guidelines for boiler water quality.

– Thoroughly ush the system prior to lling.

– Follow the Rinnai cleaning instructions. – Never use water that has been treated by salt bedding exchangers, reverse

osmosis, D.I., or distilled water to soften the water to ll the heating system.

– Do not use inhibitors or other additives unless approved by Rinnai for that

purpose!

– When frost protection of the heating system is desired, only use Rinnai-approved

antifreezes, Noble Noburst Aluminum, or Rhomar RhoGard Aluminum Safe MultiMetal.

– When using oxygen-permeable pipes, e. g. for under oor heating systems, you

must separate the system from the boiler using plate heat exchangers.

– Valve off boiler while ushing system, do not introduce any system cleaner into the

boiler loop. Flush system thoroughly to remove all system cleaner before lling

boiler.

See the Rinnai Boiler Applications Manual and chapter 10 for additional information.

1.6 Tools, materials and additional equipment

For the installation and maintenance of the boiler you will need:

– Standard tools for space heating, gas and water tting

– Digital manometer, capable of reading both positive and negative pressure (accuracy -0.001” W.C.) – Combustion analyzer (intended for use with condensing boilers) – Digital multimeter – pH digital meter – Metric Allen wrenches – Metric socket wrenches In addition, a handtruck with a fastening belt is useful.

For maintenance to the boiler you need, apart from standard tooling for space heating,

gas and water tting the following items:

- Rinnai toolkit Q and E-Series

1.7 Relevant Installation, Service and User manuals

– Vent system – Rinnai Boiler Applications Manual

1.8 Disposal

– Dispose of the boiler packaging in an environmentally sound manner. – Dispose of components of the heating system (e.g. boiler or control device), that

must be replaced in an environmentally responsible manner.

Installation & Servicing Instructions Rinnai E-Series

2 Regulations and guidelines

The installation must comply to the requirements of the authority having jurisdiction or, in the absence of such requirements, to the latest edition of the National Fuel Gas Code, ANSI Z223.1/NFPA 54. In Canada, installation must be in accordance with the requirements of CAN/CSA B149.1, Natural Gas and Propane Installation Code.

Where required by the authority having jurisdiction, the installation must comply to the Standard for Controls and Safety Devices for Automatically Fired Boilers, ANSI/ ASME CSD-1.

Install CO detectors per local regulations. Boiler requires an inspection every 2 years and maintenance every 4 years or 4000 hours. See maintenance section chapter 14.

Operating Limits of the boiler: Max. boiler temperature: 176 °F (80.0 °C) Max. operating pressure: 45 psi (3 bar) Max Allowable Working Temperature ASME: 200 °F (93 °C) Max. Allowable Working Pressure ASME: 45 psi (3 bar)

The hot water distribution system must comply with all applicable codes and regulations. When replacing an existing boiler, it is important to check the condition of the entire hot water distribution system to ensure safe operation.

NOTICE

For installations in the Commonwealth of Massachusetts, the following local requirements apply in addition to all other applicable NFPA requirements: For direct- vent boilers, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent terminal and the intake is installed below four feet above grade the following requirements must comply:

If not present on each oor level where there are bedrooms, a carbon monoxide

detector and alarm must be placed in a living area outside the bedrooms. The carbon monoxide detector and alarm must comply with NFPA 720 (2005 Edition).

2) A carbon Monoxide detector and alarm shall be located in the room that houses the appliance and/or equipment and shall: a) Be powered by the same electrical circuit as the appliance and/or equipment

such that only one service switch services both the appliance and the carbon

monoxide detector; b) Have battery back-up power; c)

Meet ANSI/UL 2034 Standards and comply with NFPA 720 (2005 Edition); and

d) Have been approved and listed by a Nationally Recognized Testing Lab as

recognized under 527 CMR.

3) A product-approved vent terminal must be used, and if applicable, a product approved air intake must be used. Installation shall be performed in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall remain with the appliance and/or equipment at the completion of the installation.

4) A metal or plastic identication plate shall be mounted at the exterior of the building, four feet directly above the location of vent terminal. The plate shall be of sufcient

size to be easily read from a distance of eight feet away, and read “Gas Vent Directly Below”.

Installation & Servicing Instructions Rinnai E-Series

For direct-vent boilers mechanical-vent heating boilers or domestic hot water equipment where the bottom of the vent terminal and the intake is installed higher than four feet above grade the following requirements must comply:

If not present on each oor level where there are bedrooms, a carbon monoxide

detector and alarm must be placed in a living area outside the bedrooms. The carbon monoxide detector and alarm must comply with NFPA 720 (2005 Edition).

2) A carbon monoxide detector shall:

a) Be located inn the room where the boiler and/or equipment is located; b) Be either hard-wired or battery powered or both; and: c) Shall comply with NFPA 720 (2005 Edition).

3) A product-approved vent terminal must be used, and if applicable, a productapproved air intake must be used. Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall remain with the appliance and/or equipment at the completion of the installation.

3 Description of the boiler

Room sealed boiler

The boiler retreives its combustion air from outside then

discharges the ue gasses to

the outside.

Condensing

Retrieves heat as much as possible from the ue gasses. Water condensates on the heat exchanger.

Modulating

Stepless higher or lower burning according to the heat demand.

The Rinnai E boiler is a room sealed, condensing and modulating central heating boiler, with an integrated DHW fascility.

The boiler is provided with a compact stainless steel heat exchanger with smooth tubes. This design is a well thought out principle using durable materials. The boiler burns gas for supplying heat. The heat is transferred in the heat exchanger to the water in the central heating system. By cooling down the exhaust gases

condensate is formed. This results in high efciency. The condensate, which has

no effect on the heat exchanger and the function of the boiler, is drained through condensate collector trap.

The boiler is provided with an intelligent control system (CMS Control Management System). The boiler anticipates the heat demand of the central heating system or the domestic hot water facility system.

When an outdoor sensor is connected to the boiler it will operate weather dependantly using outdoor reset. This means that the boiler control measures the outside temperature and supply temperature. With this data the boiler calculates the optimal supply temperature for the installation.

Explanation of the appliance type: Rinnai E110CN E = Type 110 = Nominal load in (x1000) BTU C = C = Combi N = Natural Gas (P = Propane Gas)

Different boilertypes:

Combi boiler with integrated DHW fascility E75CN E110CN

Installation & Servicing Instructions Rinnai E-Series

E75CP E110CP

4 Packaging and transportation

4.1 Scope of delivery

The boiler is supplied ready for use.

• Please check if the packaging is intact.

• Check if all the items listed are included in the delivery.

The supply kit is contents:

• Boiler with casing; • Template;

• Automatic air separator (inside the boiler); • Installation instructions;

• Wall mounting suspension bracket; • User manual;

• Bronze adapter ttings; • Service manual;

• 3" PP exhaust adapters (x2); • Outdoor sensor ARV12

• Plumbing kit • 3/4" gas shut off valve

• Fixing material consisting of plugs and screws;

4.2 Transportation

CAUTION

The boiler may be damaged when not secured properly.

- Only transport the boiler using appropriate transportation equipment, such as a handtruck with a fastening belt or special equipment for maneuvering steps.

- When shipping the boiler must be secured on the transportation equipment to prevent it from falling off.

- Protect all parts against impacts if they are to be transported.

- Follow the transportation markings on the packaging.

• Packaged boilers must always be lifted and carried by two people, or you must use a handtruck or special equipment for transport.

Installation & Servicing Instructions Rinnai E-Series

5 Installation

5.1 Requirements for the installation room

DANGER

- The room where the boiler will be installed must always be frost free.

- Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.

- Never use or store any chlorinated detergents or halogenated hydrocarbons (e.g. in spraycans, solvents and detergents, paints, adhesives) in proximity of the boiler.

- The boiler must be installed in such a way that it is protected from water (dripping, spraying, rain, etc.) during boiler operation and service (circulator replacement, condensate trap, control replacement, etc.)

- This boiler is for intended for indoor installations only.

Products to avoid present in boiler room and/or around combustion air intake

Spray cans containing chloro-/fluorcarbons Ammonium and/or ammonium solutions Permanent wave solutions Chlorinated waxes and/or cleaners Swimming pool chemicals based on chlorine Calcium chloride used for thawing Sodium chloride used for water softening Refrigerant leaks Paint or varnish removers Hydrochloric acid/muriatic acid Cements and glues Antistatic fabric softeners used in clothes dryers Chlorine-type bleaches, detergents, and cleaning solvents found in household laundry rooms

Adhesives used to fasten building products and other similar products

Areas likel

Dry cleaning/laundry areas and establishments Swimming pools Metal fabrication plants Beauty shops Refrigeration repair shops Photo processing plants Auto body shops Plastic manufacturing plants Furniture refinishing areas and establishments New building construction Remodeling areas Garages with workshops

to have contaminants

Installation & Servicing Instructions Rinnai E-Series

5.2 Fitting the boiler

- Remove the packaging materials.

NOTICE

CAUTION

- Lay the boiler on its back during unpacking. Remove the casing from the boiler. This part can be left apart during installation. It must be placed on the boiler and xed with the screw behind the door and in the 4 quick releases before the boiler is started up.

Turn the boiler to its side and remove the wall bracket from the back of the boiler by removing the 2 screws.

The boiler can be mounted practically to any wall with the suspension bracket and the enclosed mounting equipment.

- The wall must be at and of sufcient strength in order to be able to securely hold

and support the boiler weight with its water content.

- Take note of the necessary space around the boiler for installation of venting system, pipework and servicing. See drawing on pages 12 to 15.

The location of the boiler can be determined by using the template supplied with the boiler documentation. Remember to account for the spacing of the plumbing kit.

- Drill the necessary holes using the template

- Install the mounting bracket to the wall using the supplied mounting materials

Lifting and carrying precautions: To avoid personal injury please follow these recommendations:

- Always lift the boiler with 2 people or use special equipment.

- When lifting the boiler, bend the knees, and keep the back straight and feet apart.

- Do not lift and twist at the same time.

- Lift and carry the boiler close to the body.

- Wear protective clothing and gloves to protect from any sharp edges.

WARNING

Lift the boiler only by the boiler's rear wall.

- Dispose the packaging materials.

Installation & Servicing Instructions Rinnai E-Series

5.3 Dimensions

ceiling

250mm

Min. 10" /

wall

dimensions figure 1

Boiler type

A Height 25.6" / 650 25.6" / 650 B Height with expansion tank 34.3" / 870 C Width 19.7" / 500 19.7" / 500 D Depth 15.6" / 395 15.6" / 395 E Left side / vent 13.2" / 335 13.2" / 335 F Center to center / vent and air supply 4.7" / 120 4.7" / 120 G Back / vent 10.6" / 270 10.6" / 270 H Left side / gas pipe 9.8" / 250 9.8" / 250 J Left side / supply pipe 5.9" / 150 5.9" / 150 K Left side / return pipe 13.8" / 350 13.8" / 350 L Left side / condensate pipe 15.9" / 405 15.9" / 405 N Left side / cold water pipe 11.2" / 285 11.2" / 285 P Left side / hot water pipe 8.5" / 215 8.5" / 215 Q Pipe length of g* 0.7" / 19 8.5" / 215 R Pipe length of c* 1.6" / 40 1.6" / 40 S Pipe length of f, r, k and w* 2" / 50 6.3" / 160 T Back / Center of pipe c, k and w* 1" / 26 1" / 26 U Back / Center of pipe f, g and r* 2" / 50 2" / 50

Pipe length vent co-axial

Pipe length vent parallel

dimensions table 1

Installation & Servicing Instructions Rinnai E-Series

0.4"

wall

Combi

E75CN E110CN E75CP E110CP

inches / mm inches / mm

3.7" / 95 7" / 177

Connection for combustion air supply and vent system

f w g k r c

boiler connections / mounting points figure 2

Boiler type

Combi

E75CN E110CN E75CP E110CP

Vent system / Combustion air supply Gas pipe - g

Supply pipe - f

Return pipe - r Condensate pipe - c Cold water pipe - k

Hot water pipe - w

connection diameters table 2

80/125mm 80/125mm

3/4"M-NPT 3/4"M-NPT

0.87" x 3/4"M-NPT /

22mm

0.87" x 3/4"M-NPT /

22mm

G3/4"x

3/4"M-NPT

G3/4"x

3/4"M-NPT

0.87" / 22mm 0.87" / 22mm

0.59" x 3/4"M-NPT /

15mm

0.59" x 3/4"M-NPT /

15mm

G1/2"x

3/4"M-NPT

G1/2"x

3/4"M-NPT

Installation & Servicing Instructions Rinnai E-Series

5.3.1 Plumbing Kits

Plumbing Kit 1

Suitable for: E75CN / E75CP E110CN / E110CP

Rinnai supplies with each type of boiler a Plumbing kit. Find below the dimensions. See chapter 6.1 for additional information.

(REF. 16.07)

(REF. 5.12)

(REF. 17.76)

200mm

7.87

1 1/4”1 1/4”

plumbing kit 1 figure 3

Installation & Servicing Instructions Rinnai E-Series

5.3.2 Clearances from boiler

ceiling

Min. 10" /

250mm

15.7"

400

wall

24"

600

0.4"

service clearances to the boiler figure 4

Minimum required clearances

to combustibles

All types

inch / mm inch / mm inch / mm

Top of boiler 2" / 50 2" / 50 10" / 250 Back of boiler 0" 0" 0 Front of boiler 6" / 150 6" / 150 24" / 600 Left side of boiler 2" / 50 2" / 50 2" / 50 Right side of boiler 2" / 50 2" / 50 2" / 50 Floor / Ground 12" / 300 12" / 300 30" / 762 Vent 0" 0" 0"

clearances to the boiler table 3

Minimum required clearances

to non-combustibles

ll types

Recommended

service clearances

ll types

For closet installation: clearance is 1” / 25mm from the front. Low Loss Header

Clearances to combustible and non-Combustible is 0 inch for sides, top, front and oor/ground

Installation & Servicing Instructions Rinnai E-Series

5.4 Technical specications

E-Series

Natural gas

Boiler type E75CN E110CN E75CP E110CP

Input Hs CH BTU/hr 75,000 110,000 75,000 110,000

kW 22 32 22 32

Propane orifice diameter inch / mm n.a. n.a. 0.16" / 4.15 0.20" / 5.2

Display indication at start-up 22.t 32.t 22.tP 32.tP Q

Output non-condensing CH

Output EN677 efficiency CH

Output AFUE CH

Efficiency at 98.6/86°F (36/30°C) part load, Hs, EN677 CH AFUE according IBR

(at full load)

Electr. power consumption max. W Electr. power consumption stand by W Current V/Hz Fuse rating A Degree of protection acc. EN 60529 Weight (empty) Water content CH Water content DHW After run time pump CH min After run time pump DHW min

Water pressure min.-max.

Water pressure DHW max.

