Rinnai 4 burner Medallion, 4 burner Superior Entertainer, 6 burner Selecta, 4 burner Selecta, 6 burner Gourmet Customer's Operating And Assembly Instructions

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These instructions are a guide to assembling and using the 4 bnr Selecta, 4 bnr Gourmet, 4 bnr Medallion, 4 bnr Superior Entertainer, 6 bnr Selecta, 6 bnr Gourmet, 6 bnr Medallion, 6 bnr Superior Entertainer.
Please read carefully, and retain for future reference.
Only to be used outdoors. Illustration may vary from barbecue contained in carton.
FOR YOUR SAFETY.
1. Do not store or use petrol or other flammable vapours and liquids in the vicinity of this or any other appliance.
2. A gas cylinder not connected for use must not be stored in the vicinity of this or any other appliance.
FOR YOUR SAFETY.
IF YOU SMELL GAS:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open hood.
4. If odour continues, immediately call your gas supplier or fire department.
PART NO . P80140006A
Customer’s operating and assembly instructions
Covered Cooker
Range of Barbecues
Covered Cooker
Range of Barbecues
GENERAL INFORMAT I O N
2
2
A guarantee explanation sheet is supplied separately with your barbecue. If you are missing the guarantee explanation sheet, please contact one of the offices listed on the rear cover to request one to be sent to you.
GUARANTEE
You have just purchased a state of the art Outdoor Barbecue Cooking System.
We understand your desire to protect an investment of this nature. As such this booklet has been designed to assist you in the assembling, testing and operating your new barbecue, along with important safety information, helpful maintenance tips and troubleshooting. We thank you for choosing our product and trust that you enjoy years of outdoors entertainment.
Happy Gourmet cooking!
CONGRATULATIONS
Purchased from
Date purchased
Serial No.
NOTE: Sales docket must be kept as proof of purchase date.
FOR CUSTOMER REFERENCE
(Record and file in a safe place)
Inspect barbecue and trolley parts as you proceed. Contact your place of purchase for assistance regarding replacement of any damaged or missing parts. Do not assemble or operate a barbecue that appears damaged.
Check that the barbecue supplied is correct for the gas type being used. There is a label on the rear panel of the barbecue.
Barbecues for use with gas cylinders are labelled
Universal LPG. Barbecues for use with natural gas are labelled
Natural Gas.
Check that the label matches the gas type to be
used.
CHECK BARBECUE FOR ANY DAMAGE
PARTS SUPPLIED SEALED IN THE CARTON, OR BY YOUR PLACE OF PURCHASE, MUST NOT BE ALTERED IN ANY WAY.
!
NATURAL GAS BARBECUES MUST BE INSTALLED BY AN AUTHORISED PERSON.
!
While it is possible for one person to assemble the barbecue, we recommend asking for the assistance of another person when manoeuvring some of the larger or heavier pieces.
Remove the barbecue and its components from the carton. Check against parts list and lay components out within easy reach. Do not throw the shipping carton away – unfold flat and use as a protective work surface. Contact your place of purchase for replacement parts if necessary.
GENERAL
Standard Phillips-head screwdriver. Adjustable spanner
(open end shifter).
TOOLS YOU WILL NEED
General Information 2-3
Safety Instructions 4
Pre-Assembly Instructions 5-7
Assembly Instructions 8-14
Operation Instructions 15-16
Fault Finding 17
Cleaning and Maintenance Instructions 18-19
Outdoor Areas 20
Contact Points 23-24
TABLE OF CONTENTS
1. Flatten cardboard packaging and use this as a
protective work surface to assemble upon.
2. Some protective coating may need to be removed
from components prior to assembly.
3. Do not tighten screws and nuts until trolley is fully
assembled.
4. Pre-screwing of connection points for securing the
side shelves will assist in securing shelves smoothly.
ASSEMBLY TIPS
GENERAL INFORMAT I O N
3
3
The following minimum clearances from combustible materials must be maintained: Top and rear - 450 mm, sides - 250 mm.
Openings at the rear and sides of the appliance provide
air for combustion and must not be obstructed.
CLEARANCES
Height (identical for all Covered Cooker models)
– hood closed 1115 mm, hood open 1565 mm
Width
(including trolley)
4 burner 1469 mm 6 burner 1630 mm
Depth
(identical for all models)
624 mm
OVERALL DIMENSIONS
Appliance specifications can be found on the data label attached to the side panel of the barbecue body. Your barbecue is preset at the factory to operate on bottled gas only, unless specified otherwise.
SPECIFICATIONS
Australian Gas Association Certificate No. 6024.
Barbecues must be used in accordance with the installation requirements of your local gas supply authority, and the appropriate installation standard AS5601/AG601.