Flow temperature max. Pump type UPS20-48 UPS20-58 UPS20-48 UPS20-58 Available pump height CH PSI / kPa 3.8 / 26 0.7 / 5 3.8 / 26 0.7 / 5 Approvals DHW flow (at 50°F) DHW flow (at 10°C) DHW flow (at 75°F) gallon/min DHW flow (at 23.9°C) liter/min DHW temperature (T

=50°F (10°C)

Pressure difference DHW PSI / bar 2.9 / 0.2 4.4 2.9 / 0.2 4.4 Content expansion vessel Pre-charge pressure expansion vessel PSI / bar

BTU/hr 67,500 98,000 67,500 98,000 kW 19.8 28.8 19.8 28.8 BTU/hr 74,100 108,000 74,100 108,000 kW 21.7 31.7 21.7 31.7 BTU/hr 72,400 105,700 72,400 105,700 kW 21.2 30.7 21.2 30.7

% 98.8 99.0 98.8 99.0 % 96.5 96.1 96.5 96.1

4.4 - 4.7 145

120Vac/60Hz

5AF & 4AT

IPX4D (IPX0D in case of room air) lbs / kg gallon / liter gallon / liter

91 / 39 101 / 40 91 / 39 101 / 40

0.9 / 3.5 1.3 / 5 0.9 / 3.5 1.3 / 5

0.13 / 0.5 0.18 / 0.7 0.13 / 0.5 0.18 / 0.7 5 1

PSI / bar PSI / bar °F / °C

14-43 / 1-3

150 / 10 176 / 80

ASME, CSA gallon/min 4.6 4.6 liter/min 17.4 17.4

2.1 3.2 2.1 3.2

7.9 12.1 7.9 12.1

°F / °C

gallon / liter

2.1 / 8 3.1 / 12 2.1 / 8 3.1 / 12

176 / 80

14.5 / 1

Propane gas

4.8 - 5.1

CSA number

Technical specifications Table 4

Installation & Servicing Instructions Rinnai E-Series

2183087

6 Connecting the boiler

The boiler has the following connection pipes;

- The central heating circuit pipes. These must connected to the plumbing kit by means of adapter ttings.

See further chapter 6.1;

- The gas supply pipe. It is provided with a 3/4" male thread into which the tail piece of the gas valve can

be screwed. See further chapter 6.4;

- Cold and hot water pipes for domestic hot water (DHW). These consist of 3/4" (15 mm) copper pipe and can be connected to the installation

by means of 1/2" M-NPT adapter ttings. See further chapter 6.5;

- The condensation drain pipe.

It consists of an oval 1" (22 mm) plastic pipe. The drain pipe can be connected to

this by means of an open connection. If the open connection is tted in a different

location, then the pipe can be lengthened by means of a 1 1/4" (32 mm) PVC sleeve. See further chapter 6.6;

- The vent system and air supply system.

It consists of a concentric connection 3"/5" (80/125 mm). The boiler can be converted

to a twin pipe connection that will accept 80mm ue and intake air or with the use of the included adapters 3” PVC/CPVC ue and intake. See further chapter 6.7.

The pipe to be connected to the boiler must be cleaned before connecting in

NOTICE

order to prevent dirt from entering and damaging the boiler.

6.1 Central heating system

Connect the central heating system according to its instructions.

The boiler pipes can be connected to the installation by means of compression ttings.

Reducers should be used for connecting to thick-walled pipe (welded or threaded).

When removing the plastic sealing caps from the pipes, dirty testing water

NOTICE

may drain from the boiler.

A Plumbing Kit must be tted to the boiler.

The boiler, when used in connection with a refrigeration system, must be installed so the chilled medium is piped in parallel with the boiler with appropriate valves to prevent the chilled medium from entering the boiler.

The boiler piping system of a hot water boiler connected to heating coils located in air handling units where they may be exposed to refrigerated air circulation must be equipped with ow control valves or other automatic means to prevent gravity circulation of the boiler water during the cooling cycle.

Installation & Servicing Instructions Rinnai E-Series

6.1.1 Plumbing Kit installation

Rinnai supplies specic Plumbing Kits with each boiler type, which must be tted

NOTICE

directly underneath the boiler on the supply and return pipe. Use of the Rinnai boiler without the plumbing kit will result in the void of warranty.

To protect the entire heating system we recommend installing a dirt particle trap in the return circuit. When the boiler is installed to an existing heating system this trap is required. Use of a Y strainer is not permitted as substitute for a dirt trap.

- Install shut-off valves immediately before and after the dirt particle lter to allow the lter to be cleaned.

- Position 3 (gure 6) is a garden house thread boiler drain, that can be used to

drain the boiler or add water tratment additives to the system, such as inhibitors or glycol.

- Position 4 (gure 6) is the supply connectionfor an idirect tank when used with the

optinal 3-way valve kit.

- For information on locating the expansion tank and system ll, please see the

Rinnai Boiler Applications Manual.

Thoroughly ush all pipes and radiators. We recommend the use of a Rinnai approved system cleaner. Refer to the Rinnai Boiler Applications Manual for an approved list of Rinnai system cleaners.

Compression fittings.

Parts:

1. Nut

2. Ferrule

3. Fitting

Fitting instructions:

1. Push the com ple te

2. Turn the nut handtight

- Refer to the installation template and chapter 5.3 for the pipe connection dimensions.

- Fit the bronze adapter ttings, supplied with the boiler (g. 5, pos. 4) rst to the

Plumbing Kit and then to the boiler.

- Connect the expansion tank to the system. See chapter 6.2.

- Connect the pipes so that they are free from strain.

fitting over the pipe as far as possible. Ferrule sh ould be ov er the pipe completely.

clockwise.

1. Plumbing kit

2. Safety valve

3. Filling connection

4. Bronze adapter ttings

5. Service valves

6. Flow 1 1/4"

7. Return 1 1/4"

8. External pump

3. Use 2 wrenches, one to hold the fitting on its place, the other fo r tighten the n ut clockwise in 3/4 turn.

Plumbing Kit installation g. 5

Installation & Servicing Instructions Rinnai E-Series

NOTICE

The boiler has a self-adjusting and self-protecting control system for the load and the pump capacity. By this means the temperature difference between the supply and return water is checked and controlled.

If the installation resistance is over the stated value; the load will be adjusted until an acceptable temperature difference between supply and return water has been obtained. If, after this, the temperature difference is still not acceptable then the boiler will switch off and wait until an acceptable temperature has arisen. If an unacceptable temperature is detected, the control will repeatedly try to achieve

water ow over the boiler. If not the boiler will switch off. The electrical side of an external circulation pump (g. 6, pos. 8) can be connected

to the Control Tower. This pump thus switches simultaneously to the boiler pump. The maximum absorbed current consumption of the external circulation pump may not exceed 120V, 2 Amp. If a pump with a larger current draw is required an isolation relay must be used. See the Rinnai Boiler Applications Manual for further information. The extra external pump must be selected according the installation resistance and

required ow. As standard the boiler is provided with a water lter in the return pipe of the boiler, so

that debris of the central heating water is prevented from affecting the boiler.

When using more than one boiler in an installation please refer to the cascade installation instructions.

The boiler is designed to be used on pressurized heating systems only.

PSI

0 2 4 6 8 10 12

UPS 20-48 UPS 20-58 Resistance OSS1 Resistance OSS2

25%

pump index lines graph 1

UPS 20-58 100%

Q [gallons/min]

Resistance E75CUPS 20-48

Resistance E110C

32.3

27.7

23.0

18.5

13.8

Feet of head

9.2

4.6

Installation & Servicing Instructions Rinnai E-Series

6.1.2 Safety valve

NOTICE

An ASME 30 psi pressure relief valve is installed on the plumbing kit included with the boiler.

6.1.3 Low water cut off

The Rinnai E boiler has a factory installed pressure switch type Low Water Cut

NOTICE

Off (LWCO). Check your local codes to see if a Low Water Cut Off is required (LWCO) and if this device conforms to local code. See the Rinnai Boiler Applications Manual for further information.

The Low water cut off is not serviceable.

6.2 Expansion tank

The E-Series boilers are equiped with an internal expansion tank. The tank of the E75CN and E75CP is positioned inside the boiler casing. This expansion tank has a pre-charge pressure of 14.5 PSI / 1 Bar and a capacity of 2.1 gallon / 8 litres. The tank of the E110CN and E110CP is positioned directly beneath the boiler and together with the casing forms a single entity with the boiler. The casing can be removed by pulling forwards. The expansion tank has a pre-charge pressure of 14.5 PSI / 1 Bar and a capacity of 3.1 gallon / 12 litres. If a larger capacity expansion tank is needed for the installation a standard expansion

vessel should be tted additionally.

NOTICE

In that case choose an expansion tank volume, of which the summary is geared to the installation’s water capacity. The pre-charge pressure depends on the installation height above the expansion tank. Fit the expansion tank into the return pipe as close as possible to the boiler. The extra expansion tank should be sourced locally. Please refer to the expansion tank manufacturer for further information.

Fill the expansion tank to a minimum of 14.5 psi.

Installation & Servicing Instructions Rinnai E-Series

6.3 Underoor heating system (plastic pipes)

When using oxygen-permeable pipes, e. g. for underoor heating systems, the system

must be separated using plate heat exchangers.

NOTICE

DANGER

WARNING

DANGER

No recourse can be made to the terms of the warranty in the event of failure to regard the regulations pertaining to plastic underoor heating pipes.

6.4 Gas supply connection

Only work on gas lines if you are licensed for such work. If these instructions are not followed exactly, a re or explosion may result causing property damage, personal injury or death.

Rinnai wall mounted boilers are built to run on Natural Gas or Propane Gas. The gas type the boiler is suitable for is indicated on the packaging and on the boiler by a blue label with Natural Gas or a green label with Propane Gas and on the identication plate on the boiler. First check the identication plate on the boiler for the suitable gas type.

Do not use the boiler for another type of gas than indicated on the identication plate of the boiler. This will cause improper functioning and can damage the boiler.

Natural gas: resume with chapter 6.4.1 Propane gas: resume with chapter 6.4.2

Installation & Servicing Instructions Rinnai E-Series

6.4.1. Gas connection with natural gas

NOTICE

Sediment trap gure 7

The gas supply connection must comply with local regulations or, if such regulations do not exist, with the National Fuel Gas Code, ANSI Z 223.1. For Canada, the gas connection must comply with local regulations or, if such regulations do not exist, with the CAN/CSA B149.1, Natural Gas and Propane Installation Code.

Pipe sizing for natural gas

Contact gas supplier to size the gas supply line and meter.

Gas piping

A sediment trap must be installed upstream of the gas controls.

The boiler gas pipe is equiped with external 3/4" M-NPT thread, onto which the tail

piece of the gas shut off valve can be connected. Use appropiate sealing. The connection to the boiler must include a suitable method of disconnection and a gas

control valve must be installed adjacent to the boiler for isolation purposes. The nominal

inlet gas pressure measured at the boiler should be 7" W.C. (18 mbar) for Natural gas (Gas A). Maximum pressure with no ow (lockup) or with the boiler running is 10.5 inches W.C. Minimum pressure with the gas owing (verify during boiler startup) is

5.0 inches W.C.

The gas pipe must be tted to the gas valve free from any strain.

NOTICE

DANGER

NOTICE

Make sure that the gas pipe system does not contain dirt, particularly with new pipes.

Always check the safety of the gas pipe system by means of a bubble test using leak-search spray.

The boiler and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSI (3.5kPa).

The boiler must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSI (3.5 kPa).

Installation & Servicing Instructions Rinnai E-Series

6.4.2 Gas connection with propane gas

NOTICE

DANGER

Pipe sizing for propane gas

- Contact gas supplier to size pipes, tanks, and 100% lockup gas pressure regulator.

Propane Supply Pressure Requirements

- Adjust propane supply regulator provided by the gas supplier for 14 inches W.C. maximum pressure.

- Pressure required at gas valve inlet pressure port:

- Maximum 14 inches W.C. with no ow (lockup) or with boiler running.

- Minimum 8 inches W.C. with gas owing (verify during boiler startup).

Ensure that the high gas pressure regulator is installed at least 6 to 10 feet upstream of the boiler.

Gas piping

- Use a gas shut off valve compatible with propane gases.

- A sediment trap must be provide upstream of the gas controls.

The boiler pipe is equiped with external 3/4" M-NPT thread, onto which the tail piece

of the gas shut off valve can be screwed. Use appropriate sealing.

Gas shut off valve onto boiler

gure 7

NOTICE

DANGER

NOTICE

The connection to the boiler must include a suitable method of disconnection. A gas control valve must be installed adjacent to the boiler for isolation purposes. The nominal inlet working gas pressure measured at the boiler should be 12 inch W.C. (30mbar) for Propane gas (Gas E).

The gas pipe must be tted to the gas valve free from any strain.

Make sure that the gas pipe system does not contain dirt, particularly with new pipes.

Always check the safety of the gas pipe system by means of a bubble test using leak-search spray.

The boiler and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSI (3.5kPa).

Installation & Servicing Instructions Rinnai E-Series

6.5 Hot water supply

Connection of the drinking water installation should be performed according to the national secondary drinking water regulations.

DANGER

NOTICE

Do NOT use toxic chemicals, such as are used for boiler treatment in potable water heating systems used for space heating.

The sanitary water pipes can be connected to the installation by use of adapter

ttings. The cold water inlet on the Combi boilers must be equiped with the following components (counted in the water ow direction):

Flow regulator valve (supplied), Safety group, Expansion vessel 87 PSI / 6bar (potable water, blue).

The 3/4" NPT adapter tting with ow reducing valve must be tted in the cold water

connection.

A ow regulator valve is supplied with the boiler in a 3/4"NPT adapter tting. The ow regulator valve ensures that a quantity of water is supplied which has a outlet

temperature of 120°F (assuming a cold water temperature of 45°F). The quantity of water is virtually unaffected by the water pressure.

When there is a water pressure lower than 22PSI / 1.5 bar it is advisable to remove the inside mechanism of the ow reducing valve.

6.6 Condensate drain pipe

This boiler produces condensate. Condensate must be drained otherwise the boiler will not function and can cause property damage.

NOTICE

The condensation drain pipe should be connected to a drain in the building by means of an open connection. By this means the possibility of drain gases effecting the boiler

is prevented. The drain connection should have a minimum diameter of 1.3" / 32mm.

Install the condensation drain pipe according to the applicable rules and regulations.

If the condensate outlet of the boiler is lower than the public sewage system a condensate pump must be used. The condensate produced by the boiler has a pH value between 3 and 4. Install a neutralization unit if required by the local code. It is recommended, but not required to install a condensate neutralizer.

Do not drain the condensation water to the external rain gutter because of the danger of freezing and blockage of the drain.

Before putting the boiler into operation ll the condensate trap with 1.27 cups / 300 ml of water. If the boiler will be installed in a high temperature installation such as baseboard, then ll the condensate trap with mineral oil instead of water.

Use materials approved by the authority having jurisdiction. In absence of such authority, PVC and CPVC pipe must comply with ASTM D1785, F441 or D2665. Cement and primer must comply with ASTM D2564 or F493. For Canada, use CSA or ULC certied PVC or CPVC pipe, ttings and cement.

NOTICE

Installation & Servicing Instructions Rinnai E-Series

Periodic cleaning of the condensate disposal system must be carried out. See the Rinnai Boiler Application Manual for further information and for a piping

diagram for the condensate.

6.7 Vent system and air supply system

Provisions for combustion and ventilation air must be made in accordance with section, Air for Combustion and Ventilation of the National Flue Gas Code, ANSI Z223.1, or Sections 7.2, 7.3 of 7.4 of CAN/CGA B149.1, Installation Codes, or applicable provisions of the local building codes.

- Do not store chemicals near the boiler or in rooms where the air is being supplied to the boiler. See the list on page 10.

- Do not allow the ue gases of other appliances to enter the boiler.

- Keep cabinet free of moisture

NOTICE

In the event that the system has actuated to shut off the main burner gas, do not attempt to place the boiler in operation. Contact a qualied service agency.

6.7.1 Intake / Exhaust Guidelines

Refer to the specic instructions on your vent product for additional installation

requirements.

• You must use vent components that are certied and listed with this model.

• Do not combine vent components from different manufacturers.

• Venting should be as direct as possible with a minimum number of pipe ttings.

• Avoid dips or sags in horizontal vent runs by installing supports per the vent

manufacturer’s instructions.

• Support horizontal vent runs every four feet and all vertical vent runs every six

feet or in accordance with local codes.

• Vent diameter must not be reduced.

• The boiler is unsuitable to install on a common vent installation, see also chapter 19.

• Do not connect the venting system with an existing vent or chimney.

• Do not common vent with the vent pipe of any other water heater or appliance.

• Vent connections must be rmly pressed together so that the gaskets form an air

tight seal.

• Refer to the instructions of the vent system manufacturer for component assembly

instructions.

• If the vent system is to be enclosed, it is suggested that the design of the enclosure

shall permit inspection of the vent system. The design of such enclosure shall be deemed acceptable by the installer or the local inspector.

NOTICE

If it becomes necessary to access an enclosed vent system for service or repairs, Rinnai is not responsible for any costs or difculties in accessing the vent system. Warranty does not cover obtaining access to an enclosed vent system.

Installation & Servicing Instructions Rinnai E-Series

6.7.2a Examples vent and air supply systems (concentric)

Wall thickness for vent termination installation: Minimum: 100mm / 4” Maximum: 508mm / 20”

Short termination with wall terminal

figure 9A

Examples wall terminals

Termination with wall terminal on higher level

figure 9B

Short termination with roof terminal

figure 10A

Examples roof terminals

Termination with roof terminal and bends

figure 10B

Installation & Servicing Instructions Rinnai E-Series

6.7.2 b Examples vent and air supply systems (parallel)

Wall thickness for vent termination installation: Minimum: 100mm / 4” Maximum: 508mm / 20”

Horizontal with concentric termination figure 11A

Examples sealed combustions

Horizontal with parallel termination figure 11B

10" MINIMUM INSIDE EDGE

T`O INSIDE EDGE

Vertical vent and horizontal air intake

figure 11C

12" OVER

MAXIMUM

SNOW LEVEL

OR 24"

WHICHEVER IS

GREATER

Vertical with concentric termination

figure 11D

Vertical with parallel termination

figure 11E

Installation & Servicing Instructions Rinnai E-Series

6.7.3 Installation of the vent system

NOTICE

Consult local and state codes pertaining to special building code and re department requirements. Adhere to national code requirements.

Follow the listed maximum length of vent systems, which are boiler output dependent. The maximum permissible lengths are listed in table 9, chapter 6.7.6.

Decide how to install the exhaust and air intake system. You can choose between:

- Concentric system (see page 26)

The concentric connection is provided standard initially.

The boiler concentric connection diameter is 3"/5" (80/125 mm), to which the venting and air supply system can be tted, with or without elbow pieces. The maximum permissible pipe length

is displayed in table 9, chapter 6.7.6.

- Parallel system (see page 27)

The boiler can be converted to a parallel system with supplied adapters.

It is possible to use a parallel pipe connection of 2x 3". In this case a seperate supplied kit, with 2 vent adapters 3" (ø80mm), cover 5" (ø125mm), vent exhaust pipe and gaskets should be tted instead of the concentric vent adapter on top of the boiler. See gure 12 for installation.

The maximum permissible pipe length is set out in table 9, chapter 6.7.6.

- Room Air System (outdoor combustion air)

The boiler can use room air for combustion. If this option is selected the boiler must rst be converted to the Parallel system. A single exhaust pipe can then be tted. It is required to use a room air lter when using indoor air for combustion. The maximum permissible pipe length

is set out in table 9, chapter 6.7.6.

NOTICE

A B C D

boiler conversion from concentric to parallel gure 12

A. 1. Push the 2 clips slightly outwards B. 2. Pull the concentric adaptor out of the boiler

3. Press the cover in the connection at the back from inside out

C. 4. Push the 3" adapter into the connection at the back of the boiler (= air intake)

5. Pull the rubber seal around the bottom of the exhaust connector

6. Push the exhaust connector in the boiler, in the boiler exhaust pipe until 'CLICK'

7. Push the 5" cover over the exhaust connector in the 5" opening until 'CLICK'

8. Push the rubber plug in open position in the O2 measuring opening and close the stop.

9. Push the gasket around the top of the exhaust connector

10. Push the 3" exhaust adaptor in the exhaust connector.

D. Connect the parallel vent system.

We advise to install a vent system out of the venting system program supplied by Rinnai (See chapter 19 Parts list Vent system). For further information about the available components of the venting and air supply system we recommend you consult Rinnai and the Installation instructions and parts list documentation.

9 7

6 8

Installation & Servicing Instructions Rinnai E-Series

6.7.4 Recommended vent/air intake terminal position

Terminals should be positioned as to avoid products of combustion entering openings into buildings or other vents.

Maintain 12” of clearance above the highest anticipated snow level or grade or, whichever is greater. Please refer to your local codes for the snow level in your area.

Terminal positions figure 14

Ref Description Canadian Installations - Direct Vent

A Clearance above grade, veranda, porch,

deck, or balcony

B Clearance to window or door that may

be opened

C Clearance to permanently closed window * * * D Vertical clearance to ventilated sof-

t, located above the terminal within a

horizontal distance of 2 feet (61 cm) from

the center line of the terminal E Clearance to unventilated soft * * * F Clearance to outside corner * * *

G Clearance to inside corner * * *

H Clearance to each side of center line ex-

tended above meter/regulator assembly

I Clearance to service regulator vent outlet 36 inches (91 cm) * *

J Clearance to nonmechanical air supply

inlet to building or the combustion air inlet

to any other appliance

K Clearance to a mechanical air supply

inlet L Clearance above paved sidewalk or

paved driveway located on public

property

M Clearance under veranda, porch, deck,

or balcony

6 inches (15 cm) for appliances < 10,000

100,000 Btuh (30 kW), 36 inches (91 cm)

3 feet (91 cm) within a height 15 feet (4.5

6 inches (15 cm) for appliances < 10,000

100,000 Btuh (30 kW), 36 inches (91 cm)

and non Direct Vent

12 inches (30 cm) 12 inches (30 cm) 12 inches (30 cm)

Btuh (3 kW), 12 inches (30 cm) for ap-

pliances > 10,000 Btuh (3 kW) and <

for appliances > 100,000 Btuh (30 kW)

* * *

m) above the meter/regulator assembly

Btuh (3 kW), 12 inches (30 cm) for ap-

pliances > 10,000 Btuh (3 kW) and <

for appliances > 100,000 Btuh (30 kW)

6 feet (1.83 m) 3 feet (91 cm) above if within 10 feet (3

7 feet (2.13 m) [1] * 7 feet (2.13 m)

12 inches (30 cm) [2] * *

US Installations Direct Vent US Installations

6 inches (15 cm) for appliances < 10,000

Btuh (3 kW), 9 inches (30 cm) for appliances > 10,000 Btuh (3 kW) and <

50,000 Btuh (30 kW), 12 inches (91 cm)

for appliances > 50,000 Btuh (30 kW)

* *

6 inches (15 cm) for appliances < 10,000

Btuh (3 kW), 9 inches (30 cm) for appliances > 10,000 Btuh (3 kW) and <

50,000 Btuh (30 kW), 12 inches (91 cm)

for appliances > 50,000 Btuh (30 kW)

m) horizontally

non Direct Vent

4 feet (1.2 m) below or to

side of opening; 1 foot (300

mm) above opening

4 feet (1.2 m) below or to

side of opening; 1 foot (300

mm) above opening

3 feet (91 cm) above if wit-

hin 10 feet (3 m) horizontally

[1] A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings.

[2] Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the oor. * For clearances not specied in ANSI Z223.1/NFPA 54 or CSA B149.1, clearances are in accordance with local installation codes and the

requirements of the gas supplier.

clearances of venting system terminals table 6

Installation & Servicing Instructions Rinnai E-Series

6.7.4 Recommended vent/air intake terminal position

NOTICE

CAUTION

NOTICE

Terminals should be positioned as to avoid products of combustion entering openings into buildings or other vents.

Maintain 12” of clearance above the highest anticipated snow level or grade or, whichever is greater. Please refer to your local codes for the snow level in your area.

The termination shall be at least 4 feet (1,220 mm) for the US and 6 feet (1,830 mm) for Canada distance from electric meters, gas meters, regulators and relief equipment. (for room air application only)

Horizontal vent systems should always be installed sloping towards the boiler (min. 21 mm/m, 1/4 “/ feet), in order to avoid condensate retaining in the vent system. With the condensate running back to the boiler the risk of ice forming at the terminal is reduced.

The whole route of the vent system must be installed upwards, never downwards, completely nor partly.

Place pipe supports every 4 feet (1219 mm) of horizontal run, beginning with the support near the boiler to prevent movement in ttings and allow boiler to be free from any strain or weight on boiler or ttings.

The terminal should be located where dispersal of combustion products is not impeded and with due regard for the damage or discolouration that might occur to building products in the vicinity (see g 14 and 15).

Approval Codes for Installation

Item Description Flue Material United States

Plastic Vent and/or air pipes and fittings

Plastic Pipe cement and

rime

Item Description Flue Material Manufacturer US/CAN Flue system

Stainless steel vent systems AL29-4C Heat Fab Plastic Vent and/or air pipes and fittings

Approval codes for installation of venting system table 7

12" (300 mm)

minimum

EXHAUST

PVC Schedule 40 ANSI/ASTM D1785 PVC - DWV ANSI/ASTM D2665 CPVC Schedule 40 ANSI/ASTM F441 PVC ANSI/ASTM D2564 CPVC ANSI/ASTM F493

PPS Ubbink

12" (300 mm)

minimum

concentric

UL1738 twin pipe

Fittings or Piping Equivalent

45 degree elbow 3 0.91 90 degree elbow 6 1.83 plastic pipe per foot 1 0.30 concentric vent kit 3 0.91

Equivalent friction loss of PVC/CPVC table 8

Saf-T Vent SC Saf-T Vent EZ Seal

Rolux Condensing Vent System

feet m

INTAKE

12" (300 mm)

minimum

Installation & Servicing Instructions Rinnai E-Series

Terminal positions PVC figure 15

12" (300 mm)

minimum

12" (300 mm)

minimum

In certain weather conditions condensation may also accumulate on the

NOTICE

outside of the air inlet pipe. Such conditions must be considered and where necessary insulation of the inlet pipe may be required. In cold and/or humid weather water vapor may condense on leaving the vent terminal. The effect of such ‘water condensation’ must be considered.

The terminal must be located in a place not likely to cause a nuisance.

Use the Instructions of the Rinnai venting system for installation and service.

Cellular or Foam core PVC is not permitted for use with the boiler.

6.7.5 Dimensioning of the exhaust and air intake duct

DANGER

WARNING

NOTICE

WARNING

NOTICE

The wall mounted boiler must be vented and supplied with combustion and ventilation air as described in this section. Ensure the vent and air piping and the combustion air supply comply with these instructions regarding vent system, air system, and combustion air quality.

Inspect nished vent and air piping thoroughly to ensure all are airtight and comply with the instructions provided and with all requirements of applicable codes.

Failure to provide a properly installed vent and air system may cause severe personal injury or death.

Use only the material listed in Rinnai's vent documentation for vent pipe, and ttings. Failure to comply could result in severe personal injury, death or substantial property damage.

Installation must comply with local requirements and with the National Fuel Gas Code, ANSI Z223.1 for U.S installations or CSA B 149.1 for Canadian installations.

For closet and alcove installation, CPVC material (instead of PVC) must be used in a closet/alcove structure. Failure to follow this warning could result in re, personal injury, or death.

All vent pipes must be connected and properly supported, and the exhaust must be pitched a minimum of a 1/4” inch per foot back to the boiler (to allow drainage of condensate). Please refer to the venting manufacturer's manual to see if a larger pitch is required for specic venting sytems.

For the Room Air System, combustion air piping from the outside MUST BE used. Use of combustion air from indoor rooms using louvers, plenums, or any other devices is not authorized.

See the Rinnai Boiler Applications Manual for further information on venting.

Installation & Servicing Instructions Rinnai E-Series

6.7.6 Combustion air and vent piping lengths.

Parallel system

Length tube Number of

elbows 90°

Combustion air

ft ft ft ft ft 0.5 ft

ent

ft ft ft ft ft 0.5 ft

In the table below you nd the maximum equivalent pipe length of the vent/air system based on 3" diameter. These lengths are for single pipe (room air), twin pipe, and

concentric venting systems.

Boiler type 3” Max Vent equivalent length 3” Max Air equivalent length

E75 100 feet 100 feet E110 100 feet 100 feet

Equivalent vent length table 9

Calculation of equivalent length vent system

Choose the vent type and ll out the corresponding table.

* When determining equivalent combustion air and vent length, add 6 feet for each 90° elbow, 3 feet for each 45° elbow, 5 feet for the concentric terminal in the Parallel System, and 2 feet for the concentric terminal in the Concentric System .

x 6*

Number of

elbows 45°

x 3*

Concentric

terminal

dd 5 ft.

Total Multiply with

factor

Total equivalent len

Equivalent

length

Concentric system

Length concentric tube, boiler to roof

horizontal

Number of

elbows 90°

x 6*

ft ft ft ft ft 1.0 ft

Number of

elbows 45°

x 3*

Concentric

terminal

dd 2 ft.

Total Multiply with

factor

Total equivalent

length

Example of calculation:

Twin tube (parallel) with terminal Combustion air length : 24 ft with elbow 3 x 90° Vent length : 24 ft with elbow 2 x 90°, elbow 2 x 45°

Calculation: Equivalent Air Length : (24+3x6+2) x 0.5 = 23 ft

Equivalent Vent Length : (24+2x6+2x3+2) x 0.5 = 23 ft +Total = 46 ft.

Installation & Servicing Instructions Rinnai E-Series

6.7.7 Calculation of compensation factor

The compensation factor eliminates or reduces the natural effect of derate of maximum input caused by the resistance of the vent system and/or the impact of the altitude.