Barbecues for use with bottled gas are labelled
Universal LPG. Barbecues for use with natural gas are labelledNatural Gasand must be installed by an authorised person.
Check the gas type sticker attached to the barbecue. Check that the label matches the gas type to be used.
GAS INSTALLATION CODES
The regulator and hose assembly supplied with the barbecue are suitable for use with bottled gas.
A gas regulator adjusted to have an outlet pressure of
2.75 kPa is supplied for connection to the gas cylinder. The regulator and hose assembly supplied with the appliance must be used. Replacement regulator and hose assemblies must be those specified by the appliance manufacturer.
When connecting the hose and regulator assembly to the gas cylinder, take care to avoid unnecessary twisting of the flexible hose. After the assembly has been secured, turn on the gas and check for leaks by brushing a soap and water solu­tion over all visible and accessible gas line connections. The presence of bubbles will indicate a gas escape.
DO NOT TEST
FOR GAS ESCAPES WITH AN OPEN FLAME. If you are
unable to correct the leak by tightening the connections, turn off the gas and contact your place of purchase immediately.
Always ensure the appliance is kept away from flammable materials and the gas cylinder clear of any heat source. When changing over from an empty gas cylinder to a full one, make sure this procedure is carried out in a flame free atmosphere.
Inspect the gas hose when replacing the gas cylinder, or once a year, whichever is more frequent. If the hose is cracked, cut, abraded or damaged in any way, the appliance must not be operated. The hose must be replaced if damaged and when statutory conditions require it. Contact your place of purchase if uncertain.
The POL fitting of the hose and regulator should be disconnected from the cylinder valve when the outdoor appliance is not in use.
HOSE AND REGULATOR SAFETY
NEVER OPERATE THIS BARBECUE WITHOUT A REGULATOR.
!
FAILURE TO COMPLY WITH THESE INSTRUCTIONS COULD RESULT IN A FIRE OR EXPLOSION WHICH COULD CAUSE SERIOUS BODILY INJURY, DEATH OR PROPERTY DAMAGE.
!
ACCESSIBLE PARTS MAY BE VERY HOT.
KEEP YOUNG CHILDREN AWAY.
ANY MODIFICATION OF THIS APPLIANCE MAY BE DANGEROUS.
DO NOT MOVE THIS APPLIANCE DURING USE.
TURN OFF THE GAS SUPPLY AT THE GAS CYLINDER AFTER USE.
READ THE INSTRUCTIONS BEFORE USING THE APPLIANCE.
PARTS SEALED BY THE MANUFACTURER MUST NOT BE MANIPULATED.
THIS BARBECUE IS ONLY TO BE USED AND STORED OUTDOORS.
!
ANY OF THE FOLLOWING SIGNS MAY INDICATE THAT THE APPLIANCE IS NOT OPERATING PROPERLY AND MAY NEED SERVICING:
• EXCESSIVE YELLOW FLAME
• IRREGULAR SIZE OF FLAME ACROSS BURNER
• ‘POPPING’ OF FLAME
• SOOTING
• ABNORMAL NOISE(S)
• HISSING SOUND
NOTE:
Before requesting service, please refer to page 17 ‘If Barbecue Fails to Operate Properly’
!
SAFETY
4
4
FOR YOUR SAFETY: DO NOT STORE OR USE PETROL OR
OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
DO NOT STORE EMPTY OR FULL SPARE GAS CYLINDERS UNDER OR NEAR THIS OR ANY OTHER APPLIANCE.
KEEP THE GAS HOSE AWAY FROM HOT SURFACES. PROTECT GAS HOSE FROM DRIPPING GREASE. AVOID UNNECESSARY TWISTING OF HOSE. VISUALLY INSPECT HOSE PRIOR TO EACH USE FOR CUTS, CRACKS, EXCESSIVE WEAR OR OTHER DAMAGE. REPLACE HOSE, IF NECESSARY.
NEVER TEST FOR GAS LEAKS WITH A LIT MATCH OR OPEN FLAME.
NEVER LIGHT BARBECUE WITH LID ON OR HOOD CLOSED.
NEVER LEAN OVER COOKING SURFACE WHILE LIGHTING BARBECUE.
USE GOOD QUALITY INSULATED OVEN MITTS WHEN OPERATING BARBECUE.
NEVER ALTER OR MODIFY THE REGULATOR OR GAS SUPPLY ASSEMBLY.
THIS BARBECUE MUST NOT BE USED INDOORS.
!
DANGER – IF YOU SMELL OR HEAR THE HISS OF ESCAPING GAS FROM THE GAS CYLINDER:
KEEP CLEAR OF THE GAS CYLINDER. DO NOT ATTEMPT TO CORRECT THE
PROBLEM YOURSELF. CALL YOUR FIRE DEPARTMENT
(DO NOT MAKE THE CALL FROM ANYWHERE NEAR THE GAS CYLINDER – YOUR TELEPHONE IS AN ELECTRICAL DEVICE, AND COULD PRODUCE A SPARK).