1. Determine the Compensation Factor Vent System CF(V) in the table below.

Boiler typeEq. length (ft)

E75 E110

min max

0 10 0 0 11 20 0 0 21 30 0 2 31 40 1 4 41 60 2 6 61 80 3 8 81 100 4 10

Compensation factor vent system CP(V) table 10

2. Determine the Compensation Factor Altitude CF(A) in the table below.

Altitude (ft) Boiler type

min max

0 1 1,000 2,000 2,000 3,000 3,000 4,000 4,000 5,000 5,000 6,000 6,000 7,000 7,000 8,000 8,000 9,000 9,000 10,000

Compensation factor altitude CP(A) table 11

E75

CF (A)

CF (V)

E110

6 12 18 24 30 36 42 48 54

NOTICE

WARNING

Any application or installation above 10,000 must be reviewed by Rinnai's Engineering group. This is to ensure the product is installed and the overall system is designed properly and that the units are commisioned properly. Not involving of Rinnai's Engineering group would result in no support of the product and no warranty.

3. Calculate the Compensation Factor Total CF(T): CF(T) = CF(V) + CF(A) The result is the setting for Parameter 73. Change parameter 73 according to this result. See Chapter 10.1 how to change

parameters.

Example of calculation: E110 Eq. lenth vent system (taken from previous example) 46 ft CF(V) = 6 Altitude 7,200ft CF(A) = 42 + CF(T) = 48

Parameter setting (Par. 73) = 48

Do not overcompensate the boiler by setting a higher value than calculated, otherwise the boiler could be seriously damaged.

Installation & Servicing Instructions Rinnai E-Series

6.7.8 Room Air System (indoor combustion air)

When using indoor air, Rinnai strongly recommends the use of an indoor air lter, P/N 808000025.

This boiler requires adequate combustion air for ventilation and dilution of ue gases. Failure to provide adequate combustion air can result in unit failure, re, explosion,

serious bodily injury or death. Use the following methods to ensure adequate combustion air is available for correct and safe operation of this water heater. Important: Combustion air must be free of corrosive chemicals. Do not provide combustion air from corrosive environments. Appliance failure due to corrosive air is not covered by warranty.

Combustion air must be free of acid forming chemical such as sulfur, uorine and

chlorine. These chemicals have been found to cause rapid damage and decay and can become toxic when used as combustion air in gas appliances. Such chemicals can be found in, but not limited to bleach, ammonia, cat litter, aerosol sprays, cleaning solvents, varnish, paint and air fresheners. Do not store these products or similar products in the vicinity of this water heater.

Unconned Space:

An unconned space is dened in NFPA #54 "as a space whose volume is not less

than 50 cubic feet per 1000 Btu/hr (4.8 m3 per kW per hour) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with

doors, are considered a part of the unconned space." If the “unconned space”

containing the appliance(s) is in a building with tight construction, outside air may still be required for proper operation. Outside air openings should be sized the same

as for a conned space.

25FT

NOTE: 8FT CEILING

Unconned Space

91,300 BTU Boiler

Unconfined space figure 16

Unconned Space

200,000 BTU Boiler

36FT

NOTE: 8FT CEILING

Installation & Servicing Instructions Rinnai E-Series

Conned Space:

(Small Room, Closet, Alcove, Utility Room, Etc.)

A conned space is dened in the NFPA #54 as "a space whose volume is less than

50 cubic feet per 1000 Btu/hr (4.8 m3 per kW per hour) of the aggregate input rating

of all appliances installed in that space." A conned space must have two combustion

air openings. Size the combustion air openings based on the BTU input for all gas utilization equipment in the space and the method by which combustion air is supplied: Using indoor air for combustion Using outdoor air for combustion

Louvers and Grills

When sizing the permanent opening as illustrated in gure 17, consideration must be

taken for the design of the louvers or grills to maintain the required free area required for all gas utilizing equipment in the space. If the free area of the louver or grill design is not available, assume wood louvers will have 25% free area and metal louvers or grills will have 75% free area. Under no circumstance should the louver, grill or screen have openings smaller than ¼”.

Example: Wood: 10 in x 12 in x 0.25 = 30 in2 Metal: 10 in x 12 in x 0.75 = 90 in2

Location

To maintain proper circulation of combustion air two permanent openings (one up-

per, one lower) must be positioned in conned spaces. The upper shall be within 12 inches of the conned space and the lower opening shall be within 12 inches of the bottom of the conned space. Openings must be positioned as to never be obstructed.

Combustion air provided to the appliance should not be taken from any area of the structure that may produce a negative pressure (i.e. exhaust fans, powered ventilation fans).

Gas Vent / Boiler Exhaust

OUTLET AIR DUCT

BOILER

PERMANENT

OPENINGS

12in. MAX

12"

(300mm)

BOILER

INLET AIR DUCT

Louvers and grills figure 17

10"

(250mm)

Installation & Servicing Instructions Rinnai E-Series

Using Indoor Air For Combustion

When using air from other room(s) in the building, the total volume of the room(s) must be of adequate volume (Greater than 50 cubic feet per 1000 Btu/hr). Each Combustion air opening must have at least one square inch of free area for each 1000 Btuh, but not less than 100 square inches each.

Using Outdoor Air For Combustion

Outdoor air can be provided to a conned space through two permanent openings,

one commencing within 12 in. (300mm) of the top and one commencing within 12”

(300mm) of the bottom, of the conned space. The openings shall communicate to

the outside by one of two ways: directly through horizontal ducts indirectly through vertical ducts

When communicating directly with the outdoors through horizontal ducts, each opening shall have a minimum free area of 1 in2/2000 Btu/hr (1100 mm2/ kW) of total input rating of all appliances in the conned space. Note: If ducts are used, the cross sectional area of the duct must be greater

than or equal to the required free area of the openings to which they are con-

nected.

When communicating indirectly with the outdoors through vertical ducts, each opening shall have a minimum free area of 1 in2/4000 Btu/hr (550 mm2/

kW) of total input rating of all appliances in the conned space. Combus-

tion air to the appliance can be provided from a well ventilated attic or crawl space.

Gas Vent / Boiler Exhaust

OUTLET AIR DUCT

INLET AIR DUCT

Gas Vent / Boiler Exhaust

BOILER

Gas Vent / Boiler Exhaust

OUTLET

AIR

INLET

AIR

Ventilation Louvers for unheated crawl space

BOILER

INLET AIR DUCT

[Ends 1Ft (300mm)

above floor]

Installation & Servicing Instructions Rinnai E-Series

Louvers and grills figure 18

BOILER

OUTLET

AIR

7 Electrical connections

120 V~

120 V~ 120 V~

Power supply External pump

Cylinder connection

8U352200

Outside

sensor

Bus

Controller

24 V~

100 mA

N L

DHW

sensor

three-way valve

Room therm.

On / Off

External

safety

contact

120 V~

Ext.controller

5 6 10

The electrical connections to the boiler must be made in accordance with all applicable local codes and the latest revision of the National Electrical Code, ANSI/NFPA-70. Installations should also conform with CSA C22.1 Canadian Electrical Code Part 1 if installed in Canada.

Devices such as, outdoor sensor, room thermostat or temperature control, temperature sensor or thermostat and an external pump are all connected to the internal connection terminal. The connection terminal is situated behind the Control Tower.

Connecting incoming power

Install a 120V main switch next to the boiler as service main switch of the boiler. Lead the cable through the back part of the boiler using a strain relief and lead the cable through the cable supports to the Control Tower. Connect a power supply cable to the cable harness terminal strip that connects to both the power switch on the front of the Control Tower and the terminal strip with positions 1, 2, and 3 on the inside of the Control Tower.

The boiler must be electrically grounded in accordance with local codes, or in absence of local codes, with the National Electrical Code, ANSI/INFPA 70 and/or the CSA C22.1, Electrical Code.

CAUTION

NOTICE

RISK OF ELECTRIC SHOCK.

Once the main power supply is on then there is 120V on terminals 1 to 12 if the main switch next to the boiler is switched on.

- No changes may be made to the wiring of the boiler;

- All connections should be designed in accordance with the applicable regulations;

The Rinnai room thermostat and controls must be connected to their allocated connections. All other types or makes of room thermostats or controls which are used must have a Volt free contact.

When using an on/off thermostat or control, it is possible that an anticipating resistance

must be calibrated in order to prevent too high temperature uctuations. As a standard

rule this means mercury thermostats. This resistance wire is present in the Control Tower and must be connected to clamps 23 and 27. The anticipating resistance in the room thermostat has to be set at 0.11 A. For more detailed questions regarding the components which are not supplied, the distributor should be contacted.

Connection terminal E-Series

CAUTION

Connection terminal gure 19

main power

supply

120 Volts for

external pump

CAUTION

Make sure that the power consumption of each of the terminals 4-5-6, 7-8-9 and10-11 does not exceed 230W or 2 Amp.

120 Volts for

external control

120 Volts

internal three-way

valve motor

and

DHW sensor

ARV12 outdoor

sensor

Bus

room thermostat

On/off thermostat or

control (Volt free)

External safety

contact

24 Volts

maximum 100 mA

Installation & Servicing Instructions Rinnai E-Series

120V

T 220°F

120V

2 Amp. max.

E-Prom

Flowswitch

120V

Label all wires prior to diconnection when servicing or replacing

controls. Wiring errors can cause improper and dangerous operation

CAUTION

Installation & Servicing Instructions Rinnai E-Series

electrical diagram figure 15

Installation & Servicing Instructions Rinnai E-Series

electrical ladder diagram figure 15a

8 Boiler controls

The boiler is provided with a fully automatic microprocessor control, called CMS

Control Management System. This control simplies operation by undertaking all

major control functions. Initially when power to the unit is switched on it will remain on standby. There is no indication LED on, until one of the program buttons is pressed. The control panel display will show the relevant state. When the installation is empty the display will show FILL. The various parameters can be called up in two ways:

The Good-state or standard read out

The rst way shows a simple display read out.

The boiler in operation will always show 'Good'. When a message is necessary this will be shown instead of Good.

Technical read out

The second way is a technical read out. In normal situations the following will be shown:

Example

• on the left the status in which the boiler is active;

• on the right the supply temperature in °F;

Alternately indicated by:

• the water pressure in the installation in PSI.

When a message (error or blocking code) is necessary this will be shown instead of the technical read out.

NOTICE

To switch over from the Good-state to the Technical read out (and vice versa):

- Press the STEP-button for 5 seconds.

When the system has been lled the automatic de-aeration program starts, when a

program has been selected, by pressing the button for Central Heating, DHW or pump program ( , of ). The program takes 17 minutes and stops automatically.

After this the unit will function normally. (See also 'Filling and de-aerate the boiler and installation, chapter 9).

On a call for heating or hot water the control system will select the required water control temperature. This water temperature is called the T-set value. On a call for

central heating the boiler ignites rst at low input. The input is then changed slowly to

match the load required. The boiler operates in this way to avoid excessive water noises and temperature overshoot. On a call for domestic hot water supply the T-set value of central heating return water temperature is monitored. Depending on the amount of domestic water which is withdrawn from the DHW fascility, the central heating return water temperature, from which the input is adjusted, will vary.

Operation indication

(in the rst display position by technical read out)

No heat demand

Fan pre/post purge

Ignition phase

Burner active on central heating

Burner active on DHW

Fan check

Burner off when room thermostat is demanding

Pump overrun phase for central heating

Pump overrun phase for hot water

Burner off because of to high ow temperature

Automatic de-aeration program

Installation & Servicing Instructions Rinnai E-Series

8.1 Explanation of the function buttons

NOTICE

CAUTION

NOTICE

When the pump is switched on continuously it can lead to undesired heating up of the central heating system during the summer.

Boiler control panel figure 16

Only qualied personel who are trained for servicing these boilers are permitted to make alterations in the controller to calibrate the boiler to the installation.

1. Display. See previous page for further information.

2. ON-OFF Switch (Placed separately next to the boiler)

This switch turns the power supply to the boiler on or off.

Only turn the boiler off using this switch, when the burner is off..

3. Central Heating program button.

Switching the Central Heating on or off (LED on/off);

4. Hot Water program button.

Switching the Domestig Hot Water (DHW) facility on or off (LED on/off);

5. Pump program button.

adjusts the pump to continuous water circulation in the central heating system (LED on), or according to the pump overrun times on the relevant programs (LED off);

6 Mode-button.

After briey pressing, a selection of the data chapters can be retrieved.

After pressing for 5 seconds it is possible to enter the code as described in chapter

11.3;

7 Step-button.

After briey pressing, the water pressure can be retrieved and pages per chapter

can be retrieved.

After pressing for 5 seconds it switches from the Good-state to technical read out

and vice versa;

8 Reset-button.

After briey pressing, for:

- unlocking errors;

- ending the access code; After pressing for 5 seconds an operating stop is made, for example, for activating

the automatic venting program.

Some buttons have other functions.These functions are only active when according to the procedure described in chapter 10, adjustment has to be changed or data must be retreived from the CMS. The other functions are:

3. Central Heating program button : + function;

4. Hot Water program button: - function;

5. Pump program button : store-function, which means that by means

7. Step-button: scrolling in a data chapter.

of this button a modied setting is conrmed;

Installation & Servicing Instructions Rinnai E-Series

9 Starting up: Filling and de-aerating the boiler and installation

CAUTION

NOTICE

WARNING

CAUTION

Observe the following rules of safety:

- All work on the unit must take place in a dry environment.

- Rinnai units may never be in operation without their housing, except in connection with maintenance or adjustments (see Chapter 12 and 13).

- Never allow electrical or electronic components to come into contact with water.

NOTICE

Carry out the following tasks in connection with maintenance, etc. to an alreadyinstalled unit:

- Shut down all programs

- Close the gas shut off valve

- Shut off the power at the main power switch

- Close the service valves (system supply and return)

NOTICE

Take note of the following when maintenance or adjustments are needed:

- The unit must be able to function during these activities; for this reason, the unit’s supply voltage, gas pressure and water pressure must be maintained. Ensure that this is not a source of potential danger during these activities.

Following maintenance or other activities; always check the installation of all parts through which gas ows (with bubble test using leak-search spray).

9.1 Requirements of the water system

WARNING

Before lling the heating system, the complete system, including all zones, must be thoroughly cleaned and ushed to remove sediment. Flush until clean water runs free of sediment. Rinnai suggests using an approved system cleaner to ush the system,

but not the boiler. See the Rinnai Boiler Applications Manual for furtherinformation and for a list of approved cleaners. Approved antifreezes are Noble Noburst Aluminum, Rhomar RhoGard Aluminum Safe Multi-Metal. Never use salt bedding exchangers, reverse osmosis, D.I., or distilled

water for lling the heating system.

Do not use petroleum-based cleaning or sealing compounds in the boiler system. Damage of seals and gaskets in boiler and system could occur, resulting in substantial property damage.

The central heating installation needs to be lled with potable water.

Use only potable water or approved glycol for lling the heating system. When the water hardness of the lling water exceeds > 10.5 gpg (200 mg/L) and the volume of the installation > 20L/kW (5.2 gallons/3,412 BTU) the water has to be treated until below the maximum value of 10.5 gpg (200 mg/L). The pH value of the installation water must be between 6.5 and 8.5.

Check the The pH value using a digital pH meter that has been properly calibrated or by having the water analyzed by a water treatment company. If pH differs from above, contact Rinnai engineering for further assistance.

NOTICE

Installation & Servicing Instructions Rinnai E-Series

Failure to adhere to the water quality requirements will result in a void of war-

ranty.

Freeze protection

Freeze protection for new or existing systems must use glycol that is specially formulated for this purpose. This includes inhibitors, which prevent the glycol from attack the metallic components. This should be for multi-metallic components.

Make certain to check that the system uid is correct for the glycol concentration and

inhibitor level. The system should be tested at least once a year and as recommended by the producer of the glycol solution.

NOTICE

WARNING

NOTICE

Use only Rinnai approved inhibitors. See the Rinnai Boiler Applications Manual for an approved list of inhibitors.

Use only inhibited propylene glycol solutions, which are specially formulated for central heating systems. Ethylene glycol is toxic and can attack gaskets and seals used in the boiler and system. Approved glycols ae listed in the Rinnai Boiler Applications Manual.

Additives in the installation water are not permitted.

9.2 Filling the heating system

For lling or topping up the installation you use the lling loop according to the following

procedure:

1 Switch on the power supply; 2 The display will show FILL; 3 All functions off (heating , DHW and pump );

4 Push briey the 'STEP'-button: P XX (XX = water pressure in PSI);

5 Open the lling loop (Indication on display increases);

6 Fill up slowly to 22 to 25 PSI; 7 STOP appears on the display;

8 Close the lling loop;

9 De-aerate the complete installation, start at the lowest point; 10 Check the water pressure and if necessary top it up;

11 Close the lling loop;

12 Activate the functions in use (heating , DHW and/or pump ); 13 If A XX appears on the display, wait for 17 minutes; 14 Check the water pressure and if necessary top it up to 22 to 25 PSI

15 Close the lling loop;

16 Press the ‘STEP’-button;

17 Be sure that the lling loop is closed.

After the automatic de-aeration program (A XX) is nished the boiler will return to

the Good state or Technical read out. Check the water pressure regularly and top off the installation when necessary.

The working pressure of the installation should be between 22 and 25 PSI when the system is cold.

Installation & Servicing Instructions Rinnai E-Series

NOTICE

It can take a while before all air has disappeared from a lled installation. Especially in the rst week noises may be heard which indicate the presence of air. The automatic air vent in the boiler will remove this air, which means the water pressure can reduce during this period and therefore topping off with water will have to be done.

During normal use the following messages can occur with the necessary follow up:

Water pressure is too low (<10 PSI), FILL indication remains continuously visible, the boiler is taken out of operation. The installation needs to be topped off.

9.3 Hot water supply

Apply the water pipe pressure to the DHW fascility (open main valve and/or stop valve of the safety group).

Vent the DHW fascility and the hot water installation by opening a hot water shut off valve. Leave the shut off valve open for as long as required until all air has disappeared

from the DHW fascility and the pipes and only water is owing from the shut off valve.

Water pressure is too low (<14,5 PSI), flashing FILL will alternate with indication of water pressure, boiler power of 50% is possible. The installation needs to be topped off.

Water pressure is too high (>52,2 PSI), if HIGH indication remains continuously visible, the boiler is taken out of operation. The installation pressure needs to be decreased by draining water.

Installation & Servicing Instructions Rinnai E-Series

FOR YOUR SAFETY READ BEFORE OPERATING

WARNING: If you do not follow these instructions

exactly, a ﬁre or explosion may result causing

property damage, personal injury or loss of life.

A. This appliance does not have a pilot. It is equipped with an ignition device which automatically

lights the burner. Do NOT try to light the burner by hand.

B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the ﬂoor

because some gas is heavier than air and will settle on the ﬂoor.

WHAT TO DO IF YOU SMELL GAS

- Do NOT try to light any appliance.

- Do NOT touch any electrical switch.

- Do NOT use any phone in your building.

- Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call the ﬁre department.

C. Use only your hand to push in or turn the gas control knob. Never use tools.

If the knob will not push in or turn by hand, don’t try to repair it, call a qualiﬁed service technician. Force or attempted repair may result in a ﬁre or explosion.

D. Do not use this appliance if any parts have been under water. Immediately call a qualiﬁed service

technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

OPERATING INSTRUCTIONS

1. STOP! Read the safety information above this label.

2. Turn off al electrical power of the appliance.

3. Set the thermostat or other operating control to the lowest setting.

4. This appliance is equipped with an ignition device

which automatically lights the burner. Do NOT try to light the burner by hand.

5. Close main gas shut off valve.

6. Wait (5) minutes to clear out any gas. Then smell for

gas. Including near the ﬂoor.

If you smell gas, STOP! Follow “B” in the safety

information above on this label.

If you don’t smell gas, go to the next step.

7. Open main shut off valve.

8. Set the thermostat or other operation control to desired setting.

9. Turn on all electric power to the appliance.

10. If the appliance will not operate, follow the instructions “To Turn Off Gas To Appliance” and call your service technician or gas supplier.

Manual Gas Valve (Main valve)

OPEN

TO TURN OFF GAS TO APPLIANCE

1. Turn off all electric power to the appliance if service is to be performed.

2. Set the thermostat or other operating control to the lowest setting.

3. Close main gas shut off valve.

8U.34.01.00 / 05.09

Installation & Servicing Instructions Rinnai E-Series

10 Adjustments

When the boiler is installed it is ready for use. All adjustments of the boiler control are already pre-programmed for a heating system with radiators/convectors with a supply temperature of 185°F. The adjustments are described in the Parameter chapter on page 44. In certain cases parameters have to be altered in case of :

- Lower supply temperature

- High altitude/long vent length Read through the Parameter chapter to adjust the boiler to its installation.

Contact Rinnai in case of doubt.

NOTICE

Only qualied personel who are trained for servicing these boilers are permitted to make alterations in the controller to calibrate the boiler to the installation.

11.1 Altering adjustments

STEP 1

STEP 2

STEP 3

STEP 4

Press the Mode-button for 5 seconds.

The display shows COdE followed by an arbitrary number;

Press by means of the + or the - button until the code C123 is shown;

Press the STORE-button to conrm the code (code blinks1 x).

Now you have acces to the installer level. There are 4 chapters:

• Parameters

• Information chapter (no adjustments possible)

• Service chapter

• Error-chapter (no adjustments possible)

The content of the chapters is described on the following pages.

Press briey the MODE-button to select one of the 4 chapters, i.e. PARA;

STEP 5

STEP 6

STEP 7

STEP 8

NOTICE

Installation & Servicing Instructions Rinnai E-Series

Press once or more briey on the STEP-button to select a Parameter

(parameter visible on the left, value on the right) ;

Alter the value, if necessary/possible, by means of the + or the - button

Press briey on the STORE-button to conrm the alteration.

When you have to change more values, repeat from step 5.

Press once or more on the MODE-button until StBY or Good is shown: After a few seconds the text StBY will be replaced by the technical read-out

or Good-state (Depending from the position the acces code is entered)

When you want to return from an arbitrary position to the original read out

press once or more on the MODE-button until StBY is shown.

If no single button is used within 20 minutes the display will return automatically to its original read-out (Good state or technical read out)

Parameter Mode

)

PARA FACTORY

. . . .

1 186°F maximum supply temperature CH 68 - 186°F 2* 00 type of CH installation:

3 max. maximum power CH in kW (.. x3415 = .. BTU/hr) min-ma 4* 00 control principal with on / off thermostat:

5* 2.3 heating curve K-factor (see also heating curve graph 6* 1.4 heating curve exponent (see also heating curve graph) 1.1 - 1.4 7* 14°F heating curve climate zone (see also heating curve graph) -4 - 32°F 10* 0°F fine adjustment heating curve day temperature -8 to 10°F 11* 0°F fine adjustment heating curve night temperature -8 to 10°F 14 10°F/min. gradient speed °F/min. 0 - 28°F/min. 15* 00 Booster after night decrease*:

23 26°F Frost Temperature -4 to 50°F 27 32°F Minimum T-set CH 0 - 158°F 31 132°F DHW temperature 68 - 176°F 36 20 Type of three way valve DHW fascility

43 max. Maximum power DHW in kW (.. x3415 = .. BTU/hr) min-max 49 100% Maximum pump capacity heating 100 % 73 0 Altitude and venting CFT. See chapter 6.7.7 0 - 100 89 00 Address

90 01 Display reading

. . . .

DESCRIPTION

01 DO NOT USE

radiators with large surface areas or underfloor heating as additional heating: T max. supply 158°F K factor heating curve 1.8; gradient 10°F/min; gear differential 10°F

under floor heating with radiators as additional heating: T max. supply 140°F; K factor heating curve 1.5; gradient 8°F/min; gear differential 8°F

full under floor heating: T max. supply 122°F; K factor heating curve 1.0; gradient 6°F/min; gear differential 6°F

100 % on / off thermostat 00 100 % on / off weather dependan

no 00 yes 01

VC 2010 / VC 8010 x0 Flowswitch 2x

No function -01 Bus thermostat 00

°C and Ba °F and PSI 01

0.2 - 3.5

RANGE

Info Mode

INFO

1 °F supply water temperature T1 4 °F return water temperature T2

5 °F DHW temperature T3 7 °F outdoor temperature T 8 °F flue gas temperature T5 (optional sensor 16 % actual power in % 17 kW actual power in kW (.. x3415 = .. BTU/hr) 18 kW actual load in kW (.. x3415 = .. BTU/hr) 20 indication bus communication 21 GJ consumption total in GJ (.. x 33 = .. m3) 22 GJ consumption CH in GJ (.. x 33 = .. m3) 23 GJ consumption DHW in GJ (.. x 33 = .. m3) 24 h total number of burner run hour 25 h number of burner run hours CH 26 h number of burner run hours DH 32 h total number of hours counter

37 h total number of run hours pump CH and DHW 46 h within how many hours is service required

FACTORY

. . . .

. . .

DESCRIPTION

RANGE

Installation & Servicing Instructions Rinnai E-Series

Service Mode

SERV

1 OFF boiler in operation with burner function o 2 OFF fan adjustable and burner of 3 OFF pump adjustable with burner o 4 OFF showroom position ON = active and OFF = non active ON - OFF

VALUE

. . . .

DESCRIPTION

RANGE

OFF - max. OFF - max. OFF - max.

Error Mode

ERRO

Err.L - Err.5 Last saved error until 5 last previous error 1 error cod 2 operation status boile 3 °F supply water temperature T1 4 °F return water temperature T 5 kW load (.. x3415 = .. BTU/hr) 6 % pump capacity

Parameter-, Info-, Service- and Error-chapters Table 12

VALUE

DESCRIPTION

* Most of the data in this table can be requested by the RS100. Most of the

NOTICE

adjustments which are stated in this table are unnecessary when in combina-

tion with the Rinnai RS100 thermostat and will be taken care of by the RS100 itself and do not have to be adjusted. For further information regarding to the RS100 thermostat refer to the Rinnai RS100 installation manual.

Outdoor reset

230

212

2.30

194

1.80

176

158

140

122

104

2.00

1.75

1.50

1.00

ow water temperature in °F

0.50

Heat curve day Heat curve night

Installation & Servicing Instructions Rinnai E-Series

heating line adjustments Parameter Step 6 and 7 graph 2

-4.0

-0.4

3.2

6.8

10.4

14.0

17.6

21.2

outside temperature in °F

24.8

28.4

32.0

35.6

39.2

42.8

46.4

50.0

53.6

57.2

60.8

64.4

68.0

10.2 Activating factory settings (green button function)

To activate the factory settings again please follow the next procedure (Note: all altered adjustments will be set back to their orignial factory settings):

- Select, when necessary, the technical read out;

- Select with the MODE-button chapter PARA;

- Press the STORE-button.

The word "Copy" will appear and the factory settings are active again.

11 Isolating the boiler

Some situations require turning the entire boiler off. By switching off the three buttons with the LED's for central heating, hot water and

pump program ( of the boiler, which means the circulation pump and the three-way valve are activated once every 24 hours in order to prevent these parts from seizing up.

, or ), the boiler is switched off. Do not shut off the power

CAUTION

In the event of frost danger during an isolated boiler it is advisable to drain the boiler and/or the installation.

Installation & Servicing Instructions Rinnai E-Series

12 Commissioning

Work on the boiler must be carried out by a competent person, using

NOTICE

correctly calibrated instruments with current test certication. These installation instructions are intended for professional installers, who have the necessary knowledge and are approved for working on heating and gas systems.

Before the boiler is red, ensure that the boiler and the system are well de-aerated

and free of air. Purge the gas line between the gas meter and the boiler.

NOTICE

DANGER

The boiler and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSI (3.5kPa).

To commission the boiler the casing has to be removed.

remove the 4 screws A,B,C and D in the quick releases of the casing (gure 17);

- remove the screw E behind the door on the front of the casing (gure 17);

- remove it towards the front. The boiler settings, such as burner pressure and adjustment of the air quantity are

unnecessary, due to the fact that the boiler operates with a zero pressure control. This means the correct gas quantity is controlled by the suction operation of the fan.

The ne adjustment which is carried out at the factory is once-only, which means

that adjusting of these values is unnecessary. Only in case of replacing of the gas valve, venturi and/or fan, the zero pressure and the incorrect O2 adjustment has to be checked and, if necessary, adjusted at the right value.

Always check the installation of all parts through which gas ows (by bubble test using leak-search spray)

During the commissioning of the boiler the Rinnai Installation, Commissioning, and

Service card must be lled out.

Installation & Servicing Instructions Rinnai E-Series

Removing casing figure 17

12.1 Testing for gas leaks

Prior to start-up of the boiler you must check the external tightness of the gas supply

valve and conrm this in the start-up report.

WARNING

DANGER

- Cover endangered positions before leak testing.

- Do not spray the leak testing agent onto cables, plugs, electrical connec-

tion lines or electronic circuit boards. Do not allow it to drip onto them either.

Leaks may be caused to pipes and screw connections during commissioning and maintenance activities.

- Carry out a proper leak test.

- Only use approved leak detection agents for leak detection.

- Disconnect the heating system from the power supply.

- Check the exterior tightness of new conduit sections up to and including the direct

sealing point on the gas burner tting. The maximum test pressure allowed on the input of the gas burner tting is 14 inch W.C. (35mbar).

12.2 Testing the Ignition Safety shut off device

- Switch off system using the Central Heating button and the DHW button

- Disconnect the plug and socket connection of the ionization cable.

- Switch on the sytem using the Central Heating button and the DHW button.

- Press the MODE-button for 5 seconds.

- The display will show COdE followed by an arbitrary number;

- Select by means of the

- Press the Store-button to conrm the code (code blinks 1 x);

- Press the MODE-button until SERV is shown;

- Press the STEP-button once until 1 is shown; alternately 1 and OFF will be shown.

- Press the Check if the boiler does one start-up attempt and four restart attampts. After the last start-up attempt, the boiler will lock out. The gas valve is shut off. The E02 code is blinking in the display.

- Connect the plug and socket connection of the ionisation cable.

- Press the reset button.

button once;

or the button the code C123;

- Check if the boiler starts-up.