!
READ CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR BARBECUE.
!
NEVER CONNECT AN UNREGULATED GAS CYLINDER TO YOUR BARBECUE.
!
NEVER STORE YOUR GAS CYLINDER INDOORS.
FOR STORAGE AND CYLINDER EXCHANGE, DISCONNECT HOSE AT THE CYLINDER ONLY – DO NOT DISCONNECT HOSE FROM THE APPLIANCE
!
DO NOT use your barbecue in garages, porches, breezeways, sheds or other enclosed areas. Your barbecue is to be used OUTDOORS ONLY. Refer to page 20. The barbecue is not intended to be installed in or used on recreational vehicles and/or boats and should not be placed under any surface that will burn. Do not obstruct the flow of combustion and ventilation air around the barbecue housing while in use.
LOCATION OF YOUR BARBECUE
Keep children away from barbecue during use and until barbecue has cooled after you are finished. Do not allow children to operate barbecue or to swing on handle.
PROTECT CHILDREN
NEVER TEST FOR LEAKS WITH A FLAME.
Prior to first use, and at the beginning of each new season
(or, if using bottled gas, whenever gas cylinder is changed), you must check for gas leaks. Follow these steps:
1. Make soap solution by mixing one part liquid detergent and one part water.
2. Turn burner control(s) to
OFF, then turn on gas at source.
3. Apply the soap solution to all visible and accessible gas connections. Bubbles will appear in the soap solution if connections are not properly sealed. Tighten or rectify as necessary.
4. If you have a gas leak you cannot rectify, turn off the gas at the source, disconnect hose from barbecue and immediately contact the distributor for assistance.
Refer to page 23 or back cover.
CHECKING FOR GAS LEAKS
The gas cylinder should be filled by a reputable gas dealer, or exchanged at a reputable gas cylinder exchange outlet. Gas cylinders should be visually inspected and re-qualified periodically.
Always keep gas cylinder in an upright position. Always
close the cylinder valve when the barbecue is not in use.
Do not subject the gas cylinder to excessive heat.
If you store your barbecue indoors, ALWAYS disconnect and remove gas cylinder FIRST, and store gas cylinder safely outside. Gas cylinders must be stored outdoors in a well ventilated area out of reach of children, and must not be stored in a building, garage or any other enclosed area.
This is a low pressure barbecue and must only be used with the hose and regulator supplied.
Your barbecue is designed for use with a 9 kg gas cylinder.
Ensure gas cylinder conforms to Australian Standards.
DO NOT CONNECT YOUR BARBECUE TO A GAS CYLINDER LESS THAN OR EXCEEDING THIS CAPACITY.
GAS CYLINDER USE & SAFETY
IF YOU SMELL GAS.
1. SHUT OFF GAS TO THE APPLIANCE AT ITS SOURCE, IF POSSIBLE.
2. EXTINGUISH ANY OPEN FLAME.
3. ENSURE LID OR HOOD REMAINS IN THE OPEN POSITION.
4. PERFORM GAS LEAK CHECK PROCEDURE.
5. IF ODOUR CONTINUES, IMMEDIATELY CALL YOUR GAS SUPPLIER OR FIRE DEPARTMENT.
!
PARTS DIAGRAM
5
5
6
4
2
5
30
19
18
33
34
10
9
12
20
33
34
11
15
35
22
27
17
8
16
26
23
13
25
14
38
43
46
55
45
45
49
47
48
36
39
42
40
38
41
44
39
40
57
48
54
45
58
52
53
50
51
50
56
55
41
45
37
31
32
21
3
7
1
29
28
24
This diagram is provided to assist you identify parts if replacement is necessary. Contact your place of purchase or the manufacturer to enquire about parts, availability and or service.