WARNING

Do not touch the inside of the igntion cable while it is disconnected during start up of the boiler.

Installation & Servicing Instructions Rinnai E-Series

12.3 Checking for contamination

NOTICE

In order to be able to check the boiler for contamination in the following running years it is advisable to measure the maximum air displacement in the boiler when putting the boiler into operation. This value can be different with each type of boiler.

In order to be able to measure this value follow the next procedure:

- Press the MODE-button for 5 seconds.

- The display will show COdE followed by an arbitrary number;

- Select by means of the

- Press the Store-button to conrm the code (code blinks 1 x);

- Press the MODE-button until SERV is shown;

- Press the STEP-button until 2 is shown; alternately 2 and OFF will be shown.

- Turn open the upper measuring nipple on the gas valve (g. 18);

- Connect the hose of the digital pressure gauge to the upper measuring nipple of the gas valve

or the button the code C123;

Check point contamination figure 18

NOTICE

- Press the

The fan will function to its maximum revolutions (burner stays off)

- Measure the under pressure and write down this value. At the next servicing visit this value may drop 20% of its original value on

the moment of installation. When this value is dropped more than 20% the boiler needs maintanance.

- Press the

With this the procedure is nished.

button until the maximum value is achieved;

button until OFF is shown (keep button pressed)

Installation & Servicing Instructions Rinnai E-Series

12.4 Checking of the zero pressure control

NOTICE

The zero pressure control is set at the factory. To measure this value you need a difference pressure gauge with a range of +0,2 to -0,8 mbar (+0.08 to -0.001” W.C.). Follow the next procedure:

- Press the MODE-button for 5 seconds.

- The display will show COdE followed by an arbitrary number;

- Select by means of the

- Press the Store-button to conrm the code (code blinks 1 x);

- Press the MODE-button until SERV is shown;

- Press the STEP-button once until 1 is shown;

alternately 1 and OFF will be shown.

- Turn the upper measuring nipple on the gas valve open (g. 19);

- Connect the hose of the digital pressure gauge to the upper measuring nipple of the gas valve

- Press the

The fan will function to its minimum revolutions (burner is active)

button until the minimum value is achieved;

or the button the code C123;

Check point contamination figure 19

Adjustment zero pressure figure 20

- Measure the negative pressure.

Value should be 0 to -4Pa (0 to -0.04 mbar or 0 to -0.016" W.C.).

- If the zero pressure deviates too much:

- Remove black cover of the gas valve

- Remove cap with Torx screwdriver (g. 20)

- Turn slightly the Torx screw behind the cap:

Turn left is positive pressure deviation Turn right is negative pressure deviation

- Ending this procedure is done by pressing the Reset button.

- Proceed by checking the O2 value and correct it if necessary.

Installation & Servicing Instructions Rinnai E-Series

12.5 Checking the O

NOTICE

The O

percentage is factory-set. This has to be checked at commissioning,

maintance and faults.

This can be checked by means of the following procedure:

- Remove the black cover of the gas valve by unscrewing the sealed screw.

- Put the boiler into operation and take care that it can deliver its heat;

Tip: If there is no demand for heat on CH, turn the hot water tap completely open

and measure the O2.

- Press the MODE-button for 5 seconds.

- The display will show COdE followed by an arbitrary number;

- Select by means of the

or the button the code C123;

- Press the Store-button to conrm the code (code blinks 1 x);

- Press the MODE-button until SERV is shown;

- Press the STEP-button once until 1 is shown;

alternately 1 and OFF will be shown.

checkpoint CO2

NOTICE

figure 21

- Calibrate the O2 meter ;

- Place the probe of the O

- Press the

button until the maximum value (in kW) is achieved;

meter into the check point (see g. 21);

The boiler will burn on full load (value on display in kW) value in BTU/hr = x3415

- Check the O2 percentage:

Natural gas: full load: between 4.4% and 4.7% min. load: between (setting of full load +0.2%) and 6.0% Propane: full load: between 4.8% and 5.1% min. load: between (setting of full load +0.2%) and 6.0%

Example:Full load set on 4.6% O be between 4.8% and 6% O

(natural gas) then the minimum load setting should

Choose the right O2 value according the kind of gas (Natural Gas or Propane Gas). Wrong adjustment may result causing property damage, personal injury or death.

- Let the O

meter do its measuring procedure.

- Adjust, if necessary, the adjustment screw to correct the O2 value

(see g. 22).

adjustment screw CO figure 22

Ending the O2 measuring procedure:

- Press the - button until OFF is shown (keep button pressed).

With this the procedure has ended..

Installation & Servicing Instructions Rinnai E-Series

- Replace the black cover on the gas valve and x it with the screw.

12.6 Measuring the ionization current

- Switch off the system using the Central Heating button and the DHW button

- Disconnect the plug and the socket

connection on the probe and connect the measuring device in series. See gure 23. Select the µA direct current range on the measuring device. The measuring device must have a resolution of at least 1 µA.

- Switch on the sytem using the Central Heating button

and the DHW button.

- Press the MODE-button for 5 seconds.

- The display will show COdE followed by an arbitrary

number;

- Select by means of the

- Press the Store-button to conrm the code (code blinks 1 x);

- Press the MODE-button until SERV is shown;

- Press the STEP-button once until 1 is shown;

alternately 1 and OFF will be shown.

- Press the

The boiler will burn on full load (value on display in kW) value in BTU/hr = x3415

- Measure the ionization. When the boiler is in full load the ionization current must

be > 4 µA and write down this value in the log book.

- Press the

- Switch off the system using the Central Heating button and the DHW button

- Disconnect the measuring device and restore the plug and the socket connection

on the probe.

button until the maximum value (in kW) is achieved;

button until OFF is shown (keep button pressed).

or the button the code C123;

Ionization test gure 23

12.7 Installing the casing

Installing casing gure 24

- Switch on the sytem using the Central Heating button and the DHW button.

- Install the cover on the boiler and clos all 4

- Tighten the 4 screws A,B,C and D in the quick releases (gure 24);

- Tighten the screw E behind the door on the front of the casing (gure 24);

quick releases of the casing

Installation & Servicing Instructions Rinnai E-Series

13 Maintenance

NOTICE

Maintenance or changes to the boiler may only be carried out by a qualied technician.

13.1 Periodic examination of venting systems and boiler

The inspection of the boiler and venting system should be done every 2 years and

full maintenance every 4 years or 4000 hours of operation, whichever occurs rst..

When doing this the circumstances of the boiler’s location must be taken into account. From this one can determine whether to deviate from this advice.

NOTICE

Please contact Rinnai for further guidance on the frequency and service requirements. Contact details can be found on the back page of this manual.

13.2 Inspection

Preparing the boiler for inspection To carry out the maintenance activities please follow the next procedure:

- switch off the power supply;

- shut off the gas;

- valve off the boiler from the system using the boiler isolation valves in the plumbing kit.

remove the 4 screws A,B,C and D in the quick releases of the casing (gure 25);

- remove the screw E behind the door on the front of the casing (gure 26);

- remove it towards the front.

- clean the casing with a cloth with a simple (non-abrasive) cleaning agent;

Removing casing gure 25

Removing casing gure 26

Installation & Servicing Instructions Rinnai E-Series

14.2.1 Visual inspection for general signs of corrosion

- Check all gas and water pipes for signs of corrosion.

- Replace any pipes that are corroded.

14.2.2 Measuring the ionization current

See subsection 12.6 “Measuring the ionization current".

14.2.3 Measuring the inlet gas pressure

See subsection 6.4.1 and .2 “Gas connection with natural gas" and "Gas connection

with propane”.

14.2.4 Checking and adjusting the gas/air ratio

See subsection 12.4 “Checking of the zero pressure control”.

14.2.5 Testing for gas leaks

See subsection 12.1 “Testing for gas leaks”.

14.2.6 Carrying out a pressure test of the heating system

See chapter 9.2 “Filling the heating system”.

14.2.7 Checking venting systems

Check the following points:

- Is the prescribed combustion air/ue system used?

- Have the instructions for conguring the ue system as specied in the relevant

Installation instruction for the ue gas system been observed?

- Check air intake and ue gas for obstruction or damage.

Installation & Servicing Instructions Rinnai E-Series

13.2 Maintenance activities

NOTICE

fan unit and gas valve

gure 27

NOTICE

The fan unit and burner cassette (gure 27 to 29) (2 and 4 year maintenace)

- remove the electrical connection plug from the gas valve (1) and fan motor (2);

- loosen the nut (3) of the gas pipe under the gas valve;

- replace the gasket with a new one;

- loosen the front cross head screw (4) of the black plastic silencer;

- after this turn the two clamping rods (9 and 10) ¼ turn and remove them by pulling them forward. Note the correct turning direction (red indicator. g. 29);

- slightly lift the fan unit and remove it towards the front of the heat exchanger;

- remove the burner cassette out of the fan unit;

- check the burner cassette for wear, pollution and possible cracks. Clean the burner cassette with a soft brush and vacuum cleaner.

If burners are cracked replace the complete burner cassette;

- replace the gaskets between burner and fan unit and the gasket between fan unit and heat exchanger;

- check the venturi and the gas-air distribution plate for pollution and clean this part, if necessary with a soft brush and vacuum cleaner. If the air box contains a lot of dirt it is plausible that the fan itself is dirty as well. To clean this, the fan has to be removed from the hood and the venturi. Clean the fan with a soft brush and a vacuum cleaner. Replace the gasket and ensure that all gaskets of the fan parts are mounted correctly.

figure 28

NOTICE

DANGER

Clamping rods figure 29

Installation & Servicing Instructions Rinnai E-Series

Heat exchanger (2 and 4 year maintenance)

- check the heat exchanger for contamination. Clean this if necessary with a soft brush and a vacuum cleaner. Prevent dirt falling down into the heat exchanger.

Flushing the heat exchanger from the top down is not permitted

Retting of the components is done in reverse order.

Make sure that during retting the clamping rods they are put in the right position. They should be turned vertical. If the boiler should activated with clamping rods in the wrong position it will cause serious property damage, personal injury or loss of life.

Ignition electrode (4 year or 4000 hour maintenance) The replacement of the electrode is only necessary when the electrode is worn off. This can be checked by measuring the ionisation current. The minimum ionisation current has to be higher than 4µA on full load.

If the inspection glass is damaged the complete electrode must be replaced.

Replace the ignition assembly after 4 years or 4000 hours, whichever occurs rst.

Replacement goes as follows:

- remove the electrical connections of the electrode;

- press the clips on both sides of the electrode to both sides and remove the complete electrode;

- remove and replace the gasket;

Retting of the components is done in reverse order.

Siphon figure 30

Condensate trap and condensate tray (gure 30-32) (2 and 4 year maintenance)

Step 1: Condensate trap

- rst remove the screw (7);

- pull the condensation cup (8) downwards, out of the condensate tray (14)

Check this for impurities. If there is not a lot of impurities it is not necessary to

clean the condensate tray (Go to Step 3). If there is a lot of impurities in the cup it is necessary to remove and clean the condensate tray according Step 2;

- check the O-ring (9) of the cup and replace if necessary;

- clean the parts by ushing it with clean water;

- grease the O-ring again with acid free O-ring grease to make tting easier;

- if there is a leak at the condensate trap (8) replace complete condensate trap by S4421200;

Step 2: Condensate tray

- remove the plug from the ue gas sensor if present;

- turn the two short clamping rods (11 and 12) ¼ turn and remove them by pulling them forward; Note the right turning direction (red indicator);

- lift the exhaust pipe (13) out of the condensate tray (14);

- press the condensate tray (14) carefully downwards and remove it by pulling it forward;

- replace the gasket between condensate tray and heat exchanger by a new one;

- clean the condensate tray with water and a hard brush;

- check the condensate tray on leaks.

Condensate tray figure 31

DANGER

Clamping rods figure 32

DANGER

WARNING

Step 3: Retting is done in reverse order.

Note that all gaskets seals completely.

Put the boiler into operation and check the O2 (see page 50).

If replacement by new gaskets and burner mentioned in this chapter is not done within the service interval subscribed by Rinnai the boiler can be damaged and will cause serious property damage, personal injury or loss of life.

Use only original spare parts supplied by Rinnai. If other parts will be used the boiler can be damaged and will cause serious property damage, personal injury or loss of life. Use of non-Rinnai parts will result in the void of warranty.

Installation & Servicing Instructions Rinnai E-Series

Inspection glass figure 33

Visual inspection of the ame

The burner must ame evenly over the entire surface when operating correctly. The ame must burn with a clear, blue, stable ame.

Check the ame through the inspection glass in the ignition probe (g. 33).

The ame pattern should be as shown in the gures below.

SATISFACTORY

Ignition probe

blue ame

UNSATISFACTORY

Ignition probe

13.4 Warranty

yellow ame

Further checks:

- Inspect the pressure relief valve

- Clean the water lter in the return pipe

- Check the pH of the water or glycol/water mixture.

Verify proper operation after servicing.

For warranty conditions refer to the warranty card supplied with the boiler.

Installation & Servicing Instructions Rinnai E-Series

14 Parts of the boiler

4 2 1 3 155 14 6

K R

Rinnai E-Series figure 32

1 heat exchanger 2 ignition unit 3 fan unit 4 air inlet damper 5 gas valve 6 automatic de-aerator 7 ceramic burner cassette 8 plate heat exchanger DHW

T1 supply sensor T2 return sensor

T3 sensor DHW and ow switch

9 operating panel 10 Control Tower (CMS)

11 water lter return CH

12 three-way valve 13 circulation pump 14 exhaust 15 combustion air supply 16 data plate

P1 water pressure sensor

12 1316 9 10

G gas pipe A supply central heating R return central heating C condensate pipe K cold water pipe W hot water pipe

Installation & Servicing Instructions Rinnai E-Series

15 Blocks and Errors

Error indication (short reference)

A detected error is indicated on the display by means of blocking or error messages. A distinction should be made between these two messages due to the fact that bloc-

king can be of a temporary nature, however, error messages are xed lockings. The

control will try its utmost to prevent locking and will temporarily switch off the unit by blocking it. Hereunder is a list of some messages.

Blocks with a number in the last 2 positions.

Block 01:

External safety contact cut off

Block 11:

Maximum T of ow and return sensor in central heating has repeatedly been exceeded. Du-

ring the block normal operation of the hot water supply is possible. The pump continues to operate at minimum capacity during the block.

Block 12:

Maximum T of ow and return sensor in domestic hot water has repeatedly been exceeded.

During the block normal operation of the central heating installation is possible. During the block the pump continues to operate at minimum capacity.

Block 60:

Incorrect parameter setting of the minimum or maximum power.

Block 67:

A T has been detected between ow and return sensor whereas the burner is not in operation.

After the T has disappeared the block will clear.

Block 85:

The control has not detected a water ow. The venting cycle is started. If during this cycle water

ow is detected, the venting cycle is ended and the burner is released.

Error

Installation & Servicing Instructions Rinnai E-Series

with a number in the last two positions.

Error 00: Poor ame-forming

Error 01: short-circuit of 24 volt circuit

Error 02: no ame-forming

Error 04: adjustment or error for voltage interruption Error 05: adjustment Error 12: fuse 24 volt/3AT faulty

Error 18: maximum ow temperature exceeded

Error 19: maximum return temperature exceeded Error 28: number of revolutions not reported back from fan Error 69: no or incorrect display

NOTICE

15.1 Blocks

The following pages describes more detailed follow up instructions for sol-

ving blockings, errors and practical circumstances. These instructions are only for Rinnai trained installers and technicians.

An error, which has been detected, is indicated on the display by a block message. Blocks can be temporary in nature. The controller will do everything possible to prevent a system lock and temporarily switching off the boiler as a result of a block. Please see below for a summary of blocks.

Blocks

15.1.1 Block 01

with a gure on the last 2 characters.

external safety contact broken

external safety

contact is active

rectify error as a result of which by determining contact is broken

or make interconnection between 24/25

Installation & Servicing Instructions Rinnai E-Series

15.1.2 Block 11

maximum average T of supply and return sensor for central heating is repeatedly exceeded. Operation is normally possible for the hot water supply during the block. The pump continues to operate at minimum capacity during the block.

check ow

through the

installation

see the installation instructions for the hydraulic connections to the boiler (3-Way-Thermostatic valve, Plumbing Kit

installed?)

possible causes: (radiator) shut-off valves

closed or blocked water lter

activeted room sensor (RS101) in non leading

room (closed thermostatic radiator valves?)

check pump height.

check minimum and maximum Temperature difference in Parameter Step 46 + 47.

Installation & Servicing Instructions Rinnai E-Series

15.1.3 Block 12

maximum average T of supply and return sensor for hot water is repeatedly exceeded. Operation is normally possible for the central heating installation during the block. The pump continues to operate at minimum capacity during the block.

check ow through

the boiler and DHW

fascility

see the installation instructions for the hydraulic connections to the boiler

possible causes: (radiator) shut-off valves closed

or blocked water lter

15.1.4 Block 60

Execute

Parameter-Reset.

resistance (coil) in DHW fascility to high (see pump height)

check 3-way-valve on function and pollution.

incorrect parameter setting for the minimum or maximum power

an incorrect setting has been detected. The

factory settings are activated after the "green key function" is executed:

Make sure that the text can be seen on the display. Continue to press the Store key until appears on the display. The factory settings are now copied and the boiler will come into operation normally.

Installation & Servicing Instructions Rinnai E-Series

15.1.5 Block 67

a temperature difference has been detected between the supply and return sensor whilst the burner is not in operation. After the average T has disappeared, the block will disappear.

check the sensors NTC 1 and NTC 2

check the supply and return sensor for the resistance value and replace the defective sensor

check the installation for any external heat source and rectify this

Installation & Servicing Instructions Rinnai E-Series

15.1.6 Block 85

no water ow can be detected through the

controller. De-aeration cycle is started. When

water ow is detected during this cycle, the

de-aeration cycle is terminated and the burner is released.

check the boiler

pump

15.1.7 Block 86

check the installation for the presence of air; If there is a secondary pomp installed and it is not hydraulicly seperated could cause pressure differences.

check that the pump is functioning and/or

that the water pressure sensor is working

properly; Polluted pump; Wiring of pump or water pressure sensor;

The frequence of the power supply deviates more than 2,5Hz (<57,5Hz, >62,5Hz)

check the main

power supply

Installation & Servicing Instructions Rinnai E-Series

15.2 Errors

A detected error is indicated on the display by an Error message. Error messages are permanent locks which can only be removed by pressing the reset key. The controller will make every possible attempt to prevent the lock. Below is a summary of the Errors.

Error

15.2.1 Error 00

ionisation ow (ame)

has still been detected

with one gure on the last 2 characters.

incorrect ame formation.

boiler has not been

burning but an

check whether the ionisation cable and/or the electrode are responsible for a possible shortcircuit. Remove the plugs from the ionisation cable connected to the control unit and to the electrode. Now using a universal meter take a measurement between the ionisation

connection and the ground, now ret it part by

part until a short-circuit takes place.

rectify the short-circuit

and if necessary replace this part.

Installation & Servicing Instructions Rinnai E-Series

15.2.2 Error 01

24 Volt short-circuit

disconnect voltage

from the boiler and

check the fuse F2

as a result of a 24 Volt short-circuit inside or outside the boiler the fuse F2 will have blown. This fuse is placed in the control unit and can be seen after the black covering cap is removed.

check the 24 Volt

connection

check the

disconnected

components for

short-circuiting

rectify the short-

circuit or replace

the short-circuited

component

remove all plugs with 24 Volt connections such as: fan, pump, any three-port valve and 24 Volt plug to the connecting block.

switch on power again to the control unit with the components disconnected. Reconnect the components, which have been checked and are working.

Installation & Servicing Instructions Rinnai E-Series

15.2.3 Error 02

no temperature

difference between

supply (3) and

return (4)

boiler has not been

able to ignite any gas

or has not received any

gas

check the data

in Error mode

1 error 2 operational status 3 supply temp. 4 return temp. 5 kW burner 6 % pump

boiler tries to start

6 times with an

increasing starting

load after the safety

time

no ame formation

boiler data during error

1 = 02 2 = 02 3 = xx* 4 = xx* 5 = xx** 6 = xx*

* = variable value **= x 3451 = BTU/hr

due to insufcient

ionisation the burner

has gone out after

ignition

there is a temperature

difference between

supply (3) and

return (4)

boiler has gone out

after ignition

check whether:

- the gas valve is open;

- there is power to the gas valve;

- that the gas valve opens

Installation & Servicing Instructions Rinnai E-Series

the minimum gas preliminary pressure during the start must

be a minimum of 7"W.

C. (17 mbar), check

the 24 Volts in the gas

during ignition block’s

open position

ionisation ow,

ionisation cable or the

O2 setting

the minimum

ionisation ow should

be 4 µA, the O2 should

be 4.7 %

15.2.4 Error 03

control unit error

software error con-

trol unit

replace the control unit. The controller will automatically load the program into the new control unit.

15.2.5 Error 04

the controller has detected a program error

reset the boiler

the boiler automatically indicates this message if during an error read-out the voltage to the boiler is removed. After the voltage has once again returned, if the error causing the interference is no longer present, this message is given.

rectify the prece-

ding error

Installation & Servicing Instructions Rinnai E-Series

15.2.6 Error 05

control unit error

check the ribbon

cable between

the control unit

and the display

incorrect data will be detected in case of a poor connection between the control unit and the display. If necessary, replace the ribbon cable between these two components.

the error persists

after reset

software error

control unit.

replace the control unit. The controller will automatically load the program into the new control unit.

Installation & Servicing Instructions Rinnai E-Series

15.2.7 Error 07

control unit error

software error

control unit.

check the gas valve

replace the control unit. The controller will automatically load the program into the new control unit.

Installation & Servicing Instructions Rinnai E-Series

15.2.8 Error 11

check the interface

control unit and the

control unit error

and the ribbon

cable between the

display

incorrect data will be detected in case of a poor connection between the control unit and the display or if the interface is incorrectly positioned. If necessary, replace the ribbon cable between these two components.

the error persists

after reset

software error

control unit

replace the control unit. The controller will automatically load the program into the new control unit.

Installation & Servicing Instructions Rinnai E-Series

15.2.9 Error 12

short-circuit 24 Volt

remove the voltage from the boiler and check

fuse F2

due to the 24 volt short-circuit inside or outside the boiler, fuse F2 has blown. This fuse is positioned in the control unit and can be seen when the black covering lid has been removed.

check the 24 Volt

connections

check the

disconnected

parts for wear

and tear

rectify the short-

circuit or replace

the short-circuited

component

remove all plugs with 24 volt connections such as: fan, pump, any three-port valve and 24 volt plug to the connecting block

reconnect power to the control unit with the disconnected parts. Reconnect the parts which have been checked and are working properly.

Installation & Servicing Instructions Rinnai E-Series

15.2.10 Error 13

control unit error

software error

control unit

replace the control unit. The controller will automatically load the program into the new control unit.

Installation & Servicing Instructions Rinnai E-Series

15.2.11 Error 14

Temp NTC 12K

77°F)

°F

-4 98,000

-0.4 90,000

3.2 82,000

6.8 74,000

10.4 66,000 14 58,000

17.6 53,500

21.2 49,000

24.8 45,000

28.4 40,500 32 36,000

35.6 33,500

39.2 30,900

42.8 28,200

46.4 25,600 50 23,000

53.6 21,400

57.2 19,900

60.8 18,100

64.4 16,600 68 15,000

71.6 14,000

75.2 12,900

78.8 11,900

82.4 10,850 86 9,800

89.6 9,100

93.2 8,500

96.8 7,900

100.4 7,200 104 6,500 113 5,600 122 4,600 131 4,000 140 3,400 158 2,300 176 1,700 194 1,300 212 950

(12k

supply sensor T1

return sensor T2

DHW sensor T3 outside sensor T4 flue gas sensor T5

check the data

in Error mode

1 error 2 operational status

3 ow temp.

4 return temp. 5 kW burner 6 % pump

a temperature of

- 36 is displayed at position 3

ow sensor ground connection

boiler data during error

1 = 14 2 = 00 3 = -22 4 = xx* 5 = 00 6 = xx*

*= variable values

check the wiring and/or measure the resistance

of the ow sensor. The resistance should be

approx. 12 kOhm at 77°F.

Resistance table NTC-Sensors

if necessary,

replace the ow

sensor

Installation & Servicing Instructions Rinnai E-Series

15.2.12 Error 18

Temp NTC 12K

77°F)

°F

-4 98,000

-0.4 90,000

3.2 82,000

6.8 74,000

10.4 66,000 14 58,000

17.6 53,500

21.2 49,000

24.8 45,000

28.4 40,500 32 36,000

35.6 33,500

39.2 30,900

42.8 28,200

46.4 25,600 50 23,000

53.6 21,400

57.2 19,900

60.8 18,100

64.4 16,600 68 15,000

71.6 14,000

75.2 12,900

78.8 11,900

82.4 10,850 86 9,800

89.6 9,100

93.2 8,500

96.8 7,900

100.4 7,200 104 6,500 113 5,600 122 4,600 131 4,000 140 3,400 158 2,300 176 1,700 194 1,300 212 950

(12k

supply sensor T1

return sensor T2 DHW sensor T3

outside sensor T4

flue gas sensor T5

Signal maximum ow water temperature

exceeded (T1 > 212°F).

check actual ow

temperature

suddenly increase caused by completely

hydraulic shut off of the boiler (lter,

pump, thermostat valve, service valve)

check ow

sensor NTC1

measure the resistance value (see table)

exchange defective

part if necessary. Change control unit when error persists

Resistance table NTC-Sensors

Installation & Servicing Instructions Rinnai E-Series

15.2.13 Error 19

Temp NTC 12K

77°F)

°F

-4 98,000

-0.4 90,000

3.2 82,000

6.8 74,000

10.4 66,000 14 58,000

17.6 53,500

21.2 49,000

24.8 45,000

28.4 40,500 32 36,000

35.6 33,500

39.2 30,900

42.8 28,200

46.4 25,600 50 23,000

53.6 21,400

57.2 19,900

60.8 18,100

64.4 16,600 68 15,000

71.6 14,000

75.2 12,900

78.8 11,900

82.4 10,850 86 9,800

89.6 9,100

93.2 8,500

96.8 7,900

100.4 7,200 104 6,500 113 5,600 122 4,600 131 4,000 140 3,400 158 2,300 176 1,700 194 1,300 212 950

Resistance table NTC-Sensors

(12k

supply sensor T1

return sensor T2 DHW sensor T3

outside sensor T4

flue gas sensor T5

Signal maximum return water temperature exceeded (T2>212°F).

check

actual return

temperature

Increase of temperature cause by external

heating source?

check return

sensor NTC 2.

measure the resistance value (see table)

exchange defective

part if necessary. Change control unit when error persists

Installation & Servicing Instructions Rinnai E-Series

15.2.14 Error 28

no signal from the fan

the fan is not

spinning

check fuse F3, this fuse is positioned in the control unit and can be seen once the black covering lid has been removed

fuse is working and the error is

repeated

wiring and voltage

are OK and error

is repeated

if necessary,

replace the fan

check the wiring to the fan and the control unit and/or the 24 volt power supply to the fan

check for any possible contamination, which

might be impeding the fan impeller or check the air temperature in the airbox. When

temperature is higher than 158°F nd cause

and take precautions for repeating

Installation & Servicing Instructions Rinnai E-Series

15.2.15 Error 31

check the data

in Error mode

1 error 2 operational status 3 supply temp. 4 return temp. 5 kW burner 6 % pump

check the wiring

internal shut down of supply sensor T1

boiler data during error

1 = 31 2 = 00 3 = 230 4 = xx* 5 = 00 6 = xx*

*= variable value

the wiring is OK

but the error is

repeated

replace the

sensor

check the wiring for the sensor

remove the plug from the ow sensor as a

result of which Error 36 occurs

Installation & Servicing Instructions Rinnai E-Series

15.2.16 Error 32

check the data

in Error mode

1 error

2 operational

status

3 supply temp.

4 return temp.

5 kW burner

6 % pump

shut down of return sensor T2

boiler data during error

1 = 32 2 = 00 3 = xx* 4 = 230 5 = 00 6 = xx*

check the wiring

the wiring is OK

but the error is

repeated

replace the

sensor

*= variable value

check the wiring for the sensor

remove the plug from the return sensor as a result of which Error 37 occurs

Installation & Servicing Instructions Rinnai E-Series

15.2.17 Error 36

contact for supply sensor T1 open

check the data

in Error mode

boiler data during error

1 error

2 operational status 3 supply temp. 4 return temp. 5 kW burner 6 % pump

1 = 36 2 = 00 3 = -22 4 = xx* 5 = 00 6 = xx*

check the wiring

the wiring is OK

but the error is

repeated

replace the

sensor

*= variable value

check the wiring for the sensor

remove the plug from the ow sensor as a

result of which Error 31 occurs

Installation & Servicing Instructions Rinnai E-Series

15.2.18 Error 37

check the data

in Error mode

1 error 2 operational status 3 supply temp. 4 return temp. 5 kW burner 6 % pump

check the wiring

contact for return sensor T2 open

boiler data during error

1 = 37 2 = 00 3 = xx* 4 = -22 5 = 00 6 = xx*

*= variable value

Installation & Servicing Instructions Rinnai E-Series

check the wiring for the sensor to make sure it is not broken

the wiring is OK

but the error is

repeated

connect the wiring from the return sensor with one another as a result of which Error 32 occurs

replace the

sensor

15.2.19 Error 41

control unit error

software error

control unit

replace the control unit. The controller will automatically load the program into the new control unit.

15.2.20 Error 42

control unit error

software error

control unit

replace the control unit. The controller will automatically load the program into the new control unit.