PARTS LIST
6
6
1 Hood
2 Hood handle
3 Name badge
4 Temperature gauge
5 Warming rack
6 Hood panel – left
7 Hood panel – right
8 Barbecue body panel – front
9 Barbecue body panel – rear
10 Barbecue body panel – left
11 Barbecue body panel – right
12 Wind shield
13 Control panel
14 Control label panel
15 Heat shield
16 Igniter
17 Ignition wire set
18 Gas collector box with electrode
19 Burner
20 Burner support bracket with cross channel
21 Flametamer
22 Gas valve assembly
23 Injector – 1.15 mm
24 Control knob
25 Control knob seat
26 Spring for control knob
27 Gas manifold
28 Hotplate
29 Grillplate
30 Cooking pan
31 Grease draining tray
32 Grease receptacle
33 Hood stopper
34 Hood hinge
35 Hose and regulator
36 Trolley leg – wheel side, front
37 Trolley leg – wheel side, rear
38 Trolley leg – castor side
39 Trolley 8" wheel
40 Trolley 8" wheel hubcap
41 Trolley 3" castor wheel
42 Trolley base tray
43 Trolley cylinder hook
44 Trolley cylinder support
45 Trolley brace bracket
46 Side shelf
47 Side burner
48 Side burner hose
49 Side burner lid
50 Trolley front door
51 Trolley front door handle
52 Trolley cabinet base tray
53 Trolley magnetic door stopper
54 Trolley panel – rear
55 Trolley panel – side
56 Trolley door support bracket
57 Trolley legset – wheel side
58 Trolley legset – castor side
Ref Description Ref Description
4 burner Selecta Covered Cooker.
4 burner Gourmet Covered Cooker.
4 burner Medallion Covered Cooker.
4 burner Superior Entertainer Covered Cooker.
6 burner Selecta Covered Cooker.
6 burner Gourmet Covered Cooker.
6 burner Medallion Covered Cooker.
6 burner Superior Entertainer Covered Cooker.
MODEL LISTING
BARBECUE COMPONENTS:
1 Barbecue body with 4 or 6 burners attached.
1 Pressure regulator and hose attached.
1 Fat/grease draining tray.
1 Fat/grease receptacle.
1 Operating and assembly instructions.
1 Hood.
1 Flametamer plate
(4 bnr).
2 Flametamer plates
(6 bnr).
1 Cast iron solid & 1 slotted grillplate
(4 bnr).
1 Cast iron solid & 2 slotted grillplates
(6 bnr).
TROLLEY COMPONENTS:
2 Trolley legs with axle holes.
2 Trolley legs with black castor securing blocks.
2 Right-angled braces.
1 Base tray.
2 Wheels with hubcaps.
2 Castors.
1 Gas cylinder hook.
1 Gas cylinder holder.
1 Side shelf & 1 side burner shelf.
2 Stainless steel handles
(excluding Selecta model).
TROLLEY COMPONENTS:
(Cabinet trolley)
2 Side trolley leg assemblies.
1 Gas cylinder holder.
1 Gas cylinder hook.
2 Wheels with hubcaps.
2 Castors.
1 Rear panel.
1 Bottom shelf.
1 Door bracket.
2 Doors.
1 Door stopper.
1 Plain side shelf.
1 Side burner shelf.
PRE-ASSEMBLY
7
7
CARTON CONTENTS
TROLLEY ASSEMBLY
8
8
Diagram 1.
Diagram 2.
Diagram 3.
Shown without hood for simplicity.
Ensure wheels are assembled to left side of barbecue.
Trolley
axle legs
Base tray
Right angled brace
Trolley legs with black securing/ mounting blocks
Castors style may vary from model to model.
Barbecue body
1. Study the assembly diagram first then identify and separate parts into groups.
2.
DO NOT TIGHTEN BOLTS UNTIL ALL FITTINGS ARE IN POSITION.
3. Place the trolley legs with black castor securing /mounting blocks, on their narrow sides, together on a clean surface approximately 400 mm apart.
4. Position a right-angled brace between the legs
as
shown in diagram 1
and connect each leg to the brace
using the 20 mm screws provided.
Refer diagram 1.
5. Repeat steps 3 & 4 using the remaining two leg pieces.
6. Locate the base tray into the openings provided in each leg
as shown in diagram 1. Secure the base
tray using the cap nuts provided. Finger tighten only.
7. Carefully place the partly assembled trolley to a laying down position. Secure the castors into the legs with the pre-fitted castors seats in them. Fasten firmly using a shifter.
8. Secure wheels to the other legs
(with axle holes),
using the long axle bolts and nuts provided. Be sure to insert the washer onto the axle bolt so that it is positioned between the trolley leg and securing nut. Clip hubcaps into position in centre of wheels.
The partly assembled trolley is now ready to connect with the barbecue body.
9. Remove the grillplates and flametamer from within the barbecue, and position the barbecue on its rear side
as shown in diagram 3. (Diagram shows barbecue
without hood for simplicity)
.
Manoeuvre the partly assembled trolley into position with a leg assembly on each side of the barbecue body. Ensure that the wheels are on the left side of the barbecue body.
10. Align the 3 openings of the trolley legs with the 3 openings in the sides of the barbecue body.
11. Secure the trolley leg assemblies to the barbecue body via the openings lowest in the legs and closest to the base tray, using the bolts provided. In some cases, the nuts to be used are pre-welded to the inside of the barbecue body side panels.
TROLLEY ASSEMBLY
Wheel
Hubcap
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