Installation & Servicing Instructions Rinnai E-Series

16 Other errors

16.1 Central heating but no hot water

central heating but no

domestic hot water

-Key of the hot

water program is not

switched on

DHW sensor of

owswitch defective

switch on DHW program on the Control Tower

replace DHW sensor or owswitch

when using RS101

- check timer times for DHW program, if necessary reset

- RS101 does not respond to DHW program

- see RS101 installation instructions

three-port valve is not

circulating to DHW

fuse F2 MCBA defective

check wiring

Installation & Servicing Instructions Rinnai E-Series

if necessary replace the three-port valve

motor

16.2 Hot water but no central heating

hot water but no

central heating

-Key of the central

heating program is not

switched on

room thermostat (on/

off) is not giving any

signal to the boiler

switch on central heating program

RS100 with outdoor

sensor

(Room sensor-On)

three-port valve

is not circulating

to central heating

position

check room thermostat

outdoor temperature is higher than 70°F, depending upon the Eco-temperature set (70°F is the default). Check Info chapter Step 7 or temperature is higher than the Eco temperature set (see RS100 installation instructions).

Check timer program and set room temperature

check wiring, replace the three-port valve motor

Installation & Servicing Instructions Rinnai E-Series

16.3 Central heating installation gets hot without being requested

central heating installation gets hot

without being requested

-Key pump program is on

switch off

dirt in three-port valve

or three-port valve

cartridge is getting

jammed

clean or replace

Installation & Servicing Instructions Rinnai E-Series

16.4 Insufcient quantity of hot water

insufcient quantity of hot water

hot and cold water

connection to the boiler

mixed up

incorrect ow reducing

valve

check left = hot, right = cold

check for the type and for contamination, if necessary replace and/or clean.

in the absence of

positive results

check for lime scale

lime scale in the plate

heat exchanger

if necessary descale or replace

Installation & Servicing Instructions Rinnai E-Series

16.5 Temperature drop of the DHW

Temperature drop of the DHW

ow reducing valve

DHW power for the boiler is set too low

check ow reducng valve for the correct

type in accordance with the installation instructions

- check PARA chapter Step No. 43

- check the functioning and wiring of the DHW sensor T3

Installation & Servicing Instructions Rinnai E-Series

16.6 Radiators do not get hot enough or warming up takes too long

radiators do not get hot enough or

warming them up takes too long

check setting of

room thermostat

or RS101

supply water

temperature too low

Check setting PARA chapter Step No. 1 and increase if necessary

incorrect choice of

installation

PARA chapter Step No. 2 if necessary

installation resistance

too high (given an

average T > 36°F the

boiler decreases the

load)

see installation instructions

check / clean water lter check dimensions

of pipes

change

Installation & Servicing Instructions Rinnai E-Series

17 Spare parts

8 .devreser s

90.20/00.06.15.U

egnahC

phone. Follow the gas supplier’s instructions.

department.

and liquids in the vicinity of this or any other appliance.

- Do NOT try to light any appliance.

- Do NOT touch any electrical switch.

- Do NOT use any phone in your building.

- Immediately call your gas supplier from a neighbor’s

- If you cannot reach your gas supllier, call the ﬁre

- Do not store or use gasoline or other ﬂammable vapors

Improper installation, adjustment, alteration, service or maintenan-

ce can cause property damage, personal injury or loss of life. Refer

to this manual. For assistance or additional information consult a

qualiﬁed installer or the gas supplier.

familair with all necessary operating instructions.

to the installation's operator. Go through the information in this

manual with the owner/operator and make sure that he or she is

CAUTION!

The user manual is part of the documentation that is delivered

NOTICE!

Installation and service must be performed by a qualiﬁed

- WHAT TO DO IF YOU SMELL GAS

explosion may result causing property damage, personal

injury or loss of life.

WARNING!

If you do not follow these instructions exactly, a ﬁre or

led by a licensed Plumber or Gas Fitter.

installer, service technician or the gas supplier.

In the Commonwealth of Massachusetts this boiler must be instal-

Pictured: E75CN, E110CN

E75CP, E110CP

E75CP / E110CP

E75CN / E110CN

High efﬁciency condensing gas boiler

U s e r m a n u a l

90.30/

segn

0006.25.U8devreser

ahC

These instructions to be retained by user.

Follow the gas supplier’s instructions.

Notice! This manual must be retained for future reference.

liquids in the vicinity of this or any other appliance.

- Do NOT try to light any appliance.

- Do NOT touch any electrical switch.

- Do NOT use any phone in your building.

- Immediately call your gas supplier from a neighbor’s phone.

- If you cannot reach your gas supllier, call the ﬁre department.

- Do not store or use gasoline or other ﬂammable vapors and

- WHAT TO DO IF YOU SMELL GAS

WARNING!

If you do not follow these instructions exactly, a ﬁre or explosion may

result causing property damage, personal injury or loss of life.

E75CP/E110CP

E75CN/E110CN

CAUTION!

Read this manual thoroughly before installing, servicing, putting

into operation or using this boiler and vent system.

WARNING!

Inst ructi ons

High efﬁciency condensing gas boiler

In s ta ll at i on & S er v ic in g

Parts casing E-Series

Installation & Servicing Instructions Rinnai E-Series

Item Description Part No. E75C E110C

OSS1 OSS2

N P N P

1 GASKET CASING E 809000073 X X X X

2 CASING SET 809000074 X X X X

4 SPRING DOOR CASING 809000075 X X X X

5 GASKET CONTROLS 809000076 X X X X

6 DOOR CASING E 809000077 X X X X

7 USER MANUAL E-SERIES 800000012 X X X X

8 INSTALLATION MANUAL E-SERIES 800000013 X X X X

Installation & Servicing Instructions Rinnai E-Series

Parts heat exchanger E-Series

Installation & Servicing Instructions Rinnai E-Series

Item Description Part No. E75C E110C

OSS1 OSS2

N P N P

51 GASKET H.E./TOP PART OSS1 809000030 X X

51 GASKET H.E./TOP PART OSS2 809000031 X X

52 GASKET BURNER/TOP PART OSS1 809000033 X X

52 GASKET BURNER/TOP PART OSS2 809000034 X X

53 BURNER CASSETTE SET OSS1 806000010 X X

53 BURNER CASSETTE SET OSS2 806000011 X X

54 SET INSOLATION PIPE PLATE L+R 809000036 X X X X

55 SUPP. CLAMP BAR TOP PART H.EX 809000037 X X X X

56 PLUG X X X X

59 LIP-RING ø63 AMGAS 809000038 X X

59 LIP-RING ø80 AMGAS 809000039 X X

60 PLUG FLUE GAS SENSOR 809000040 X X X X

61 CONDENSATE TRAY OSS1 809000041 X X

61 CONDENSATE TRAY OSS2 809000042 X X

62 CLAMP BAR COND.TRAY 809000044 X X X X

63 BOLT M 5X12 IMBUS VERZ. 3X 809000045 X X X X

64 COVER GAS VALVE 809000046 X X X X

77 COVER AIR SUPPLY Ø80mm X X X X

78 CONCENTRIC FLUE ADAPTOR X X X X

79 PLUG CONC. FLUE ADPATOR X X X X

Item Description Part No. E75C E110C

OSS1 OSS2

N P N P

GASKET VENTURI - FAN 809000018 X X X X

30 CLAMP BAR TOP PART H.EX. LONG 809000014 X X X X

31 TOP PART HEAT EXCH. SET OSS1 807000010 X X

31 TOP PART HEAT EXCH. SET OSS2 807000011 X X

32 BOLT M 5X16 5x 809000015 X X X X

33 GASKET FAN/TOP PART H.EX. 809000016 X X X X

34 GASKET GAS VALVE - VENTURI 809000017 X X X X

35 VENTURI OSS1 807000013 X X

35 VENTURI OSS2 807000014 X X

36 BOLT M5X12GR FASE ZSDIN7985 809000019 X X X X

37 GASKET IONISATION/IGNITION OSS 809000020 X X X X

39 GASKET SILENCER-VENTURI 809000021 X X X X

40 DAMPER OSS1 807000016 X X

40 DAMPER OSS2 807000017 X X

41 SCREW TAPTITE M5X8 CK-PD 3X 809000022 X X X X

43 HEAT EXCHANGER OSS1 ASME 807000019 X X

BULLET HEAD SCREW DRIVER 809000023 X X X X

43 HEAT EXCHANGER OSS2 ASME 807000020 X X

44 GASKET CONDENSATE TRAY OSS1 809000025 X X

44 GASKET CONDENSATE TRAY OSS2 809000026 X X

45 CAP DE-AERATOR SHR 3x 807000023 X X X X

46 DE-AERATOR CHROME 807000024 X X X X

47 O-RING ø13,94X2,62 DE-AER. 2x 809000028 X X X X

48 BOLT M 3X30 VERZ.DIN84/4.8 3X 809000029 X X X X

49 RESTRICTION PROPANE GAS 75 X

49 RESTRICTION PROPANE GAS 110 X

Installation & Servicing Instructions Rinnai E-Series

Parts rear wall E-Series

Installation & Servicing Instructions Rinnai E-Series

Item Description Part No. E75C E110C

OSS1 OSS2

N P N P

BASE PLATE CASING X X X X

MOUNTING BRACKET OSS1/2 809000065 X X X X

80 GASKET AIR INTAKE ø80 SHR 809000047 X X X X

81 FLUE ADAPTER 80mm x 3” 808000022 X X X X

82 FEED THROUGH + PLUG FLUE GAS X X X X

83 FLUE GAS SYSTEM PP SET OSS1 808000010 X X

83 FLUE GAS SYSTEM PP SET OSS2 808000011 X X

84 COVER AIR SUPPLY ø125mm X X X X

85 GASKET FLUE GAS PIPE PP 809000048 X X X X

86 GASKET AIR SUPPLY ø125mm 809000049 X X X X

87 QUICK RELEASE SMALL E 809000078 X X X X

88 QUICK RELEASE LARGE E 809000079 X X X X

89 BACK PART CASING X X X X

90 BRACKET CONNECTION TERMINAL X X X X

Installation & Servicing Instructions Rinnai E-Series

129 130

113

112

111

109

102

122

118 119 120 121 123 124 125 126 127 128 117117a

133 134

101

100 146

98 97 96

103a 103

9594 105 106 107

93 92 91

131 132 135

Parts pipes E-Series

Installation & Servicing Instructions Rinnai E-Series

139 115 99

138

136a136

116

138a

OSS1 OSS2

N P N P

PIPE FLOW.PL.EXCH-CH E110C 807000059 X X

BOLT M6X20 SS IMB.BP.4,2 3X 809000089 3X 3X 3X 3X

O-RING ø13,94X2,62 DE-AER. 2x 809000028 X X X X

PLATE EXCHANGER 35KIW PF/ESHR 807000055 X X

O-RING ø21,89X2,62 EPDM 2X 809000088 X X X X

O-RING 4,8X1,8 LOCK.HE Q 3X 809000090 3X 3X 3X 3X

O-RING ø26.70 X 1.78 3X 809000091 3X 3X 3X 3X

FITTING SET 3 WAY VALVE 807000062 X X X X

COMPRESSION RING 22MM BRASS 809000085 X X

Item Description Part No. E75C E110C

119 PLATE EXCHANGER 24KW PF/ESHR 807000054 X X

OSS1 OSS2

N P N P

121 PIPE FLOW.PL.EXCH-CH E75C 807000058 X X

120 BRACKET PLATE EXCH. PF/ESHR X X X X

123 PIPE 3WV-PUMPPF/ESHR 807000060 X X

123 PIPE 3WV-PUMP 807000061 X X

124 NUT M35 ø30 809000059 3X 3X 3X 3X

125 THREE WAY V. HOUSING VC O-RING 809000057 X X X X

126 CARTRIDGE 3WV 807000030 X X X X

127 FLANGE 3WV 807000063 X X X X

128 O-RING ø26.70 X 1.78 3X 809000091 X X X X

129 PIPE PL.EXCH-3WV E 807000064 X X X X

130 TRAFO 120V/24V 805000010 X X X X

130 BOLT M 5X12 IMBUS VERZ. 3X 809000045 X X X X

131 SUPPORT BRACKET X X

132 EXPANSION VESSEL 8L E75C 807000065 X X

133 CLAMPING STRIP WITH LOCK X X

134 GASKET 15X11X2 5x 809000092 X X

135 FLEXIBLE HOSE 3/8” BIX10MM CLAMP 807000066 X X

136 EXTENSION PIECE FLOW PIPE X X

138 EXTENSION PIECE DHW PIPE 2X 2X

136A CONNECTION G3/4” X 3/4”NPT 806000023 X X

139 NUT 1/2” G BRASS COMPR. 15 809000070 X X

138A CONNECTION SET 15 X 3/4” M-NPT 807000068 X X

Item Description Part No. E75C E110C

GAS PIPE E75C 806000020 X X

91 O-RING ø21.89X2.62 GASLINE 809000061 X X X X

92 GASKET FITTING 3/4” GASV. 809000062 X X X X

93 FITTING GAS VALVE 3/4” 806000016 X X X X

O-RING ø13,94X2,62 YELLOW SILI Q 809000055 X X X X

93 GAS PIPE E110C 806000021 X X

94 GAS FITTING OSS1/2 E 806000015 X X X X

98 CONNECTION SET 15 X 3/4” NPT INCL 807000072 X X

99 CONNECTION SETG1/2” X 3/4” NPT INCL 807000073 X X

100 NUT 1/2” G BRASS COMPR. 15 809000070 X X X X

O-RING ø5,00X2,00 FLOW SENSOR 5X 809000080 X X X X

101 FILTER RETURN PIPE 809000069 X X X X

102 T-PIECE T3 E 807000048 X X X X

103 PIPE RET-3WV FILTER E 807000049 X X X X

103A ADAPTER FITTING 22mmX3/4” M-NPT 807000069 2X 2X

O-RING ø25,07 X 2,62 3WV 809000058 X X X X

111 TRAP - E SERIES 809000100 X X X X

105 FILTER RETURN PIPE 807000029 X X X X

106 FILTER CAP 807000031 X X X X

107 NUT M35 ø30 809000059 X X X X

112 O-RING ø40X3,53 TRAP TRAY Q 809000052 X X X X

109 CONDENSATE COLLECTOR 809000081 X X X X

ADAPTER FITTING 3/4” INTX 15 COMPR. 807000050 X X

NUT 1 1/8”G COMPR. 807000051 X X

COMPRESSION RING 22MM BRASS 809000085 X X

SECURITY SPRING 809000086 X X

113 O-RING ø18,72X2,62 EPDM 3X 809000084 X X X X

115 EXTENSION PIECE RETURN PIPE X X

116 EXPANSION VESSEL 12L E110C 807000052 X X

117 PIPE ø15 HOT WATER E 807000053 X X X X

118 BOLT M 5X12 IMBUS VERZ. 3X 809000045 X X X X

Installation & Servicing Instructions Rinnai E-Series

117A CONNECTION SET 15 X 3/4” M-NPT 807000068 X X

168

146

162 T1 supply sensor

160 T2 return sensor

167 T3 DHW sensor

166 T5 ue gas sensor

168 HLS high limit switch

Parts electrical components E-Series

Installation & Servicing Instructions Rinnai E-Series

161 P1 water pressure sensor

152

168

150

151

100

166

167

Rinnai E110CP, E110CN, E75CN, E75CP User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual